thermalhydraulics of advanced 37-element fuel bundle in

10
REGULAR ARTICLE Thermalhydraulics of advanced 37-element fuel bundle in crept pressure tubes Joo Hwan Park * and Yong Mann Song Korea Atomic Energy Research Institute, 989-111 Daedukdaero, Yuseong-gu, Taejon, 305-353, Korea Received: 30 September 2015 / Received in nal form: 20 January 2016 / Accepted: 4 February 2016 Published online: 1 April 2016 Abstract. A CANDU-6 reactor, which has 380 fuel channels of a pressure tube type, is suffering from aging or creep of the pressure tubes. Most of the aging effects for the CANDU primary heat transport system were originated from the horizontal crept pressure tubes. As the operating years of a CANDU reactor proceed, a pressure tube experiences high neutron irradiation damage under high temperature and pressure. The crept pressure tube can deteriorate the Critical Heat Flux (CHF) of a fuel channel and nally worsen the reactor operating performance and thermal margin. Recently, the modication of the central subchannel area with increasing inner pitch length of a standard 37-element fuel bundle was proposed and studied in terms of the dryout power enhancement for the uncrept pressure tube since a standard 37-element fuel bundle has a relatively small ow area and high ow resistance at the central region. This study introduced a subchannel analysis for the crept pressure tubes loaded with the inner pitch length modication of a standard 37-element fuel bundle. In addition, the subchannel characteristics were investigated according to the ow area change of the center subchannels for the crept pressure tubes. Also, it was discussed how much the crept pressure tubes affected the thermalhydraulic characteristics of the fuel channel as well as the dryout power for the modication of a standard 37-element fuel bundle. 1 Introduction A CANDU-6 fuel bundle is composed of the 37 fuel elements. Spacers and bearing pads are used to prevent direct contact of the fuel elements and/or the pressure tube during the operation. In addition, the end plates are welded on both sides of the fuel bundle to congure a bundle geometry, as shown in Figure 1. For a CANDU-6 reactor such as Wolsung nuclear power plant in Korea, twelve fuel bundles are loaded into a horizontal pressure tube. Because the fuel bundles sit on the bottom inside of the horizontal pressure tube, an open gap on the top section of the fuel channel exists even at the beginning of the reactor operation. Hence, the coolant tends to ow into the open gap rather than the fuel bundle section because of the low ow resistance in the open gap. One of the most important aging parameters of a CANDU reactor is originated from the horizontal crept pressure tubes. When the reactor becomes older, an open gap becomes wider because it is expanding radially as well as axially during its life time, as a result of the creep of the pressure tube, which has experienced with high neutron irradiation damage under high temperature and pressure exposure conditions. It allows a by-pass ow on the top section inside the pressure tube. Hence, the crept pressure tube deteriorates the Critical Heat Flux (CHF) of the fuel channel and nally decreases the reactor operating performance. During the last decades, there have been several studies to overcome the CHF deterioration caused by the pressure tube creep. One of the studies to enhance the CHF was the development of a CANFLEX fuel bundle, which is composed of two pin sizes and attached CHF enhancement buttons on the surfaces of 43 element fuels [1]. It is known that the critical channel power (CCP) enhancement of the CANFLEX fuel bundle can achieve about 4%, 8%, and 13% for the 0%, 3.3% and 5.1% crept pressure tubes, respectively, compared to the standard 37-element fuel bundle (37S fuel bundle) [2]. However, it has not been commercialized yet. On the other hand, it is known that most CHF of a 37S fuel bundle have occurred at the central area because it has a relatively small ow area and high ow resistance at the peripheral subchannels of its center element compared to the other subchannels [3]. Considering such CHF character- istics of a 37S fuel bundle, there can be two approaches to enlarge the ow areas of the peripheral subchannels of a * e-mail: [email protected] EPJ Nuclear Sci. Technol. 2, 16 (2016) © J.H. Park and Y.M. Song, published by EDP Sciences, 2016 DOI: 10.1051/epjn/2016010 Nuclear Sciences & Technologies Available online at: http://www.epj-n.org This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0), which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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Page 1: Thermalhydraulics of advanced 37-element fuel bundle in

EPJ Nuclear Sci. Technol. 2, 16 (2016)© J.H. Park and Y.M. Song, published by EDP Sciences, 2016DOI: 10.1051/epjn/2016010

NuclearSciences& Technologies

Available online at:http://www.epj-n.org

REGULAR ARTICLE

Thermalhydraulics of advanced 37-element fuel bundle in creptpressure tubesJoo Hwan Park* and Yong Mann Song

Korea Atomic Energy Research Institute, 989-111 Daedukdaero, Yuseong-gu, Taejon, 305-353, Korea

* e-mail: j

This is an O

Received: 30 September 2015 / Received in final form: 20 January 2016 / Accepted: 4 February 2016Published online: 1 April 2016

