tier-1 partner with a wide range of services · 2019. 12. 23. · fairings, engine inlets, fan...

TIER-1 PARTNER WITH AWIDE RANGE OF SERVICES

04.12.2019corporate presentation2

From the product idea to customer tailored solutions

Nr. 1 Largest aerospacecompany in Austria

FACC OVERVIEW

04.12.20193DEXPERIENCE Conference Germany 2019 3

3,400 Employees worldwide

100%Aerospace compositelightweight

2 Engineering centersin Austria

Tier 1 Partner for allaerospace OEMs

GlobalNetwork of engineering- & production locations in 13 countries

100%Export

20% YoY average growthEUR 750,7 Mio. Sales in 2017/18

AllRepresented of everymodern aircraft

5Plants

A CLEAR MISSIONfor sustainable success


1981Foundation

1989Independent company

1987First major contract with McDonnell Douglas

todayEUR 750.7 million sales volume3,400 employees


CONTROL SURFACES

WING COMPONENTS FAIRINGS

NACELLE COMPONENTS

INTERIORS

Spoilers, Airbrakes, Flaps, Ailerons, Rudders, Elevators, ...

Winglets, Wing Leading Edges, Wing Panels, Ribs & Spars, ... Flap Track Fairings, Pylon Fairings, Wing-to-

body Fairings, …

Cockpit Linings, Entrance and Service Linings, Ceiling & Cove Light Panels, Main Cabins, Monuments, Cargo Compartment Linings, Passenger Door Linings, WindowShades, Table Mechanism, Partition Mechanism, ...

Generator Fairings, Outer Bypass Ducts, Splitter Fairings, Engine Inlets, Fan Cowls, Blocker Doors, Translation Sleeves, Pylon Fairings, ...

COMMERCIAL AIRCRAFTWide-body Narrow Body Regional Jets


A330/A330 neo

A350XWB

A380

Boeing 747

Boeing 777

Boeing 787

Boeing 767

COMAC C919

Boeing 757

Boeing 737

A320 Family

CSeries

ERJ Family

XAC MA700

E-Jet E2

SSJ100

BUSINESS JETS, HELICOPTERS, AFV


Challenger 350 Learjet 40/45 Global 5000 Global 7000/8000 Legacy 450/500

Lineage 1000E Phenom 100/300Gulfstream G350/450/550/650 Cessna Citation Cessna Mustang

Falcon 900 Falcon 2000 Falcon 7X EC 135/EC 145 EHANG 216

OUR PLANTS IN AUSTRIAStrong focus on operational excellence

3DEXPERIENCE Conference Germany 2019 8

State-of-the-artfacilities with leading edgetechnology and equipment

Highly automatedproduction processes

Significant increasedproductivity and efficiency

Plant 1Ried

Plant 2Ort

Plant 3Ort

Plant 4Reichersberg

Plant 5St. Martin

AutomatedTapelayer

Hot DrapeForming

RoboticProcessing

High Speed Machining

CCIP, Lean and 5S

Value Stream Optimized

Lean Assembly

AdvancedLogistics

04.12.2019

> Over 500 experts

> Engineering at own plants and locally at customers

Comprehensive range of services – from concepts to certification:Design engineering, Stress engineering, Material and process development, Tool engineering,Testing & Qualification, Manufacturing engineering

ENGINEERING INFRASTRUCTUREContinuous innovation to maintain leading edge product development


Research ongoing with targetto reduce fuel consumptionand CO2Load alleviation systems

Morphing Winglet

2018737 Blended Winglet A350 XWB Winglet 737 Split Scimitar Winglet

Fuel Savings: ~ 5%2

CO2 reduction: ~ 5%2Fuel savings: 20%+2

CO2 reduction: 20%+1

Noise footprint: up to 60%1

Fuel savings: ~ 7.5%2

CO2 reduction: ~ 7.5%2

20132001 2012

Company information, Airbus, Boeing1 Total expected savings including winglet vs. old generation aircrafts 2 Compared to base line (737 without winglet)


CertificationsWe comply with all the requirements of international aviation authorities

Deliver Value to the customer!We supply quality. Without compromises.

PRODUCT DEVELOPMENT PROCESS


Product Development Process

KOR JDR PDR CDR FDR PRR FAR SPR

PEPCOR OPEX MRO

OEM Loft File = MASTER GEO

Simulation and Material Definition

Specifications

Composite Part Design MFG Model

and Tool Definition

CPD WORKBENCH used for Ply Definition

COMPOSITE DESIGN ENGINEERING


ITERATIONSCAD MODEL - FE MODEL

3rd Party Tools to support Exchange

Process

COMPOSITE MANUFACTURING ENG.


CAM Model.STP

FILES FOR LASER PROJECTION / PLACEMENT

MFG Model

FILES FOR CUTTING

.DXF

.PLY

CATIA PLY DEFINITION CONVERSION TO FIBERSIM


38.000New aircraft forecasted by2025, worldwide aviation

21ST CENTURY CHALLENGES

DigitalizationDigital Transformation delivering new markets

Urban MobilityAutonomous flight vehicles, a new mobility

I4.0Industrial RevolutionComplexity

Product complexity needs strong requirement management

EcologyMake flying greener

EfficiencyOptimize processes to gain more time for real business

COMPLEXITY


WILL MODEL BASED SYSTEM ENGINEERING SOLVE COMPLEXITY ISSUES?

3D CAD

MBD

MBSE

REQUIRMENTS MANAGEMENT


CONFIGURATION MANAGEMENT


Individual Airliner Options P/N Roll Complexity will increase Nr. of Configs

I 4.0 AutomationCNC, Tape Layer, Cutter, …

MFG Engineering Ply Flattening

PRODUCT DEVELOPMENT PROCESSTO BE


MFG ENGINEERINGProducibilitySplicing

4

5

7

PRELIMINARY DESIGNRequirements Mgmt IntegrationConfiguration Mgmt, CIProject Management

1

MFG PLANNINGDigital WIMFG Simulation6

DETAIL DESIGNDesign – Simulation Loop optimized

2

TOOL ENGINEERINGLess Data DropsReliable Data

3

EXPECTED COLLABORATION BENEFITS Faster Iterations in Part DevelopmentNo manual recreation for MFG EngineeringNo Data BreaksLess Data DropsBetter BOM Management

EBOM

MBOM

GBOM


Serial work processes, file checkout, lockingTasks completed in days, weeks, months

Design data available for Pro UsersInnovation requires working around process and toolsManagement receives out-of-date monthly reports

Parallel processes, concurrent work, collaborationTasks completed in minutes, hours, days

Design Data continuously available to multi-disciplinary teamInnovation is accelerated by process and toolsManagement has continuous access to real-time analytics

THE DIGITAL TRANSFORMATION

TAKE THE NEXT STEP


tier-1 partner with a wide range of services · 2019. 12. 23. · fairings, engine inlets, fan...

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