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The Right Chemistry MarPol 2014 Annual Project Meeting, 13 November 2014 Norwegian Laminaria hyperborea, a Unique Source of Alginate and Other Polysaccharides Trond Helgerud

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Page 1: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

The Right Chemistry

MarPol 2014 Annual Project Meeting, 13 November 2014

Norwegian Laminaria hyperborea, a Unique Source of Alginate

and Other Polysaccharides

Trond Helgerud

Page 2: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

FMC BioPolymer AS - Long History of Seaweed Harvesting

Seaweeds have been used in Norway for

centuries for soil improvement, fuel,

nutrition and livestock feed.

FMC BioPolymer has been harvesting

brown seaweeds for extraction of alginate

since 1943.

First commercial alginate production was

established by AIL in UK in 1929

The industry established a plan for how to

harvest in a sustainable way, and during the

1970s this plan was adopted by the

authorities.

In parallel with increased demand for alginate

the seaweed harvesting fields have been

expanded.

Page 3: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Industry With a Long History in Norway

1939 AS Spesialimpregnering starts in Drammen. Production of life wests, then other

products like alginate. Seaweed from Drammensfjorden and Oslofjorden

1959 AS Protan acquire the textile plant Vormedal Fabrikker in Karmøy kommune

1961 Production of alginate starts in Vormedal

1964 Mechanical harvesting of seaweed starts, without cutting from 1972

1980 Norsk Hydro AS acquires Protan Biopolymer AS

1996 Pronova Biomedical (NovaMatrix) is established

1996 Algea splits out from Pronova

1999 FMC Corporation acquires Pronova Biopolymer AS

2008 FMC Corporation acquires ISP Alginates in Girvan, Scotland

2012 Investing 70+MNOK to expand one production line in Vormedal

2013 FMC Health and Nutrition acquires EPAX in Ålesund – manufacturer of Omega-

3 oil (1.8 BNOK)

2014 FMC announces plans to invest 500MNOK in the Vormedal plant over the next

years

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Page 4: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Laminaria hyperborea, a Unique Source of Alginate

and Other Polysaccharides

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• Estimated 50-60 mMT biomass at the Norwegian coast

• In the range of 7 mMT removed annually by wind and wave action

• FMC is annually harvesting approx 150-170.000 MT

• 4-5 year harvesting cycle allows regrowth of seaweed

Page 5: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Sustainable Seaweed Harvesting

• 5 year harvesting cycles in Hordaland, Sogn og Fjordane, Møre og Romsdal, and Sør-Trøndelag;

• 4 year harvesting cycles in Rogaland;

• Cycle times established in cooperation with Institute of Marine Research • E-fields 01.09.2011-31.08.2012

• A-fields 01.09.2012-31.08.2013

• B-fields 01.09.2013-31.08.2014

• C-fields 01.09.2014-31.08.2015

• D-fields 01.09.2015-31.08.2016

Page 6: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Sustainable Harvesting Based on 50 years of

Experience • Seaweed beds are deemed to be in good and stable condition by IMR

• Stable harvesting with small variations year by year

• World class sustainable harvesting regime –

– Other countries are looking to Norwegian systems when establishing their own

– Have avoided overharvesting like seen in France, Chile, and Peru

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0

20

40

60

80

100

120

140

160

180

200

2011 2012

Source: Havforskningsrapporten 2013 Source: FMC Source: FMC

0

10

20

30

40

50

60

70

80

90

2007 2008 2009 2010 2011 2012

Møre og Romsdal

Sogn og Fjordane

Sør-Trøndelag

Nord-Trøndelag

Rogaland

Hordaland

Page 7: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Seaweed Harvesting Future

Each county is now responsible for establishing seaweed harvesting regulations in their area. Will go through open hearings and then discussions in a committee representing relevant functions. Position paper is then submitted to the Directorate of Fisheries to work out the final regulation

Trial harvest in Nord-Trøndelag 2010-2014

Up to 15,000 MT/yr during trial period

Rich seaweed beds

Permanent harvesting permit from 2015?

