timber+ basic civil engineering
TRANSCRIPT
This is a process by which moisture content in a freshly cut tree is reduced to a suitable level. By doing so the durability of timber is increased.
Objectives of seasoning are
To decrease the weight and there by reduce the cost of transportation.
To maintain shape and size when used.
To improve resistance to decay.
To make timber safe against attack of fungi and insects.
To reduce the tendency of crack, shrinkage and warp.
To make timber is easily workable.
To allow burning radially when used as fuel.
The various methods of seasoning used may be classified into:
(i) Natural seasoning
(ii) Artificial seasoning
NATURAL SEASONINGWhen seasoning of timber is carried out by natural air , it is called natural
seasoning or air seasoning. Air seasoning is carried out in a shed with a platform.
Ground is levelled and a platform constructed 30 cm above ground level.
Care is taken to see that there is proper air
circulation around each timber balk. Over
a period, in a natural process moisture
content reduces. A well seasoned timber
contains only 15% moisture. This is a slow
but a good process of seasoning
Depending on climate, moisture content can
brought down to 10 to 20%.
Does not required skilled supervision.
This method is simple and economical.
Controlling the seasoning is difficult as natural air using for seasoning.
Drying of surfaces may not be even and uniform.
If the ends are not protected properly, chance of end splitting will be there.
Moisture content of wood may not be brought down to the required level.
The process is very slow and takes 2 to 4 years.
Space required for this process will be more.
ARTIFICIAL SEASONING
Artificial seasoning reduce many disadvantage of natural seasoning.
In this the moisture content can be brought down to required level,
duration for seasoning can be reduced, and surface drying will be even
and uniform.
Following method are used
Boiling: In this method timber is immersed in water and then water is
boiled for 3 to 4 hours. Then it is dried slowly. Instead of boiling water
hot steam may be circulated on timber. The process of seasoning is
fast, but costly.
water seasoning: Timber pieces are completely immersed in water
preferably in running water of a stream or river for 3 to 4 weeks.
During this period, sap contained in timber is washed away. It is taken
out and dried carefully with free access of air it is a faster method.
Kiln Seasoning: Kiln is an airtight chamber. Timber to be seasoned
is placed inside it. Then fully saturated air with a temperature
35°C to 38°C is forced in the kiln. The heat gradually reaches
inside timber. Then relative humidity is gradually reduced and
temperature is increased, and maintained till desired degree of
moisture content is achieved.
Electrical Seasoning: In this method high frequency
alternate electric current is passed through timber. The
resistance increases wood dries internally which result in
the production of heat.it is faster method, but cost and
maintains is high.
Chemical Seasoning: In this method,
the timber is immersed in a solution of
suitable salt. Then the timber is dried in
a kiln. It ensures uniform seasoning of
outer and inner parts of timber. Electrical Seasoning
It means protecting timber from attack fungi and insects so that its life is
increased. Timber is to be seasoned well before application of preservatives
Characteristics of a Good Preservative
It should be cheap.
It should be strongly toxic to insects and fungi.
It should be highly resistant to water and dampness.
It should not be soluble in water nor should it change in composition under
ordinary climatic condition.
It should be harmless to human beings.
It should be economical and available readily in large quantities.
It should be simple in application.
It should be stable.
It should be odourless and colourless.
ASCU Treatment : This preservative is developed by the Forest
Research Institute, Dehradun. It consists of 1 part of hydrated
arsenic pentoxide ,3 parts by weight of copper sulphate and 4 parts of
potassium dichromate. This preservative is available in powder form.
Chemical salt: These are the preservatives made by dissolving salts
in water. The salts used are copper sulphate, mercury chloride, zinc
chloride and sodium fluoride. After treating the timber with these
chemical salt paints and varnishes can be applied to get good
appearance.
Creosote: Creosote oil is obtained by distillation of coal tar. The
seasoned timber is kept in an air tight chamber and air is
pumped out from timber. Then creosote oil is pumped into the
chamber at a pressure of 7 to 10 Kg/cm at a temperature of
50°C. After 1 to 2 hours timber is taken out of the chamber.
Tar Treatment: Hot coal tar is applied to timber with brush.
The coating of tar protects the timber from the attack of fungi
and insects. It is a cheapest way of protecting timber.
Oil Paints: Two to three coats of oil paints are applied on clean
surface of wood. The paint protects the timber from moisture.
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Brushing: Preservatives are applied to timber surface using
brushes. This is the simplest method and adopted for
seasoned timber. Several coating may be given for better
protection.
Charring: The surface to be charred is kept wet for about
half an hour and is burnt over wood fire for a depth of
15mm. The charred portion is cooled with water.
Spraying: Preservatives sprayed with pressure over timber
surface. It is superior to brushing and is quite effective.
Dipping & Steeping: Timber is dipped in preservatives for short
duration. Better penetration than spraying& brushing.