Abstract. A CANDU-6 reactor, which has 380 fuel channels of a pressure tube type, is suffering from aging orcreep of the pressure tubes. Most of the aging effects for the CANDU primary heat transport system wereoriginated from the horizontal crept pressure tubes. As the operating years of a CANDU reactor proceed, apressure tube experiences high neutron irradiation damage under high temperature and pressure. The creptpressure tube can deteriorate the Critical Heat Flux (CHF) of a fuel channel and finally worsen the reactoroperating performance and thermal margin. Recently, the modification of the central subchannel area withincreasing inner pitch length of a standard 37-element fuel bundle was proposed and studied in terms of thedryout power enhancement for the uncrept pressure tube since a standard 37-element fuel bundle has a relativelysmall flow area and high flow resistance at the central region. This study introduced a subchannel analysis for thecrept pressure tubes loaded with the inner pitch length modification of a standard 37-element fuel bundle. Inaddition, the subchannel characteristics were investigated according to the flow area change of the centersubchannels for the crept pressure tubes. Also, it was discussed how much the crept pressure tubes affected thethermalhydraulic characteristics of the fuel channel as well as the dryout power for the modification of a standard37-element fuel bundle.

1 Introduction

A CANDU-6 fuel bundle is composed of the 37 fuelelements. Spacers and bearing pads are used to preventdirect contact of the fuel elements and/or the pressure tubeduring the operation. In addition, the end plates are weldedon both sides of the fuel bundle to configure a bundlegeometry, as shown in Figure 1. For a CANDU-6 reactorsuch as Wolsung nuclear power plant in Korea, twelve fuelbundles are loaded into a horizontal pressure tube. Becausethe fuel bundles sit on the bottom inside of the horizontalpressure tube, an open gap on the top section of the fuelchannel exists even at the beginning of the reactoroperation. Hence, the coolant tends to flow into the opengap rather than the fuel bundle section because of the lowflow resistance in the open gap.

One of the most important aging parameters of aCANDU reactor is originated from the horizontal creptpressure tubes. When the reactor becomes older, an opengap becomes wider because it is expanding radially as wellas axially during its life time, as a result of the creep of thepressure tube, which has experienced with high neutron

[email protected]

pen Access article distributed under the terms of the Creative Comwhich permits unrestricted use, distribution, and reproduction

irradiation damage under high temperature and pressureexposure conditions. It allows a by-pass flow on the topsection inside the pressure tube. Hence, the crept pressuretube deteriorates the Critical Heat Flux (CHF) of the fuelchannel and finally decreases the reactor operatingperformance.

During the last decades, there have been several studiesto overcome the CHF deterioration caused by the pressuretube creep. One of the studies to enhance the CHF was thedevelopment of a CANFLEX fuel bundle, which iscomposed of two pin sizes and attached CHF enhancementbuttons on the surfaces of 43 element fuels [1]. It is knownthat the critical channel power (CCP) enhancement of theCANFLEX fuel bundle can achieve about 4%, 8%, and 13%for the 0%, 3.3% and 5.1% crept pressure tubes,respectively, compared to the standard 37-element fuelbundle (37S fuel bundle) [2]. However, it has not beencommercialized yet.

On the other hand, it is known that most CHF of a 37Sfuel bundle have occurred at the central area because it hasa relatively small flow area and high flow resistance at theperipheral subchannels of its center element compared tothe other subchannels [3]. Considering such CHF character-istics of a 37S fuel bundle, there can be two approaches toenlarge the flow areas of the peripheral subchannels of a

mons Attribution License (http://creativecommons.org/licenses/by/4.0),in any medium, provided the original work is properly cited.

Page 2: Thermalhydraulics of advanced 37-element fuel bundle in

Fig. 1. The configuration of the CANDU fuel channel with a 37-element fuel bundle.

Table 1. Pitch lengths of the 37S and 37A fuel bundles.

Pitchidentification

Pitch length, mm No. ofelements

37S fuel 37A fuel

Center 0.0 0.0 1

2 J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016)

center element to enhance the CHF. To increase the centersubchannel areas, one approach was the reduction of thediameter of a center element [4], and the other was anincrease of the inner pitch length [5]. The former canincrease the total flow area of a fuel bundle andredistributes the power density of all fuel elements as wellas the CHF. On the other hand, the latter can reduce thegap between the elements located in the middle and innerpitch circles owing to the increasing inner pitch circle. Thiscan also affect the enthalpy redistribution of the fuel bundleand finally enhance the CHF or dryout power. Both studieswere found to be very effective at enhancing the CHF ordryout power through moving the first CHF locationoccurring at the center subchannels to the other sub-channels of a 37S fuel bundle [6]. CHF experiments havebeen performed at Stern Laboratory to introduce a 37S fuelbundle with a small center element to the commercialreactors [4]. But the detail information of its CHFcharacteristics has not been published yet.