Trial harvest in Nordland 2013-2014

Up to 10,000 MT/yr during trial period

Applying for 2015

Page 8: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Being a Single, and Small, Player, Creates Some

Challenges With Respect to How the Public

Perceives Our Activities

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Page 9: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Myth #1 – Influence of Seaweed Harvesting

on Fish and Marine Organisms

• Institute of Marine Research has monitored the effects of trial harvesting in Nord-Trøndelag 2010-2014 and Nordland 2013-2014 – Like for all other human activities there

will be a certain foot-print shortly after the harvesting since we are harvesting a significant part of the Laminaria hyperborea in each of the open fields

– However, no significant negative effects of seaweed harvesting are seen on fish and other marine organisms (like crabs)

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Page 10: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Myth #2 - Seabirds

1. Seaweed is not feed for seabirds; they feed on small fish and other

organisms living in or close to the seaweed beds

2. There is no evidence for significant changes in fish or marine organisms as

a result of the harvesting activities

3. It has not been shown that seaweed harvesting is affecting the availability

of feed for seabirds

4. FMC has been harvesting close to nesting places for shag (”toppskarv”) in

Rogaland through many years. Monitoring by Ambio Miljørådgivning on

behalf of the county authorities shows a significant increase in the number

of shag (1978-2006)

Photo: Svein-Håkon Lorentsen, NINA

Page 11: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Myth #3 – Erosion by Wave Action

• Institute of Geology at University of Bergen has studied effects of wave erosion on shores – Effects only seen at relatively low tides and small waves

– Erosion is however not significant at these conditions

– No effect of seaweed beds during storms and huge waves, which are the conditions detrimental for constructions (like bulwarks)

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Page 12: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Value Creation Based on a Renewable

Resource

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FMC’s alginate plant in Karmøy kommune

Page 13: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Laminaria

hyperborea

Laminaria hyperborea is a Unique Resource Available at the

Coast of Norway The map shows the different types of brown seaweeds harvested for commercial

purposes, and where alginate manufacturers are located

Kimica

Cargill

Danisco

Bright Moon

Jie Jing

Great Ocean

Qingdao Zhouji and others

Kimica

Kikkoman

FMC

Laminaria

japonica

Ascophyllum

nodosum

Durvillaea

Macrocystis

– no longer utilized

Lessonia trabeculata

Lessonia nigrescens

Gelymar

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Ecklonia

Laminaria

digitata

Page 14: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

The Alginate Business Has Changed Over the Last

10 Years

• Worldwide annual production of alginate is approx 40,000MT; +2%/yr

• 40-50% of the production is probably still used in textile printing paste

• Seaweed cost has increased significantly since 2007, due to shortage and tightening regulations

• Only three alginate manufacturers left in the Western hemisphere

• World’s main manufacturing capacity located in China

• No new players in market due to very high entrance cost

• FMC consolidated the product portfolio after the acquisition of ISP Alginates in 2008, and is focusing on high quality, high value products for food and pharmaceutical applications

Going from traditional textile printing ....

.... to 3D printing of human organs

Page 15: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Applications of Alginate – Well Established Market,

But Some Interesting Newcomers • Pharmaceutical

– Anti-reflux; treatment against gastro-esophageal reflux. Sodium alginate is the active ingredient (API)

– Sustained release of actives from tablets; the alginate forms a viscous layer at the surface upon hydration and controls release by diffusion

– Wound healing; calcium alginate dressings absorbing liquids from the wounds, primarily used in treatment of chronic wounds

• Food

– Stabilization of foods; e.g. Italian type ice cream, low fat spreads

– Gelling; provide structure to foods like bakery creams, onion rings, pimiento, fruit fillings in cereal bars

– New and creative foods - molecular gastronomy (Ferran Adria), artificial caviar, dried brown algae

• Specialty/Industrial

– Personal care, water treatment, welding electrodes

– Self-extinguishing cigarette paper

Page 16: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Some Examples of R&D Projects and New Products

ProtaSea™ Fucoidan: • New biopolymer product from Laminaria

hyperborea • Immune system benefits • The only fucoidan approved as NDI (New

Dietary Ingredient) by FDA. Unique, seaweed specie dependent chemical structure

• $100M marked in Japan/Korea

Thinner capsule wall gives a higher effective volume

Inherent enteric properties (no more fishy after-taste)

Vegetabile; non-animal

Patented technology

“AlgCaps” alginate

capsules

“Seaweed fights obesity, researchers in Newcastle claim” http://news.bbc.co.uk/2/hi/uk_news/england/tyne/8579472.stm

>1 B overweight people globally - • Alginate can reduce lipase

activity • Alginat can provide satiety

Page 17: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Exciting Opportunities in Biomedicine

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Regeneration of bone stucture by alginate in combintion with bone cells. Commercial product used by surgeons. More customers are testing the material.

