the world of cashew - oltremare · the world of cashew - oltremare may 2017 page 2 ccoommppaannyy...

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OLTREMARE S.r.l Via dell’Industria, 17/19 – Zona Ind. Bargellino

40012 – CALDERARA DI RENO (BO)

Tel.: +39-051-2988311 Fax: +39-051-2988333

WEB: www.oltremare.biz E-mail: [email protected]

The World of Cashew - Oltremare May 2017

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The Italian private company OLTREMARE S.r.l. was founded in 1960 and ever since it

has entirely devoted its activity to the cashew industry. The company started its activity in

processing cashew nuts in its premises of Zola Predosa – Bologna – Italy with the first

mechanical cashew processing plant ever built since then. OLTREMARE is now known as the

world-leading manufacturer of cashew nut processing plants and service provider for the

cashew business. Its keen and global knowledge of the cashew business is also an advantage

for the customers. OLTREMARE is opinion leader in cashew processing technology and in this

respect it has introduced many new original and effective techniques and solutions.

Over the years, in addition to plant production, OLTREMARE has broadened its

activities with the ultimate aim of promoting the potential wealth produced by cashew nuts.

Presently its activities are:

� production, installation and commissioning of mechanical cashew processing plants

and related technical assistance;

� feasibility studies (agricultural and industrial);

� establishment and management of cashew plantations;

technical assistance and training in cashew cultivation.

On top of this OLTREMARE has added to its primary activity two more machinery lines

which complement and at the same time widen the scope of business:

� engineering, production and installation of electronic colour sorting machines

� engineering, production and installation of vacuum packing machines for bulk

commodities.

Since 1960 OLTREMARE has installed its plants in the following countries: BENIN,

IVORY COAST, TOGO, NIGERIA, KENYA, TANZANIA, MOZAMBIQUE, GUINEA BISSAU,

MADAGASCAR, BRAZIL and VENEZUELA. More recently OLTREMARE has taken up projects in

Asia and in particular VIETNAM, INDONESIA, REPUBLIC OF THE PHILIPPINES, PEOPLE’S

REPUBLIC OF CHINA, THAILAND and INDIA.

OLTREMARE implemented some project with the financing of international institutions

such as ADB (African Development Bank), WB-IDA (World Bank – International Development

Association), EDF (European Development Fund), IFC (International Finance Corporation), CDC

(Commonwealth Development Corporation), EIB (European Investment Bank), and with the

General Directorate of Cooperation of the Italian Ministry of Foreign Affairs. Other customers

are private companies whose projects have been financed through loans by international

commercial banks.


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INDUSTRIAL PROJECTS

1964 TANITA Country : Tanzania Supply : Cashew nut processing factory with

12,000 tons/year capacity Customer : TANITA LTD. 1966 MOCITA Country : Mozambique Supply : Cashew nut processing factory with

12,000 tons/year capacity Customer : INDUSTRIAS DE CAJU MOCITA S.A.R.L. 1969 MONAPO Country : Mozambique Supply : Cashew nut processing factory with

15,000 tons/year capacity Customer : COMPANHIA DO CAJU DO MONAPO

S.A.R.L. 1971 ANTENES Country : Mozambique Supply : Cashew nut processing factory with

15,000 tons/year capacity Customer : INDUSTRIAS DE CAJU ANTENES S.A.R.L. 1973 KILIFI Country : Kenya Supply : Cashew nut processing factory with

15,000 tons/year capacity Customer : KENYA CASHEW NUTS LIMITED 1973 PARAKOU Country : Benin Supply : Cashew nut processing factory with

1,500 tons/year capacity Customer : SOCIÉTÉ NATIONALE FORESTIÈRE

(S.NA.FOR.) 1974 TANITA II Country : Tanzania Supply : Cashew nut processing factory with

12,000 tons/year capacity Customer : TANITA LTD. 1976 SOUTHERN TANZANIA PROJECT - LINDI Country : Tanzania Supply : Cashew nut processing factory with

12,000 tons/year capacity Customer : CATA (Cashew nut Authority of

Tanzania) 1976 SOUTHERN TANZANIA PROJECT - MTAMA Country : Tanzania Supply : Cashew nut processing factory with


Tanzania)

1976 SOUTHERN TANZANIA PROJECT - MASASI Country : Tanzania Supply : Cashew nut processing factory with


Tanzania) 1977 SOUTHERN TANZANIA PROJECT - NEWALA Country : Tanzania Supply : Cashew nut processing factory with


Tanzania) 1977 KORHOGO Country : Ivory Coast Supply : Cashew nut processing factory with

1,500 tons/year capacity Customer : A.I.C.I. (Anacarde - Industrie - Côte -

d’Ivoire) 1978 SOUTHERN TANZANIA PROJECT - NACHINGWEA Country : Tanzania Supply : Cashew nut processing factory with


Tanzania) 1978 PARIAGUAN Country : Venezuela Supply : Cashew nut processing factory with

10,000 tons/year capacity Customer : CAIMECA (Complejo Agro-Industrial de

Merey CA) 1980 TUNDURU Country : Tanzania Supply : Cashew nut processing factory with


Tanzania) 1981 LAMA-KARA Country : Togo Supply : Cashew nut processing factory with

1,500 tons/year capacity Customer : TOGOFRUIT 1984 UVINZA Country : Tanzania Supply : Salt processing factory with 60,000

tons/year capacity Customer : NYANZA SALT MINES


1986 TANITA I & TANITA II Country : Tanzania Supply : Rehabilitation of cashew nut processing

factories previously supplied. Assembling and technical assistance.

Customer : TANITA LTD. 1986 KILIFI Country : Kenya Supply : Rehabilitation of a cashew nut

processing factory previously supplied. Assembling and technical assistance.

Customer : KENYA CASHEW NUTS LIMITED 1987 MAJUNGA Country : Madagascar Supply : Turn-key cashew nut processing factory

with 3,850 tons/year capacity. Technical assistance and training.

