timer controlled drains - ja trykluft · large enough orifice. avoid drains that have diaphragm...

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LIABLE COMPRESSED AIR CONDENSATE MANAGEMENT AND ENERGY SAVING PRODUCTS ENVIRONMENT SAFEGUARD DRAIN FLEXIBILITY TIMER CONTROLLED DRAINS FLUIDRAIN EZ-1 TEC-11 TEC-44 QUICK-SET D-LUX HIGH PRESSURE

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Page 1: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

RELIABLERELIABLERELIABLE

COMPRESSED AIR CONDENSATE M

ANAGEMENT AND ENERGY SAVING PRODUCTS

COMPRESSED

AIR COND

ENSATE M

ANAGEM

ENT AN

D EN

ERGY SAVING PROD

UCTS

ENVIRONMENT SAFEGUARDDRAIN FLEXIBILITY

TIMER CONTROLLEDDRAINS

FLUIDRAINEZ-1TEC-11TEC-44QUICK-SETD-LUXHIGH PRESSURE

JORC Industrial BVPretoriastraat 28NL-6413 NN HeerlenThe Netherlands

Tel: +31 (0) 45 524 24 27Fax: +31 (0) 45 524 19 79

[email protected]

TIMER CONTROLLEDTIMER CONTROLLED

Page 2: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

INDEXChapter Content Page

1 Introductiontocompressedaircondensate 3 Whyinstallacondensatedrain? 3

2 Willanycondensatedraindo? 4 HowareJORC’sdrainsconstructed? 4 3 FLUIDRAIN 6 Specifications 7

4 EZ-1 8 Specifications 9

5 FLUIDRAIN-COMBO 10 Specifications 11

6 TEC44 12 Specifications 13

7 TEC-11 14 Specifications 15

8 Quick-Set 16 Specifications 17

9 D-LUX 18 Specifications 19

10 Highpressure 20 Stainlesssteel 21

11 Accessories 22 Accessories 23

Version2014

CON

DEN

SATE DRA

INS

Cond

ensa

te d

rain

s

Informationprovidedherewithisbelievedtobeaccurateandreliable.However,noresponsibilityisassumedforitsuseorforanyinfringementofpatentsorrightsofothers,whichmayresultfromitsuse.Inaddition,JORCreservestherighttoreviseinformationwithoutnoticeandwithoutincurringanyobligation.

JORCIndustrialisaglobalcondensatemanagementspecialistofDutchoriginofferingcondensatedrains,oilwaterseparatorsandairsavingequipmenttodistributors,dealersandOEM’sinmorethan100countries.JORCIndustrialisdedicatedtosettingthestandardinhelpingitscustomersmanagetheircondensatemanagementrequirements.

CONDENSATE MANAGEMENT SPECIALIST

Page 3: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

COMPRESSED AIR CONDENSATE

Duringtheprocessofcompressingair,atmosphericairalongwithwatervapourandatmosphericcontaminants(hydrocarbon,dustparticlesorchemicalvapours),aredrawnintothecompressorintake.Additionally,thecompressionchambersofmostcompressorsrequireoilforlubrication,sealingandcooling.Oncecompressed,theairflowsintoanaftercoolertoremovetheheatofcompression.Astheaircoolsintheaftercooler,waterandhydrocarbonvapourswillcondense.

Additionalcondensationtakesplaceastheairisfurthercooledinthepipingand(refrigerated)airdryers.

Environmentalregulationsstrictlyprohibitthedischargeofoilywastesandchemicals,includingthecondensatedrainedfromacompressedairsystem.Becauseoftheserequirements,municipalitiesregulatethedischargeofcompressorcondensatetosurfacewater,wastewatertreatmentfacilities,andsanitarysewers.

WHY INSTALL A CONDENSATE DRAIN?

Condensatedrainsarepossiblytheleastglamorousandmostignoredcomponentofacompressedairsystembutnevertheless,amostimportantpart.Nomatterhowmuchyouspendonthatfancynewcompressedairsystem,notspendingalittleeffortwithyourdrainchoicecouldcauseyounoendofheadachesandincreasedoperatingcostsforyearstocome.

Contaminantscanenterasystematthecompressorintakeorbeintroducedintotheairstreambythesystemitself.Lubricant,metalparticles,rust,andpipescaleareallseparatedandfilteredout,butit’sthedrainsthathavetooperateproperlyforthefiltersandseparatorstobesuccessfulincompletingtheirtask.

