ti_gifatec_06_2009_e

06/2009Technical information sheet

Knauf Integral GIFAtec Large-sized gypsum fibre panels

NEW! Now with CE-marking EN 15283-2

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Thickness*** Density Panel One-way palett Material- GIFAtec 1500

mm kg/m3 c. kg/pc. c. kg/m2 pc. / c. m2 c. kg/pal. number

8 ≥1500 41.3 12.8 50/161.3 2100 36624 12 ≥1500 61.9 19.2 30/96.8 1892 89252 16 ≥1500 82.6 25.6 25/80.6 2100 39823 18 ≥1500 92.9 28.8 25/80.6 2358 76092 25 ≥1500 129.0 40.0 20/64.5 2615 31567 28 ≥1500 144.5 44.8 20/64.5 2925 31555

Building physical material values

*Specialsize3100x1260mmisalsopossible,observespecialdeliverytime**Thesizeistheusabledimensionoutofthedeliveredrawcutpanel***Otherthicknessesonrequest,observespecialdeliverytime

Large-sized panel* Technical data Weights Package- Material- 1260x2560mm** unit number

Thickness*** Density Panel One-way pallet GIFAtec 1100 mm kg/m3 c. kg/pc. c. kg/m2 pc. / c. m2 c. kg/pal.

12 c.1100 46.5 14.4 30/96.8 1430 38946 18 c.1100 69.7 21.6 25/80.6 1778 37077 23 c.1100 89.0 27.6 20/64.5 1815 89246 25 c.1100 96.8 30.0 20/64.5 1971 30543

GIFAtec 1100 / GIFAtec 1500Technical data and mechanical values

GIFAtec 1500 GIFAtec 1100 Unit

Fire protection BuildingmaterialclassaccordingtoEN13501-1 A1 A1 non-combustibleBuildingmaterialclassaccordingtoDIN4102-1 A2 A2 non-combustible

Hygrothermal values ConductivityofheatlR 0.44 0.38 W/(mK)Forfloorheatingsystemsl10 0.30 - W/(mK)Valueofvapordiffusionresistancem 30/50 17 -Specificheatcapacityc >1000 >1000 J/(kgK)Thermalextensioncoefficienta 12.9x10-6 12.9x10-6 1/KExpansion/shrinkagebyrise/dropintemperature ≤0.02 ≤0.02 mm/(mK)Expansion/shrinkagebychangingtherel.airhumidityon30%at20°C 0.6 0.6 mm/mHygrothermalinstallationconditions(stationary) +10°to+35°C +10°to+35°C c.45-75%r.h.Hygrothermalusingconditions(stationary) -10°to+35°C +1°to+35°C c.35-75%r.h. Surfacewaterabsorptioncapacityacc.EN20535(Kopp-Test) <300 <300 g/m²Surfaceswithtransportprotectingprimertobonddustand yes yes - forreductionofwaterabsorptioncapacity

General values of stability acc. to general constructural supervisory registration Z-9.1-517

Surfacehardnessacc.toBrinell ≥40 ≥20 N/mm2

Pulloffbondstrength ≥1.0 ≥0.6 N/mm2

Bendingtensilestrength ≥10.5 ≥4.2 N/mm2

E-Modulus ≥6000 ≥2200 N/mm2

LoadbearingcapacitiesofGIFAtecframesseetableonpage11

Arial Narrow, Bold, 18 Pt, Spatio 10Arial Narrow, Bold, 10 Pt, Zeilenabstand 16 Pt, Spatio 30

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GIFAtec 1100 / GIFAtec 1500Production and environmental features

