there is no substitute for experience - lebronze · pdf fileand cnc machining •1 100...

There is no substitute for experience

Content

Message from the President . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lebronze alloys – Key figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Innovation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9

Main markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-59

How to choose a technical alloy ? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Alloys & Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

The group’s commitment is to find appropriate and optimized solutions for every sector’s requirements.

Beyond our historic markets of Automotive and Marine, we also supply copper, aluminum alloys and special steels to the other manufacturing sectors using non-ferrous metal products that are as various and demanding as Aerospace such as, Fluid & Gas, Power Generation, Writing Instruments, Electrical Connectors, Antimicrobial, Rail & Road Transport and Luxury consumer goods…

Le Bronze Industriel has undergone profound changes over the last 10 years, increasing its turnover from 50 to 200 million Euros and now totaling 1 100 employees all over the world. These changes have led to the creation of a fully integrated new group: Lebronze alloys

When our associates and I took over Le Bronze Industriel in 2006, I was convinced that we had to approach our end customers offering them a benefit that on the one hand would distinguish us from others and on the other hand offered a large range of products: semi-finished traditional products, preformed products close to the final shape, finished products ready for direct assembly operations or even consumables. This strategy has been a real success.

Furthermore, since 2011, we have strengthened this project by the integration of multiple companies able to extend our competences and our technological know-how towards new market segments. Therefore we can rely on:

• 10 production sites bringing together industrial manufacturing technologies (foundry, press, molding machines, drawing machines, foundry machines and CNC machining) allied with a spirit of working together.

• The know-how, the best metal quality as well as an expert knowledge of industrial processes.

• More than 1 000 customers all over the world.

• 5% of our turnover invested in Research & Development as well as in Equipment.

• Organization and optimization of technology transfers from one industrial sector to another.

Complementary sites, the possible synergies but mostly the team’s willingness to work together in a close partnership with our customers makes up our strength and represents a fundamentally new route for our group.

Each employee of the group and I hope that this catalogue; by no means exhaustive, allows you to find answers or ideas to support your projects.

We will help you to realize these!

Michel DumontCEO

T

Bronze Inox FranceTaverny (3 500 m2)

Forges de Trie-Château France

Dangu (9 900 m2)Trie-Château

Le Bronze Industriel FranceSuippes (28 000 m2)

Alsafil France

Inoforges FranceBreteuil (10 000 m2)

Inoforges ChinaSuzhou (5 500 m2)

Inoforges PolskaRydzyna (2 000 m2)

Lebronze alloys GermanyLüdenscheidSiegen - Hundt & Weber(52 000 m2)

Sélestat (6 000 m2)

Lebronze alloys An international group

As a major player in copper alloy production, the Lebronze alloys group combines experience and development of new activities.

• 10 production sites : foundry, press, molding machines, drawing machines, foundry machines, centrifugal casting machine and CNC machining • 1 100 employees • More than 100 alloys produced • 31 500 T/ year of foundry capacity • 20 000 T/year of extrusion capacity

2 3

Lebronze alloys KEY FIGUREs

Production

• 1 100 employees

• 31 500 T / year of foundry capacity

• 20 000 T / year of extrusion and forging

• More than 100 machining equipment from CNC

to fully automated production centers

• 25 hot stamping presses

Innovation

• 5 M euros / year of investment

A dedicated innovation & research team to support

our customers

sales

• 200 M euros of yearly sales

• 61 % of sales are engineered components

• 1000 customers among which are the leaders

in their respective fields

Alloys

• More than 150 from pure copper or pure aluminium

to complex multiphase or precipitation hardening alloys,

carbon steel, alloy steel or stainless steel.

Capabilities • 5 g à 15 T components

• Round bars up to 500 mm diameter

• 0.2 mm to 10 mm wires

• 3000 mm ring diameter

• Plates up to 6000 mm x 1000 mm

2

4

1934 Rene LOISEAU founds Le Bronze Industriel, the first company in France to develop wrought copper structural hardening alloys.

1945 Until 1939, the production was dedicated to the French National Navy, aviation and armaments. After 1945, Le Bronze Industriel significantly develops its production capabilities especially in the

Automotive industry.

1961 In addition to both factories of Bobigny and Romainville, a new production site is created in Suippes (close to Reims), where more elaborated products such as drawn pipes for Marine and Offshore applications and machined parts are manufactured.

1963 Le Bronze Industriel Deutschland (BID), a subsidiary company with commercial focus is created. In the 80’s, BID covers 35% of the electrodes market in Germany.

1992 Bobigny and Suippes facilities are combined on the Suippes site.

History

2004 A fully brand new factory of 20 000 m2 is inaugurated. The same year, another major investment was carried out in a new extrusion press of 5400 tons.

2006 The Dumont’s family, some private investors as well as few key managers took the company over by investment funds. This is the beginning of a new growth and strategic period for the company.

2011 - 2013 External growth forms part of the strategy of Le Bronze Industriel with the acquisition of 10 additional industrial sites:

- BRONZE INOX in Taverny (France), specialized in die/precision chill casting of aluminium bronze.

- INOFORGES in Breteuil (France), INOFORGES Poland, INOFORGES Forging & Machining (Suzhou, China) specialist in the forging and machining of non-ferrous alloys (brass, copper, aluminium)

- SWISSMETAL in Lüdenscheid (Germany) – now Lebronze alloys Germany- producer of wires, bars and profiles in special brass alloys.

- Hundt & Weber in Siegen (Germany), merged with Lebronze alloys Germany GmbH, specialist of large dimensional alloyed components made from centrifugal or sand casting.

- Forges de Trie-Château, with an historic site in Trie-Château (60) and a second one, more recent, in Dangu (27), specialized in forging and stamping small up to very big parts in special steels but also copper alloys.

- Lebronze alloys is created through the integration of the different sites.

2014 Lebronze alloys creates a joint-venture in China with SNCF for the co-development of products for railway industry. The group determination is to ensure the success of the french technology on the developing Chinese growing market.

5

Lebronze alloys manufactures products in 10 com-plementary facilities.

One of the group’s major strengths relies in its fully integrated production process, from smelting to ma-chining and recycling.This particularity guarantees a complete traceability and thus a perfect control of its quality.

Production

Option

Option

Option

MEtALPLAtInG

PlatesBars > 200mmHollow blanks

PipesBars > 2mmHollow bars

Round and shape

wire > 0,2mmblanks

sEMI FInIsHEdPROdUCts

Engineered products

Flanges

Rings

Casting Wheel

Machined Fittings

Butt weld fitting

Electrodes

EdM wire

FInIsHEd PROdUCts

IntERnAL RECYCLInG

COPPERALLOYs

smelting

smelting

smelting

CAstInG

Gravitydie casting

sandcasting

Cast-inPipes

Certrifugatecasting

semicontinuous

casting

Continuous casting

Bars

ALU.ALLOYs

Bars

ALLOYsstEEL

COLd FORMInG

Machining

Cold drawingHeat treatment

Cold Rolling

Wire drawingHeat treat-

ment

Cold drawingHeat

treatment

Cold Forming

Wire drawingHeat treatment

Machining

Machining Heattreatment

HOt FORMInG

Forging

Ring Rolling

Hot stamping

Extrusion

6 7

Lebronze alloys develop for all its activities a formally recognized quality management system.Our long experience in copper alloys, fully integrated production process and performing control system allows us to:

• guarantee the traceability of our products, from raw material to the product delivered • certify our products properties • control our delivery timesWe perform the following controls and tests with our own equipment.

Quality

Metallurgical controls Chemical analysisMechanical propertiesElectrical propertiesMagnetic permeabilityMicrography

non-destructive testing Ultrasonic testingEddy currentDye penetrantHydraulic test

Quality system certification ISO9001:2008 (AFAQ)AS9100B, EN9100:2009, JISQ9100:2009 (AFAQ)

Certification agreements Airbus SAS approvalAircelle Groupe SafranAramcoBAE Systems Regional AircraftSpirit Aerosystem LtdMitsubishi Heavy Industries Ltd Aerospace System

Approval certifications Germanischer Lloyds

Work force qualification The personnel who are responsible for and perform non-des-tructive testing are qualified and certified in accordance with a written procedure. When required by the customer’s specifica-tions or the standards, non-destructive testing are performed by level I/ level II individual certified by COFREND.

6 7

Innovation

Copper - the innovative potential The extraordinary characteristics of copper in terms of environmental impact represent an indispensable constituent for future innovations.

Characteristics of copper: • Low energy consumption (high power and thermal conductivity) • Easy shaping • High sustainability (oxidation resistance) • Health protection (virucide, bactericide, fungicide) that is developed through Steriall and Cubiclin’ brands • Recyclable (recoverable throughout its entire life cycle)

Innovation - ongoing mobilization within the group Lebronze alloys recent innovations try to combine one or more characteristics of copper while eliminating flaws. The multi-markets activity is a further advantage that allows transferring appraisals from one market to another.

It is a strategic axis of the group whether by the acquisition of companies mastering complementary technologies for elaboration, transformation and the joining of copper alloys (casting, continuous casting of wire, hot stamping, surface coating, and high-speed machining of moulds….) or by investment in proprietary processes.

This multi-process competence gives us the possibility to search for the most pertinent and innovative solutions that anticipate and respond to the customer’s future needs.

The Group’s strategy and innovation department mobilizes this expertise. This department is made up of 3 sub-departments that work constantly together:

• Strategic marketing department: interfaces with the market, estimates future need and commercial stake developments. It supports the customer relation until the industrialization of the innovatory product

• Materials department: interfaces with the scientific world, especially in metallurgy, mechanics and thermal science. Over the past 5 years the department worked together with 24 European centers of scientific expertise (universities, laboratories, technical centers) on projects which require a multi-year commitment.

• Process development: interfaces with suppliers of technology and internal industrialization services. It also designs a complete process, its automation, as well as the control and regulation of key parameters that guarantee a stability of the product’s quality.

Innovation projects in partnership with our customers « There is no substitute for experience » is Lebronze alloys’ intention and allows its customers and partners to benefit from its innovations when available and without any conditions.When the Group’s experience is not enough, we undertake a development project, whether in a closed setting if the customer requires confidentiality or a setting of partnership for science and technology when we can ensure the management of the project. In the latter case, we are always looking for a reference customer’s support. There are two steps within our innovation and development process, an initial draft determining the costs, limitations, resources and draft submission to the customer, followed by a supply of the prototype prior to any investment decision.

8 9

Environmental protection is a keyword of Lebronze alloys growth strategy. Our company is aware of the environmental

constraints linked to its industrial activities and commits itself to preserving resources, limiting and controlling its environ-mental impact and promoting copper alloy recycling. Such a commitment for the environment leads us to take many specific control and improvement measures:

Resource preservation Water With the commissioning of physic-chemical treatment plant for all industrial wastewater and the improvement of our production processes, we have been able to significantly reduce our water consumption and thus our impact on water resources.

Energy Thanks to our investment in new buildings and the implementa-tion of innovative processes, we have been able to largely reduce our energy consumption and thus greenhouse gas emissions.

Control of the environmental impact Waste We have been sorting all our industrial waste for many years.They are eliminated by approved processing centers where the maximum volumes are recycled.Investing in new production processes and taking measures for at source reduction allowed us to reduce the produced amount of hazardous products.

Use of chlorinated solvents We stopped using chlorinated, environmentally hazardous solvents many years ago. The use of chlorinated solvents (COV)

– which have a big impact on the environment – was also stopped. They were replaced by innovative and environmentally friendly degreasing processes.

Air Lebronze alloys monitors and complies with the legal values de-fined for dust and greenhouse gas emissions. Thanks to large investments, we have also been able to greatly improve our installations for smoke and dust collection and filtration.