Drainscanbefoundonanintercooler,after-cooler,filter,dryer,receiver,dripleg,oratpointofuse.Drainscomeinseveraltypesandvariantsforalltheseapplications,somequitefancy,buttheyfallintothesebasiccategories:levelsensed–timeroperated–float-manual–none(yesthatisadrainchoice!).

Howdoyourdrainsimprovesystemefficiency?Drainingthecondensatefromcompressedairsystemsensureslessdowntimeandlessdamageduetorustandscaleetc.JORCtimerdrainsaredesignedforlonglifeandrequireaminimumamountofmaintenance.Theyarekeycomponentsinthequestforsystemefficiencyandreliability.

Whenadrainfailstoejectallofthecondensatecollected,oiland/orwaterwillcollect,causingcarryoverintothesystem–allowingbuild-upofcontaminantsindryers,receiversandfilters.

Onmultiplestagecompressorsmoisturecarryoverfromtheintercoolermayallowliquidintothenextstagecausingprematurewearandpossiblyacatastrophicfailure.

Installingareliabledrainisanabsolutemust!

CON

DEN

SATE Chapter 1

3

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CON

DEN

SATE

WILL ANY CONDENSATE DRAIN DO?

Becausecompressedaircondensatecontainsparticlesthatcontaminatecompressedairsystemsandpotentiallycausevalveblockages.Itisimportanttochooseadrainthatoffersalargeenoughorifice.Avoiddrainsthathavediaphragmtypevalveconstructions,thediaphragmhasaverysmallholeinit,thatonceblockedthecompletedrainfailstooperate.Alwaysapplydirectactingvalveconstructions.

Drainsarealsoinstalledoutdoors.IP65(Nema4)insulationprotectionisthereforeaminimumrequirement.Avoiddrainsthatdonotcomplytothisminimumspecification.

ForlonglifeexpectationsselectdrainsthathaveFPMseals.FPMisthebestsuitedfortheaggressivemakeupofcompressorcondensate.

Servicingadrainmustbestraightforwardandquick.Avoiddrainsthatarenotservicefriendlyasthiswillcostmoretimeduringthemaintenanceinterval.

JORC’S DRAIN CONSTRUCTION

Itstartswiththedesign!JORCdrainsarerobustanddesignedforlonglifeindustrialapplications.

TheJORCdirectactingvalveconstructionhasproventobethemostreliableoptionforcondensatedrainingapplications.Weapplystainlesssteelmovingpartsthatofferalonglifeguaranteeandarelesssensitivetolargerparticlesfoundincondensate.

TheJORCvalvesareconstructedfromrobustbrassorstainlesssteelandnotfromplastic.Thisensuresthatnodamageisoccurringduringtransportation,installation,functionaloperationandthesubsequentmaintenancemomentsthroughoutthedrain’sworkinglife.

HighgradecoilinsulationprotectthecopperwirefromoverheatingandtopbrandPCBcomponentsareappliedontheelectronicmodules.

ServicingJORCdrainsisquickandsimple.EconomicallysensibleservicekitpackagesareavailableforallJORCdrains.

InallJORCdrainsthereareFPMsealsthathavebeenspecificallyselectedbasedontheirhighandlowtemperatureoperationcharacteristics.Inaddition,FPMsealsareselectedasthismaterialhasproventobethebestchoiceforcompressedaircondensatedrainingapplications.

JORCdrainscanbeappliedinbothoillubricatedandoilfreecompressorapplications.

JORCproductscarrygloballyrecognisedapprovalsandeachproductis100%testedpriortodespatch.

JORC is NEN – EN - ISO 9001 – 2008 Certified

Chapter 2

4

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FLD

UIR

AIN

Chapter 3

6

PRODUCT FEATURES

TheFLUIDRAINisdesignedtoremovecondensatefromcompressors,compressedairdryersandreceiversuptoanysize,typeorcapacity.

TheFLUIDRAINoffersinstallationsimplicityandisrecognisedasthemostreliableandbestperformingcondensatedrainworldwide.Thelargeorificeinthedirectactingvalve,combinedwithitssophisticatedtimermodule,ensuremanyyearsoftrouble-freedrainingofcondensateprovidingminimumserviceworkiscarriedout.

COMMERCIAL BENEFITS

•Anytypeofcompressedairsystemsanduptoanysize•Alsoavailablewithstainlesssteelvalvesandforhighpressure(seepage20/21)•TEST(micro-switch)feature•Privatelabellingandvariouscolouroptionsarepossible

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Accuratetimecycles•PremiumPCBcomponentsselected•Large(4.5mm)valveorifice•Quickandeasyserviced•Voltagerange12–380VAC/DC•EnvironmentallyfriendlylowWatt versionavailable

FLUIDRAIN®

Electronically timer controlled condensate drain

The FLUIDRAIN timer controlled condensate drain is a combination of a solenoid valve and an electronic timer designed to automatically remove condensate from compressed air systems.