Steeping done for a few hours to days or weeks.
Injecting under pressure: in this method preservatives are
injected to timber under pressure. Effective method of
preservation.
Hot and Cold open tank treatment: Timber is submerged in a
tank with preservative solution heated to 85 C & 95 C for few
hours. then allowed to cool the tank, while the timber is
submerged in the tank.
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DEFECTS IN TIMBER
Various defects which are likely to occur in timber may
be grouped into the following:
1) Defects due to natural forces
2) Defects sue to fungi
3) Defects due to insects
4) Defects due to conversion
5) Defects due to seasoning
CHEMICAL
STAIN
KNOTS
SHAKES
RIND
GALLS
UPSETS
BURLS
TWISTED
FIBRES
1. CHEMICAL STAIN:-THE WOOD IS SOMETIMES
DISCOLOURED BY THE CHEMICAL ACTION
CAUSED WITH IT BY SOME EXTERNAL
AGENCY.THIS IS KNOWN AS CHEMICAL STAIN.
2.RIND GALLS:-THE RIND MEANS BARK AND
GALL INDICATES ABNORMAL GROWTH.HENCE
CURVED SWELLING FOUND ON THE BODY OF
TREE ARE KNOWN AS RIND GALL.THEY DEVELOP
AT POINTS FROM WHERE BRANCHES
ARE IMPROPERLY CUT OFF OR REMOVED.THEY
ARE RARELY FOUND IN A TREE AND THE TIMBER
IN THIS PART IS VERY WEAK AND NOT DURABLE.
3.KNOTS:- KNOTS ARE ROOTS OF SMALL BRANCHES OF THE TREE.
THEY MAY BE LIVE OR DEAD. THEY BREAK THE CONTINUITY OF
FIBRES. SMALL KNOTS ARE NOT HARMFUL BUT TIMBER WITH
LARGE KNOTS OR A NUMBER OF KNOTS ARE INJECTED.
4.DEAD WOOD:-THE TIMBER WHICH IS OBTAINED FROM DEAD
STANDING TREES CONTAINS DEAD WOOD.IT IS INDICATED BY
LIGHT WEIGHT AND REDDISH COLOUR.
5.SHAKES:-SHAKES ARE CRACKS WHICH PARTLY OR COMPLETELY
SEPARATE FIBRES OF WOOD. ALSO THESE ARE LONGITUDINAL
SEPERATIONS IN WOOD BETWEEN THE ANNUAL RINGS.
HEART SHAKES:-THESE CRACKS OCCUR IN CENTRE OF CROSS-
SECTION OF TREE AND THEY EXTEND FROM PITH TO SAP WOOD IN
DIRECTION OF MEDULLARY RAYS.
STAR SHAKES:-THESE ARE CRACKS WHICH EXTEND FROM
BARK TOWARDS THE SAP WOOD.
CUP SHAKES:-IT APPEARS AS CURVED SPLIT WHICH PARTLY OR
COMPLETELY SEPERATES ANNUAL RINGS FROM ONE
ANOTHER.IT IS CAUSED DUE TO UNEQUAL GROWTH.
RING SHAKES:-WHEN CUP SHAKES COVER THE ENTIRE RING,THEY
ARE KNOWN AS RING SHAKES
RADIAL SHAKES: THEY ARE SIMILAR TO STAR
SHAKES.BUT THEY ARE IRREGULAR,FINE AND
NUMEROUS.
6.TWISTED FIBRES:-THESE IS CAUSED BY PREVALENT WIND TWISTING OF
YOUNG TREE CONSTANLY IN ONE DIRECTION
7.UPSETS:-THESE INDICATE WOOD FIBRES WHICH ARE INJURED BY
CRUSHING OR COMPRESSION
8.BURLS:-THEY ARE PARTICULARLY FORMED WHEN A TREE
RECIEVES SHOCK OR INJURY IN ITS YOUNG AGE.DUE TO ITS
INJURY,THE GROWTH OF TREE IS COMPLETELY UPSET AND
IRREGULAR PROJECTIONS APPEAR ON THE BODY OF TIMBER
9.CORSE GRAIN:-IF THE TREE GROWS RAPIDLY,THE ANNUAL RINGS ARE WIDENED.IT
IS KNOWN AS THE CORSED GRAIN TIMBER AND SUCH TIMBER POSSESSES LESS
STRENGTH.
10.DRUXINESS:-IT IS AN EARLY DECAY WHICH APPEARS AS WHITISH SPOTS , CONCEALED BY
HEALTHY WOOD. .