GIFAtec is produced by natural gypsum and aportionFGD-gypsumbyadmixturingofcellulosefibresmadeof sorted recycledpaperandcard-board.Thenaturalgypsumisexploitedinopen-castminingsinanareac.30kmaroundthefac-tory. The natural-chemical identical clean FGDgypsum is calcined with the natural gypsum tostucco.Thepapersaresoakedinbigtanks.Afterprocessing time theyaremixedwithprocessing

water and the stucco to amush. Thismush isput ona transport belt, reachinga thicknessofc.2mmbypullingofthesurpluswaterbyvacu-uming.On the formingcylinder it iswoundedup to theneededthickness,roughlycutandafterasettingperioddriedina12-layerdryer.TheGIFAtec large-sized panels are been sanded.They could been cut / shaped on demand in a

formatstationtobecomeGIFAfloorpanelsor incaseofbigorderstoGIFAtecspecialdimensionedpanels.Afterprimingthetopandbacksideofthepanels theyarepackedonpallets.This kindofproductionofgypsumfibrematerialensurestheuniquehomogeneousdensitythroughthewholethicknessoftheGIFAtecmaterial.

Cancerogenicsubstances* after3and28days notdetectableThesumofTVOC*** after3and28days belowthelimitThesumofSVOC**** after28days belowthelimit VOC*valueR after28days belowthelimitVOC*withoutLCI-value after28days belowthelimit Formaldehyde after28days belowthelimit

*VOC=volatileorganiccompounds**TVOC=sumofthevolatileorganicsubstances***SVOC=sumofthelessvolatileorganicsubstances

Valuation of the eurofins emission test results

Building biological data / Waste disposal

Since March 2003 Knauf Integral GIFAtec isrecommendedby certificateby the institute forbuildingbiological testing IBR (Institut fürBau-biologieRosenheim).

The eurofins institute Galten (DK) certificatedthe suitability for interior installation accordingGerman institute forbuilding technology (DIBt)approval criteria by undertaking aptitude testswithKnauf IntegralGIFAtecaccordingthenewEuropeanstandards.

For GIFAtec waste the waste disposal codenumberis170802forbuildingmaterialbasedongypsumor no. 170904 formixedbuildingand demolition waste, not polluted by danger-ousmaterials.

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GIFAtec 1100 / GIFAtec 1500Fire protection

GIFAtec1100/GIFAtec1500≥22 ≥30 ≥40

Thicknessinmm

Estimatedfireprotection 30 60 90 inminutes

Prediction for the production of fire protecting building parts made of GIFAtec

TI GIFAtec H1 Example for a non-combustible access door / cover in front of installations in escape routes (scale 1 : 2,5)

Dependingonthekindandthethicknessofthesurfacetreatmentorof itsglueingcould this result inchangesofclassification(see

DIN4102,especiallyDIN4102-4chapter2.2andDIN4102-2an-notationto8.9).

Classification of the building material GIFAtec with surface treatment / finishing


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GIFAtec 1500Wall impact protection systems in hospitals, hotels, schools ...*

insulation

Knauf drywallscrew TN

UW profile

HOWA wall impact protection system jointing

insulation


UW profile

insulation


UW profile

HOWA wall impact protection system jointing HOWA wall impact protection system jointing

insulation


UW profile


insulation


UW profile

insulation


UW profile


insulation


UW profile


insulation


UW profile

insulation


UW profile


*getmoreinformationbythecompanyBOAGmbH&Co.KG,phone:+49(0)3522/3099-0,fax:-19

TI GIFAtec H2 External corner with a Y profile

TI GIFAtec H3 External corner with a filled corner profile

TI GIFAtec H4 External corner with a filled L profile

Thereplacementof thefireprotectional re-quired claddingwith Knauf gypsum panelsGKFbyKnaufIntegralGIFAtec1500panelsto get a impact resistant, integrated wallsurfaceispossibleaccordingtotheexpert‘sreport no. 06-6-316of 2006-02-13byMPA

Dresden(materialtestinginstituteDresden).Thefireresistanceclassificationof thewallisn‘taffectedbythe installationofaHOWAwallimpactprotectionsystem.The HOWA wall impact protection systemmadebyGIFAtec1500panels andHOWA

fluidceramicsurfacetreatment isclassifiedas non-combustible A2 according to EN13501-1 according to classification reportno.2005-6-3583-01of2005-12-21byMPADresden.