Copper alloy recycling Lebronze alloys continues to develop processes to internally recycle all the produced goods which are not sold to traditio-nal customers (swarf, process, scrap.). The objective of such development is to reduce the amount of waste transferred to external collection and refining channels.

These news processes have led to a 25% reduction of the produced amount of waste per ton used.

The development of machined parts – which is part of the Lebronze alloys strategy – raises the amount of metals to be recycled compared to the amount of metal sold, which reduces the environmental nuisance (i.e. it reduces energy needs in tons of oil equivalent – TOE – and greenhouse gas emission in tons of carbon dioxide TCO2)

The balance per ton of recycled waste is the following:

Lebronze alloys recycling Customer recycling

TOE 0.12 0.20

TCO2 0.06 0.62

Committed to sustainable development, Lebronze alloys supplies it customers with products whose initial sizes are as near as possible to the final product. This allows reducing the noxious recycling of swarf that will be produced by the

customer. As an alternative, Lebronze alloys offers its customers collection solutions for waste metals (swarf, process scrap, obsolete materials).

A fully integrated production process Environment

200 kg of oil is necessary to recycle

1000 kg of scrap

Alloy producer

Trader Recycler Scrap trader

2,3 kg2,4 kg3 kg 1 kg

1,2 kg

Distributor Machining shop End user

Usual order process for machined parts

Lebronze alloys proposal

120 kg of oil is necessary to recycle 1000 kg of scrap

Finished productRaw material

Lebronze alloys End user

Scrap is reintegrated in the production process

10 11

Main markets

ELECtROnIC, ELECtRIC & POWER

Connectors- High performance copper for Electronic industry . . . . . . . . . . . . . . . . . . . . . 12-13 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17Wire for electrical applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

tRAnsPORts & VEHICLEs

Aerospace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21Automotive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23Railway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-27Marine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29Off-highway (military, commercial, agricultural and handling vehicles) . . . 30-31

MEtALLURGY & MEtAL WORKInG, PLAstICs IndUstRY

Metallurgical furnace for non-ferrous applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33Iron & steel furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35Casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37Metal working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-41

IndUstRIAL FLUIds, CHEMICAL, OIL & GAs

Industrial fluids, Chemical, Agri-food industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-45Oil & Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47

MEdICAL, LUXURY, WRItInG InstRUMEnts

Antimicrobial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-49Writing instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51Luxury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-53

BUILdInG & PUBLIC WORKs

Building, safety, Public works, Mining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54-55COLd-FORMInG & tURnEd PARts

Cold-forming applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56-57turned parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-59

12 13

Products • Wire and rods in round, square, flat, hexagonal, profile options • Wire dimensions from 0.10 – 17 mm • Coils from 10 kg up to large coils of 2000 kg • Spools from 4 kg to 1000 kg • Rod dimensions from 1 – 11 mm in lengths between 1000 – 4000 mm

Applications Manufacturers and users of connectors require materials to have specific properties.

• Electrical and electronic connectors with high degree of bending • Crimped parts • Corrosion resistant connectors • Components for fiber optic connectors • Spring contacts • Conductivity (electrical / thermal) • Spring properties (modulus, strength, relaxation) • Resistance to surface degradation (oxidation, wear)

COnnECtORs – High performance copper for Electronic industry

Special alloys for electrical applications have to fulfil the requirements of electrical conductivity together with optimal results in processing the material. Our high performance material is the best choice for our customer. Lebronze alloys Group provides a large choice of alloy alternatives made for each individual application. The range of high quality copper, low

alloyed copper, brass and bronze alloys, guarantees high electrical conductivity combined with optimal

properties in tensile strength, relaxation and mechanical processing.

Our approvals Our ISO9001:2008 quality assurance system for connector markets guarantees full traceability and our expertise is recognized and certified by major quality assurance companies.

Our references As a major Tier 3 supplier, Lebronze alloys is supplying indirectly the global players for the Electronic, Aerospace and Marine industries such as TE, TriStar, Positronic, Schneider...

Alloys and standards

WROUGHT COPPER ALLOYS

ISO European Standard UNS Lba Comments

HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19600)

CuNiPb1P C9750% IACS,

70% machinability rating

CuNiPb1P C9850% IACS,


CuPb1P/B CW113C C18700 C9985% IACS,


LEADED BRASSES (Cu-Zn-Pb) (C30000 to C39999)

CuZn35Pb1 CW600N62 Z 62AS

25% IACS, 75% machinability rating

CuZn36Pb3 CW603N C36010 61A20% IACS,


PHOSPHOR BRONZES (Cu-Sn-P) (C50000 to C52999)

CuSn2ALSBR2

BZ225% IACS,


CuSn5 CW451K C51000BZ5

ALSBR520% IACS,



ALSBR420% IACS,



ALSBR615% IACS,



ALSBR813% IACS,


LEADED PHOSPHOR BRONZES (Cu-Sn-Pb-P) (C53000 to C54999)

CuSn5Pb1 CW458K C53400 BP520% IACS,


CuSn4Pb4Zn4 CW456K C54400 BZ419% IACS,


14 15

Alloys and standards PowerThe Lebronze alloys group is capable of supplying a very diverse range of components to the power industry. We manufacture parts from 10 g up to 20 000 kg, each range is focused on ensuring the optimum level of quality, price and service are delivered.Whether the material is forged, die-cast, extruded or permanent mold cast they comply with the most demanding specifications in terms of physical and

chemical properties. We are able to accommodate changes to properties as we are fully in control of the

whole manufacturing process, utilizing our own state of the art facilities.

Our capabilities enable us to offer either single one-off components through to large volumes, produced to our

exacting standards in materials ranging from pure copper to the hardest steels, highly complex technical copper alloys or

aluminium. And last, but not least, Lebronze alloys, through its engineering

department collaborates closely with its customers to help develop products and processes that enable tomorrow’s demands to be met today.

Products • End short circuit rings and rotor bars • Rotor wedges • D/half connectors • Bespoke electrical contacts (Electrical Socket, Voltage Connectors, Switching phase...) • Aluminium electrical components • Jointing components • Valve bodies • High performance fixings • Bearing components for wind energy • Kaplan turbine blades • Shafts, rotors, gears, bearings and discs for turbines

Applications • Generators for nuclear, electric, hydro-electric plants • Off-shore and on-shore wind turbines • Asynchronous motors for railway industries, mining, nuclear, quarries and specialized « off-highway » applications • Valves for decanting of uranium hexafluoride • Engineered fixing systems (catenaries/switchgears) for railway infrastructures • Electrical application (switches, operating voltage parts, connectors...)



COPPERS (>99% Cu) (C10100 to C15999) Cu-OF CW008A C10200 CuC1

Cu-HCP CW021A C10300 Cu HCP

Cu-ETP CW004A C11000 CuA1

Cu-DHP CW024A C12200 CuB1Also fits SF-Cu, Werstoff 2.0090


CuCr1Zr CW106C C18150CRM 16 CRM16E

Also fits RWA -classe 2

CuCr1Zr CW105C C18200 CRM 15 Also fits RWA -classe 2

CuCo2Be CW104 C18000 CB4 Also fits RWA -classe 3

CuNi2Si CW111C C18000 NS5 Also fits RWA -classe 3

UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)CuZn23Al4MnFeNi ZA4

CuZn19Al6MnFe ZA9

ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699)

CuAl10Ni5Fe4 CW307G C63000 NC4Also fits EN 12420,

EN 12163, EN 12165, EN 12167

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)CuNi14Al K5

CAST COPPER ALLOYS


COPPERS & HIGH COPPER ALLOYS (C80000 to C83299)

Cu-C EN 1982 / CC 040 AC81100 C 81200

Cu

CuCr1-C EN 1982 / CC 140 C C 81500 CuCr1 F35

BRASSES (Cu-Zn) (C83300 to C89999)CuSn5Zn5Pb5 EN 1982 / CC 491 K C 83600 ASTM B 505

CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300 ASTM B 584

CuZn33Pb2 EN 1982 / CC 750 S

CuZn34Mn3Al2Fe1 EN 1982 / CC 764 S


CuZn39Pb1Al1 EN 1982 / CC 754 S

BRONZES (Cu-Sn) (C90000 to C91999)CuSn10 EN 1982 / CC 480 K C 90700 ASTM B 427

CuSn12 EN 1982 / CC 483 K C 90800 ASTM B 427

CuSn12Ni2 EN 1982 / CC 484 K C 91700 ASTM B 427

LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413

CuSn7Zn4Pb7 EN 1982 / CC 493 K C 93200 ASTM B 584

CuSn5Pb9 EN 1982 / CC 494 K C 93500 ASTM B 584


CuSn11Pb2 EN 1982 / CC 482 K


16 17

Our approvals Our ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, AFAQ or by customers themselves.Our quality control system complies with the criteria established by ISO9001:2008 (AFAQ).

Our references ABB, Alstom Power, Alstom Transport, Areva, ATB Morley, BHEL, Bombardier, Galland, Cegelec, Descote, EMIT Poland, General Electric, GE Hitachi, Kathrein KG, Jeumont Electric, Metalor Technologies, Nexans, Praxair, RATP, Siemens, Schneider Electric, SNCF, Socomec Benfeld, Toyo, TT Electric, Traktionssysteme, Tyco Electronics, Voith, WEG.

CAST COPPER ALLOYS


ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999)CuAl8Mn 1981 DIN 1714 / 2.0962

CuAl10Fe2 EN 1982 / CC 331 G C 95200 ASTM B 148

CuAl10Fe5Ni5 EN 1982 / CC 333 G C 95520 ASTM B 148

CuAl11Fe6Ni6 EN 1982 / CC 334 G

CuAl10Ni3Fe2 EN 1982 / CC 332 G

ALUMINIUMS

ISO European Standard LbaAlCu4MgSi AW 2017A AlCu4MgSi

AlMg3 AW 5754 AlMg3

AlMgSi AW 6060 AlMgSi

AlS1iMgMn AW 6082 AlS1iMgMn

STEELS

Type European StandardNon–alloyed engineering steels EN 10225-2

Non-alloyed quenched and tempered steels EN 10083-2

Alloyed quenched and tempered steels EN 10083-3 ASTM A182

18 19

Products • Wire and rods in round, square, flat, hexagonal, profile options • Wire dimensions from 0.10 – 17 mm • Coils from 10 kg up to large coils of 2000 kg • Spools from 4 kg to 1000 kg • Rod dimensions from 1 – 11 mm in lengths between 1000 – 4000 mm • Surface coated wires on special request

Applications The fields of applications are mostly contact springs, resistance wires, contact systems, capacitors, resistors, relays, connectors, contact pins, bushes, terminals, switches and modular systems, screw fittings, clamps, soldering, welding, crimping, splicing. Specialities like superconductor channel profiles, tin plated wire for Battery applications complete the field of applicationsOur wire for these applications will provide our customers perfect processing parameters such as torsional moment, corrosion resistance, corrosions resistance, good cold working parameters together with environmental friendly properties.

Wire for electrical applications

The electrical components industry’s aim is to develop and produce electronic devices to connect electrical devices between themselves and to their power source.High conductivity copper and copper alloys for the electrical industry are used for electromechanical components. Many variations are possible from round wire to profiled wires and rods orientated to the application. Our wire is able to meet the

precise geometric sizes and tolerances for automatic mechanical processes.

Lebronze alloys Group can offer over 10 000 different profile types and variations.

With over 30 alloy combinations we can help our customers to meet their tight requirements with regard to the material

composition, dimension, shape and conductivity or size tolerances.

