the what-how-when presentation

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 886905. This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 886905.

T H E W H A T - H O W - W H E N P R E S E N T A T I O N


Damage caused by bad electric contact in one phaseSource: https://easa.com/resources/failures-in-three-phase-stator-windings

As STRONG as the WEAKESTlinkT H E P R O B L E M


E l e c t r i c A n a l y s i s Pr e d i c t i v e M a i n t e n a n c e P l a t f o r m

predictive-sigma

01| Continuous and automated electric data gathering and human feedback

02| Cloud based platform for electric data analysis, diagnosis and failure identification and prediction

03| Performance analysis, alarms and failure reports


H o w w e h e l p y o u t o s u c c e e d

VALUE PROPOSITION

Maximize maintenance budget

§ Cover a wide range of assets.

§ Compatible with all electrical

assets

§ Plug and play, sensors installed

in the electric cabinet.

Reduce consumption and protect

§ Continuous electric consumption

analysis.

§ Efficiency calculation for energy

reduction.

§ Smart electric protection for critical

assets.

Avoid unplanned stops

§ 24/7 online monitoring.

§ Focus in that really need

maintenance.

§ Diagnose and Predict potential

failures.


Technology Assets covered Failure detection How is done

Why Electrical?T h e e a s i e r m a n n e r t o i d e n t i f y f a i l u r e s i n a l l

a s s e t s

MCSA, motor current signature analysisLeakage current analysis

Voltage analysis

Power analysis

Smart electric protectionElectric efficiency

Transformer Wiring Motor Pump

VFD Fan Generator CompressorElectric Analysis

Vibration analysis

Thermal analysis

Motor Pump Fan Generator

Compressor

Transformer Wiring Generator

Mechanical• Unbalance• Misalignment• Bearing damage

Mechanical & electric• Cold points• Hot points• Electric arch• Fluid leaks

Mechanical & electric• Electric arch• Energy quality• Mechanical in

motors, pumps, etc.

• Vibration sensors installed over motors.

• Online or data logging

• Thermal cameras.• Online or data

logging


POWER QUALITY ASSURANCEElectric quality generation evaluation to ensure powered assets performance

OVERLOAD & UNBALANCEEnsure long availability for your key assets being aware of their performance and power demand

POOR CONDITION CONECTIONSAvoid erratic behavior and hot connections that can start a fire

“Expand the life of your key assets by a permanent electric analysis”

G e n e r a t o r s & E l e c t r i c Tr a n s f o r m e r s

APPLICATION EXAMPLE


“Know in advance a potential fault in a motor, pump or compressor. Prevent your process from stopping”

E l e c t r i c M o t o r s

APPLICATION EXAMPLE

MOTOR OVERHEATINGIdentify electric unbalance, overload or low voltage that can produce motor overheat

SHORTCIRCUITSControl isolation levels continuously to avoid

CURRENT LEAKAGEIdentify dangerous assets and avoid electro-erosion


“Notice if the drive is negatively influencing your engine, or if it is the best option”

F r e q u e n c y D r i v e r s

APPLICATION EXAMPLE

ELECTRICAL QUALITY POWERAvoid driver deterioration identifying power quality issues

WRONG SETTINGAvoid current reflux and high current peaks

HARMONIC GENERATIONIdentify harmonic generation to improve quality power in your plant


W e w o r k w i t h t h e b e s t

CLIENTS

Manufacturing Utilities Infrastructures


FOUNDING TEAMA b a l a n c e d m i x w i t h m o re t h a n 5 0 y e a r o f c o m b i n e d e x p e r i e n c e