TI GIFAtec V1 Example: impact protection integrated, attached impact protection (on the right: additional hand rail)

TI GIFAtec V2 Example: impact protection with hand rail installed on a solid wall

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GIFAtec 1500Bullet proof wall W161 (scale 1 : 5)

TI GIFAtec H5 Horizontal section

Knauf CW stud 75

metal screw

sealant

2x 28 mm Knauf Integral GIFAtec 1500 panels(fixied)

Knauf Uniflott + Separation Strip 65

2x 28 mm Knauf Integral GIFAtec 1500 panels

2x 12,5 mm Knauf Diamant Boards,bulk density 1250 kg/m³

Knauf CW 75 studsealant

nailable plug

nailable plug

sealantKnauf Uniflott


Knauf UW stud 75


stud spacing ≤ 625 mm o.c.

drywall screw TN, a ≤ 750 mm


wall thickness 125mm2x 12,5 mm Knauf Diamant Boards,Knauf CW 75 stud

drywall screw TN, a ≤ 250 mm bulk densitiy 1250 kg/m³

Knauf UW 100 profile

sealant nailable plug


wall thickness 150 mmKnauf CW stud 60

1/2 spacing of stud 1/2 spacing of stud

2x 12,5 mm Knauf Boards 2x 32 mm Knauf Integral GIFAtec 1500 panels

drywall screw TN, a ≤ 250 mm drywall screw TN,a = c. 500 mm

Knauf CW stud 60

2x 12,5 mm Knauf panelsKnauf CW stud 60

2x 12,5 mm Knauf panels



drywall screw TN




2x 32 mm Knauf IntegralGIFAtec 1500 panels

Knauf Integral GIFAfloor FHB 25 (F181)




2x 32 mm Knauf IntegralGIFAtec 1500

panels

TI GIFAtec H8 Wall corner TI GIFAtec H6 Connection to solid wall

TI GIFAtec H7 Panel‘s junction at CW stud

Knauf CW stud 75

metal screw

sealant






nailable plug

nailable plug



Knauf UW stud 75














Knauf CW stud 60





drywall screw TN










panels

KnaufdrywallswithinlaysofGIFAtec1500aretestedaccord-ingtoEN1522/1523andclassifieduptoFB4(shellingbyaMagnum44).Thetestsincludetheshownconnectionsandcornerconstruc-tions.Theconstructionsareinterchangeable.

TheKnaufIntegralsheetpanelledaccessfloorsystemF181GIFAfloorFHB25hassufficientbearingcapacitytotaketheloadofthebulletresistantKnaufdrywallsW161orW162andistestedandprovedtogetherwiththem.

ThesupplyoftheKnaufIntegralGIFAtec1500bulletproofdry-wallinlayswillbearrangedbythelocalKnaufcompanies.

TI GIFAtec V3 Connection to solid floor

Knauf CW stud 75

metal screw

sealant






nailable plug

nailable plug



Knauf UW stud 75














Knauf CW stud 60





drywall screw TN










panels


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GIFAtec 1500Bullet proof wall W162 (scale 1 : 5)

Knauf CW stud 75

metal screw

sealant






nailable plug

nailable plug



Knauf UW stud 75














Knauf CW stud 60





drywall screw TN










panels

Knauf CW stud 75

metal screw

sealant






nailable plug

nailable plug



Knauf UW stud 75














Knauf CW stud 60





drywall screw TN










panels

TI GIFAtec H9 Horizontal section

TI GIFAtec H12 Wall corner TI GIFAtec H10 Connection to solid wall

TI GIFAtec H11 Panel‘s junction at CW stud

TI GIFAtec V4 Connection to GIFAfloor FHB 25 (F181)

Knauf CW stud 75

metal screw

sealant






nailable plug

nailable plug



Knauf UW stud 75














Knauf CW stud 60





drywall screw TN










panels

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Knauf Integral ceiling system

Sound absorbing elements Examples of different views

Vertical section

GIFAtec 1100 / GIFAtec 1500Suspended ceiling / Sound absorbing elements


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Elements for ceilings in a grid

Suspended ceiling

Detail: support of the ceiling elements

GIFAtec 1100 / GIFAtec 1500Panels for suspended ceilings in a grid

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Transition example floor / wall by a cavetto with frame construction

Example: GIFAtec glass frame

Example: free-form island ceiling with GIFAtec frames

Free-form island ceiling

GIFAtec 1100 / GIFAtec 1500Free-form island ceilings / Cavetto / Glass frame


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Independencyon theirdensityanddimen-sionsGIFAtec panels could be bent in thepanelslevel.Partswithabigthicknessandsmallbendingradiuscouldbemadebyglue-ing several layers of thin GIFAtec panels

gluedholohedralafterbeeingbent.Anotherpossibility to produce curved surfaces is tofix the GIFAtec panels on precut GIFAtecframes.