Our approvals Our ISO9001:2008 quality assurance system for electrical application markets guarantees full traceability and our expertise is reco-gnized and certified by major quality assurance companies.

Our references Lebronze alloys delivers to some of the most reputed companies globally. Our components/materials are produced with a specific focus for the special requirements the products may have (accuracy and reproducibility are key).



ISO European Standard UNS Lba

COPPERS (> 99 % Cu) (C10100 to C15999) Cu- OF CW008A C10200 CuC1

Cu- ETP CW004A C11000CuA1 CUSC ECU

UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)CuZn5 CW500L C21000 E95

CuZn20 CW503L C24000 E80

CuZn30 CW456K C26000 E70

LEADED BRASSES (Cu-Zn-Pb) (C30000 to C 39999)

CuZn35Pb2 CW601NC34200 C34500 C35300

63N

CuZn36Pb3 CW603N C36010 61A

CuZn38Pb1,5 CW608N C37700 60M

CuZn39Pb3 CW614N C38500 58D

PHOSPHOR BRONZES (Cu-Sn-P) (C50000 to C52999)CuSn4 CW450K C51100 BZ3

CuSn8 CW453K C52100 BZ8

LEADED PHOSPHOR BRONZES (Cu-Sn-Pb-P) (C53000 to C54999)CuSn5Pb1 CW458K C53400 BP5

CuSn4Pb4Zn4 CW456K C54400 BZ4

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C79900)CuNi6 ALSNI6

CuNi8 ALSNI8

CuNi10 ALSNI10

CuNi30 ALSNI30

CuNi44 ALSNI44

20 21

Products • Round bars from 10 to 400 mm OD • Hollow bars from 50 mm OD • Flats, squares and hexagons • Bearing cages • Rings and blank bushings • Fully machined parts including NDT’s and surface treatments according to NADCAP requirements • Missile components

Applications • Landing gears • Wheels and brakes • Hydraulic and actuation systems • Bearings • Parts for doors and hatches • Wing flaps • Cargo loading systems

Aerospace For more than 50 years, Le Bronze Industriel has been the international reference for special copper alloys dedicated to Aerospace industry.When it comes to civil or defense applications, to OEM’s or MRO’s, Lebronze alloys is providing over 120 customers with a full range of high mechanical alloys complying with all international standards.Thanks to a complete integrated process from foundry to machining, we can adapt to your needs by offering semi-finished products (rods, hollows),

blank parts and fully machined components, leading to significant cost reduction.

In 45 countries, the group has become a leading solution developer to all major aircrafts, helicopters and

space launchers, and now holds the largest number of approvals for copper alloys in this fast growing industry.

Our approvals ISO9001:2008 / EN9100:2009. Airbus, Aircelle, Augusta Westland, BAE Systems, Bombardier, Embraer, Messier-Dowty PRIDE, MHI, SKF UK, Spirit Aerosystems.

Our references AAR, Airbus, Alenia Aerospace, ATR, AVIC, Bombardier, British Aerospace, Dassault Aviation, Embraer, Eurocopter, HAL, Héroux Devtek, IAI, Liebherr, Luftansa Technik, Messier- Bugatti-Dowty, MHI, NMB Minebea, MOOG, Premium Aerotec, Revima, SABCA, SKF, SNR-NTN, Snecma, Thlès, Turbomeca, UTC, Zodiac.

Alloys and standards ©

Das

saul

t



COPPERS (>99% Cu) (C10100 to C15999)Cu-DHP CW024A C12200 CuB1


CuBe2 CW101C C17200 CB2

Also fits ASNA-3417,AMS4533, AMS4534, AMS4650,

NFL14709

CuNi2Si CW111C C18000 NS5Also fits ASNA3405, DTD498,

NFL14707

UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)

CuZn19Al6MnFe ZA9Also fits UZ19A6, ASNA3402,

NFL14701CuZn23Al4MnFeNi ZA4

CuZn36Ni2Mn LB5

LEADED BRASSES (Cu-Zn-Pb) (C30000 to C39999)CuZn39Pb2 CW612N C37700 LBU

PHOSPHOR BRONZES (Cu-Sn-P) (C50000 to C52999)

CuSn8,5P CW453K C52100 BE10Also fits UE9P, NFL14703,

BS2874, PB104

ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699)

CuAl10Ni5Fe4 CW307G C63000CA 104

NC4

Also fits EN 12420, EN 12163, EN 12165,

EN 12167

CuAl10Mn7Fe2 VNC

CuAl11Ni5Fe5 CW308G C63020 AMS4590Tempered, quenched

hardened and annealed

CuAl11Ni5Fe5 CW308G C63020 NCSAlso fits CA104, BS823,

DTD197, NFL14706, AMS4590

SILICON BRONZES (Cu-Si-Sn) (C64700 to C66199)CuSi3Fe2Sn3 C65620 SI45Z Also fits AMS 4616

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)CuNi14Al2 K5 Also fits SN10,NFA-53707

CAST COPPER ALLOYS


LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn10Pb10 C93700 SP10 Also fits SN10, NFA-53707



CuAl10Fe5Ni5 EN 1982 / CC 333 G C 95510 ASTM B 148 / AMS4880

CuAl11Fe6Ni6 EN 1982 / CC 334 G C95520 AMS4881


22 23

Products • Round bars • Flat bars • Plates • Male and female spot welding caps • Seam welding • Machined components for welding guns

Applications • Resistance welding • Seam welding • Butt welding

Automotive At the cutting edge of technology in the manufacture of copper alloys products, Lebronze alloys retains its European leadership with more than 35 million caps produced and sold every year to almost every car builder worldwide, directly or indirectly throughout our distributor network.We can answer all your requirements, from the smallest quantities of very specific electrodes to the dlargest volumes of cold formed electrodes.We manufacture and supply male and female spot welding caps, round bars, flat bars, plates, welding

wheels and any kind of engineered part.Lebronze alloys, is the only fully integrated manufacturer

(casting, extrusion, cold forming, machining, stamping), with an indisputable advantage: we manufacture our own

alloys to produce electrodes. This assures continuous quality and full traceability.

Innovation being at the heart of Lba group philosophy, a unique patented process has been developed, leading to an increased life

two times longer compared to standard existing electrodes. Two new trademarks have been registered: EVERODE® and POWERODE®.

Our Group has also developed a range of high precision machined components used in welding guns.

Our approvals Our ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, AFAQ or by customers themselves.

Our references Audi, Avtovaz, BMW, Chrysler, Daimler, Ferrari, FIAT, Ford, General Motors, Honda, Kia, Peugeot Citroen Group, Renault, Suzuki, Toyota, Volkswagen Group, Volvo.

Alloys and standards ©

Das

saul

t



COPPERS (>99% Cu) (C10100 to C15999) Cu-OF CW008A C10200 CuC1

CuZr CW120C C15000 ZR16X

CuAl203 C15735 BICOP

HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)CuBe2 CW101C C17200 CB2 Also fits RWA -classe 4

CuCo2Be CW104C CB4 Also fits RWA -classe 3

CuNi2Si CW111C C18000NS5 NS6

CuCr1Zr CW106C C18150

CRM 16 CRM 16E

POWERODE EVERODE

Also fits RWA -classe 2

CuCr1Zr CW105C C18200 CRM 15 Also fits RWA -classe 2

CAST COPPER ALLOYS


BRASSES (Cu-Zn) (C83300 to C89999)CuSn5Zn5Pb5 EN 1982 / CC 491 K C 83600 ASTM B 505

CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300 ASTM B 584

CuZn33Pb2 EN 1982 / CC 750 S







LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413




CuSn11Pb2 EN 1982 / CC 482 K


COPPER ALUMINIUMS (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999) CuAl8Mn 1981 DIN 1714 / 2.0962





24 25

RailwayLebronze alloys is specialized in the railway industry for both infrastructure and rolling stock.Regarding rolling stock fixed installations, the high mechanical and electrical characteristics of copper-aluminium are used in many places such as consoles parts support for carbon contacts, pantograph or electrical contacts. Copper-aluminium has proven an excellent resistor to vibration and shock with an outdoors life span of decades.

Copper Nickel Silicon is used where major mechanical resistance is needed while pure copper is used where

the best conductivity is required. Finally, our steel forgings are used for bogies, couplings,

suspensions and transmission devices. Lebronze alloys has been working in close collaboration

with the railway industry since electrification of railways began, through the development of components for catenaries.

Today, the group continues to develop components that enables tomorrow’s demand to be met today.


Products • Clamps • Brush holders, earth return current devices • Hinges • Dropper’s components • High Voltage connections • Bearing cages • Current collection arm • Bogies components • Couplings • Transmission components

Applications • Rolling stock components • Catenaries components



COPPERS (>99% Cu) (C10100 to C15999) Cu-ETP CW004A C11000 CuA1


CuNi2Si CW111C C18000

NS5 NS6

NIB2K NIB2

ALSNl2

CAST COPPER ALLOYS


BRASSES (Cu-Zn) (C83300 to C89999)CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300 ASTM B 584

CuZn33Pb2 EN 1982 / CC 750 S




BRONZES (Cu Sn) (C90000 to C91999)CuSn10 EN 1982 / CC 480 K C 90700 ASTM B 427

CuSn11Pb2 EN 1982 / CC 482 K



LEADED BRONZES (Cu Sn Pb) (C92000 to C94500)CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413







CuAl9 CC330G A


CuAl10Fe2 CC331G C95200 BAlso fits AB1, G, CuAl10Fe2,

2.0940


CuAl10Fe5Ni5 CC333G C95500 DAlso fits AB2, G-CuAl11Ni,

2.0981


CuAl10Ni3Fe2 CC332G C Also fits G-CuAl10Ni, 2.0969


26 27

Our approvals We have received approvals from global railway industry players: Alstom, Siemens, SNCF. Our quality system is certified ISO9001:2008.

Our references Alstom, Bombardier, Cegelec, Colas Rail, Faiveley, SNCF, Siemens.

Lebronze alloys delivers to some of the most reputed companies globally. Our components/materials are produced with a specific focus for the special requirements the products may have (accuracy and reproducibility are key).

STEELS

Type European Standard

Non–alloyed engineering steels

EN 10225-2 EN10222-4

ASTM A105 / A105N ASTM A350


Alloyed quenched and tempered steels EN 10083-3 ASTM A182

28 29

MarineLe Bronze Industriel started and developed the internal production of copper nickel for seawater corrosion resistance in collaboration with French Navy shipyards DCN in 1982.Through our brand new facilities and fully integrated production process, from raw material through smelting, casting extrusion, drawing, forging, forming, stamping and machining, we manufacture the complete range of pipes, fittings,

flanges covering all various international standards or dedicated specifications applicable to copper nickel

products.We provide seamless and/or welded pipes and BW

fittings, hot stamped, forged and machined fittings and flanges from 1⁄4” till 48” in order to cover the complete

package required for whatever naval project.As a leader, we are constantly improving our service by keeping

large inventories of finished products, offering either small or large quantities to our customers.

In addition to copper nickel for sea water systems, our range of aluminium bronzes and nickel copper alloys are widely being used for specific military

applications such as torpedo launching systems, subsea missile launchers, nuclear propulsion vacuum systems for which we manufacture semi-finished and fully engineered

designed products under military licenses. Finally, we can offer die-forged parts in special steels.Nowadays Lebronze alloys Group is a referenced and preferred supplier with worldwide major navy or commercial shipyards, ship-owners, naval architects and engineering companies.

Our approvalsOur ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, AFAQ or by customers themselves.

