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    TheThe treatmenttreatment ofof municipalmunicipalorganicorganic wastewaste in Europein Europe byby

    anaerobicanaerobic digestiondigestion

    Dr.Dr.--Ing. Dieter Jrgen KorzIng. Dieter Jrgen Korz

    Ros Roca GroupRos Roca Group

    Plochinger Str. 3Plochinger Str. 3

    DD--73730 Esslingen73730 Esslingen

    www.rosroca.dewww.rosroca.de

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    Classification of presentation

    Introduction Ros Roca Group

    AD as waste treatment technology

    Classification of AD systems

    Current situation of AD technologies for organic waste in Europe

    Example of digestion plant for biowaste treatment, Vsteras,Sweden

    Summary

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    Longtime experienc e of Ros Roca

    in waste treatement

    Composting

    Digestion

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    BiowasteBiowaste

    (BW)(BW)Household wasteHouseho ld wa ste

    (MSW)(MSW)

    Orga nic frac tionOrga nic frac tion

    Plastic , Metals etc .Plastic , Metals etc .

    Recycling, energyRecycling, energy

    productionproduction

    Anaerob ic digestionAnaerob ic d igestion

    Produc tion of b iogasProduc tion of b iogas

    Produc tion o fProd uc tion o fheat, elec tric ityheat, elec tric ity

    Prod uc tion of fuelProd uc tion of fuel

    Landfill:Landfill:

    Stab ilized produc tStab ilized produc t

    Prod uc tion of c om post ?Produc tion of c om post ?

    Prod uc tion of highProd uc tion of high

    qua lity compostqua lity c ompost

    Ag riculture, horticultureAg riculture, horticulture

    etc.etc.

    AD as waste treatment technology

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    Energy balance of AD

    (Specifications per ton of MSW organic material)

    Biogas production: 120 150 mN3/t

    CH4: 55 70 Vol.-%Biogas energy content: 700 900 kWh/t

    Electricity production

    (Co-generation): 250 360 kWh/tElectricity consumption: 80 125 kWh/t

    AD plants work energy self-sufficient with a high surplusof electric and thermal energy.

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    Classification of AD technologies

    Partial materialPartial material flowflow digestiondigestion

    PercolationPercolation systemssystems SystemsSystems withwith mechanicalmechanical solid / liquidsolid / liquid separationseparation

    Total materialTotal material flowflow digestiondigestion

    WetWet systemssystems (DS < 20 % )(DS < 20 % )

    DryDry systemssystems (DS > 20 %)(DS > 20 %)

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    Input Wet DryBiowaste X X

    Organic fraction MSW X X

    Organic industrial waste(Food and kitchen waste,slaughter house)

    X ( X )

    Manure X ( X )

    Sewage sludge X ( X )

    Agricultural products

    (Renewable raw material)

    X ( X )

    Waste water X -

    Application areasareas forfor wetwet andand drydry ADAD systemssystems

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    Current digestion capacities in european countries

    TheThe followingfollowing overviewoverview considersconsiders ADAD plantsplants for thefor the organicorganic

    fractionfraction of MSW and BWof MSW and BW whichwhich areare underunder constructionconstruction oror inin

    operationoperation inin westernwestern europeaneuropean countriescountries

    SourcesSources of informations:of informations:-- TechnologyTechnology supplierssuppliers

    -- PlantPlant operatorsoperators-- GeneralGeneral technicaltechnical literatureliterature

    ADAD playsplays at theat the momentmoment aa minorminor rolerole in newin new easterneastern EUEU countriescountries

    thereforetherefore nono detailleddetailled investigationinvestigation waswas mademade

    NotNot consideredconsidered coco--digestiondigestion plantsplants ((manuremanure, biowaste), biowaste)

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    1.478.000

    2.770.500

    4.248.500

    0

    800.000

    1.600.000

    2.400.000

    3.200.000

    4.000.000

    Total Biowaste MSW

    Capacity,

    t

    65 %35%

    Current digestion capacities for BW and MSW in AD plants

    (Situation october 2005)