Recently, a 37S fuel bundle with the inner pitch lengthmodification was studied and its dryout power enhance-ment was introduced in reference [5], but the creep effects ofthe pressure tube on the dryout power were not discussedyet. This paper investigated the pressure tube creep effectsof the 37A fuel bundle on the dryout power with increasingthe inner pitch length. In addition, the thermalhydrauliccharacteristics of the crept fuel channel were also presented.

Inner 14.88 14.98∼ 15.38 6Middle 28.75 28.75 12

2 Analysis modelling Outer 43.33 43.33 18

2.1 37A fuel bundle

A 37S fuel bundle is composed of 37-element fuels and fourpitch circles such as the center, inner, middle, and outerpitches to configure the bundle geometry, as shown inFigure 1. Recently, a 37S fuel bundle with the inner pitchlength modification (here-in-after a 37A fuel bundle) wasproposed to enhance the CHF of a 37S fuel bundle [5]. The37A fuel bundle is defined as a 37S fuel bundle with an innerpitch length modification, which is increased from 14.98 to15.38 mm in 0.1 mm steps to enlarge the center subchannelarea. Each pitch length of the 37S and 37A fuel bundles issummarized in Table 1.

2.2 Pressure tube creep

The pressure tube of a CANDU reactor is made of Zr-2.5%Nb alloy. Since it is vulnerable to the irradiation of the fastneutron flux, it will be crept during the reactor operation.When the reactor operating age increases, the pressuretubewill be expanded radially as well as axially. The radialcreep of the pressure tube makes its diameter increase.Because a CANDU fuel bundle sits on the inside of ahorizontal pressure tube during the dwelling time in thereactor, the flow area at the upper section becomes largerthan at the bottom section. It is known that the creep ratesof the pressure tube for a CANDU reactor can be increasedto 3.3% and 5.1% at the middle and end of its lifetime,

respectively. In addition, it will become more serious onthe CHF deterioration as its diameter increases. As shownin Figure 2, the flow area of the outer subchannelsnumbered from #43 to #60 can be increased as thepressure tube is crept or its diameter is increased. But theflow areas of the upper subchannels (i.e. green coloredregion in Fig. 2) of the fuel bundle can be increased morethan those of the lower subchannels (i.e. pink coloredregion in Fig. 2) because the fuel bundle sits inside of thepressure tube horizontally. These geometric character-istics can divert the coolant from the bundle section to thewider upper section due to low flow resistance. Also, such aflow distortion from bundle to upper sections can becomemore serious for the higher creep rate of the pressure tube.This study considered such a radial creep rather than anaxial creep, which mainly affects the thermalhydraulicperformance of the fuel channel.

Figure 3 shows the typical diameter profile of thepressure tube along the axial location of the fuel channel forthe creep rates such as 0%, 3.3%, and 5.1%. It has a skewedcosine-shaped profile along the fuel channel. Thus, thesubchannel analyses were conducted for the 3.3% and 5.1%crept pressure tubes as well as the 0% crept pressure tube asa reference. The maximum diameters for the 3.3% crept and5.1% crept tubes were located at an axial distance of 4.3 mand 4.8 m from the entrance of the fuel channel,respectively, as shown in Figure 3. These profiles

Page 3: Thermalhydraulics of advanced 37-element fuel bundle in

Fig. 2. Subchannel configuration of a 37-element fuel bundle in the crept pressure tubes.

Fig. 3. Axial profile of the pressure tube diameter creep [1].

1.0

1.2

1.4

1.6

1.8

2.0

1.0

1.2

1.4

1.6

1.8

2.0

0% 2% 4% 6%

Tota

l flow

are

a in

crea

se ra

te

Flow

are

a di

stor

�on

fact

or, ξ

d

% Creep of pressure tube

Total flow areaincrease rate

Flow area distor�on factor

Fig. 4. Flow area distortion according to the pressure tube creep.

J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016) 3

representatively simulate the prototypical fuel channelswith plant ageing and were used for the water CHF tests aswell [1].

To investigate the flow area changes in the top sectiondue to the pressure tube creep and bundle eccentricityhorizontally, the flow area distortion factor, jd, is defined asfollows:

jd ¼Aupper outer subchanel area

Alower outer subchanel area;

where the upper and lower outer subchannel areas of a 37fuel bundle are shown by the shaded green and pink colorareas in Figure 2, respectively. The jd for the 0%, 3.3% and5.1% crept pressure tubes were shown to be 1.21, 1.69, and1.91, respectively, while the total flow area was increased by16% and 26% for the 3.3% and 5.1% crept pressure tubes atthe axial peak creep location, as shown in Figure 4.