Carles PaulScientific Director

Physicist and PhD candidate in ElectromagnetismExperience

Mathematical specialist, R+D leader and link with the university

30years

Patricio SáezCEO

Industrial engineer and Executive MBADeveloping industrial businesses internationally with experience managing and leading teams

and companies

15years

Ramón SerraCTO

Industrial engineer and master in AI, robotics and automation

Experience in industrial applications and product development

20years


C o m p a n i e s t h a t s u p p o r t u s

TECHNICAL PARTNERS

High Technology electric sensor manufacturer with more than 25 years experience

Research and development center specialized in Artificial Intelligence and Internet of Things

One of the best Spanish Engineering University


C o m p a n i e s t h a t s u p p o r t u s

COMERCIAL PARTNERS

Mexican company specialized in industrial metrology and maintenance

Colombian company specialized in electrical engineering and maintenance

Venezuelan company specialized in electrical engineering and maintenance


D i f f e r e n t w a y s t o s e r v e y o u

SERVICES

Reference Description

iot-sigmaElectric Monitoring

a. Web browser access to Sigma platform.b. Continuous & automated electric data registration, up to 3 monthsc. Power, consumption and electric event registration, up to 3 months

predictive-sigmaPredictive Maintenance Service

surveillance-sigmaElectric Sustainability & Surveillance Service

a. Web browser access to Sigma platformb. Continuous & automated electric data registrationc. Power, consumption and electric event registrationd. Electric alarm configuratione. Monthly status report by e-mail & exportation capabilities

Includes all features described in surveillance-sigma plus:f. Electric data analysis to create electric behavior modelsg. Continuous models follow-up and comparison with similar asset modelsh. Behavior deviation identification and proactive alertsi. Potential failure detection and estimated asset life calculationj. 2 ways communication platform to receive human feedback

diagnostic-sigmaAnalysis & Problem Diagnostic Service

Includes ISM4 Suitcase lending during the contracted service period. Warranty required and delivery costs not included.- Web browser access to Sigma platform.- Continuous & automated electric data registration.- Power, consumption and electric event registration.- Electric alarm configuration.- Electric analisys, diagnostic and problem solving recommendation report after two weeks analysis.


T h e b e s t t e c h n o l o g y t o p ro t e c t y o u r a s s e t s

SENSORS

Reference Protections Register

ISM4M1

2 poles, from 5 to 280 A, 50 Hz

ISM4T1


ISM4R1


ISM4 Suitcase3 poles, 250 A, 50Hz

ISM5T4 poles, from 5 to 250 A, 50 Hz - 22 different electric configurable protections

ISM2TFrom 63 to 125 A, 50Hz

ISM1MFrom 6 to 63 A, 50Hz

ISM1TFrom 6 to 63 A, 50Hz

160 Hz versionISM4 Complementary Suitcase500 and 1000 A

for compatible units: ISM2, ISM4, ISM5 and ISMR

- True RMS- 0.1/0.2/0.4/0.5/1 % accuracy depending on sensor model- Electric real time data.- Electric quality alarms.- Power alarms.- Electric status logs (ON/OFF, etc.)- Electric quality problems register (wave event)- More than 100 electric parameter (V, I, etc.)- Active and Reactive power register.- 64 Harmonics real-time analysis in voltage and current.

Not Available

Suitcase with:- 3 split core current transformers for 500 A- 3 split core current transformers for 1000 A- 1 split core current transformer for leakeage current measurements

- 22 different electric configurable protections- Autonomous reclose system- Remote operation available


T h e w a y t o a c c e s s t o o u r s e r v i c e s

IOT DEVICES

Reference Description

M2MIOTSERVER01- IoT Server to collect until 10 sensor data by Ethernet connection (Ethernet hubs and/or switches not included)- For Ethernet or WIFI integration

M2MIOTSERVER02 - As M2MIOTSERVER01 but including GSM capabilities for integration through 3G

M2MIOTSERVER03 - As M2MIOTSERVER01- UPS capabilities for data registration under energy power fault

M2MIOTSERVER04 - As M2MIOTSERVER02- UPS capabilities for data registration under energy power fault


Let’s connect

www.predictive-sigma.com

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