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    4.248.500

    1.946.000 2.088.500

    214.000

    0

    500.000

    1.000.000

    1.500.000

    2.000.000

    2.500.000

    3.000.000

    3.500.000

    4.000.000

    4.500.000

    Total Dry Wet Others

    Capacitytotal

    ,t

    5 %46% 49%

    Current digestion capacities in different AD systems for BW and MSW

    (Situation october 2005)

    C t di ti iti i diff t t i

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    Current digestion capacities in different european countries

    (Situation october 2005)

    0

    200.000

    400.000600.000

    800.000

    1.000.000

    1.200.000

    1.400.000

    1.600.000

    GermanySpain

    FranceItaly

    Netherlands

    Belgium

    Switzerland

    Sweden

    Austria UK

    Portugal

    Finland

    Norway

    Ca

    pacity,

    t

    49 22

    6 8 3 4 18 8 5 1 1 2 2

    Number of plants

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    Example of AD plant for treatingbiowaste, silage and industrial organic

    waste

    The Vxtkraft digestion plant in

    Vsters, Sweden

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    General informations about the Vxtkraft-project

    Input material:Biowaste 14.000 t/ySilage 5.000 t/yGrease trap removal sludge 4.000 t/y

    Main targets of the project:Closed cycle of organic material from municipalities, industrieand agricultureSanitation of organic material according to ABPR requirements1774/2002Production of biogas as fuel for city busses, refuse collectorsand private carsProduction of high quality liquid and solid fertilizer for

    agricultural use

    The Vxtkraft digestion plant is part of the EU Agroptigasproject (www.agroptigas.com)

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    Vxtkraft digestion plant, Vsteras (Schweden)

    Pretreatment of organic waste

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    Heat exchanger with heat recovery Sanitation tanks

    Vxtkraft digestion plant, Vsteras (Schweden)Sanitation process

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    Specific requirements of ABPR 1774/2002

    Temperature > 70 C

    Retention time > 1 h

    Particle size < 12 mm

    Sanitation temperature controlled under batch conditions

    Utilization of calibratable temperature sensors

    No bypass possibilities

    Separation in dirty and clean areas

    Vxtkraft digestion plant Vsteras (Schweden)

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    Vxtkraft digestion plant, Vsteras (Schweden)Digester V=4.000 m3

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    Vxtkraft digestion plant, Vsteras (Schweden)

    Dewatering of digestate

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    Summary

    AD (AD (especiallyespecially wetwet system) is a flexible technology for differentsystem) is a flexible technology for different typestypes ofoforganicorganic materialmaterial

    ADAD systemssystems produceproduce renewablerenewable energyenergy fromfrom wastewaste andand cancan bebe operatedoperated

    energyenergy selfself--sufficientsufficient

    AD is aAD is a contributioncontribution toto substitutesubstitute fossilfossil energyenergy sourcessources and toand to reducereduceCOCO22-- emissionsemissions

    BiogasBiogas cancan bebe usedused toto produceproduce differentdifferent typestypes ofof energyenergy ((electricityelectricity,, heatheat,,fuelfuel))

    HighHigh qualityquality compost iscompost is producedproduced from biowaste ADfrom biowaste AD plantsplants

    LandfillLandfill directivedirective:: MassMass reductionreduction forfor disposaldisposal ofof organicorganic materialmaterial

    ReductionReduction ofof landfilllandfill emissionsemissions (gas,(gas, leakageleakage water)water)

    AD is aAD is a longlong experiencedexperienced and welland well provenproven technology totechnology to treattreat organicorganic

    wastewaste

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    Thank you very much for your attention

    Ros Roca Internacional, S.L.Ros Roca Internacional, S.L.

    Plochinger Str. 3Plochinger Str. 3DD--73730 Esslingen73730 Esslingen

    Tel. +49 711 31059970Tel. +49 711 31059970

    Fax +49 711 31059979Fax +49 711 31059979EE--MailMail [email protected]

    VisitVisit ourour websitewebsite::

    www.rosroca.dewww.rosroca.de