Customer : FA.MA.MA. 1987 IBADAN Country : Nigeria Supply : Cashew nut processing factory with

780 tons/year capacity. Frying, salting and packing unit. Technical assistance.

Customer : TRANS INVESTMENTS COMPANY LTD. 1989 BISSAU Country : Guinea Bissau Supply : Cashew nut processing factory with a

capacity of 1,500 tons/year. Technical assistance.

Customer : GETA BISSAU

1990 SURABAYA Country : Indonesia Supply : Cashew nut processing factory with

2,350 tons/year capacity. Marketing and technical assistance.

Customer : P.T. INPANIDA CEMERLANG 1991 CUCHI DISTRICT Country : Vietnam Supply : Cashew nut processing factory with

1,500 tons/year capacity. Technical and marketing assistance.

Customer : INEXIM 1991 HO CHI MINH CITY Country : Vietnam Supply : Cashew nut processing basic machinery

with 400 tons/year capacity. Local personnel training.

Customer : F.A.O. and Ministry of Forestry of the S.R. Vietnam

1992 UJUNG PANDANG Country : Indonesia Supply : Cashew nut processing factory with

4,200 tons/year capacity. Training, marketing and technical assistance.

Customer : P.T. CITRA SEKARWANGI AGRO PERSADA

1992 KORHOGO Country : Ivory Coast Supply : Rehabilitation of a cashew nut

processing factory with 1,500 tons/year capacity.

Customer : ANACARDE INDUSTRIE 1993 NACALA Country : Mozambique Supply : Cashew nut processing factory with a

capacity of 6,000 tons/year Customer : COMPANHIA DO CAJU DE NACALA 1994 UJUNG PANDANG Country : Indonesia Supply : Cashew nut processing factory with

2,800 tons/year capacity Customer : P.T. SETIA JITA PRATAMA 1995 NANSHA Country : P.R. of China Supply : Machinery for cashew nut processing.

Capacity 2,000 tons/year Customer : U.T.C. HOLDINGS (H.K.) CO. LTD.

1995 LUMBO Country : Mozambique Supply : Cashew nut processing factory with

1,500 tons/year capacity Customer : INDUCAJU S.A.R.L. 1995 KWALE Country : Kenya Supply : Cashew nut processing factory with

5,000 tons/year capacity Customer : KWALE CASHEW PROCESSORS LIMITED 1996 XAI-XAI Country : Mozambique Supply : Cashew nut processing factory with a

capacity of 8,500 tons/year Customer : ANGLO AMERICAN CORPORATION OF

SOUTH AFRICA LTD.- MOCITA

11999999 TTEERREESSIINNAA

Country : Brazil Supply : Cashew kernels processing plant with

350 cases per day capacity Customer : EUROPA INDUSTRIA DE CASTANHA

LTDA

22000000 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000011 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing factory with

1000 cases per day capacity Customer : USIBRAS


2001 QUILON Country : India Supply : Cashew nut processing machinery Customer : OLAM EXPORT INDIA LTD 22000011 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : IRMAOS FONTENELE SA 2001 FORTALEZA Country : Brazil Supply : Cashew nut processing machinery Customer : CIONE 2001 QUILON

Country : India Supply : Cashew nut processing machinery Customer : WESTERN INDIA CASHEWS LTD 22000011 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : IRACEMA IDUSTRIA DE CAJU’ (KRAFT

FOODS)

2001 FORTALEZA Country : Brazil Supply : Cashew nut processing machinery Customer : EMPESCA ALIMENTOS SA

22000011 CCAASSCCAAVVEELL Country : Brazil Supply : Cashew nut processing machinery Customer : CASCAJU AGROINDUSTRIAL SA 22000011 MMOOSSSSOORROO’’ Country : Brazil Supply : Cashew nut processing machinery Customer : A.FERREIRA 22000022 QQUUIILLOONN

Country : India Supply : Cashew nut processing machinery Customer : QUILON FOODS

22000033 LLAAMM DDOONNGG PPRROOVVIINNCCEE

Country : Vietnam Supply : Cashew kernel processing plant Customer : CAI LAN OILS & FATS INDUSTRY CO.

LTD. 22000044 TTEERREESSIINNAA Country : Brazil Supply : Cashew nut processing machinery Customer : FONCAPI 22000044 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : UNICA

22000044 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : CAJU GOMES 22000055 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : AMENDOAS DO BRASIL 22000055 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000055 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : UNICA 22000055 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : USIBRAS

22000055 DDAARR EESS SSAALLAAAAMM

Country : Tanzania Supply : Cashew nut processing machinery Customer : OLAM TANZANIA LTD.

22000066 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : OLAM DO BRASIL LTDA 22000066 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000066 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000066 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : IRACEMA 22000066 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : USIBRAS 22000066 DDAARR EESS SSAALLAAAAMM Country : Tanzania Supply : Cashew nut processing machinery Customer : OLAM TANZANIA LTD.


2006 HO CHI MINH CITY Country : Vietnam Supply : Cashew nut processing machinery Customer : OLAM VIETNAM LTD.

22000077 MMAACCIIAA Country : Mozambique Supply : Cashew nut processing machinery Customer : MACIA CASTANHA DE MOCAMBIQUE 22000077 IINNHHAAMMBBAANNEE Country : Mozambique Supply : Cashew nut processing machinery Customer : ANACARDIA LDA


Country : Tanzania Supply : Cashew nut processing machinery Customer : BUCO INVESTMENT HOLDINGS

TANZANIA 22000077 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000077 TTAANN PPHHUUOOCC VVIILLLLAAGGEE Country : Vietnam Supply : Cashew nut processing machinery Customer : NAM LONG COMPANY LTD 22000077 HHOO CCHHII MMIINNHH CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : SAIGON CASHEWS

22000077 BBIIEENN HHOOAA CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : DONAFOODS

22000077 AANN BBAAII CCOOMMMMUUNNEE

Country : Vietnam Supply : Cashew nut processing machinery Customer : THAI BIN INVESTMENT

22000077 HHOOAA LLOOII TTOOWWNN

Country : Vietnam Supply : Cashew nut processing machinery Customer : NHAT HUY

22000077 TTAANN AANN TTOOWWNN

Country : Vietnam Supply : Cashew nut processing machinery Customer : TANIMEX

22000077 PPHHAANN RRAANNGG PPRR--TTCC

Country : Vietnam Supply : Cashew nut processing machinery Customer : NITAGREX

22000077 TTHHUU DDAAUU MMOOTT TTOOWWNN Country : Vietnam Supply : Cashew nut processing machinery Customer : HAI LONG CO.