2.3 Subchannel analysis

A subchannel analysis was performed for a 37S fuel bundlewith/without the inner pitch length modification usingthe ASSERTPV code [7]. The ASSERT code is originatedfrom the COBRA-IV computer program [8,9]. It has beendeveloped to meet the specific requirements for thethermalhydraulic analysis of two-phase flow in horizon-tally oriented CANDU fuel bundles. Especially, it isdistinguished from COBRA-IV in terms of followingfeatures [7]:

the lateral momentum equation is also considered withthe gravity term in order to allow gravity driven lateralrecirculation;

the five-equationmodel was applied to the two-phase flowmodel in consideration of the thermal non-equilibriumand the relative velocity of the liquid and vapour phases.
Page 4: Thermalhydraulics of advanced 37-element fuel bundle in

4 J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016)

Thermal non-equilibrium is calculated from the two-fluidenergy equations for the liquid and vapour. Relativevelocity is obtained from semi-empirical models;

the relative velocity model accounts for the differentvelocities of the liquid and vapour phases in both axialand lateral directions. As well, the lateral directionmodelling contains features that consider:

� gravity driven phase separation or buoyancy drift inhorizontal flow,

� void diffusion turbulent mixing,� void drift (void diffusion to a preferred distribution).

(a) 256

0.70

0.80

0.90

1.00

0% 2% 4% 6%

Dryo

ut p

ower

ra�o

% Creep of pressure tube

t56g22

t56g24

t56g26

t56g28

(c) 2

0.70

0.80

0.90

1.00

0% 2%

Dryo

ut p

ower

ra�o

% Creep o

Fig. 5. Dryout power rati

To find the subchannel and axial locations of the firstCHF occurrence in a fuel channel, the calculation will

continue until the convergence tolerance is reached at thespecified criteria, ‘ODVTOL’ in the ASSERT code. Oncethe first CHF for the given mass flow and inlet temperaturehas occurred at any subchannel and axial location duringiteration, the calculation is stopped and all flow parametersare printed out. Onset-of-dryout iteration for the first CHFoccurrence can be found as follows:

MCHFLO � MCHFR � MCHFUP; ð1Þ

(b) 262

0.70

0.80

0.90

1.00

0% 2% 4% 6%

Dryo

ut p

ower

ra�o

% Creep of pressure tube

t62g22

t62g24

t62g26

t62g28

68

4% 6%f pressure tube

t68g22

t68g24

t68g26

t68g28

os for a 37S fuel bundle.

Page 5: Thermalhydraulics of advanced 37-element fuel bundle in

(a) 256 (b) 268

Void fraction (56t24g, 37S F/B)

0.65

0.609

0.575

0.552

0.566

0.604

0.482 0.456

0.368

0.468

0.409

0.4410.3190.443

0.397

0.464

0.368

0.456

0.256 0.225

0.259 0.22

0.22

0.255

0.27

0.287

0.297

0.3070.303

0.3260.3030.33

0.3080.321

0.282

0.274

0.266

0.252

0.222

0.222 0.26

0.225

0.040.045

0.05

0.051

0.089

0.165

0.136

0.208

0.2690.282

0.275

0.229

0.165

0.119

0.084

0.05

0.05

0.045

CHF subchannel loc.(O): 1CHF axial loc.(cm): 474.73CHF (MW/m2): 1.3504 Void fraction (68t24g, 37S F/B)

0.669

0.633

0.598

0.577

0.59

0.629

0.518 0.503

0.417

0.504

0.452

0.4820.3730.484

0.442

0.502

0.418

0.504

0.311 0.291

0.314 0.283

0.278

0.318

0.327

0.341

0.352

0.3630.359

0.3770.3570.381

0.3630.375

0.336

0.33

0.324

0.316

0.28

0.285 0.315

0.291

0.0820.089

0.096

0.098

0.145

0.227

0.198

0.276

0.3350.347

0.34

0.296

0.231

0.179

0.139

0.097

0.097

0.089

CHF subchannel loc.(O): 1CHF axial loc.(cm): 466.72CHF (MW/m2): 1.2895

Fig. 6. Void fraction of a 37S fuel bundle for the uncrept pressure tube at 24 kg/s.

J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016) 5

where ‘MCHFLO’ and ‘MCHFUP’ are the lower and upperbounds, respectively, for the target minimum CHFR(MCHFR), and ‘MCHFR’ is the minimum CHF ratioand is defined as:

MCHFR ¼ minq0crq0

� �; ð2Þ

where q0cr is the CHF, and q0 is the zonal heat flux.‘ODVTOL’ is the relative convergence tolerance on theiteration parameter, which is defined as follows:

Cn � Cn�1

Cn�1

�������� � ODVTOL; ð3Þ

where C is the iteration parameter and n is the iterationnumber. C and n are given as 1.00004 and 20, respectively,for the present calculation.