The load bearing capacity of the GIFAtecframes is tested with statical and dynamictest procedures and proved according toprEN13964andDIN18168-2.

Load bearing capacities of GIFAtec frames in Naccordingtoexpert‘sreportLGABautechnikGmbHno.BBBW10680013

Unattached by the load bearing capaci-ties specified above the permitted tensilestrengths of the Knauf Integral GIFAtecframesaccordingZ-9.1-517,schedule2andspecificationsofthegeneralbuildingsuper-

visionapprovaloftheKnaufdrywallscrewsZ-9.1-251, the test reportsandexpert‘s re-portsontheKnaufuniversalscrewsandtheexpert‘sreportmentionedabove,havetobeobserved.

Astaticcalculationofthesuspendedceiling/free-formislandceilingandceilinglinershastobeworkedoutforeachapplication.

GIFAtec 1100 Shoulder bolts Knauf drywall screws GIFAtec 1500 Knauf universal screws

Thickness[mm] M6 M8 M10 2pcs. 3pcs. 2pcs. 8.8 8.8 8.8 TN3,5x25 TN3,5x25 FN4,3X35

18 900 900 900 600 700 750 23 1000 1000 1400 800 1000 1000 25 1000 1600 1800 900 1050 1100

Curved free-form island ceiling

GIFAtec 1100 / GIFAtec 1500Curved free-form island ceiling

Knauf IntegralGIFAtec

Refining andsurface treatment


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1. Glazing

Theglazeisproducedinallthecustomarywaysusedinthefieldofwoodrefining.Indoingso,aftertheelementformattingthesurfacesoftheKnaufIntegralGIFAtecgypsumfibrematerialareinjectedwithaspecialcolouredprimer.Thenaturalmarlingofthematerialischarac-terisedbythedifferingsuctionpropertiesoftheplastermaterialcom-ponents.Inafinalprocess,theglazedsurfaceisgivenacoatofclearvarnishasatransparentprotectivecoating.

2. Varnishing

ThevarnishingoftheKnaufIntegralGIFAtecgypsumfibreelementsalwaystakesplaceasatleastthethirdprocessaftertheprimingandthesurfacesanding.Dependingon thenatureof thevarnishbeingusedanditscoveringproperties,severalapplicationsaregiven(un-der some circumstances alwayswith an interim sanding).Whetherthevarnish isappliedbeforeorafteranysurfacestructurechangese.g.slits,holesorsandblasting,dependsonthedesired lookof theelementsintheproperty.Thestandardvarnishingmethodis“airless“spraying,whichenablesaperfect,texture-freesurface.Multi-layeref-fectvarnishescanalsobecreatedusingthisapplicationprocedure.

3. Veneering

TheKnauf IntegralGIFAtec plaster fibrematerial can be veneeredusingallknownrealwoodveneers.Theapplicationissimilartothatoftimberboards,butisonlypossibleusingthespecialadhesivewiththe respective veneer press setting for ourmaterials.With that, atthecustomer’srequestelementsofbuildingmaterialsclassA2(non-combustible) including veneer can also bemanufactured.The typeofwoodusedintheveneeredKnaufIntegralplastermaterialdoesn’tmakeanydifference to theclassification.Thefinal treatmentof theveneeredsurfacecanbeadministeredasnormal.Formating,slitsandholesareusuallycreatedaftertheveneerhasbeenappliedandthesurfacetreated.