BLUE
STAIN
BROWN
ROT
DRY
ROT
HEART
ROTWET
ROTWHITE
ROT
BLUE STAIN :-THE SAP OF WOOD IS STAINED TO BLUISH
COLOUR BY THE ACTION OF CERTAIN TYPE OF FUNGI
BROWN ROT :-THE TERM ROT IS USED TO INDICATE
DECAY OR DISEASE OF TIMBER. SOME TYPE OF FUNGI
REMOVES CELLULOSE COMPOUNDS FROM WOOD AND
WOOD TURNS BROWN COLOUR
WHITE ROT:-IT IS JUST OPPOSITE OF BROWN ROT.IN THIS
CERTAIN TYPE OF FUNGI ATTACK WOOD AND WOOD ASSUMES
THE APPEARANCE OF A WHITE MASS
HEART ROT:-THIS IS FORMED WHEN BRANCH HAS
COME OUT OF THE TREE, FUNGI ATTACK THE HEART
WOOD AND THIS MAKES TIMBER WEAK.
WET ROT:-CERTAIN FUNGI CAUSE CHEMICAL
DECOMPOSITION OF WOOD OF TIMBER AND
CONVERT TIMBER INTO GREYISH BROWN POWDER
DRY ROT :- SOME FUNGI FEED ON WOOD AND DURING
FEEDING THEY CONVERT WOOD INTO DRY POWDER .THIS IS
KNOWN AS DRY ROT
CAUSED BY
BEETLES MARINE
BOARERS
TERMITES
Flour like powder
BEETIES ARE SMALL INSECTS WHICH MAKES
ABOUT 2mm DIAMETER PIN HOLES. THE TIMBER
MAY BE CONVERTED INTO FINE FLOUR LIKE
POWDER.
BOARS
MARINE BORERS ARE GENERALLY FOUND IN SALTY
WATER. THEY MAKES HOLES IN WOOD FOR MAKING
SHELTER. THE HOLES MAY BE AS LARGE AS 25mm IN
DIAMETER AND 60mm LONG
TERMITES ARE KNOWN AS WHITE ANT. THEY EAT THE WOOD
VERY FAST AND MAKE TUNNELS INSIDE THE TIMBER IN
DIFFERERNT DIRECTIONS AND USUALLY DO NOT DISTURB THE
OUTER SHELL. HENCE TIMBER PIECES ATTACKED BY
TERMITES APPEAR TO BE STRONG FROM OUT SIDE TILL IT
COMPETELY FAILS.
CHIP MARK DIAGONAL GRAIN TORN GRAIN
CHIP MARK:-THIS DEFECT IS INDICATED BY MARK
PLACED ON FINISHED SURFACE OF TIMBER.
DIAGONAL GRAIN:-THE DEFECT IS FORMED DUE TO
IMPROPER SAWING ANS IS INDICATED BY DIAGONAL
MARKS ON STRAIGHT GRAINED SURFACE OF TIMBER
TORN GRAIN:-DEFECT CAUSED WHEN A SMALL
DEPRESSION IS FORMED ON A FINISHED SURFACE OF
TIMBER BY FALLING A TOOL OR SO
TORN
GRAIN
BOW:-THIS DEFECT IS INDICATED BY CURVATURE FORMED
IN DIRECTION OF LENGTH OF TIMBER
CUP:-THIS DEFECT IS INDICATED BY CURVATURE FORMED
IN TRANSVERSE DIRECTION OF TIMBER
TWIST:-WHEN A PIECE OF TIMBER HAS SPIRALLY
DISTORTED ALONG ITS LENGTH,IT IS KNOWN AS A TWIST
CHECK:-A CRACK WHICH SEPERATES FIBRES OF
WOOD.IT DOES NOT EXTEND FROM ONE END TO
THE OTHER
SPLIT:-WHEN CHECK EXTENDS FROM ONE END
TO OTHER,IT IS KNOWN AS A SPLIT
RADIAL SHAKES :-THESE SHAKES ARE RUN IN THE
RADIAL DIRECTION.
COLLAPSE:-COLLAPSE OF WOOD DUE TO UNEVEN
SHRINKAGE DURING DRYING.
DECAY OF TIMBER
When timber loses its value as an engineering material, it is said to be
decayed. The decayed timber cannot be used for engineering purposes.
Following are considered as the causes of decay of timber.
Bad storage.
Alternate wetting and drying.
Presence of insects.
Keeping timber in contact with damp wall and damp floor.
Improper seasoning.
Use of timber without removing sap wood.
Presence of fungi.
Shocks or injuries received during young age.
Use of unseasoned timber with application of protective coat of paint or tar.
Use seasonal timber without the application of preservatives.
REFERENCE BASIC CIVIL ENGINNERING = MA COLLEGE
BASIC CIVIL ENGINNERING=SHIBU NALPAT
GOOGLE= WWW.CIVILENGINEERINGX.COM
GOOGLE= WWW.SLIDESHAREE.NET
SUBMITTED TO,HELEN THOMASASST.PROFESSORCIVIL ENGINEERINGMITS
GROUP MEMBERS,
13. ARUN .C.S
14. ASHITHA SHAJI
15. ATHUL STANLY
16. BINCY BABU