22000077 SSUUOOII CCAATT CCOOMMMMUUNNEE Country : Vietnam Supply : Cashew nut processing machinery Customer : XUAN LOC PHAT

22000077 PPHHUUOOCC BBIINN TTOOWWNN Country : Vietnam Supply : Cashew nut processing machinery Customer : TRINH THI KIN NGUYET

22000077 TTUUYY HHOOAA CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : PYGEMACO LTD.

22000077

Country : Vietnam Supply : Cashew nut processing machinery Customer : LANDOAN CO. LTD.

22000077 CCAAMMLLAAMM TTOOWWNN

Country : Vietnam Supply : Cashew nut processing machinery Customer : HOAPHAT CO. LTD. 22000077 MMIINNHHHHUUNNGG CCOOMMMMUUNNEE

Country : Vietnam Supply : Cashew nut processing machinery Customer : MAI HUONG CO. LTD.

22000077 TTUUYYAANN DDIISSTTRRIICCTT

Country : Vietnam Supply : Cashew nut processing machinery Customer : THIEN TAN JOINT STOCK CO.

22000077 BBIINNHHDDUUOONNGG PPRROOVVIINNCCEE Country : Vietnam Supply : Cashew nut processing machinery Customer : TIN DAT CO.

22000077 CCAAIIRROO Country : Egypt Supply : Cashew nut processing machinery Customer : EL WATANY GROUP FOR FOOD

INDUSTRY

22000077 AA.. PPLLUUEEKKDDAANNGG RRAAYYOONNGG

Country : Thailand Supply : Cashew nut processing factory with

2.332 tons per year capacity Customer : THAI KO FOODS CO. LTD. 22000077 NNAAMMPPUULLAA Country : Mozambique Supply : Cashew nut processing machinery Customer : CONDOR LIMITADA


2007 NAMPULA Country : Mozambique Supply : Cashew nut processing machinery Customer : CONDORNUTS – INDUSTRIA

PROCESSAMENTO DE CAJU LTDA 22000077 TTCCHHAAOOUURROOUU

Country : Benin Supply : Cashew nut processing machinery Customer : WHITE BIRD INTERNATIONAL 22000077 DDAARR EESS SSAALLAAAAMM

Country : Tanzania Supply : Cashew nut processing machinery Customer : OLAM TANZANIA LTD. 22000077 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : CIONE COMPANHIA INDUSTRIAL DE

OLEOS DO NORDESTE 22000077 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : CASCAJU AGROINDUSTRIAL S.A. 22000077 HHOO CCHHII MMIINNHH CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : RALS INTERNATIONAL VIETNAM CO.

LTD. 22000077 DDOONNGGHHOOAA DDIISSTTRRIICCTT Country : Vietnam Supply : Cashew nut processing machinery Customer : DUY TAN CO. LTD. 22000077 EEAAKKNNOOPP TTOOWWNN Country : Vietnam Supply : Cashew nut processing machinery Customer : HUYPHUC CO. LTD. 22000077 DDAALLAATT CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : LADOFOODS

22000077 HHOO CCHHII MMIINNHH CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : DUYTHAO

22000077 HHOO CCHHII MMIINNHH CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : OLAM VIETNAM LTD. 22000077 HHOO CCHHII MMIINNHH CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : RALS INTERNATIONAL VIETNAM CO.

LTD.

22000088 TTUUTTIICCOORRIINN 11 Country : India Supply : Cashew nut processing factory with

100 tons per day capacity Customer : RAJKUMAR IMPEX PVT LTD. 22000088 TTUUTTIICCOORRIINN 22

Country : India Supply : Cashew nut processing factory with

100 tons per day capacity Customer : RAJKUMAR IMPEX PVT LTD. 22000088 TTAANNAANN TTOOWWNN Country : Vietnam Supply : Cashew nut processing machinery Customer : LAFOOCO JOINT STOCK CO.

22000088 BBIIEENN HHOOAA CCIITTYY

Country : Vietnam Supply : Cashew nut processing machinery Customer : DONAFOODS 22000088 SSOONNGGIIAANNGG CCOOMMMMUUNNEE

Country : Vietnam Supply : Cashew nut processing machinery Customer : SON LONG 22000088 SSUUOOII CCAATT CCOOMMMMUUNNEE

Country : Vietnam Supply : Cashew nut processing machinery Customer : XUAN LOC PHAT

22000088 BBIINNHHDDUUOONNGG PPRROOVVIINNCCEE

Country : Vietnam Supply : Cashew nut processing machinery Customer : TIN DAT CO.


Country : Tanzania Supply : Cashew nut processing machinery Customer : AGRO FOCUS T. LTD. 22000088 TTCCHHAAOOUURROOUU Country : Benin Supply : Cashew nut processing machinery Customer : WHITE BIRD INTERNATIONAL 22000088 MMAANNJJAACCAAZZEE Country : Mozambique Supply : Cashew nut processing machinery Customer : MADECAJU LDA 22000088 BBAANNFFOORRAA Country : Burkina Faso Supply : Cashew nut processing machinery Customer : SOTRIA B SARL 22000088 MMAAPPUUTTOO Country : Mozambique Supply : Cashew nut processing machinery Customer : GLOBAL TRADING AND AGENCY BV


22000088 MMAAPPUUTTOO Country : Mozambique Supply : Cashew nut processing machinery Customer : CETA CONSTRUÇÃO E SERVIÇOS SARL 22000088 TTAANN TTHHAANNHH AA Country : Vietnam Supply : Cashew nut processing factory with 50

tons per day capacity Customer : RALS INTERNATIONAL SINGAPORE

22000088 MMAAPPUUTTOO

Country : Mozambique Supply : Cashew nut processing machinery Customer : GLOBAL TRADING AND AGENCY BV