Our references3 Maj, Aker Kvaener, , Abu Dhabi Shipbuilding , Avondale, Austal , Azimut Benedetti , BAE Systems Submarine Solutions , Bath Iron Works, CMN, CNB, DCNS, Fincantieri, General Dynamics, Hindustan Shipyard , Hudong Shipyard, Karachi Shipyard, Lurssenwerft, Ma-riotti, Mazagon Dock, MHI, Moscow Shipyard , Navantia, Northrop Grumman, Royal Schelde, , SOROMAP, ST MARINE, STX.


Products • Pipes • Bars • Butt weld fittings • Flanges • Machined and forged fittings • Engineered products • Propulsion propeller body • Shafts, gears, bushes • Rigging screw bodies

Applications Sea water cooling systems.Fire-fighting systems and ballast systems for: yachts, submarines, military vessels, torpedo launching systems, subsea missiles launchers, nuclear propulsion vacuum systems, underwater marine lightings housing, impact fixings, bolts and nuts, body valves, stern tube bearings, generator seals, cleats, deck hardware, chandlery such as wire rope tensioner, steering components and winches.

© D

CNS

droi

ts ré

serv

és



ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699)CuAl10Ni5Fe4 CW307G NC2

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)

CuNi10Fe1Mn CW352H C70600 NAVINIC 10

Also fits ASTM B151, B171, B466/467,

EEMUA 144, UNS C7060X, BS 2871, JIS 2871,

JIS h3300 C7060

CuNi30Fe1Mn CW354H C71500 NAVINIC 30Also fits ASTM B151, B171,

B466, B467, BS2871, CN107, JIS H3300

CuNi14Al K5Also fits ASNA6127,

NFL 14702

CAST COPPER ALLOYS





LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413 ASTM






CuSn11Pb2 EN 1982 / CC 482 K






STEELS

Type European StandardNon–alloyed engineering steels EN 10225-2 . EN 10222-4 . ASTM A105/A105N . ASTM A350


Alloyed quenched and tempered steels EN 10083-3

Stainless steelsEN 10088

ASTM A182

30 31

Products • Vehicles parts and sub-assemblies in aluminium. • Shafts, gears, bushes • Actuators components • Diesel engine components • Suspension components

Applications Automotive, trucks, trailers, tanks, buses, boats, off road vehicles, public works and handling vehicles.

Off-highway (military, commercial, agricultural and material handling vehicles)Lebronze alloys has developed for more than 40 years a unique know-how in hot stamping, die forging and machining of aluminium and steel parts

for transport and the technical vehicles industry.Our forged components in aluminium offer the

ideal compromise between weight (lightness), high mechanical properties allied with precise dimensional

requirements. Moreover, thanks to their resistance to corrosion without any coating, they are particularly adapted

to an aggressive environment.Our screw presses and power hammers equipment provides

optimized ranges for manufacturing special steels parts from 500 g to 700 kg, ensuring high mechanical properties. Our experienced engineers

will support any of your projects. With this ethos we have acquired a great experience in reducing the weight of a component and reducing in-process material

wastage, all aimed at reducing CO2 emissions whilst also saving energy.

Lebronze alloys can answer all your needs from small to large quantities, thanks to its flexible organization and substantial forging and machining capacity.

Our approvals Our ISO 9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, AFAQ or by customers themselves.



ALUMINIUMS

ISO European Standard LbaAl99.5 AW1050A Al99.5

AlCu4Mg1 AW2024 AlCu4Mg1

AlCu45Mg AW2014 AlCu45Mg

AlCu4MgSi AW2017A AlCu4MgSi

AlMg3 AW5754 AlMg3

AlMgSi AW6060 AlMgSi

AlSi1MgMn AW6082 AlSi1MgMn

AlZn5.5MgCu AW7075 AlZn5.5MgCu

STEELS


Non-alloyed quenched and tempered steelsEN 10083-3 ASTM A182

Cemantation steels EN 10084

32 33


Our approvals Lebronze alloys controls each step of the alloys production.From casting to delivery of the product to the customer, our quality assurance system guarantees a perfect traceability and the best performances.

Our references Aurubis group, Outotec.

Lebronze alloys delivers to some of the most reputed companies globally. Our components/materials are produced with a specific focus for the special requirements the products may have (accuracy and reproducibility are key).

Metallurgical furnaces for non ferrous applications

Lebronze alloys (through its German production site Hundt & Weber) is a leading specialist in the production of water cooled cooling components for use in the field of metallurgical furnace industry and the primary resp. secondary metallurgy industry. Typical applications would be in Flash Smelting

Furnaces, Kivcet Furnaces, KRS-Furnaces, CFM-Systems etc.

New and trendsetting concepts developed by the furnace engineering companies, but also from the

refractory application require alternative solutions resp. an optimization of the cooling elements with the cast-

in coil system for the metallurgical furnace industry ensures a reduction of the operational costs and increases furnace

availability. The established casting systems can only partially fulfill these requirements of product innovation, as there is a lack of

optimization determined per system, which must be considered. Hundt & Weber has encountered this demand and developed a new and trendsetting

casting and handling system labed TNC™ (patented system). Besides cast-in copper coil systems (Cu DHP EN 12449) coils also made of Monel 400 are commonly used.

Progressive and modern monitoring systems (e.g. simulated solidification, CFD analysis, Infrared testing) are consistently utilized within our entire quality manufacturing processes.

Products • Copper cooling elements with cast-in coil system • Wall/Roof coolers • Slag launder/ launder systems • Burner boxes/ burner systems

Applications • Metallurgical furnaces • Primary resp. secondary metallurgy industry

CAST COPPER ALLOYS



Cu-C EN 1982 / CC 040 AC81100 C 81200

Cu


34 35


Our approvals Lebronze alloys controls each step of the alloys production.From casting to delivery of the product to the customer, our quality assurance system guarantees a perfect traceability and the best performances.

Our references Danieli Group, SMS Siemag, Thyssen Krupp.

Lebronze alloys delivers to some of the most reputed companies globally. Our components/material are produced with a specific focus for the special requirements the products may have (accuracy and reproducibility are key).

Iron & steel furnaces Lebronze alloys (through its German production site Hundt & Weber) are a leading specialist in the production of water cooled cooling components for use in the field of iron and steel making. Our products are successfully used worldwide in the blast furnace and steelmaking industry.In an industry that is challenged with an environment which exhibits extreme thermal and mechanical stresses upon the products used in the production process, Hundt & Weber sets new standards in terms

of reliability and service lifetime. Supported by modern technology and a full

understanding of the theoretical requirements software calculates the requirements from the customer which is

then fully utilized to optimize a solution for the customer.Extensive quality control steps (e.g. X-ray testing, PT, UT)

guarantee a permanent and constant high quality level.

Products • Tuyeres • Jumbo collers • Cooling plates • Cu-Staves • Lance tips/Lance systems • Burner Boxes resp. Cooling Boxes • Contact Clamps • Electrode Holders

Applications • Blast Furnace Industry BF • Blast Oxygen Furnace Industry BOF • Electrical Arc Furnace Industry EAF

CAST COPPER ALLOYS



Cu-C EN 1982 / CC 040 AC81100 C 81200

Cu


36 37



Our references Alcan, Amrod, Colata Continua, Elektrokoppar AB, Elkat, Encore wire, Eurocast, Georg Fischer, Lamifil, Leroy Somer, LS Cable, Martnea Honsel, MKM, Nexans, Omega, Pechiney, Phelps Dodge Brasil, Pirelli Cables, Properzi, Prysmian, PSA, SEW Usocome, Southwire, SunJin Tai-I-Jiang, Taihan, Vallourec, Walsin.

Casting Through the years and thanks to our metallurgical expertise, Lebronze alloys has become a key supplier to steel, copper and aluminium casters and smelters throughout the world.We have developed in close collaboration with worldwide producers a special copper alloy (CRM 16E) exclusively dedicated to the fabrication of casting wheels, dam blocks and continuous casting moulds.So far more than 50 plants in the world use our

copper casting wheels making Lebronze alloys one of the leaders on this market.

The Group has also become a reference in the supply of copper alloys materials for the plastic and aluminium

injection industry. Our copper cobalt beryllium and beryllium free alloys are especially adapted to these industries thanks to

their excellent heat transfer and heat resistance properties. Thanks to our fully integrated process, we control each production

step and thus we can develop new products and support our customers day by day to improve their process performance.

Products • Continuous casting and ingots moulds • Casting wheels • Dam blocks • Pistons and components for aluminium and magnesium pressure die casting • Moulds inserts for plastic injection

Applications • Aluminium and copper wires continuous casting lines • Steel continuous casting lines • Aluminium injection • Plastic injection



COPPERS (>99% Cu) (C10100 to C15999) CuAl203 C15735 BICOP

HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)CuBe2 CW101C C17200 CB2 Also fits RWMA classes 4

CuCoBe CW104C CB4 Also fits RWMA classes 3

CuNi2Si CC331G C18000NS5 NS6

Also fits RWMA classes 3

CuCr1Zr CW106C C18150CRM16 CRM16E


CuCr1 CW105C C18200 CRM15 Also fits RWMA classes 2

CAST COPPER ALLOYS


COPPERS & HIGH COPPER ALLOYS (>96%Cu) (C80000 to C83299)

Cu-C EN 1982 / CC 040 AC81100 C81200

Cu


38 39

Alloys and standards Metal working Lebronze alloys supplies high quality copper alloys and components for the metal working industries.Welding and cutting are the main application fields of these alloys. As far as electrical resistance welding is concerned, Lebronze alloys supplies contact electrodes such as welding blocks, bars or discs for coils applications. The alloys supplied by the group have been developed and improved due to our expertise and experience thus increasing the life span of the

components.High technical brazing and welding fillers are also

produced by the group. Brazing is different from welding in that it uses filler (solder) that has a lower melting point

than the basic materials; therefore the basic materials are not melted. As a result, basic materials and solder may have

different compositions. As far as welding is concerned, large surface or local melting of basic material and weld material are

achieved.Lebronze alloys produces also electrical discharge machining (EDM) wires.

Products • Welding blocks, bars or discs • Electrodes, caps and material for point welding • Brazing and welding fillers • Electric discharge machining (EDM) wires • Cylinders, mandrels, shaft, gears and bearings in copper or steel alloys

Applications • Electric resistance welding • MIG (Metal Inert Gas) welding • TIG (Tungsten Inert Gas) welding • Manual arc welding • Gas welding (acetylene welding) • Processing metal working components



COPPERS (>99% Cu) (C10100 to C15999) CuAl203 C15735 BICOP

HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)CuBe2 CW101C C17200 CB2 Also fits RWMA classes 4

CuCoBe CW104C CB4 Also fits RWMA classes 3

CuNi2Si CC331G C18000NS5 NS6


CuCr1Zr CW106C C18150CRM16 CRM16E


CuCr1 CW105C C18200 CRM15 Also fits RWMA classes 2

UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)Cu-CuZn50 FilX Brass coated copper wire

CuZn37 CW508L C27200 ALSLA37

CuZn37Si CF729R SML62 CF729R (EN 13347)

CuZn39Mn1SiSn CF728R SML61 CF728R (EN 13347)

CuZn40 CW509L C28000 E60ST

CuZn40MnSi CF26R SML60

CF762R (EN 13347, L-CuZn40 (DIN 8513), CU303

(EN 1044), B-Cu60Zn (Sn)(Mn) – 870/900

(EN 3677)

CuZn40Ni2Sn1SiFe SML573

CuZn40SiSn CF725R SML61L

L-CuZn40 (DIN 8516), SG-CuZn40Si (DIN

1733), CU302 (EN1044) B-Cu60Zn(Sn)(Si)-875/895 (EN

ISO 3677)

