the swedish arena for am of metals and other am-related ... · quintus technologies 3d metprint...

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The Swedish Arena for AM of Metals and other AM-related research within Swerea Annika Strondl, Swerea [email protected]

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Page 1: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

The Swedish Arena for AM of Metals and

other AM-related research within Swerea

Annika Strondl, Swerea

[email protected]

Page 2: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Additive manufacturing within Swerea

Page 3: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Additive manufacturing within Swerea

2016-10-20

Nylon and carbon fiber,

Kevlar ® or fibreglass

Metal Sand Ceramics Composits

Al2O3,

Y-stabilized Zr2O2

Stainless steel,

tool steel, CoCr,

Alloys of Ni, Ti, Al etc.

Sand

3

Page 4: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Swedish Arena for

Additive Manufacturing

of Metals

Support applied R&D in industrial

metal additive manufacturing to

enable innovative product

development.

Page 5: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Members at start:

Swerea

Chalmers

University West

Carpenter Powder Products

Höganäs

Uddeholms

Lasertech LSH

Alfa Laval

Siemens Industrial Turbomachinery

Saab Aeronautics

Scania CV

Brogrens Industries

Quintus Technologies

3D Metprint

Inauguration 25th of August 2016

+ AIM Sweden, Örebro University, KTH

Page 6: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Inauguration 25th of August 2016

• https://youtu.be/d5w8MemwLsM

Page 7: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Research and innovation focus areas

1. Quality considerations in additive manufacturing

2. From prototyping to industrial production

3. Correlation between raw material and final properties

4. Qualification of new alloys and alloy development

5. Remanufacturing applications

Page 8: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

SLM 125HL, SLM Solutions GmbH,

Swerea IVF

Build volume: 125×125×125 mm,

platform reduction unit 50×50 mm

Build speed: 25 cm3/h

Energy type: 400W Yb-fibre laser

EBM S12-AX, Arcam AB,

Swerea KIMAB

Build volume: 200×200×180 mm

Build speed: Normally 55-60,

maximum 120 cm3/h

Energy type: 3kW electron beam

Binder jetting sand printer S-Max, ExOne GmbH,

Swerea SWECAST

Build volume: 1800×100×700 mm

Build speed: 60-85 dm3/h

Printers available at Swerea

Page 9: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

EOS M 100, EOS GmbH

Build volume: ø 100×95 mm

Build speed: 5 cm3/h

Energy type: 200W Yb-fibre laser

EOS M 290, EOS GmbH

Build volume: 250×250×325 mm

Build speed: 5-30 cm3/h

Energy type: 400W Yb-fibre laser

Printers available fall 2016 at Chalmers, Materials & Manufacturing Technology

Source: EOS GmbH Source: EOS GmbH

Page 10: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

EBM A2X, Arcam AB

Build volume: 200×200×380 mm

Build speed: 55-80 cm3/h

Energy type: 3 kW electron beam

Directed energy deposition

Robotized welding technologies with wire

and blown powder

Printers available at University West, Engineering Science

Page 11: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Innovative Component Manufacture via Powder Technology

Demonstration of Additive Manufacturing as a Method for Fabrication of

316LGrade Components

Powder and Materials Design for Flexible High-quality Additive Manufacturing

Laser metal deposition using blown Alloy 718 powder

Selective laser melting effect of process parameters on microstructure, defects

and strength of alloy 718 and alloy 2169

Novel Ni-based materials for additive manufacturing of the components for high-

temperature applications

Light Weight Solutions for High-Performance Components by AM

Recycling study of AM metal powders

Additive Manufacturing of Metals – Atmosphere Control

Additive Manufacturing of metals - 3D Print

3DPrintPlus

Development of Next-generation Tools by ADDitive manufacturING – Step 2

Digitalisation of the production flow is a prerequisite for additive manufacturing

On-going projects 25th of Aug

Page 12: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Road-map for research and innovation to industrialize

additive manufacturing of metals in Sweden (RAMP-UP)

Vinnova, SIP Metallic Materials, 1 Okt 2016- 31 Dec 2017

Swerea KIMAB, Swerea IVF, Swerea SWECAST, Chalmers, University West, KTH

Arcam, Atlas Copco, Carpenter Powder Products, GKN Aerospace, Höganäs, LaserTech, Quintus Technologies, Uddeholm, Saab, Sandvik Coromant, Scania CV, Siemens Industrial Turbomachinery

Close cooperation with the AM-Arena

Page 13: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Workshop

WP1 State of the art End of April

WP2 Research and innovation questions Mid Sept

WP3 Road-map Jan 2018

Discussions about the conclusions from each WP on open

workshops. Input from all stakeholders is very welcome!

Road-map for research and innovation to industrialize

additive manufacturing of metals in Sweden (RAMP-UP)

Page 14: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

Scope: Create two demonstrators that clearly illustrates the potential of a

full digitalisation of the production flow for additive manufacturing.

Digitalisation of the production flow is a

prerequisite for additive manufacturing [DINA]

Swedish Arena for Additive Manufacturing of Metals

Each ”process” is (almost) already developed and the task is to develop

and demonstrate the integration of data / information transfer and storage.

Swerea, Chalmers, GKN Aerospace,Siemens Industrial Turbomachinery,

SAAB Aeronautics and Jernkontoret

Financed by

"The

digitalisation

action" from

the Ministry

of Enterprise

and Inno-

vation via

VINNOVA

Ends in 2016

Sch

em

ati

c o

f th

e A

M p

rocess

wit

h a

dja

cen

t o

pera

tio

ns

Page 15: The Swedish Arena for AM of Metals and other AM-related ... · Quintus Technologies 3D Metprint Inauguration 25th of August 2016 + AIM Sweden, Örebro University, KTH . ... Hans Söderhjelm

More information www.am-arena.se

Management:

Annika Strondl, Seyed Hosseini, Joakim Ålgårdh, Elis Carlström, Sten Farre -

Swerea

Eduard Hryha - Chalmers

Lennart Malmsköld – University West

Board:

Hans Söderhjelm - Höganäs Björn-Olof Bengtsson - Carpenter

Ingegerd Annergren - Scania Pajazit Avdovic – Siemens Industrial Turbom.

Lars Nyborg – Chalmers Per Nylén - University West

Maria Åstrand - Swerea