22000088 HHOO CCHHII MMIINNHH CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : OLAM VIETNAM LTD. 22000088 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : USIBRAS 22000088 KKOOLLLLAAMM Country : India Supply : Cashew nut processing machinery Customer : ASIATIC EXPORT ENTERPRISES 22000088 PPHHAANN RRAANNGG Country : Vietnam Supply : Cashew nut processing machinery Customer : NITAGREX 22000088 VVIISSHHAAKKHHAAPPAATTNNAAMM Country : India Supply : Cashew nut processing machinery Customer : OLAM EXPORTS (INDIA) LTD. 22000088 NNAAMMPPUULLAA

Country : Mozambique Supply : Cashew nut processing machinery Customer : INDO AFRICA IMPORT EXPORT 22000088 TTHHUU DDAAUU MMOOTT TTOOWWNN

Country : Vietnam Supply : Cashew nut processing machinery Customer : TTP – TRAN THIEN PHUC CO. LTD. 22000099 FFOORRTTAALLEEZZAA

Country : Brazil Supply : Cashew nut processing machinery Customer : CIONE COMPANHIA INDUSTRIAL DE

OLEOS DO NORDESTE 22000099 VVIISSHHAAKKHHAAPPAATTNNAAMM Country : India Supply : Cashew nut processing machinery Customer : OLAM EXPORTS (INDIA) LTD.

22000099 BBEENNCCAATT DDIISSTTRRIICCTT Country : Vietnam Supply : Cashew nut processing machinery Customer : THIEN AN THINH PHAT CO. LTD. 22000099 TTAANN TTHHAANNHH DDIISSTTRRIICCTT Country : Vietnam Supply : Cashew nut processing machinery Customer : NAM LONG CO. LTD. 22000099 TTUUTTIICCOORRIINN 22 Country : India Supply : Cashew nut processing machinery Customer : RAJKUMAR IMPEX PVT. LTD. 22000099 MMIIMM,, BBRROONNGG AAHHAAFFOO

Country : Ghana Supply : Cashew nut processing machinery Customer : MIM CASHEW AND AGRICULTURAL

PRODUCTS 22000099 FFOORRTTAALLEEZZAA Country : Brazil Supply : Cashew nut processing machinery Customer : RESIBRAS 22000099 TTAAYYNNIINNHH TTOOWWNN Country : Vietnam Supply : Cashew nut processing machinery Customer : TAN VIET THAN CO. LTD 22000099 HHOO CCHHII MMIINNHH CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : OLAM VIETNAM CO. LTD 22000099 KKOOLLLLAAMM Country : India Supply : Cashew nut processing machinery Customer : WESTERN INDIA CASHEW CO. LTD. 22000099 KKEERRAALLAA

Country : India Supply : Cashew nut processing machinery Customer : KERALA NUT FOOD INDIA 22000099 BBOOUUAAKKEE

Country : Ivory Coast Supply : Cashew nut processing factory with

100 tons per day capacity Customer : OLAM IVOIRE SARL 22001100 IILLOORRIINN Country : Nigeria Supply : Cashew nut processing factory with

100 tons per day capacity Customer : OLAM INTERNATIONAL PTE LTD 22001100 GGUURRGGAAOONN

Country : India Supply : Cashew nut processing machinery Customer : OLAM AGRO INDIA LTD.


22001100 HHOO CCHHII MMIINNHH CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : OLAM VIETNAM CO. LTD. 22001100 TTAANN TTHHAANNHH BB Country : Vietnam Supply : Cashew nut processing factory with 50

tons per day capacity Customer : RALS INTERNATIONAL VIETNAM CO.

LTD. 22001100 TTEECCHHIIMMAANN Country : Ghana Supply : Cashew nut processing factory with

37,5 tons per day capacity Customer : RAJKUMAR IMPEX GHANA LTD. 22001100 SSHHAANNDDOONNGG PPRROOVVIINNCCEE Country : People’s Republic of China Supply : Cashew nut processing machinery with

60 tons per day capacity Customer : WASDON AGRICULTURAL INDUSTRY

PARK CO. LTD. 22001111 AANNDDRRAA PPRRAADDEESSHH AA Country : India Supply : Cashew nut processing factory with 50

tons per day capacity Customer : RAJKUMAR IMPEX PVT. LTD. 22001111 LLOONNGG AANN

Country : Vietnam Supply : Cashew nut processing factory with 50

tons per day capacity Customer : RALS INTERNATIONAL VIETNAM CO.

LTD. 22001111 AANNDDRRAA PPRRAADDEESSHH BB

Country : India Supply : Cashew nut processing factory with 25

tons per day capacity Customer : RAJKUMAR IMPEX PVT. LTD. 22001111 KKOOLLLLAAMM

Country : India Supply : Cashew nut processing machinery Customer : WESTERN INDIA CASHEW CO. LTD. 22001111 AABBIIDDJJAANN

Country : Ivory Coast Supply : Cashew nut processing machinery Customer : AM EXPORT

22001111 MMAAPPUUTTOO AANNDD NNAACCAALLAA

Country : Mozambique Supply : Cashew nut processing machinery Customer : INTRACO SPA (Commodity Aid of the

Italian Government to Mozambique)

22001111 HHOO CCHHII MMIINNHH CCIITTYY Country : Vietnam Supply : Cashew nut processing machinery Customer : RALS INTERNATIONAL VIETNAM CO.