CuZn40Sn1MnNiSi CF731R SML59F

CF731R (EN13347), L-CuZn39Sn (DIN 8513),

CU306 (EN1044), Cu59Zn(Sn) (Si) – 870/890 (EN ISO 3677)

CuZn41SnNiSiFe SML538

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)

CuNi10Zn42 NML48

CF411J (EN 13347), L-CuNi10Zn42 (DIN 8513),

CU30S (EN1044), B-Cu48ZnNi (Si)-890-920 (EN

ISO 3677)

CuNi10Zn42Ag1Si NMLAG LNs46Ag

CAST COPPER ALLOYS


COPPERS & HIGH COPPER ALLOYS (>96%Cu) (C80000 to C83299)CuCr1-C EN 1982 / CC 140 C C 81500 CuCr1 F35

BRASSES (Cu-Zn) (C83300 to C89999)CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300

CuZn33Pb2 EN 1982 / CC 750 S




40 41

Our approvals Each step of manufacturing integrates its own control (profile, geometrical control, visual and aspect controls).Our quality control system complies with the criteria established by ISO 9001:2008 (AFAQ)


CAST COPPER ALLOYS


BRONZES (Cu-Sn) (C90000 to C91999)CuSn10 EN 1982 / CC 480 K C 90700

CuSn12 EN 1982 / CC 483 K C 90800

CuSn12Ni2 EN 1982 / CC 484 K C 91700

LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn11Pb2 EN 1982 / CC 482 K

CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413

CuSn7Zn4Pb7 EN 1982 / CC 493 K C 93200

CuSn5Pb9 EN 1982 / CC 494 K C 93500

CuSn5Zn5Pb5 EN 1982 / CC 491 K C 93600

CuSn10Pb10 EN 1982 / CC 495 K C 93700

CuSn5Pb20 EN 1982 / CC 497 K C 94100

ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999)CuAl8Mn

CuAl10Fe2 EN 1982 / CC 331 G C 95200


CuAl10Fe5Ni5 EN 1982 / CC 333 G C 95520


STEELS


Non-alloyed quenched and tempered steelsEN 10083-3 ASTM A182

Cementation steels EN 10084

42 43

Products • Manifold systems • Industrial and security valve bodies and components • Actuators • Fittings • Regulators • High Pressure systems • Gas welding systems • Pump components, pump Housings • Pressure reducers • Gears and reducers up to 3,000 mm diameter

Applications • Breathing apparatus • Fire security • Heating system • Hydraulic Pneumatic Equipment • Medical gas (oxygen, ...) • Sanitary • Compressors • Submarine • Water • Welding • Transmission system for Agri-food industry

Industrial fluids, Chemical & Agri-Food industry

Lebronze alloys manufactures on the basis of your technical specifications, components in brass, aluminium or stainless steel alloys that meet your needs with a wide range of applications in industrial fluids (water, air, gas, vacuum, oil…) but also chemical products.Our group is differentiated by its fully integrated production processes: foundries, extrusion, die forging, machining.

Due to our own internal tool making, all stages of production, from CAD-construction to the finished

tools, are produced in our dedicated workshops.




UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)CuZn40 CW509L C28000 E60F

CuZn40 CW509L C28000 EnviB10

CuZn40Al CW509L C28000 EnviB1


CuZn35Pb2 CW601NC34200 C34500 C35300

63N

CuZn36Pb2As CW602N C35330 ENZTW

CuZn37Mn3Al2PbSi CW713R C38500 INOCW713R

CuZn38Pb2 CW608NC35300 C37700

60A

CuZn39Pb0,5 CW610N C36500 60S

CuZn39Pb2 CW612N C37700INOCW612N

LBU

CuZn39Pb3 CW614N C38500 58D

CuZn40Pb2 CW617NC37700 C37800 C38800

58H

CAST COPPER ALLOYS


BRASSES (Cu-Zn) (C83300 to C89999)CuZn25Al5Mn4 ASTM B 584

CuZn33Pb2

CuZn34Mn3Al2Fe1

CuZn35Mn2Al1Fe1

CuZn39Pb1Al1

BRONZES (Cu-Sn) (C90000 to C91999)CuSn10 ASTM B 427

CuSn12 ASTM B 427

CuSn12Ni2 ASTM B 427

LEADED BRONZES (Cu-Sn -Pb) (C92000 to C94500)CuSn11Pb2

CuSn10Pb10 ASTM B 584

CuSn5Pb20 ASTM B 505

CuSn5Pb9 ASTM B 584

CuSn5Zn5Pb5 ASTM B 505

CuSn7Zn2Pb3 ASTM

CuSn7Zn4Pb7 ASTM B 584


CuAl10Fe2 ASTM B 148

CuAl10Fe5Ni5 ASTM B 148

CuAl10Ni3Fe2

CuAl11Fe6Ni6

44 45


Our references Air Liquide, Atlas Cobco ,Grundfos, Honeywell.

STEELS



EN 10225-2 EN 10222-4

ASTM A105/A105N ASTM A350

Non-alloyed quenched and tempered steelsEN 10088

ASTM A182

ALUMINIUMS

ISO European Standard LbaAl99.5 AW1050A Al99.5

AlCu4Mg1 AW2017A AlCu4Mg1

AlCu4MgSi AW2017A AlCu4MgSi

AlCu4SiMg AW2014 AlCu4SiMg

AlMg3 AW5754 AlMg3

AlMgSi AW6060 AlMgSi

AlSi1MgMn AW6082 AlSi1MgMn


46 47

Oil & GasLebronze alloys has been supplying copper alloys semi-finished and finished products for seawater corrosion resistance for more than 50 years.We have been developing and improving our expertise in Oil & Gas and Fluids applications, particularly with copper nickel alloys (resistance to all types of seawater resistance), but also with copper silicon alloys for oil deep-sea measurement applications (seawater corrosion and friction resistance), copper beryllium alloys for seismic

acquisition equipment (seawater corrosion and high strength/elongation resistance), and even copper

cobalt alloys for Oil & Gas drilling in Offshore industries, whilst also focusing on machined components in nickel

aluminium bronze for use in BOP (blow our preventers). We also offer forged components in special steels.

Performance and competitiveness are our aim but quality remains our priority, thus we constantly assess and measure the

performance of our alloys and components internally before they leave our facilities. Lebronze alloys offers both small and large quantities

according to our customer’s needs. All this is underscored by maintaining a high level of quality control enabling us to

support and work to the new demands required in these critical industries where the environment, safety and reliability are paramount.

Our approvals Our quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance com-panies such as Germanischer Lloyds, DNV, AFAQ or additionally by Engineering or Oil & Gas Companies themselves.

Our references Lebronze alloys delivers to some of the most famous companies not only in Europe but also in the Americas, Middle East and Asia. Our components are supplied to the top performing companies within piping and machining subcontractors, shipyards, EPC/EPCEC contractors to Oil & Gas companies.

AGIP, Aker solutions, Aramco, Anderaa, British Petroleum, Cameron, Chevron, CNOOC, DSME, Dubai Drydocks, EXXON, HHI, INPEX, Jurong Group, Keppel Group, K.C.O, K.O.C, Larsen & Toubro, MC Dermott, MOBIL, MODEC, N.O.V, ONGC, Petrobras, Petronas, P.T.T, Qatar Petroleum, SAIPEM, SBM, SHELL, SHI, Statoil, Technip, Total, Woodside.


Products • Seamless and welded pipes • Bars • Butt welding fittings • All types of solid flanges, threaded, butt welding or socket welding ends • Machined and forged fittings threaded, socket welding and capillary ends • Valves and fluids circuit components • Bearings • Pump components • Drill head components

Applications • See water cooling systems, air conditioning • Fire-fighting line, heating coils and ballast • Systems for off-shore platforms, FPSO’s, FSO’s, VLCC and desalination plants • Bolts and nuts, valves, BOP seals, stab connectors, shock sleeves, engineered products • Deepsea measuring instruments • Down-hole Tooling, MWD (measurement while drilling) • Wireline (well intervention)



HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)CuBe2 CW101C C17200 CB2

CuCoBe CW104C CB4

ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699)CuAl9Ni5Fe4 CW307G

CuAl10Ni5Fe4 CW307G C63000Also fits ASTM B150, B125,

AMS4640, NFL14705

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)

CuNi10Fe1Mn CW352HC70600 C70620

Also fits ASTM B151, B171, B466/467,

EEMUA 144, UNS C7060X, BS 2871, JIS H3300 C7060


Also fits ASTM B151, B171, B466, B467, BS2871, CN107,

JIS H3300

CAST COPPER ALLOYS


BRASSES (Cu-Zn) (C83300 to C89999)CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300 ASTM B 584

CuZn33Pb2 EN 1982 / CC 750 S









STEELS

Type European StandardNon–alloyed engineering steels EN 10225-2 / EN 10222-4 / ASTM A105/A105N / ASTM A350

Stainless steels EN 10088 / ASTM A182

48 49

Antimicrobial Copper metal has naturally very strong antimicrobial and antibacterial surface properties.Pathogens are killed on antimicrobial copper very rapidly. Comparatively they can survive for months on Stainless or PVC surfaces. Drug resistant bacteria are also killed by copper.Lebronze alloys has launched two brands to support this activity:Steriall: Architectural components made of antimicrobial copper (handles, handrail, …)

Cubiclin’: Antimicrobial copper raw material to be incorporated in finished products (bar for beds or for

chairs, handles for public transport, push buttons for elevators…)

An important R&D program supports these brands with several lines of research:

- Study of the condition over time of the antimicrobial properties- Study the conditions to keep the aesthetic appearance of

antimicrobial surfaces - Adjust the alloys to have the highest performance against contaminant

viruses and bacteria - Estimate the patient benefit within the weak immune defense system population

Our alloys are labeled “Cu+” by Antimicrobial Copper.

Alloys and standards Thanks to several years of research and development, Lebronze alloys has acquired an important know-how in antimicrobial materials. This know-how has led to the development and commercialization of products with very strong antimicrobial properties.

Some scientific studies are currently being undertaken assessing our Steriall alloys performance.

Our approvals Our products received the Cu+ certification.

Moreover, the antimicrobial and antibacterial activity of our Steriall alloys is tested against the most resistant pathogens. We have launched a study supervised by University Hospital Centers and Hospital Centers hygienists, doctors and microbiologists. This study started beginning of 2014 in Champagne Ardennes region and is supported by regional and European funds.

It concerns 600 residents of EHPAD (homes for dependent elderly people) or MARPA (rural residences for autonomous elderly people) within 5 different facilities.

The purpose of this study is twofold:

• To measure antimicrobial copper impact on surface contamination• To measure antimicrobial copper impact on health of people living in Steriall equipped houses.

Our references Different hospitals and clinics in France as Rambouillet Hospital, Clinique du Tonkin in Villeurbanne or Clinique du Parc in Perigueux are protecting their patients thanks to Steriall products.Restaurants, offices, medical homes or private houses that we have equipped benefit from the properties of antimicrobial copper.

Products Steriall:

• Door handles • Push plates • Handrails • help handles/grab handles

Cubiclin’:

• Every semi-finished components that could be needed for its antimicrobial copper activity (bars, tubes, plates or engineered components)

Applications • Offices • Housing • Restrooms • Hospitals and clinics • Homes for the elderly • Nurseries • Public transport • Manufactured products (chairs, beds, telephones…)

50 51

Products • Wire, rod and blanks in brass and nickel silver for the production of pen tips • New alloy NSA for cost reduction and “best writing characteristics” compared to stainless steel ballpoint pen tips • New alloy EnviN1 + EnviB1 to comply with lead free restrictions acc. to CPSIA • Brass rods for machined pen parts • Brass rods for mechanical components • Profiles for drawing instruments

Applications Alloys for the writing instruments industry

Writing instruments Lebronze alloys Germany develops and manufactures

special copper alloys for the writing instruments industry.With an expansive product range, we are the leading supplier for the pen tip industry.Today, we introduce to the market the next generation of Cu-based alloys for writing instruments: environmental-friendly innovative nickel silver alloys of high strength & ductility.Our alloy properties are suitable for various demands required of writing instrument industry with

applications that include anticorrosion alloys made for gel-ink applications, high strength alloys for dimension

of wires < 1.6 mm Ø, nickel silver alloys including very high deformability for cold heading applications.