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FLUID

RAIN

- SPECIFICATION

SChapter 3

7

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/16bar(higherpressureavailableseepage20)Supplyvoltageoptions 12–380VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 0.5–10seconds/0.5–45minutesTimerPCB SMDtechnology,ensuringconsistencyinproductionTimercycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 4.5mmValveseals FPMInlet/outletconnections 1/8”,1/4”,3/8”,1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass(stainlesssteelavailableseepage21)

Powerandalarmconnectors DIN43650-AEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

Alsoavailableinaversionthatrequireslessthan1

Watttooperate!

HighestqualityPCB Servicekitsavailable Accessoriesincludeballvalvestrainers

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EZ-1 Chapter 4

8

PRODUCT FEATURES

TheEZ-1isdesignedtoremovecondensatefromcompressors,compressedairdryersandreceiversuptomaximum16barapplications.TheEZ-1offerstrueinstallationsimplicityatthelowestpossiblecost.TheEZ-1isamassproducedproductavailableinvariousvalveconnectionsizesandtimercolouroptions.

COMMERCIAL BENEFITS

•Anytypeofcompressedairsystemupto16bar.•Competitivepricinglevelsavailable•TEST(micro-switch)feature•Privatelabellingandvariouscolouroptionsarepossible

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Accuratetimecycles•Large(4.0mm)valveorifice•Quickservicingadvantage

EZ-1®

Electronically timer controlled condensate drain

The EZ-1 timer controlled condensate drain is a combination of a solenoid valve and an electronic timer designed to automatically remove condensate from compressed air systems.

Electronically timer controlled condensate drain

Page 8: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

EZ-1 - SPECIFICATION

SChapter 4

9

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/16bar(higherpressureavailableseeFLUIDRAIN)Supplyvoltageoptions 24–230VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 0.5–10seconds/0.5–45minutesTimerPCB SMDtechnology,ensuringconsistencyinproductionTimercycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 4.0mmValveseals FPMInlet/outletconnections 1/4”,3/8”,1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass(StainlesssteelavailableseeFLUIDRAIN)

Powerconnector DIN43650-AEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

BrightLEDillumination,indicatingoperatingstatus

Variousconnectionoptions Servicekitsavailable Accessoriesincludeballvalvestrainers

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FLU

IDRA

IN-C

OM

BOChapter 5

10

PRODUCT FEATURES

TheFLUIDRAIN-COMBOisdesignedtoremovecondensatefromcompressors,compressedairdryersandreceiversupto16barapplications.

TheFLUIDRAIN-COMBOsavesinstallationtimeandprotectsagainstlargeparticlesfoundincondensate,thankstotheintegratedballvalveandstrainer.Theunitcanbeshutofffromthecompressedairsystem,enablingeasyandsafeworktobecarriedout.

COMMERCIAL BENEFITS

•Installationtimesaver•Anytypeofcompressedairsystemsandupto16bar•Dualthreadinlet(1/2”&1/4”),offeringinstallationflexibility•TEST(micro-switch)feature•Privatelabellingandcolouroptions

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Accuratetimecycles•PremiumPCBcomponentsselected•Integratedmeshstrainerforlargeparticles•Quickservicingadvantage•Shutoffvalveincorporated

FLUIDRAIN-COMBO®

Electronically timer controlled condensate drain

The FLUIDRAIN-COMBO timer controlled condensate drain is a combination of a solenoid valve and an electronic timer designed to automatically remove condensate from compressed air systems.

Page 10: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

FLUID

RAIN

-COM

BO - SPECIFICATIO

NS

Chapter 5

11

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/16bar(higherpressureavailableseeFLUIDRAIN)Supplyvoltageoptions 12–380VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 0.5–10seconds/0.5–45minutesTimerPCB SMDtechnology,ensuringconsistencyinproductionTimercycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 4.0mmValveseals FPMInlet/outletconnections 1/4”&1/2”/1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass(StainlesssteelavailableseeFLUIDRAIN)

Powerandalarmconnectors DIN43650-AEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

Exceptionallycompact!

Dualinletfeature1/2”and1/4”

Shutoffvalveincorporated

Integratedmeshstrainer

Page 11: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

TEC

-44 Chapter 6

12

PRODUCT FEATURES

TheTEC-44isapowerfultimercontrolledmotorizedballvalve,designedtoremovecondensatefromdeliquescentdryers,tanks,vesselsandrefrigerateddryers.