LTD. 22001111 KKOOLLLLAAMM

Country : India Supply : Cashew nut processing machinery Customer : KERALA NUT FOOD CO. 22001111 MMIIMM,, BBRROONNGG AAHHAAFFOO

Country : Ghana Supply : Cashew nut processing machinery Customer : MIM CASHEW AND AGRICULTURAL

PRODUCTS 22001122 DDIIMMBBOOKKRROO

Country : Ivory Coast Supply : Cashew nut processing machinery Customer : OLAM IVOIRE SA 22001122 AALLGGIIEERRSS

Country : Algeria Supply : Cashew nut processing factory with

1500 tons per year capacity Customer : SARL SOTRANOC 22001122 BBAANNFFOORRAA Country : Burkina Faso Supply : Cashew nut processing machinery Customer : SOTRIA B SARL 22001133 GGUURRGGAAOONN Country : India Supply : Cashew nut processing machinery Customer : OLAM AGRO INDIA 22001133 JJAALLNNAA Country : India Supply : Cashew nut processing factory with

9000 tons per year capacity Customer : RUKMANI IMPEX PVT LTD 22001144 MMIIMM,, BBRROONNGG AAHHAAFFOO Country : Ghana Supply : Cashew nut processing machinery Customer : MIM CASHEW AND AGRICULTURAL

PRODUCTS 22001155 NNAAIIRROOBBII

Country : Kenya Supply : Cashew nut processing machinery Customer : KENYA NUT COMPANY 22001155 AALLGGIIEERRSS Country : Algeria Supply : Cashew nut processing machinery Customer : SARL SOTRANOC


2015 ABIDJAN Country : Ivory Coast Supply : Cashew nut processing factory with

30000 tons per year capacity Customer : SOMMOLAGO

22001166 AABBIIDDJJAANN Country : Ivory Coast Supply : Cashew nut processing machineries Customer : SOMMOLAGO

22001166 AALLGGIIEERRSS Country : Algeria Supply : Cashew nut processing machinery Customer : SARL SOTRANOC 22001177 BBOORRIIGGUUMMMMAA Country : India Supply : Cashew nut processing machinery Customer : PARASNATH INDUSTRY


PROJECTS - STUDIES – SURVEYS

Country : CAMEROUN Year : 1976 Title : “Preliminary mission and study for the

establishment of 100 ha pilot plantations”

Authority : Ministry of Foreign Affairs Department for Development Cooperation - Rome, Italy - Ministry of Agriculture, Yaoundé

Country : TOGO Year : 1976 Title : “Rapport sur les plantations

d’anacardiers au Togo” Customer : TOGOFRUIT - Lomé Country : SENEGAL Year : 1977 Title : “Évaluation de l’état actuel des

plantations d’anacardiers” Authority : Ministry of Foreign Affairs Department

for Development Cooperation - Rome, Italy

Country : KENYA

Year : 1980 Title : “Preliminary study on the present and

potential conditions of cashew cultivation in the Coastal Region of Kenya”

Authority : National Cereal and Produce Board, Nairobi

Country : MOZAMBIQUE

Year : 1981 Title : “Preliminary study for a feasibility

project on present and potential condition of cashew cultivation in Cabo Delgado Province”

Authority : Ministry of Agriculture, Maputo Country : KENYA Year : 1982 Title : “Feasibility study for the development

of cashew nut production in the Coast Region of Kenya”

Authority : Ministry of Agriculture, Nairobi - Ministry of Foreign Affairs Department for Development Cooperation - Rome, Italy

Country : MADAGASCAR Year : 1982 Title : “Étude de faisabilité du complexe

industriel-anacardier de Majunga-Ambilobe”

Authority : Ministère du Développement Rural et de la Reforme Agraire - Antananarivo

Country : SSEENNEEGGAALL Year : 1983 Title : “Projet de développement de la culture

d’anacardiers en Moyenne Casamance” Authority Ministère de la Protection de la Nature,

Dakar - AGRICONSULTING, Rome, Italy Country : MOZAMBIQUE Year : 1984 Title : “Pilot project for cashew cultivation

development with intercropping in Macomia District - Cabo Delgado Province”

Authority : Segretaria de Estado do Caju, Maputo - Ministry of Foreign Affairs, Department for Development Cooperation - Rome , Italy

Country : NIGERIA Year : 1988 Title : “Oyo State cashew farms survey” Customer : Cashew Nut Processing Industries PLC,

Ibadan Country : NIGERIA Year : 1989 Title : “Republic of Nigeria - Imo-State cashew-

farms survey” Customer : Zogis Industries - Ibadan Country : PEOPLE’S REPUBLIC OF CHINA

Year : 1989 Title : “Feasibility study on cashew cultivation

and processing in the island of Hainan” Authority : Sino-Italian Cashew Development

Corporation -Hong Kong Country : VIET NAM Year : 1991 Title : “Report on cashew industry in Viet Nam

- Agricultural, Processing, Marketing” Authority : Ministry of Agriculture - Hanoi Country : MOZAMBIQUE Year : 1994 Title : “Mozambique: Cashew Nut Project” Authority : I.F.C. International Finance

Corporation, Washington D.C. - U.S.A. Country : INDONESIA Year : 1990s : Various surveys for private companies


PUBLICATIONS - "Cashew Cultivation" 1977 - "Abstracts on Cashew" 1986 - "The World Cashew Economy" 1987 - "Cashew Cultivation Handbook" 1990 - Publication of a booklet in Kiswahili language to be spread among Tanzania farmers 1991 - "The World Cashew Economy” 1994 (second edition)


PPPRRROOOCCCEEESSSSSS FFFLLLOOOWWW CCCHHHAAARRRTTT

SHELLS

TESTA

CNSL TO MARKET

FOREIGN MATTERS

STONES AND SAND

FOREIGN MATTERS


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OLTREMARE PRODUCTION PROCESS

As regards the processing stages, please also refer to the “Process Flow Chart” above.

The OLTREMARE mechanical processing of cashew nuts involves the following stages:

1 - Cleaning and calibration

2 - Washing and humidification

3 - Roasting, centrifugation and cooling

4 - Shelling and pneumatic separation of the shells

5 - Drying

6 - Peeling, grading and sorting

7 - Packing

1 - Cleaning - Calibration

The bags are individually taken from the warehouse, then opened and emptied into the

feeding hopper. By means of a dosing feeder they reach the cleaning unit, pass on a vibrating

screen, and through an aspirator that removes dust and other foreign matters (leaves, twigs

etc.). The nuts pass then through an 8-size calibrator and are stocked by grade.