Generally, the subchannel can be defined by thehypothetical line connected from one rod center to anadjacent rod center. Hence, the subchannels of a 37S fuelbundle are composed of three types, i.e., triangular,rectangular, and wall subchannels. Those subchannelnumbers in Figure 2 are as follows:

rectangular: 11, 13, 15, 17, 19, 23, 27, 31, 35, 39; – wall: 43 to 60; – triangular: the remainder.

The number of rods and subchannels are 37 and 60,respectively. For the present subchannel analysis, the fullsubchannel geometry was considered.

For a CANDU-6 reactor, the coolant temperature at thereactor inlet header and the coolant pressure at reactoroutlet header were designed as 262 °C and 10.0MParespectively under D2O condition and it was limited to268 °C during the lifetime [10]. If the temperature of thereactor inlet header approaches the limited value, the steamgenerator should be generally cleaned to lower the reactor

inlet head temperature. And the reference flow rate in thefuel channel was designed as 24 kg/s and the maximum flowrate of the fuel channel can be estimated to be about 28 kg/s[10]. Hence, the present subchannel analysis was performedusing the boundary conditions, which are three inlettemperatures, i.e., 256 °C, 262 °C, and 268 °C, four massflows, 22 kg/s, 24 kg/s, 26 kg/s, and 28 kg/s and the sameoutlet pressure condition, 10.0MPa with heavy watercoolant to consider the actual reactor operating conditions.

3 Results and discussions

3.1 Pressure tube creep effect on dryout powerof a 37S fuel bundle

The subchannel analysis for a 37S fuel bundle wasperformed to investigate the dryout power according tothe increase of the creep rates of the pressure tube from 0%to 3.3% and 5.1% using the ASSERT code with a CHF look-up table [11]. For comparison of the dryout powers of thecrept pressure tubes with those of the uncrept pressuretube, the dryout power ratio for a 37S fuel bundle, rDP,37S,was defined as follows:

rDP ;37S ¼ Dryout Powercrept PT;37S fuel bundle

Dryout Poweruncrept PT;37S fuel bundle:

The results of the dryout power ratios for a 37S fuelbundle, rDP,37S, were plotted in Figure 5. As shown inFigure 5, rDP,37S decreases with an increase in the creeprates of the pressure tube for all flow conditions whilerDP,37S increases with an increase in the flow rate asexpected. The minimum rDP,37S was found to be 0.80 at22 kg/s of the low flow condition. It means that the dryoutpower for 5.1% crept pressure tube and 22 kg/s of mass flowcondition was about 20% lower than that for the uncrept

Page 6: Thermalhydraulics of advanced 37-element fuel bundle in

(a) 256 (b) 268

Void fraction (56t24g, 37S F/B)

0.797

0.77

0.723

0.676

0.716

0.765

0.737 0.699

0.663

0.675

0.631

0.6510.5830.656

0.619

0.665

0.658

0.697

0.476 0.345

0.488 0.312

0.406

0.408

0.48

0.438

0.5

0.4970.563

0.5570.5740.569

0.5740.53

0.474

0.405

0.462

0.397

0.404

0.312 0.488

0.345

0.040.031

0.025

0.028

0.068

0.154

0.123

0.278

0.4680.548

0.494

0.338

0.162

0.088

0.06

0.028

0.026

0.031

CHF subchannel loc.(O): 1CHF axial loc.(cm): 524.28CHF (MW/m2): 0.86256 Void fraction (68t24g, 37S F/B)

0.796

0.773

0.73

0.688

0.723

0.768

0.737 0.71

0.672

0.68

0.644

0.6630.6010.668

0.633

0.671

0.668

0.708

0.505 0.403

0.517 0.371

0.45

0.46

0.517

0.475

0.533

0.5310.586

0.5820.5930.592

0.5960.56

0.509

0.451

0.503

0.452

0.45

0.371 0.517

0.403

0.0750.068

0.063

0.07

0.12

0.216

0.188

0.348

0.5090.573

0.529

0.4

0.235

0.146

0.112

0.07

0.063

0.068

CHF subchannel loc.(O): 1CHF axial loc.(cm): 516.27CHF (MW/m2): 0.84146

Fig. 7. Void fraction of a 37S fuel bundle for the 3.3% crept pressure tube at 24 kg/s.