Lebronze alloys Germany alloys are environmental friendly and free of lead, bismuth, or beryllium. Our approvals

Our ISO9001:2008 quality assurance system for writing instruments markets guarantees full traceability and our expertise is reco-gnized and certified by major quality assurance companies.

Our references Lebronze alloys delivers to some of the most reputed companies in Europe, America and Asia. Our components satisfy state of the art companies from small to world wide leaders in their respective fields.




LEADED BRASSES (Cu-Zn-Pb) (C30000 to C39999)CuZn36Pb3 CW603N C36000 61A 100% machinability rating

CuZn40Pb3 CW614N C38500 58S 100% machinability rating

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)CuNi7Zn39Pb3Mn2 CW400J C79800 approx. NM2 95% machinability rating

CuNi7Zn39Pb3Mn2 CW400J approx. C79800 approx. NM3 90% machinability rating

CuNi10Zn42Pb2 CW402J - N09 90% machinability rating

CuNi11Zn38Mn6Pb2 C79860 NM436 90% machinability rating

CuNi12Zn37Mn6Pb2 CW407J C79860 NM6 90% machinability rating

CuNi12Zn38Mn5 EnviN1 70% machinability rating

CuNi12Zn39Mn5Pb2 CW407J approx. C79860 approx. NSA 90% machinability rating

CuNi15Zn23Pb2 N15 85% machinability rating

52 53


Our approvals Our ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by customers themselves. Our REACH and ISO14001 certification confirm our efforts to preserve environment.

Our references High end French leather goods makers, Cartier, Orfèvrerie Christofle, Baccarat, Le Creuset, Remy Garnier among many others.

LuxuryLebronze alloys Group manufactures finished components in copper alloys to serve the luxury industry.From high end leather goods to cigar boxes, the range of components is very large.These components are manufactured from copper alloys supplied from within the group (brasses with or without lead, copper aluminium etc).Our metallic parts can be coated with precious metals by electrodepositing. Many finishes can be

achieved: Gold colour 1N14, Palladium, Satin Titanium or Silver for example.

Varnishes can be also applied. Special sub layers can be applied in order to respect low Nickel release as per

EN17072-2, EN12472 or EN1811-CR12471.All finishes are validated by performance tests: salt spray,

moist heat, thioacetamide or synthetic sweat. Lebronze alloys is recognized as a strong and reliable partner within

the luxury industry.

Products LEATHER GOODS • Bags metallic parts • Belt bucklesHIGH END TRUNKS • Keys • Locks • HingesMUSIC INSTRUMENT • Musical instruments keysEQUESTRIAN GOODS • Saddlery equipments • All type of metallic partsCABINET KNOBS

Applications • Leather goods • Music instruments • Equestrian • High end trunks • Tableware • Fine locksmith and door furniture




CuZn36 C27200E63FS

INOCW507LRespects

ISO 17072-2:2011 standard

CuZn40 C28000E60F

EnviB10 E60ST

Respects ISO 17072-2:2011 standard


CuZn40Pb2C37700 C37800 C38000

58H

CuZn39Pb3 C38500 60P

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)

CuNi7Zn39Pb3Mn2 C79800 NM2 NM3

CAST COPPER ALLOYS


ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999)CuAl9 CC330G A

CuAl10Fe2 CW331G C95200 BAlso fits ASTM B150, B125,

AMS4640, NFL14705

54 55


Our approvals Our ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, Bureau Veritas or by customers themselves.


Building, safety, Public Works, Mining

Lebronze Alloys Group produces different kinds of components designed to meet your requirements, all are produced entirely in-house from the casting to the machining operations for buildings, security applications, public works and mining.Due to our own in-house tool-room all stages of production, from CAD-construction to the finished tools are realized in our workshop.

The mechanical and stainless properties of copper-aluminium alloys make them particularly attractive

for the design of locks or external components, also for components in use with aggressive industrial

atmospheres. These types of alloys demonstrate high resistance to corrosion.

Our parts manufactured from either steel or copper alloys are used in the production of many engineered components.

Products • Height safety systems • Lifeline mountings • Safety products • Anchor points • Locks components for doors • Pneumatic or hydraulic equipment components • Shafts, gears, bushes, rings, transmissions

Applications • Buildings • Works in high altitude • Locksmith • Jackhammers • Cranes • Actuators



HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)CuNi2 ALSNI2

CuCoBe CW104C

LEADED BRASSES (Cu-Zn-Pb) (C30000 to C39999)CuZn37Mn3AlPbSi CW713R INOCW713R

CuZn40Pb2 CW617NC38000 C37700 C37800

58H 58L

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)CuNi18Zn20 CW409J C75200 ALSNI18

CAST COPPER ALLOYS


ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999)CuAl9 A

CuAl10Fe2 BAlso fits: AB1,

G-CuAl10Fe2, 2.0940

CuAl10Fe5Ni5 DAlso fits: AB2,

G-CuAl11Ni, 2.0981

CuAl10Ni3Fe2 C Also fits: G-CuAl10Ni, 2.0969

ALUMINIUMS

ISO European Standard LbaAlSiMgMn AW6082 AlSiMgMn


STEELS



EN 10225-2 EN 10222-4

ASTM A105 / A105N ASTM A350


Alloyed quenched and tempered steels EN 10083-3

Cementation Steels EN10084

Stainless Steels EN 10088 ASTM A182

56 57

Products • Wire and rods in round, square, flat, hexagonal, profile options • Wire dimensions from 0.10 – 17 mm • Coils from 10 kg up to large coils of 2000 kg • Spools from 4 kg to 1000 kg • Rod dimensions from 1 – 11 mm in lengths between 1000 – 4000 mm • Surface coating on special request

Applications • Jewellery wire • Weaving/ Knitting/ Meshing • Redrawing wire • Spring wire • EDM wire • Heating & resistance wires • Cold heading wires

Cold-forming applications

Lebronze alloys manufactures different shapes of wires for cold-forming operations.The market of cold-forming requires high quality alloys with strict requirements.In order to ensure the alloys homogeneity and ductility, chemical composition, resistance and metallurgical structure have to be perfectly managed.Depending on the alloy specification, we are capable

to support all the requirements in terms of impurities (e.g. precise control of lead and iron levels) and

metallurgical structure.With our different casting and corresponding extrusion

process, we can meet the most demanding cold-forming industry requirements.

Our approvals Our ISO9001:2008 quality assurance system guarantees full traceability and our expertise is recognized and certified by major quality assurance companies such as Germanischer Lloyds, DNV, Bureau Veritas or by customers themselves.

Our references As a major Tier 3 supplier to the automotive industry, we supply material which ends up in Valeo or Bosch units. Our chains are used for D&G, Gucci or Chanel bags and our wires are used by Nexans and General Cables for some of their cables.




COPPERS (>99% Cu) (C10100 to C15999)

Cu-OF CW008A C10200CuC1 CUOF

Cu-ETP CW004A C11000CuA1 ECU

CUSC


CuCr1Zr CW106C C18150CRM 16 CRM 16E

CCZ


CuZn5 CW500L C21000 E95

ALSLA5

CuZn15 CW502L C23000E85

ALSl15

CuZn30 CW505L C26000E70

ALSLA30

CuZn36 CW507L C27200E63FS

INOCW507L

CuZn40 CW509L C28000EnviB10 E60ST E60F

PHOSPHOR BRONZES (Cu-Sn-P) (C50000 to C52999)CuSn2 ALSBR2

CuSn6 CW452K C51900ALSBR6

B26


B28 BE10

SILICON BRONZES (Cu-Si-Sn) (C64700 to C66199)

CuSi3Mn1 CW116CC65500 C65600

ALSSI3Mn CuSi3FO

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)CuNi2 ALSNI2

CuNi44 ALSNi44

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)CuNi12Zn24 CW403J C75700 MI13

CuNi18Zn20 CW409JC75200 C75900

MI18 ALSNI18

58 59

Products • Wire and rods in round, square, flat, hexagonal, profile options • Wire dimensions from 0.10 – 17 mm • Coils from 10 kg up to large coils of 2000 kg • Spools from 4 kg to 1000 kg • Rod dimensions from 1 – 11 mm in lengths between 1000 – 4000 mm

Applications • High precision drilling, turning, cutting, broaching for all kind of mechanical components • Very short chip breaking and high speed machining.

turned parts

Lebronze alloys Group produces special copper alloys for the machining and turning market.The requirement for drilling and turning properties in combination with the individual application requires optimal combinations of the copper, zinc and lead content. Properties of the alloys can be defined to meet the machinability, production and tolerances. For bulging, flanging, cold forming and crimping, composition can be adjusted to optimize the machine performance

and final results. In comparison to steel, the tool life is greatly increased. Chip/Swarf breaking properties and

productivity are enhanced due to the chemistry (elements such as lead assists in chip breaking).

Environmental rules and laws will change in the future with a direct influence on the machinability of brass alloys. Therefore

Lebronze alloys group works closely together with customers and partners to find industrial solutions.

This co-operation has led to a new generation of alloys named EnviB10 and EnviB1. These alloy families comply with the demands of RoHs and

CPSIA whilst retaining good machining properties. Alloys and standards Our ISO9001:2008 quality assurance system for turning and drilling markets guarantees full traceability and our expertise is recognized and certified by major quality assurance companies.

Our references As a major Tier supplier, Lebronze alloys is supplying the whole European décolletage industry dedicated to worldwide automotive Majors such as VW, Daimler, GM, PSA or Renault...





CuZn40 CW509L C28000 EnviB1026% IACS,


CuZn40Al CW509L C28000 EnviB126% IACS,



CuZn35Pb2 CW601NC34200 C34500 C35300

63 N23% IACS,


CuZn36Pb3 CW603N C36000 61 A25% IACS,


CuZn38Pb2 CW608N C35300 60 A22% IACS,


CuZn38Pb2 CW608N C37700 60 M22% IACS,


CuZn39Pb0,5 CW610N C36500 60 S24% IACS,


CuZn39Pb3 CW614N C38500 58 D25% IACS,


60 61

Alloys & CapabilitiesThanks to the complementarity of our 10 production sites, our range of alloys and production capabilities is very large. On the following pages is a table showing the main alloys and capabilities of our Group in terms of dimensions and forms for each alloy.

the table is divided in 3 main sections:

STRAIGHT LENGTHS PROdUCTS Hollow rods, seamless or welded pipes, rods, sections (rectangular products and profiles). These products can be delive-red into fix length if requested. The products can be also cut or machined into blanks as close as possible to the finished component. The surface condition is machined or drawn depending on the products

WIRE ANd COILS Round, Flat, Profiles or Miniature profiles. The products are delivered in coils. If necessary, the product can be cut into small components. The surface condition is drawn. A thermic chemical treatment can be used to enhance the finishing of the wire regarding oxides, grease or small copper shavings. Also metals as tin or zinc can be applied on the surface on demand for specific products.

Anticorrosion fluid can be applied to avoid corrosion during time.