2 - Washing and Humidification

Before processing, the calibrated nuts go through the washing unit. After washing the

nuts are placed in the humidification area where they are regularly wet to obtain the required

moisture content before proceeding to the following roasting section.

3 - Roasting - Centrifugation - Cooling

The nuts are unloaded into the feeding hopper and carried by the bucket elevator into

the kiln hopper. There from, they are fed into the roasting kiln by a dosing feeder. The nuts

are conveyed to the bottom of the tank, where they expel the CNSL housed inside their shells,

thanks to the high temperature of the CNSL bath (190°-200°C). After crossing the bottom of the

roasting tank, the nuts get back to the surface and fall into the paddle elevator, which

discharges them into the centrifuges. While passing through the centrifuges, the CNSL is

drained from the nuts, and then the latter are conveyed through a cooling tunnel into hoppers

placed before the shelling lines.

4 - Shelling and Pneumatic Separation of Shells

The nuts are discharged from the conveyors onto the footbridge hoppers feeding the

automatic shelling machines. Inside the shelling machines, the shell is split into two halves

and partly separated from the kernel. Both kernels and shells fall into the vibrating screen

placed underneath. This screen allows the kernels to drop on a conveyor belt as the shells and


unshelled nuts remain on the upper side until the end of the shelling line. The empty shells

are sucked by an aspirator; the unshelled nuts proceed to separation benches.

The kernels are then cleaned and passed through the supercalibrator where whole,

broken and rotten kernels are separated. Whole and broken kernels are stored into separate

containers to feed the dryer.

5 - Drying

This operation is done to reduce the kernel moisture up to 3.5-4% for the following

mechanical peeling operation. The working temperature is around 80°-85°C. The discharged

kernels are kept in a cooling room.

6 - Peeling Grading and Sorting

The whole kernels are passed through a rocket peeler which is a cylinder provided of a

central bar fitted with springs. The cylinder and the central bar rotate in opposite directions

thus facilitating the separation of the testa from the kernels. All the kernels pass through a

supercalibrator where they are divided into whole and broken kernels. Unpeeled kernels are

sent to the air peeler. After one passage into the air peeler, almost the total production is

completely peeled. The small fraction that is not peeled completely goes for a second passage

into the air peeler and eventually to the manual finishing. The broken kernels proceed to a

pneumatic blower for final cleaning before entering a grading cylinder. Whole, peeled kernels,

and graded peeled pieces are sent to the optical sorting for separation of scorched and

dessert from white ones.

7 - Packing

After the grading operations, the kernels are vacuum packed, by grade, into plastic

bags, and then put in 50-lb. carton boxes.


SPECIFIC CALIBRATION SYSTEM PERFORMANCES

PRECISE CALIBRATION

HIGHER PERCENTAGE OF

WHOLES

EASIER AND FASTER KERNEL GRADING

PROCESSING IN ACCORDANCE WITH

MARKET REQUIREMENTS


A SPECIFIC CALIBRATION


Picture 1 – Raw cashew nut calibrator


ROASTER 1. Charging Hopper and Elevator

The hopper is placed below the ground level and it is made of electro-welded carbide

steel. A dosing vibrator for nut extraction is mounted at the bottom of the hopper. The dosing

unit is mounted on springs with oscillating blades and it is controlled by an electro-magnet.

The latter rests on a cast-iron support, which is bolted to a heavy cast constituting the base of

the dosing unit. The base and the springs on which the channel is mounted are engineered to

absorb the vibrations transmitted to the channel itself. The moisturized nuts are fed into the

kiln loading hopper by a bucket elevator whose structure consists of electro-welded steel

modules. The buckets are made of galvanized cast-iron, and are riveted to the PVC belt. The

driving head and the idle head are machine-tool manufactured steel-castings.

2. Continuous Roaster

A destoning device is placed at the entrance of the roaster for the extraction of stones

and other heavy foreign materials dangerous for the roaster operation. The system is

composed by a special feeding section made in carbide steel and a ventilation fan that lifts

the unit and lets the heavy foreign matter to fall into a collecting hopper. The lifting capacity

of the fan can be controlled by an inverter so to adapt the separation to the size of the nuts.

Another component is a roasting tank filled with CNSL, made of carbide steel, and duly

insulated to increase the efficiency. The tank can hold 5 m3 of CNSL maintained at a given

temperature by a heat exchanger placed at the bottom of the tank. The exchanger works with

diathermic oil heated by a shell burner. The CNSL inside the tank is stirred to increase the

thermal exchange.

A lath conveyor (catenary) feeds the nuts inside the tank, driven by a speed variator

determining the roasting time. The CNSL temperature inside the tank is maintained constant

by a diathermic oil flux regulator, which is controlled by a thermometer. The nuts are directly

unloaded into the centrifuges without the use of any elevator.

An overflow control device is placed on the tank side to keep the CNSL level constant,

and discharging the excess quantities into a decantation tank.

There is then a diathermic oil heating system composed by heat exchanger, circulation

pump, smoke extraction fan and valve, modular three-way valves, pressure switch, pressure

gauge on pipe coils, inlet and outlet, interception valve in stainless steel and pump protection

filter.

An aspiration hood collecting the roasting fumes is placed over the tank.

The roaster is provided also with an electric control panel with temperature control

and inverters.

Functioning data:

• nut roasting capacity: 2500 kg/h

• installed power: 10 kW


• diathermic oil flow rate: 50 m3/h

• diathermic oil temperature: 300°C

• diathermic oil pressure: 500 mm/H2O.

3. Aspiration and Fumes Circulation in the Kiln

An electro-welded steel pipe is placed on top of the aspiration hood collecting the CNSL

fumes. The fumes are blasted by a fan at the end of the pipe. A unit to collect the condensed

hot smokes is mounted on the exit line for the fumes, which, thanks to an underground pipe,

are finally released outside the unit through a brick chimney.