(a) 256 (b) 268

Void fraction (56t24g, 37S F/B)

0.823

0.796

0.752

0.71

0.746

0.792

0.79 0.755

0.723

0.713

0.672

0.6920.640.698

0.663

0.703

0.718

0.752

0.534 0.368

0.554 0.313

0.453

0.428

0.512

0.444

0.522

0.5140.609

0.5870.6290.603

0.6230.55

0.501

0.404

0.489

0.412

0.449

0.312 0.552

0.367

0.0470.033

0.022

0.026

0.056

0.114

0.086

0.235

0.4640.586

0.5

0.299

0.111

0.058

0.048

0.025

0.021

0.033

CHF subchannel loc.(O): 7CHF axial loc.(cm): 524.28CHF (MW/m2): 0.88347 Void fraction (68t24g, 37S F/B)

0.83

0.806

0.766

0.73

0.761

0.802

0.799 0.772

0.741

0.727

0.695

0.7150.6680.721

0.685

0.717

0.736

0.769

0.574 0.441

0.591 0.388

0.511

0.492

0.558

0.492

0.563

0.5540.642

0.6230.6580.637

0.6540.588

0.544

0.46

0.539

0.48

0.508

0.388 0.589

0.44

0.090.076

0.063

0.073

0.114

0.182

0.166

0.324

0.5210.623

0.551

0.381

0.198

0.123

0.105

0.072

0.063

0.076

CHF subchannel loc.(O): 7CHF axial loc.(cm): 524.28CHF (MW/m2): 0.81106

Fig. 8. Void fraction of a 37S fuel bundle for the 5.1% crept pressure tube at 24 kg/s.

6 J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016)

pressure tube due to the by-pass flow at upper section of thefuel bundle as described in the above. Also, it can be notedthat the high flow rate in the fuel channel makes the coolanthave a higher mixing among the subchannels, and theeffects of the flow area distortion factor, jd, on the dryoutpower become less significant for the high flow rateconditions. And the variations of the dryout power ratiofor different inlet temperatures were not significant asshown in Figure 5.

Figures 6, 7 and 8 show the void fraction distributions ofthe subchannels at the first CHF location for the 0%, 3.3%,and 5.1% crept pressure tubes, respectively. As shown inFigure 6, the first CHF occurred at the subchannel #1under 256 °C and 268 °C inlet temperature conditions. Thevoid fractions at the CHF location or subchannel #1 are

0.650 and 0.669 for 256 °C and 268 °C inlet temperaturesrespectively and those values are the highest among all thesubchannels.

On the other hand, the first CHFs for the 3.3% creptpressure tube occurred at the same location as for theuncrept pressure tube, but the void fraction for 256 °C inlettemperature condition is 0.797 and very close to that for268 °C inlet temperature condition as shown in Figure 7.For the 5.1% crept pressure tube, the first CHFs for bothinlet temperature conditions were occurred at subchannel#7, although the void fraction at the subchannel #7 waslower than that of subchannel #1. Also, the axial CHFlocations for both inlet temperature conditions were thesame, 524.98 mm which was the location just after themiddle bearing pad of the 11th fuel bundle.

Page 7: Thermalhydraulics of advanced 37-element fuel bundle in

1.08

1.10

�o

t56g22

t56g24

t56g26

t56g28

J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016) 7

In addition, the void fractions of the outer subchannelswere lower than those of other subchannels and it wascaused by non-heated wall effect of the pressure tube. Andthe void fractions of the higher inlet temperature conditionare higher than those of the lower inlet temperature at thefirst CHF location.

(a) 256

(b) 262

(c) 268

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t62g22t62g24t62g26t62g28

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t68g22

t68g24

t68g26

t68g28

1.00

1.02

1.04

1.06

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra

Inner ring radius, mm

Fig. 9. Dryout power ratio of a 37A fuel bundle for 0% creptpressure tube.

3.2 Pressure tube creep effect on dryout powerof a 37A fuel bundle

The subchannel analysis was performed for a 37A fuelbundle for the 3.3% and 5.1% crept pressure tubes as well asthe 0% crept pressure tube. It is focused on examining thediameter increase effect of the pressure tube caused by theirradiation creep. For a comparison of the dryout powers ofthe 37A and 37S fuel bundles, the dryout power ratio for a37A fuel bundle, rDP,37A, was defined as follows:

rDP ;37A ¼ Dryout Power37A fuel bundle

Dryout Power37S fuel bundle:

The results were plotted in Figures 9, 10 and 11 foruncrept, 3.3%, and 5.1% pressure tubes, respectively. Asshown in Figure 9, rDP,37A for the 0% crept pressure tubeunder 256 °C of the inlet temperature condition isincreasing up to 15.18 mm of the inner pitch length, anddecreasing for further increases of the inner pitch length.The maximum rDP,37Awas found to be 1.057 at 15.18 mm ofthe inner pitch length under 28 kg/s of the highest flowcondition. The behaviors of rDP,37A for all inlet temperatureconditions are similar but the dependencies of rDP,37A onthe mass flows are a little significant.