ENGINEEREd PROdUCTS Finish components ready for your application. We produce casted or forged components of every shape and also machined components from bars, plates, hollow bars. A wide range of finishes is available: chromium plating, silvering and many others. Finished components produced within our Group offer major benefit for our customers: Simplification of supply chain, cost reduction, reduction of impact on environment…

3 alloys categories:

COPPER ALLOYS

Wrought copper alloys • Coppers (C10100 – C15999) • High copper alloys (C16000 to C19999) • Brasses (C20000 – C49999) - Unleaded brasses (Cu-Zn) (C20000 to C29999) - Leaded brasses (Cu-Zn-Pb) (C30000 to C39999) • Bronzes (C50000 – C69999) - Phosphor bronzes (Cu-Sn-P) (C50000 to C52999) - Leaded phosphor bronzes (Cu-Sn-Pb-P) (C53000 to 54999) - Aluminium bronzes (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699) - Silicon bronzes(Cu-Si-Sn) (C64700 to C66199) • Copper-nickels (Cu-Ni-Fe) (C70000 to C73499) • Nickel silvers (Cu-Ni-Zn) (C73500 to C79999)

Cast copper alloys • High copper alloys (C80000 to C83299) • Brasses (Cu-Zn) (C83300 to C89999) • Bronzes (C90000 to C95999) - Bronzes (CuSn) (C90000 à 91999) - Leaded bronzes (Cu Sn Pb) (C92000 to C94500) - Aluminium bronzes (C95000 to C95999)

ALUMINIUMS

STEELS

• Non-alloyed engineering steels • Non-alloyed Quenched and Tempered steels • Alloyed Quenched and Tempered steels • Cementation steels • Stainless steels

61

How to choose a technical alloy?

Electrical conductivity needs (from 5% to 100% IACS)

Thermal conductivity needs(from 320 to 40 x 10 -6 .K -1 at 20°C / 200°C)

Mechanical needs(mechanical resistance from 200 Mpa to 1240 MPa)

Corrosion resistance needs

Environment characteristic’s(saline atmosphere, working T°, number of cycles)

Antimicrobial needs

Contact with other material(friction, type of contact material, speed, lubricant)

Machinability

Process ability of the alloy(requirements for cold forming, welding, )

Environmental impact aspects(ROHS, REACH, lead free, recycling needs, …)

Color, finishing, surface treatment needs

In case of need, creation or modification of an existing alloy to your own requirements

Alloys for your application

Finding the alloy that will perfectly fit for an application requires a long experience. Our experts will offer you their own experience. To help you and to determine with you which is the best technical alloy suitable for your need and application, we have drawn up a list of question you may try answer:

62 63

WROUGHT COPPER ALLOYS WROUGHT COPPER ALLOYS

ISO European Standard UNS LbaStraight length products Straight length products Wires and coils Engineered products

Usual capacity, others on requestHollow rods

Seamless or welded pipes

RodsSections

(rectangular, profiles)Rounds Flats, profiles Miniature profiles

COPPERS (>99% Cu) (C10100 to C15999) OD =

50 to 300 mmD = 2 to 300 mm D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max

From 5 g to 1.3 T components

Cu-OFE CW009A C10100 CUOFE • - • • D = 0.2 to 17 mm • • •

Cu-OF CW008A C10200CuC1 CUOF

• - • • D = 0.1 to 17 mm • • •

Cu-PHC CW020A C10300 CUPHC • - • • D = 0.2 to 17 mm • • •

Cu-HCP CW021A C10300 CuHCP • - • • D = 0.2 to 17 mm • • •

Cu-ETP CW004A C11000CuA1 ECU

CUSC• - • • D = 0.1 to 17 mm • • •

Cu-DHP CW024A C12200 CUB1 • - • • D = 0.2 to 17 mm • • •

CuZr CW120C C15000 ZR 16X • - D = 10 to 330 mm S = 100 to 80.000 mm2 - - - •

CuAg0.4P CW014A CUAG3P - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

CuAg0.10P CW016A CUAG1p - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

CuAg0.10OF CW019A CUAG10F - - D= 2 to 10 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

CuAl203 C15735 BICOP - - D = 16 to 80 mm S = 800 to 5000 mm2 - - -From 5 g to 50 kg

components

HIGH COPPER ALLOYS (>96%Cu) (C16000 to C19999)OD =

50 to 300 mmD = 2 to 300 mm D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuBe2 CW101C C17200 CB2 OD = 50 to 200 mm - D= 16 to 200 mm S = 500 to 20.000 mm2 - - - on request

CuCo2Be CW104C CB4 • - D = 10 to 330 mm S = 1000 to 80.000 mm2 - - - •

CuNi1Si CW109CALSNI1 NIB1

- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

CuNi2Si CW111C C18000

NS5 NS6

NIB2K ALSNI2

• - D = 2 to 330 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • •

CuNi2SiCr NS7 OD = 50 to 200 mm - D= 16 to 200 mm S = 500 to 20.000 mm2 - - - on request

CuNi3Si1 CW112C NS10 OD = 50 to 200 mm - D= 16 to 200 mm S = 500 to 20.000 mm2 - - - on request

CuCr1Zr CW106C C18150

CRM16 CRM16E

CCZ POWERODE EVERODE

• - D = 10 to 330 mm S = 100 to 80.000 mm2 - - - •

CuCr1Zr CW105C C18200 CRM15 • - D = 10 to 330 mm S = 100 to 80.000 mm2 - - - •

CuPb1/B CW113C C18700 C99 - - D = 2 to 12 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi1P CW108C C19000 B98 - - D = 2 to 12 mm S = 8 to 120 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuNiPbP C19140 C98 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi1Pb1P C19160 C97 - - D = 2 to 12 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi2 ALSNI2 - - - - D = 0.2 to 9.5 mm S = 1.5 to 7.5 mm2 • -

CuNi2.5Si NIB25 - - D = 2 to 12 mm S = 8 to 120 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

64 65





RodsSections


UNLEADED BRASSES (Cu-Zn) (C20000 to C29999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuZn2 ALSLA2 - - - - D = 0.2 to 9.5 mm S = 1.5 to 7.5 mm2 - -

CuZn5 CW500L C21000E95

ALSA5- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn10 CW501L C22000E90

ALSLA10- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.2 to 17 mm S = 0.5 to 140 mm2 • -

CuZn15 CW502L C23000E85


CuZn17 ALSLA17 - - - - D = 0.2 to 9.5 mm S = 1.5 to 7.5 mm2 - -

CuZn19Al6MnFe ZA9 • - D = 12 to 330 mm S = 110 to 6400 mm2 - - -

CuZn20 CW503L C24000E80


CuZn23Al4MnFeNi ZA4 - - D = 2 to 12 mm S = 8 to 120 mm2 • • •

CuZn28 CW504L E72 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn29Sn1 ALSLA29 - - - - D = 0.2 to 9.5 mm S = 1.5 to 7.5 mm2 - -

CuZn30 CW505L C26000E70


CuZn33 CW506L C26800E67


CuZn36 CW507L C27200E63FS

INOCW507L- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn36Ni2Mn LB5 - - D = 10 to 120 mm - • • •

CuZn37 CW508L C27200E63S


CuZn37Si CF729R SML62 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn39Mn1SiSn CF728R SML61 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn40 CW509L C28000EnviB10 E60ST E60F

- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 •From 5 g to 10 Kg

components

CuZn40Al CW509L C28000 EnviB1 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 •

CuZn40MnSi CF726R SML60 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn40Ni2Sn1SiFe SML573 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn40SiSn CF25R SML61F - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn40Sn1MnNiSi CF731R SML59F - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn41SnNiSiFe SMLS58 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

LEADED BRASSES (Cu-Zn-Pb) (C30000 to C39999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuZn9Pb2 C31400 90A - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn37Pb0,5 CW604N C3350062C 63L


CuZn35Pb1 CW600N C3400062AS 62Z

63NZ- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn36Pb1 CW600N C34000 62B - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn35Pb2 CW601NC34200 C34500 C35300

62A 63N


CuZn35Ni3Mn2AlPb CW710R SM59 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn36Pb1 CW600N 62Z - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn37Pb1 CW605N C35000 61C - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn36Pb2As CW602N C35330 ENZTW - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 •From 5g to 10 kg

components

CuZn36Pb3 CW603N C35600 62S - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

66 67





RodsSections


CuZn36Pb3 CW603N C3600061A 61T

61US- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn36Pb3/AM CW603N C36000 61D - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn37Mn3Al2PbSi CW713R INOCW713R - - - - - - -From 5g to 10 kg

components

CuZn37Pb2 CW606N C35300 61B - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 -

CuZn38Pb0,9 CW610N C36500 60U - - D = 2 to 12 mm S = 8 to 120 mm2 • • •From 5g to 10 kg

components

CuZn38Pb1 CW607N 60B - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn38Pb1,5 C35300 60K - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn38Pb1,5 CW608N C37700 60M - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn38Pb2 CW608NC35300 C37700

60A - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn38Pb2 CW608N C37700 60M - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn39Pb2 CW610N C36500 60S - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuZn39Pb0,9 CW610N C36500 60SB - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuZn39Pb2 CW612N C37700LBU

INOCW612N- - D = 10 to 300 mm - - - -

From 5g to 10 kg components

CuZn39Pb3 CW614N C38500 57B - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 •From 5g to 10 kg

components

CuZn39Pb3 CW614N C38500

57R 58A 58D 58F 58S 58Y 59B 60P

- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 •From 5g to 10 kg

components

CuZn39Pb3/P CW614N C38500 60P - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 •From 5g to 10 kg

components

CuZn40Pb1Al CW616N C3850058B 58W


CuZn40Pb2 CW617NC38000 C37700 C37800

58H 58L

- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 •From 5g to 10 kg

components

PHOSPHOR BRONZES (Cu-Sn-P) (C50000 to C52999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuSn1 ALSBR1 - - - - D = 0.2 to 10.5 mm S = 1.5 to 7.5 mm2 - -




BZ5- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuSn4 CW450K C51100ALSBR4 BZ23



BZ6- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -


BZ8 BE10

- - D = 2 to 120 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 •From 5 g to 50 kg

components

LEADED PHOSPHOR BRONZES (Cu-Sn-Pb-P) (C53000 to 54999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuSnPb1 CW458K C53400 BP5 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuSn4Pb4Zn4 CW456K C54000 B24 - - D = 2 to 10 mm S = 7 to 80 mm2 • • • -

68 69





RodsSections


ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C60800 to C64699)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuAl7Fe CW303G C61300 VF7 - - D = 30 to 80 mm on request - - - on request

CuAl9Ni3Fe2Mn CW304G TM • - D = 13 to 330 mm S = 500 to 80.000 mm2 - - - •

CuAl10Mn7Fe2 VNC • - D = 13 to 330 mm S = 500 to 80.000 mm2 - - - •

CuAl10Ni5Fe4 CW307G C63000CA104 NC4

• -D = 13 to 330 mm (12,7 for NC4HR50) S = 500 to 80.000 mm2 - - - •

CuAl11Ni5Fe5 CW308G C63020 NCS • - D = 13 to 330 mm S = 500 to 80.000 mm2 - - - •

CuAl11Ni5Fe5 CW308GC63020

(Trempé, Etiré, Revenu)AMS4590 OD 50 to 250 mm - D = 13 to 155 mm - - - - on request

CuAl9Ni4Fe3Mn2 C63200 NC1 • - D = 13 to 330 mm S = 500 to 80.000 mm2 - - - •

CuAl9Ni5Fe4 CW307G C63200 NC2 • - D = 13 to 330 mm S = 500 to 80.000 mm2 - - - •

CuAl3Si C63600 A3S - - D = 40 to 190 mm on request - - - on request

SILICON BRONZES (Cu-Si-Sn) (C64700 to C66199)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuSi3Mn1 CW116CC65500 C65600