CONTINUOUS CENTRIFUGE

The centrifuge is an extractor draining the CNSL from the roasted cashew nuts. The machine

is composed of:

a) main structure

b) differential unit

c) scroll for nuts and filter basket

a) Main Structure

This structure supports the differential unit and in the same time allows nuts and CNSL

canalization into two different discharge outlets. The basic frame of the machine is made of

electro-welded steel sections and, through appropriate vibration-damping devices, it supports

the bull ring of the main structure. The latter is built with welded steel, inside there is the

CNSL collector and outside, the hollow space let the drained nuts pass. Over said structure,

there are the nut collector and cover.

b) Differential Group

The group is composed of a hard alloy cast iron box Gh25, fastened to the a.m. main

structure. Inside the differential box primary and secondary shafts are assembled. They give

differential motion to the scroll and basket. They are made of alloy steel with inserts of AISI

304 steel. The gears are assembled on the shafts (made of alloy steels with nickel-chrome).

The gears are engaged with the planet wheels sustained by the two planet wheels carrying

plates. All gears are subject to case-hardening, hardening and grinding treatments. A pump

driven by the primary shaft ensures lubricating oil circulation, whose temperature is kept to

the desired level by a cooling group outside the machine. The motion is given to the group by

pulleys and V-belts.

c) Scroll for Nut and Filtering Basket

The main and secondary shafts carry, as previously said, the filtering basket. The scroll

allows in the axial area the passage of nuts coming from the roasting section, and raises them

outside, and so it drains them. This frame is made of alloy electro-welded steel, and it uses


special wear-resistant steels and alloy steels. The filtering basket is made of galvanized

carbide steel.

Picture 2 – Roaster

Picture 3 - Centrifuges


AUTOMATIC SHELLING-SEPARATION PERFORMANCES

SINGLE NUT KNIFE CUTTING SYSTEM

MORE BUTTS & SPLITS LESS SMALL PIECES

NO LOSSES OF PRODUCTION

NO CONTAMINATION BY CNSL ON KERNELS

NO MANUAL LABOUR REQUIRED

HIGHER PERCENTAGE OF WHOLES


AUTOMATIC CASHEW NUT SHELLING-SEPARATION SYSTEM

The automatic shelling line manufactured by OLTREMARE in an integrated system thoroughly

studied and realized to shell and separate calibrated nuts of different sizes (see OLTREMARE

Calibration System). The system processes any size of cashew nuts. After shelling, the

kernels are automatically separated from the shells, ready for drying and peeling section.

Picture 4 – Automatic shelling machine


SEPARATION OF SHELLS FROM KERNELS

CONVEYORS TO THE SEPARATION BENCHES

The “S” shaped bucket elevators carry the shelled nuts to the separation benches.

The supporting structure is made of electro-welded carbide steel. The chain consists of plastic

buckets suitable for food usage. The buckets are connected to the steel shaft. The conveyor

chain is made of nylon. Both driving and idle heads are aluminium castings, connected by

steel rods. The elevator is equipped at both ends with horizontal pieces to facilitate product

load and discharge. The pieces are made of steel, and are finished with a protection layer of

paint and lacquering coating.

SHELL-KERNEL SEPARATION BENCHES

The shell-kernel separation unit includes:

a) grading sifters

b) shell-nut conveyors

c) pneumatic system for the transportation and recycling of unshelled product

d) percussion cyclones

e) shells aspiration

f) final cleaning of the kernels

Description:

a) Grading sifters

The three-size vibrating separators receive the kernels, and the nuts still not shelled

coming from the shelling and the recycling units. They sort shells and whole nuts from

kernels and small fragments. The movement of the sifters is controlled by levers and

eccentrics, which, in turn, are controlled by a pulley-belt system. At the end of the

separation benches the shells, the kernels, and the residuals fall respectively into the

shell-nut conveyors, the kernel conveyor, the small pieces conveyor. The unit is made

of electro welded steel.

b) Shell-nut conveying unit

The vibrating conveyors and the separation bench make up the main part of the unit.

The shells and the nuts advance through the vibrating channels. At the end of the line,

the heavy parts (nuts and possible shells and kernels still not properly divided up) fall

into the recycling line, while the shells are pneumatically eliminated. The construction

is made of electro-welded shaped steel. The movement is given to the conveyors

through eccentrics.

c) Pneumatic system for the transportation and recycling of unshelled product

The non shelled nuts and the possible shells or kernels still not completely separated

fall into the containers from where they are sucked by the air of the fans and then fed

into the percussion cyclones.


d) Percussion cyclones

The kernels that are not completely shelled are pneumatically conveyed to the cyclones

where they bump into a wall so to complete shelling. The kernels and the shells then

fall again into the sifter placed underneath and go back to separation.

e) Aspiration of shells

At the end of the shell-nut conveyors are mounted several aspiration inlets through

which the empty shells are separated from the kernels to be conveyed to the separation

cyclones. The aspiration inlets may be adjusted by means of side deflectors. This

construction is made of electro-welded steel.

f) Final cleaning of the kernels

The kernels are fed from the conveyor belts into an open vibrating channel mounted

on levers and controlled by a tap and an eccentric. The movement is driven by an

electric motor and a pulley-belt transmission system. This unit also controls the

conveyors placed under the aspiration unit. The supporting structure is made of

electro-welded steel.

PNEUMATIC TRANSPORTATION OF SHELLS

The pneumatic transportation system connects the shelling unit to the exterior thus

enabling the automatic discharging of the shells. The first part of this unit includes acid

resistant pipes and PVC bends of medium thickness, collecting the shells falling from the

sifters. The shells are pneumatically conveyed into the separation cyclones connected the

bottom to one another by means of a flange with two discharge radial valves. The body of

these valves is a cast-iron mould housing a star-shaped rotor mounted on a steel shaft. The

valves evacuate the shells outside the factory through the discharge pipes.

DRYING

This operation can be done with a static or continuous dryer.