Reconstruction of the heart muscle: Injection of alginate formulations to improve the pumping effectivity of the heart after infarcts. Technology and production developed by NovaMatrix in cooperation with Folkehelsa. CE approval in 2014. Regular clinical use from 2015.

Implantation of liver cells encapsulated in alginate: Intermediate treatment of small kids until transplantations can be performed. Treatment established at King’s College Hospital in London http://www.bbc.co.uk/news/health-

15744176

Page 18: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Other Polysaccharides from Macroalgaes

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Page 19: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Chemical Composition of Laminaria hyperborea

Component Stem [%] Leaf [%] Reference

Water 77-89 84-87 7,10

Ash 34.5±2.5 16-37 1, 2, 10

Alginic acid 33.4±2.8 17-34 1, 2

Laminaran 0.68±0.28 0-30 1, 2

Mannitol 5.9±2.4 4-25 1, 2

Fucoidan 2-4 8

Other carbohydrates Traces 8

Protein 8.9±1.6 4-14 1, 2

Fat 0.63±0.14 1,2

Fibre (cellulose) 10.4±0.8 1 ,2

Polyphenols 1 (bark) 4, 5

Iodine 0.74±0.11 1, 2

K 6.3-11.0 3, 9

Na 1.6-3.0 3, 9

Ca 1.4-3.0 3, 9

Mg 0.6-0.7 3, 9

S 1.2-1.3 9

P 0.2 9 19

Source: S.J.Horn, PhD thesis (2000) 1) Haug and Jensen (1954) 2) Jensen and Haug (1956) 3) Jensen (1954) 4) Haug and Larsen (1958) 5) Ragan and Jensen (1977) 6) Larsen and Haug (1961) 7) Baardseth and Haug (1953) 8) Indergaard (1983) 9) Hanssen et al. (1987)

Page 20: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Fucoidan is a naturally-occurring sulfated

polysaccharide found in various species of brown

seaweed like Laminaria hyperborea • Several structural types , dependent on seaweed

source and other factors

• Physical and bioactive properties dependent on molecular chain composition and branching

• Part of the seaweed’s biological defense system

975+ published reports on fucoidan are referenced as of November 2011

(PubMed) indicating a surge of interest in the science related to fucoidan. The

body of research has shown that fucoidans demonstrate a broad array of bio-

active benefits including Immune, Circulatory, Digestive, Anti-inflammation,

Biomedical anti-adhesion, Healthy cell growth and maintenance; and potentially

Anti-cancer properties.

New product from brown seaweed

Page 21: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

ProtaSea™ Fucoidan: Supporting a Healthy Immune System

Target Segment $100M Fucoidan market in Japan/Korea

Launch: 2013 Q1

Competitive Adv.

•Efficacy, clinical data, regulatory, purity, isolation process

Characteristics

• Water soluble polymer collected from fresh L. hyperborea stored in Haugesund.

• Large molecule, highly branched, highly sulfonated

• Bioactive properties specific to seaweed species

• Sustainable, green, high capacity, GMP manufacturing process

Competitive Advantage and Utility

• A unique, patent pending process for obtaining high purity fucoidan yielding a highly purified concentrate of 85%+

• Only fucoidan with US FDA approval for supplements – NDI approval in 2013

Page 22: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Laminaran: ß-1,3/1,6-Glucan

• Laminaran is a ß-1,3-glucan with ß-1,6-glucan branches; physical properties and bioactivity depend on branching

• Other types of ß-1,3/1,6-glucan can be derived from yeast and mushroom

• ß-1,3/1,4-glucan can be derived from oat and barley – insoluble fiber with FDA approved health claim on reduction of cholesterol

Health benefits

• In animal feed, immune stimulants will enable the body to handle infections in a better way. More energy can then be used on growth rather than fighting diseases. Similar responses can be seen in the humans

• Several claims in current products on the market, still to be better documented:

• Activation of the human immune system through binding to receptor sites on the surface of phagocytes such as macrophages and granulocytes

• Potential use in nutraceuticals/food supplements, beverages, energy bars

• Commercially available for crop protection and as dectin-1 ligand for immune response modulation

Page 23: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

Dectin-1 Receptor Involved in Beta-Glucan Interaction Identified by

Oxford, UK Based Group

(G.D.Brown and S.Gordon; Cellular Microbiology (2005) 7(4) 471-479)

Page 24: The Right Chemistry - Industrial Biotech Network- · PDF fileThe Right Chemistry MarPol 2014 Annual Project Meeting, ... FMC BioPolymer AS - Long History of Seaweed Harvesting Seaweeds

www.stortare.no

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