For the 3.3% crept pressure tube or 106.79 mm of itsdiameter, the rDP,37A for each inlet temperature and massflow is shown in Figure 10. Themaximum rDP,37A for 24 kg/sof the mass flow appeared at 15.28mm of the inner pitchlength,while themaximum rDP,37A for 26 kg/s and 28 kg/s ofthe mass flows were found at 15.18mm of the inner pitchlength. It means that the inner pitch length to give themaximum rDP,37Amay tend to be decreased as increasing themassflow.This trend canbe foundmore distinctly at the caseof the 5.1% crept pressure tube as shown in Figure 11. Andthemaximum rDP,37Awas 1.07 for the case of 15.28mmof theinner pitch length under 24 kg/s and 268 °C of the flowconditions as shown in Figure 10c. The effects of the innerpitch length on rDP,37A for the 3.3% crept pressure tube weremore significant than those for the 0% crept pressure tube. Itis noted that themodification of the inner pitch length can bemore effective as increasing the pressure tube diameter.

For the 5.1% crept pressure tube, 108.65 mm of itsdiameter, the rDP,37A for each inlet temperature and massflow is shown in Figure 11. The maximum rDP,37A appearedat the higher inner pitch length than the 0% or 3.3% creptcases for all flow conditions, and was 1.065 at 15.28mm for28 kg/s of thehighestflowconditions, as shown inFigure 11c.However, rDP,37A for the lower flow conditions such as 22 kg/s and 24 kg/s was monotonically increased by increasing theinner pitch length. In addition, the rDP,37A for all conditionswas increased with an increase of the mass flow. The15.38mmof the inner pitch length is themaximumallowable

Page 8: Thermalhydraulics of advanced 37-element fuel bundle in

(a) 256

(b) 262

(c) 268

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t56g22t56g24t56g26t56g28

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t62g22t62g24t62g26t62g28

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t62g22t62g24t62g26t62g28

Fig. 10. Dryout power ratio of a 37A fuel bundle for 3.3% creptpressure tube.

(a) 256

(b) 262

(c) 268

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t56g22

t56g24

t56g26

t56g28

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t62g22t62g24t62g26t62g28

1.00

1.02

1.04

1.06

1.08

1.10

14.8 14.9 15 15.1 15.2 15.3 15.4 15.5

dryo

ut p

ower

ra�o

Inner ring radius, mm

t68g22t68g24t68g26t68g28

Fig. 11. Dryout power ratio of a 37A fuel bundle for 5.1% creptpressure tube.

8 J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016)

Page 9: Thermalhydraulics of advanced 37-element fuel bundle in

Table 3. Subchannel location of the 1st CHF occurrence for 5.1% crept pressure tube.

Inet temp., °C 256 262 268

Mass flow, kg 22 24 26 28 22 24 26 28 22 24 26 28

Inner pitch length, mm

14.88 (37S fuel bundle) 7 7 1 1 7 7 1 1 7 7 1 114.98 7 7 1 1 7 7 1 1 7 7 1 115.08 7 7 1 1 7 7 1 1 7 7 1 115.18 7 7 1 1 7 7 1 1 7 7 1 115.28 7 7 1 33 7 7 1 33 7 7 1 3315.38 7 7 10 33 7 7 10 33 7 7 10 10

Table 2. Subchannel location of the 1st CHF occurrence for 3.3% crept pressure tube.

Inet temp., °C 256 262 268

Mass flow, kg 22 24 26 28 22 24 26 28 22 24 26 28

Inner pitch length, mm

14.88 (37S fuel bundle) 1 1 1 1 1 1 1 1 1 1 1 114.98 1 1 1 1 1 1 1 1 1 1 1 115.08 1 1 1 1 1 1 1 1 1 1 1 115.18 1 1 33 10 1 1 32 10 1 1 33 3215.28 1 33 33 10 1 33 33 10 1 33 33 3215.38 10 33 33 10 10 33 33 10 10 33 33 10

J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016) 9

because of the limitation of the minimum gap between theinner and middle fuel elements as found in reference [10]. Itshould be noted that the optimum design of the inner pitchlength to achieve the maximum rDP,37A is dependent on notonly the creep rates of the pressure tube but the flowconditions. In order to determine the optimum inner pitchlength, at first, it should be known which mass flow or inlettemperature is more concerned on overcoming the power de-rating of a CANDU reactor.

On the other hand, the uncertainty on the abovecalculation results of the dryout power could exist for both a37S fuel bundle and its modifications, but it was notconsidered because of the sensitivity studies for a 37S fuelbundle and its modifications.

3.3 Inner pitch length effect on the CHF locationfor crept pressure tubes

Since the subchannel locations of the first CHF occurrencefor the 0% crept pressure tube were found in reference [5],the present study only discusses the locations of the firstCHF occurrence for the crept pressure tubes. Thesubchannel locations of the first CHF occurrence for the3.3% and 5.1% crept pressure tubes were found andsummarized in Tables 2 and 3, respectively. For a 37S fuelbundle, which has a 14.88 mm inner pitch length, all ofthe first CHFs for the 3.3% crept case occurred at thecenter subchannel #1 as those for the 0% crept pressuretube in reference [5].