GIFAtec 1100 / GIFAtec 1500Surface treatments

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6. Dyeing

Withthisprocedurethegypsumfibreblendismixedinwiththecol-ourpigment,whichinturncoloursthematerial.However,thismethodcanonlyberealisedwithaminimumorderquantityofaround2000m2.Thecharacteristicsofthemarlingcreatedbythecomponentsoftheplastermaterialremainevidentwiththiskindofprocessing.Aho-mogenous richcolouration throughoutcannotbeobtained from thisprocess.Dependingonthenatureandquantityofthecolourpigment,theKnaufIntegralgypsumfibrematerialcanremainclassifiedinthebuildingmaterialsclassA1(non-combustible).

4. Laminating

Inareaswherespecificrequirementsareplacedonthehygieneandsurfacestrength,e.g.inhospitalconstruction,theKnaufIntegralgyp-sumfibrematerialsarelaminatedwithHPL(highpressurelaminate).The surface design of the HPLmaterials is extremely varied, thusenablingtheopticaldemandstobeintegratedwiththetechnicalre-quirementsofeachproperty.Theflatapplicationtakesplacesimilartothatofveneeringusingspecialadhesive.Post-shapedapplicationsarealsopossible.Ifnotusingmetalprotectionstrips,e.g.inhospitalcorridorsthatalsoserveasemergencywalkways,withnon-combus-tiblesupportmaterialcanonlybemanufacturedusingKnaufIntegralGIFAtec.


5. Embossing process

Theprocessofembossingisrealizedwithprefabricatedpatternvar-nishinathicknessofjustafewmicrometres,coatedwithafirstlayerofprotectingvarnish.ThispackageofvarnishisappliedtocalibratedGIFAtecbyacylinder.Whethermonochomic,woodorfantasydesign–uptometalliclustre–therearenearlyunlimitedpossibilities.The surface hardness even withstands the „scratching-coin-test“without leaving scratch marks. Some dozen standardized designsareavailableonshortcall.Amultiplicityofspecialappearancesareavailableonrequestforaminimumquantityofc.4,000m².Ofcourseedgeembossingispossible.Forprofile-followingspecialembossingcylindersarerequired.Depending on the selected surface-protecting varnishing, the glosslevelrangegoesfrommatt-finisheduptohigh-glossfinished.EmbossedGIFAtecpanelsareclassifiednon-combustibleA2acc.toDIN4102-01.


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7. Fluid coverings

Elastifiedandwatervapourpermeablefluidcoveringslikee.g.epoxyresinmaterialorceramicscouldbeappliedtoGIFAtecinworkshop.Thesecoveringscouldbeproduced innearlyeverycolourwith thesurfacehardnessand/or resistanceagainstdesinfectants /chemi-cals/cleanersasrequiredfortheplannedusage.GIFAtecpanelswithceramiccoveringareclassifiednon-combustibleA2acc.toDIN4102-01

9. Floor coverings

TheKnauf IntegralGIFAfloorsystemscouldbeeasilyprovidedwithallcustomaryfloorcoveringslike,forexample,carpetsorsmoothsur-faceslikePVCandlinoleum,ceramictilesornaturalstoneaswellasparquet.FindmoreinformationsinourtechnicaldatasheetsF18andF19.

8. Construction site coating

ThesurfaceofKnauf IntegralGIFAtecpanelscouldalsobecoatedat the construction site after they have been fitted. To do this, theelementsurfacestobecoatedhavetobeprimed.Paintandcoatingslike,forexample,paper,textileorfibreglasswallpaperscanbeappliedasusual.Itisalsopossibletoapplyceramictileswithoutaproblem.Ifnecessary,sealantmayneedtobeapplied(e.g.withKnaufsurfacesealer).


TIGIFAtec/engl./D/06.09/pdf

GIFAtec 1100 / GIFAtec 1500Construction and installation

ConstructionKnauf IntegralGIFAtec large-sizedgypsumfibrepanelsaresurfaceprimedrawcutpanelsfor in-dustrialorworkshopfurthertreatmenttobecomea finished product. Constructive basics of thefurther treatment of derived timber products aretransferabletothefurthertreatmentofGIFAtec.