ALSSi3Mn CuSi3FO

- - - - D = 0.1 to 9.5 mm S = 1.5 to 7.5 mm2 - -

CuSi3Fe2Zn3 SI45Z OD 50 to 230 mm - D = 16 to 230 mm S = 500 to 40.000 mm2 - - - -

COPPER NICKELS (Cu-Ni-Fe) (C70000 to C73499)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


BCu48ZnNi(Si)890/92 NMAG48 - - D = 2 to 12 mm D = 8 to 120 mm2 • • • -

CuNi3Si1 CW112C C70250NB3

CNCS- - D = 2 to 12 mm D = 8 to 120 mm2 • • • -

CuNi6 ALSNI6 - - - - D = 0.1 to 9.5 mm S = 1.5 to 7.5 mm2 - -



CuNi14Al2 K5 - - D = 16 to 210 mm - - - - on request

CuNi14Al3Fe K7 - - D = 16 to 210 mm - - - - on request


CuNi23 ALSNI23 - - on request on request D = 0.2 to 9.5 mm on request on request -

CuNi30 ALSNI30 - - on request on request D = 0.1 to 9.5 mm on request on request -


NAVINIC 10 OD 50 to 230 mm OD = 10 to 914 mm D =10 to 330 mm S = 500 to 80.000 mm2 - - - on request

CuNi30Mn1Fe CW354HC71500 C71520

NAVINIC 30 - OD = 10 to 914 mm D = 2 to 12 mm S = 500 to 80.000 mm2 - - - on request

CuNi44 C72150 ALSNI44 - - - - D= 0,1 to 4,5 mm - - -

NICKEL SILVERS (Cu-Ni-Zn) (C73500 to C79999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuNi12Zn24 CW403J C75700M13

ALSNI12- - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi18Zn20 CW409JC75200 C75900

M18 ALSNi18


CuNi7Zn39Pb3Mn2 CW400J C79800NM2 NM3


CuNi12Zn37Mn6Pb2 CW407J C79860 NM6 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi12Zn38Mn5 EnviN1 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi12Zn38Mn5Pb2 CW407J NSA - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi10Zn42 CW411J NML48 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi10Zn42Ag1Si NMLAG - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuNi10Zn4Pb2 CW402J N09 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

CuNi11Zn38Mn6Pb2 NM436 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

CuNi15Zn23Pb2 N15 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.1 to 17 mm S = 0.5 to 140 mm2 • -

B-Cu48ZnNi(Si) NMAG48 - - D = 2 to 10 mm S = 7 to 80 mm2 D = 0.5 to 17 mm S = 0.5 to 140 mm2 • -

70 71

CAST COPPER ALLOYS CAST COPPER ALLOYS




RodsSections


HIGH COPPER ALLOYS (C80000 to C83299)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max

From 5 g to 20 T components

Cu-C EN 1982/ CC 040 AC81100 C81200

Cu - - - - - - - •

CuCr1-C EN 1982/ CC 140 C C81500 CuCr1F35 - - - - - - - •

BRASSES (Cu-Zn) (C83300 to C89999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuZn25Al5Mn4 EN 1982 / CC 762 S C 86300 - - - - - - - •

CuZn33Pb2 EN 1982 / CC 750 S - - - - - - - •

CuZn34Mn3Al2Fe1 EN 1982 / CC 764 S - - - - - - - •

CuZn35Mn2Al1Fe1 EN 1982 / CC 765 S - - - - - - - •

CuZn39Pb1Al1 EN 1982 / CC 754 S - - - - - - - •

BRONZES (Cu Sn) (C90000 to C91999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuSn10 EN 1982 / CC 480 K C 90700 - - - - - - - •

CuSn12 EN 1982 / CC 483 K C 90800 - - - - - - - •

CuSn12Ni2 EN 1982 / CC 484 K C 91700 - - - - - - - •

CuSn11Pb2 EN 1982 / CC 482 K - - - - - - - •

LEADED BRONZES (Cu Sn Pb) (C92000 to C94500)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuSn7Zn2Pb3 EN 1982 / CC 492 K C 92413 - - - - - - - •

CuSn7Zn4Pb7 EN 1982 / CC 493 K C 93200 - - - - - - - •

CuSn5Pb9 EN 1982 / CC 494 K C 93500 - - - - - - - •

CuSn5Zn5Pb5 EN 1982 / CC 491 K C 93600 - - - - - - - •

CuSn10Pb10 EN 1982 / CC 495 K C 93700 - - - - - - - •

CuSn10Pb10 C 93700 SP10 - - D = 20 to 200 mm - - - -From 5 g to 50 kg

components

CuSn5Pb20 EN 1982 / CC 497 K C 94100 - - - - - - - •

ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) (C95000 to C95999)OD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


CuAl8Mn 1981 DIN 1714 / 2.0962 - - - - - - - •

CuAl9 CC 330 G A - - - - - - -From 5 g to 12 kg

components

CuAl10Fe2 EN 1982 / CC 331 G C 95200 B - - - - - - -From 5 g to 12 kg

components

CuAl10Ni3Fe2 EN 1982 / CC 332 G C - - - - - - -From 5 g to 12 kg

components

CuAl10Fe5Ni5 EN 1982 / CC 333 G C 95520 D - - - - - - -From 5 g to 12 kg

components

CuAl11Fe6Ni6 EN 1982 / CC 334 G - - - - - - - •

72 73

ALUMINIUMS ALUMINIUMS




RodsSections


ALUMINIUMOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max

From 5 g to 4 kg components

Al99.5 AW1050A Al99.5 - - - - - - - •

AlCu4SiMg AW2014 AlCu4SiMg - - - - - - - •

AlCu4MgSi AW2017A AlCu4MgSi - - - - - - - •

AlCu4Mg1 AW2024 AlCu4Mg1 - - - - - - - •

AlMg3 AW5754 AlMg3 - - - - - - - •

AlMgSi AW6060 AlMgSi - - - - - - - •

ALS1MgMn AW6082 ALS1MgMn - - - - - - - •

AlZn5.5MgCu AW7075 AlZn5.5MgCu - - - - - - - •

STEELS STEELS

ISO European Standard UNS LbaStraight lenght products Straight lenght products Wires and coils Engineered products



RodsSections


Non-alloyed engineering steelsOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max

From 500 to 800 kg components

S275JR EN 10225-2 A10200 - - - - - - - •

S275JO EN 10225-2 A572Gr42 - - - - - - - •

S275J2 EN 10225-2 - - - - - - - •

S355JR EN 10225-2 - - - - - - - •

S355JO EN 10225-2 A572Gr40 - - - - - - - •

S355J2 EN 10225-2 - - - - - - - •

S355K2 EN 10225-2 - - - - - - - •

P285NH/QH EN 10222-4 - - - - - - - •

P355NH/QH EN 10222-4 - - - - - - - •

P420NH/QH EN 10222-4 - - - - - - - •

A105 ASTM A105/A105N G 30504 - - - - - - - •

LF2 ASTM A350 K 03009 - - - - - - - •

Non-alloyed Quenched and Tempered steelsOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


C22 E et R EN 10083-2 G 10200 - - - - - - - •

C35 E et R EN 10083-2 G10350 - - - - - - - •

C40 EN 10083-2 G 10400 - - - - - - - •

C45 EN 10083-2 G10450 - - - - - - - •

C50 EN 10083-2 G10500 - - - - - - - •

C55 EN 10083-2 G10550 - - - - - - - •

Alloyed Quenched and Tempered steelsOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


25CrMo4 et S4 EN 10083-3 G 41300 - - - - - - - •

34CrMo4 EN 10083-3 G 41350 - - - - - - - •

42CrMo4 et S4 EN 10083-3 G41400 - - - - - - - •

51CrV4 EN 10083-3 G 61450 - - - - - - - •

34CrNiMo6 EN 10083-3 G43370 - - - - - - - •

30crNiMo8 EN 10083-3 - - - - - - - •

36NiCrMo16 EN 10083-3 - - - - - - - •

33MnCrB5-2 EN 10083-3 - - - - - - - •

F22 ASTM A182 K21590 - - - - - - - •

74 75

STEELS STEELS

ISO European standard UNS LbaStraight length products Straight length products Wires and coils Engineered products



RodsSections


Cementation steelsOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


16MnCr5 et Cr55 EN 10084 G 51150 - - - - - - - •

20MnCr5 et CrS5 EN 10084 G 51200 - - - - - - - •

18NiCr5-4 EN 10084 - - - - - - - •

20NiCrMo2-2 EN 10084 G 86200 - - - - - - - •

20NiCrMoS2-2 EN 10084 G 86200 - - - - - - - •

18CrNiMo7-6 EN 10084 - - - - - - - •

Stainless steelsOD =

50 to 300 mm- D = 2 to 300 mm

S = 7 to 80.000 mm2 D = 0.1 to 17 mm

S = 0.5 to 140 mm2 D = 1 mm max


X2CrNiMo17-12-2 EN 10088 S 31600L - - - - - - - •

X6CrNiMo17-11-2 EN 10088 S 31600LN - - - - - - - •

X2CrNi18-9 EN 10088 S 30400 L - - - - - - - •

X5CrNi18-10 EN 10088 S 30400 - - - - - - - •

F304 ASTM A 182 S 30400 - - - - - - - •

F3016 ASTM A 182 S 31600 - - - - - - - •

x12cR13 EN 10088 S 41000 - - - - - - - •

x20cR13 EN 10088 S41300 - - - - - - - •

X5CrNiCuNb16-4 EN 10088 S63000 - - - - - - - •

X2CrNiMoCuN25-6-3 EN 10088 - - - - - - - •

X2CrNiMoN22-5-3 EN 10088 - - - - - - - •

F51 ASTM A 182 S 31803 - - - - - - - •

www.lebronze-alloys.com

Inoforges 49 rue de Montdidier

60120 Breteuil - France

Tel : +33 (0)3 44 80 67 50

Fax : +33 (0)3 44 80 67 58

Inoforges PolskaPolska Sp. z o. o.

ul. Przemysłowa 2

64-130 Rydzyna - Polska

Tel. : +48 (65) 528 85 70

Fax : +48 (65) 528 85 69

Inoforges China (Suzhou) Co., Ltd

18 Xiang Pu Road

Suzhou Industrial Park,

215126 - China

Tel. : +86 (0) 512 62811928

Fax : +86 (0) 512 62811948

Alsafil 21 vieux chemin de Bergheim

67600 Sélestat - France

Tel. : +33 (0)3 88 92 09 22

Fax : +33 (0)3 88 82 04 88

Bronze Inox 10 avenue des Châtaigniers

BP 20060

95153 Taverny Cedex - France

Tel. : +33 (0)1 34 18 26 26

Fax : +33 (0)1 39 60 04 29

Forges de Trie-Château Rue des Troènes

60590 Trie-Château - France

Tel : +33 (0)3 44 49 71 12

Fax : +33 (0)3 44 49 73 84

Le bronze industriel ZI voie de Châlons - RD 977

51600 Suippes - France

Tel. : +33 (0)3 26 69 28 28

Fax : +33 (0)3 26 70 16 82

Lebronze alloys GermanyAltenaer Str. 109

58507 Lüdenscheid - Germany

Tel. : +49 (0) 2351 181 - 0

Fax : +49 (0) 2351 181 - 200

Lebronze alloys Germany - Hundt & WeberBirlenbacher Strasse 1

57078 Siegen - Deutschland

Tel : + 49 (271) 890 39-0

Fax : +49 (271) 890 39 -290

there is no substitute for experience - lebronze · pdf fileand cnc machining •1 100...

Documents