When the inner pitch length is increasing, the first CHFlocation moves to the inner or middle subchannels such as#10 or #33 (see Fig. 2 for the subchannel numbers). For the14.88mm inner pitch length, the subchannels of the firstCHF occurrence for the 5.1% crept case were located at theinner subchannel #7 or the center subchannel #1, which aredifferent from those of the 3.1% crept case. This is caused bythe higher by-pass flow at the open top section of the fuelbundle, which has a flow area increase of 91% higher thanthat of the outer lower subchannel as discussed inSection 2.2.

From the above results, it should be noted that thedryout power should be increased by virtue of moving thesubchannel locations of the first CHF occurrence from thecenter subchannel to the other subchannel, according toenlarging the center subchannel area by increasing theinner pitch length. In addition, it is revealed that thefavorable effects of the large center subchannel area on thedryout power become more significant for the higher creeprate of the pressure tube.

4 Conclusions

A subchannel analysis using the ASSERT code wasperformed for the 37S and 37A fuel bundles with thecrept pressure tubes to investigate the dryout powerchanges in terms of the inner pitch length modificationand the pressure tube diameter increase.

It was concluded that the inner pitch length modifica-tion of a 37S fuel bundle could make the dryout power of the

Page 10: Thermalhydraulics of advanced 37-element fuel bundle in

10 J.H. Park and Y.M. Song: EPJ Nuclear Sci. Technol. 2, 16 (2016)

crept pressure tube to be enhanced more than that of theuncrept pressure tube. The maximum dryout power ratio isobtained at a higher inner pitch length. In addition, it wasshown that the favorable effects of the large centersubchannel area on the dryout power become moresignificant for the higher creep rate of the pressure tube,that is, the modification of the inner pitch length can bemore effective as increasing the pressure tube diameter.

From the present analysis, it was noted that the dryoutpower could be enhanced by virtue of moving the centersubchannel to the other subchannels of the first CHFoccurrence if the center subchannel area could be enlargedby increasing the inner pitch length. And it was shown thatthe optimum value of the inner pitch length to achieve themaximum dryout power ratio is dependent on not only thecreep rates of the pressure tube but the flow conditions. Inorder to determine the optimum inner pitch length, itshould be known which mass flow or inlet temperature ismore concerned on overcoming the power de-rating of aCANDU reactor.

This work was supported by the National Research Foundationof Korea (NRF) grant funded by the Korea government(Ministry of Science, ICT, and Future Planning) (No. NRF-2012M2A8A4025960).

References

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2. J.S. Jun, Thermalhydraulic evaluations for CANFLEXbundle with natural or recycled uranium fuel in the uncreptand crept channels of a CANDU-6 reactor, Nucl. Eng.Technol. 35, 479 (2005)

3. L.K.H. Leung, F.C. Diamayuga, Measurements of criticalheat flux in CANDU 37-element bundle with a steepvariation in radial power profile, Nucl. Eng. Des. 240, 290(2010)

4. A. Tahir, Y. Parlatan, M. Kwee, W. Liauw, G. Hadaller, R.Fortman, Modified 37-element bundle dryout, inNURETH-14, Hilton Toronto Hotel, Toronto, Ontario, Canada(2011)

5. J.H. Park, Y.M. Song, The effect of inner ring modification ofstandard 37-element fuel on CHF enhancement, Ann. Nucl.Energy 70, 135 (2014)

6. J.H. Park, J.Y. Jung, E.H. Ryu, CHF Enhancement ofAdvanced 37-element Fuel bundles, Sci. Technol. Nucl.Installations 2015, 243867 (2015)

7. M.B. Carver, J.C. Kiteley, R.Q.N. Zou, S.V. Junop, D.S.Rowe, Validation of the ASSERT subchannel code; predic-tion of critical heat flux in standard and nonstandardCANDU bundle geometries, Nucl. Technol. 112, 299 (1995)

8. C.L. Wheeler et al., COBRA-IV-I: an interim version ofCOBRA for thermal-hydraulic analysis of rod-bundle nuclearfuel elements and cores, Battelle Pacific Northwest Labora-tories Report, BNWL-1962, 1976

9. C.W. Stewart et al., COBRA-IV: The model and the method,Battelle Pacific Northwest Laboratories Report, BNWL-2214, 1977

10. AECL, Fuel Design Manual for CANDU-6 reactors, DM-XX-37000-001, 1989

11. D.C. Groeneveld, L.K.H. Leung, P.L. Kirillov, V.P. Bobkov,I.P. Smogalev, V.N. Vinogradov, X.C. Huang, E. Royer, The1995 look-up table for critical heat flux in tubes, Nucl. Eng.Des. 163, 1 (1995)

Cite this article as: Joo Hwan Park, Yong Mann Song, Thermalhydraulics of advanced 37-element fuel bundle in crept pressuretubes, EPJ Nuclear Sci. Technol. 2, 16 (2016)