OLTREMARE cashew kernel continuous dryer consists of one or more standard modules,

assembled in series to attain the desired drying capacity. A final module is placed at the end

of the drying system, similar to the previous ones, but used to cool the kernels.

A single module has the dimensions of the drying room: 2x4 Mts., for total 8 m² and it

consists of a kernel feeding hopper over a slotted belt allowing a hot air blast coming from

the bottom of the dryer.

The air is conveyed from the outside by an electric fan and sent to a thermal exchanger –

which can be operated electrically or by steam or diathermic oil – and it is then conveyed

through the product to be dried upstream the direction of the belt motion.

The parameters on which are based the choices of the regulation system are the following:

� Air temperature

� Air speed


� Product stay period inside the dryer.

The regulation devices are the following:

� Thermal exchanger temperature regulation device

� Adjustment of air inlet and outlet into the drying room

� Conveyor run/stop device

� Feeding hopper shutter regulation.

An aspirator is placed on the dryer upper hood to ease the hot air flux. In case a

cooling system is used, a hot air recycling device is also foreseen from the cooler to the first

module of the dryer, which can be used as a pre-heater.

The dryer is supplied with slotted belt cleaning device to keep the mesh system

constantly open and ease the air flux.

Picture 5 – Continuous dryer


MECHANICAL PEELING

1 – Combined peeling machine

The new OLTREMARE combined mechanical peeling machine represents the latest

development of OLTREMARE technology for peeling cashew kernels.

The basic idea is to combine two mechanical principles in line so to have the maximum

peeling effect in only one pass through the machine.

Such a solution allows a better manipulation of the product reducing breakages and

improving hygienic conditions.

The peeling principles are the following ones:

� Rotational drum: the kernels advance into the lower part of the cylinder and the

peeling springs, mounted in packs on an eccentric shaft, touch them gently

while rotating. This action is aimed at fracturing the testa that uniformly covers

the kernel, so to prepare it to the subsequent air compressed action. The

cylinder is made of slotted sheet metal. Sheet-metal slides facilitate the inlet

and outlet of the kernels, while a hopper discharges the detached peels.

� From the above action the kernels pass immediately to an air compressed unit

that blows air at a pressure that removes the testa from the kernel.

Adjusting options: inlet flow, distance of springs on kernels, drum rpm, air pressure and belt

speed.

2 - Super-Calibrator

The super-calibrator includes a steel rotor provided with parallel, zinc-plated wires

carrying out a triple-grading of whole kernels and splits. The splits drop onto a conveyor for

split kernels. The whole kernels drop on the sorting bench where this operation is manually

completed. The rotor is mounted on stay rods supported by the main shaft. The rejected parts

pass through the string-rotor and the accepted parts are discharged through the front slide.

The continuous cleaning of the rotor is granted by cylindrical nylon brushes placed over it.

The main shaft is mounted on bearings. It is controlled by a pinion and transmission belt

system. The movement is driven by a reduction gear motor.


Picture 6 - Combined peeling machine mod. COMBI 300


OPTICAL SORTING AND GRADING

1 – Cashew Kernel colour sorting machine

OLTREMARE is also the brand name of a new series of colour sorting machines suited

to process quite a lot of products, with a special attention to preservation of brittle.

With the aim of obtaining the highest purity and quality standards from products with more

than two colours, in the cashew industry OLTREMARE has successfully installed a double

system on the same machine. This system actually allows the separation among waste,

dessert, scorched and unpeeled kernels without handling the product, thus avoiding costly

breakage.

The OLTREMARE colour sorting machines take advantage of OLTREMARE long years of

experience in cashew processing: the machines are engineered with special devices to

preserve the brittleness of the kernels during the whole colour separation process.

2 – OLTREMARE Whole Cashew Kernel Electronic Grading System

The system consists of a feed box (containing the product to be graded) and a vibrator

that conveys the single kernels on a double conveyor belt.

A vision system based on cameras measures each kernel. This information is sent to a

computer which elaborates the data. The kernel is thus classified according to predetermined

class standards (each class represents the cashew kernel international classification grades).

After classification, an air compressed flow separates the kernels which fall into

different boxes according to the grade.

The system is engineered in such a way as to avoid breakage.

This system is in condition to classify a huge quantity of kernels achieving a high-level

precision grading that is actually far more precise than manual grading. Power consumption is

very low. No labour is required, thus avoiding unhygienic handling of the kernels.


Picture 7 – Optical-electronic color sorting machine – LUX series


Picture 8 – Grading process flow chart

Picture 9 – Automatic grading machine for cashew kernels – FALKO series


PACKING

1 – Characteristics � Strong and compact construction in stainless steel (also available in painted carbon steel)

� Vertical operation

� Possibility to pack different sizes of packages from 10 to 35 kg

� Semiautomatic machine in the sense that the pre-filled plastic moulds have to be placed

manually in the machine, but the cycle is automatically operated and controlled

� Digital program control panel and visualization of processing parameters

� Electronic card with microprocessor to control the working cycle

� Possibility to program and memorize up to 10 working cycles according to the different

packing needs

� Possibility to pack with different bag materials (suitable to retain the vacuum) thanks to

the sealing bar adjustable parameters

� Sensor for pressure control inside the vacuum chamber

� Double sealing bar

� Sealing electronic control

� Vacuum pump capacity = from 100 to 180 m³/h

� Installed power: from 2.2 to 5 KW electric motor

2 – Working parameters

� Setting of KPA residual pressure after vacuum cycle

� Setting of KPA pressure after gas injection

� Setting of rest time between gas injection and sealing to homogenize gas distribution

inside the package

� Setting of sealing bar temperature

� Setting of sealing time


Picture 10 – Vacuum packing machine – OLPACK series

Picture 11 – 50 lb vacuum pack of cashew kernels


OLTREMARE S.r.l. Via dell’Industria, 17/19 – Zona Ind. Bargellino

40012 – CALDERARA DI RENO (BO)

Tel.: +39-051-2988311 Fax: +39-051-2988333

E-mail: [email protected] WEB: www.oltremare.biz

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