The non-combustible GIFAtec large-sized gyp-sum fibre panels are used formanufacturing offurniture in e.g. escape routesor for the impactprotectionof thewallsofcorridorsofe.g.hospi-tals insteadof the flammablematerialswoodorderivedtimberproducts.ThinpanelsofGIFAteccouldbebent tocurvedstructures.

The glueing of some GIFAtec panels to get athickerpanelispossible.GIFAtec1500couldbeusedinKnaufdrywallcon-structionstogetbulletresistantdrywalls.Forfur-therinformationaskyourlocalKnaufcompany.Protect GIFAtec gypsum fibre material againstwaterbytakingsuitablemeasures.

Processing and installation

GIFAtec gypsum fibre material could be cut,milled,drilled,sanded,stapled,nailed,screwed...withthetoolsandmachinesusedforderivedtim-ber products.To reduce the disposal of dust anexhausterisrecommended.Consider the extension of GIFAtec for fixaturesonsite.

GIFAtec1100couldbeprocessedwithHM-tippedtools,diamond-tippedtoolsarerecommendedforfast runningmachines.Screwscouldbefixed independencyontypeanddiameterof thescrewswithoutpredrilling.GIFAtec1500couldbeprocessedwithHM-tippedtoolswithslowrunningmachinesonly.Fast run-ningmachineshavetobeequipedwithdiamond-tippedtools.

Nailsandstapleshavetobetestedintheirbehavi-orofpermeation.GIFAtec1500mustbepredrilledforusingscrews.NoticetheweightofapieceoffurnituremadeofGIFAtec, if necessary installation of single partsonsitehavetobeplanned.

GroundingThestructurefortheinstallationofGIFAtechastoholdatleastthebearingstrengthfortheexpectedusageload.

Ithastobeevenortobelevelledbyinstallingalevellinglayerorbeeingaveragedoutbytheusedmountingparts(e.g.glueingsystem).

Contact points of oily or greasy subgrades withGIFAtechavetobeisolatedbyasuitablebarrierlayer.WetsubgradesareunsuitedforinstallationofGIFAtec.

Glueing, coating and coveringForglueingofprimedGIFAtecpanelsholohedralPVAadhesivesandhotgluesaresuitable.Bond-inghastobetested.Temperatureanddurationofpressingwhilehotglueingprocedurehavetobeadjusted.Application of veneer or laminate only with acountermoveapplicationon thebacksideof thepanel.

Nut- / Feder- Klebstoff (glue for tongue andgroove), Knauf Integral Flächenklebstoff (gluefor the2nd layer)orKnaufUSGSystemsAqua-panelJointAdhesive(filled)aredependingonthepurposeadaptable.Other glueing systemshavetobetestedontheirusability.Testsofthepulloffstrengthhave tobedoneat leastononespeci-men.

Fluid coverings like e.g. epoxy resinmaterial orfluidceramicsmustbeelastifiedandwatervapourpermeable.Theycouldbeapplied toGIFAtec inworkshop.Elastic coverings like e.g. PVC, linoleum to begluedwithsuitableadhesive. Inelastic coveringslike e.g. ceramic tiles or natural stone must befixed with flexible mortar in the sufficient thick-ness.

Phone:+49(0)7951/497-180Fax:+49(0)7951/[email protected]

©Alltechnicalchangesreserved.Onlythecurrentprintedinstructionsarevalid.Ourwarrantyisexpresslylimitedtoourproductsinflawlesscondition.Allapplicationquantitiesanddeliveryamountsarebasedonempiricaldatathatarenoteasilytransferabletootherdeviatingareas.Allrightsreserved.Allamendments,reprintsandphotocopies,includingthoseofexcerpts,requiretheexpresspermissionofKnaufIntegralKG,AmBahnhof16,D-74589Satteldorf,Germany.

The structural, statical properties and characteristic building physics of Knauf Integral systems can solely beensured with the exclusive use of Knauf Integral system components, or other products expressly recommended by Knauf Integral.

KnaufIntegralKG,AmBahnhof16,74589Satteldorf,Germany,Phone:+497951497-180,Fax:+497951497-300

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