TheTEC-44isdesignedtoremoveheavilycontaminatedcondensateuptopressuresof40BAR.Thiscondensatedraincannotbeblockedandisappliedwhereallelsefails.Drainingapplicationswithahighlevelofcontamination(rust,scaleetc.)requiretheTEC-44.TheTEC-44isimpossibletoblockduetoitspowerfulballvalverotationandlargeorifice.

COMMERCIAL BENEFITS

•Compressedairsystemsupto40barapplications•Powerfulballvalverotation(impossibletoblock)•Suitableforalltypesofcompressedairsystemse.g.

withahighleveloffcontaminationofitscondensate(rust,scale)•TEST(micro-switch)feature

TECHNICAL ADVANTAGES

•Doesnotair-lockduringOperation•Micro-processorcontrolled(highleveloftimecycleaccuracy)•Mediumpressureupto40bar•Remotecontrol–optional.•Large12mmorifice.

TEC-44®

Motorised ball valve condensate drain

The TEC-44 is a microprocessor operated ball valve, designed to remove highly contaminated condensate from deliquescent dryers, rusty old tanks, vessels and refrigerated dryers.

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TEC-44 - SPECIFICATION

SChapter 6

13

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/40bar(higherpressureavailableseeFLUIDRAIN)Supplyvoltageoptions 24V,115Vand230VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 7seconds/4minutesto24hoursActuatorPCB SMDtechnology,ensuringconsistencyinproductionTimecycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,motorisedballvalveValveorifice 12.0mmValveseals FPMandTeflonInlet/outletconnections 1/2”/1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brassnickelplated (StainlesssteelavailableseeFLUIDRAIN)

Powerconnector CableglandincludingcableandplugEnvironmentalprotectionrating IP65(NEMA4)Remoteswitchoption Yes

PRODUCT DIMENSIONS

Brightvisualdisplayofselectedprogram!

Nickelplatedvalve Stainlesssteelrotatingball

Remoteswitchoption

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TEC

-11 Chapter 7

14

PRODUCT FEATURES

TheTEC-11automaticallyremovescondensatefromcompressedairfiltersandsmalldental(oilfreetype)compressors.

Thecleverin-linedesignallowsforperfectinstallationunderalltypesofcompressedairfilters,regardlessoftheircapacityorsize.

COMMERCIAL BENEFITS

•SuitableforCompressedairfiltersupto16bar•Cleverin-linedesign•TEST(micro-switch)feature

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•FixedONcycleandanadjustableOFFcycle•Mediumpressureupto16bar(optionallyupto21bar)•Connectionsizes1/8”and1/4”•Incrediblycompactdesign

TEC-11®

Electronically timer controlled condensate drain

The TEC-11 timer controlled condensate drain is a combination of a solenoid valve and an electronic timer designed to automatically remove condensate from compressed air filters.

Page 14: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

TEC-11 - SPECIFICATION

SChapter 7

15

PRODUCT SPECIFICATIONS

Maximumfiltercapacity AnysizePressurerange 0bar/16bar(higherpressuresavailableseeFLUIDRAIN)Supplyvoltageoptions 12-380VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 2secondsfixed/1minutesto120minutesadjustableTimerPCB SMDtechnology,ensuringconsistencyinproductionTimecycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 2.0mmValveseals FPMInlet/outletconnections 1/8”or1/4”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass

Powerconnector DIN43650-BEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

Servicekits Privatelabellingpossible

Installunderanyfilter

Inlineinstallationundercom-pressedairfilters.

Page 15: TIMER CONTROLLED DRAINS - JA TRYKLUFT · large enough orifice. Avoid drains that have diaphragm type valve constructions, the diaphragm has a very small hole in it, that once blocked

QU

ICK-

SET Chapter 8

16

PRODUCT FEATURES

TheFLUIDRAIN-QUICK-SETisdesignedtoremovecondensatefromcompressors,compressedairdryersandreceiversupto20m3/mincompressorcapacityand10barpressure.

TheFLUIDRAIN-COMBO-QUICK-SETsavesinstallationtimeandprotectsagainstlargeparticlesfoundincondensate,thankstotheintegratedballvalvestrainerandtheQuickSettimeradjustability.

Simplyadjustthetimeraccordingtothecompressorcapacityandtheoperatingpressure–andgo!

COMMERCIAL BENEFITS

•Suitableforalltypesofcompressorsupto20m3/min•TEST(micro-switch)feature•Privatelabellingpossible•Simpletoselectthecorrecttimesettings

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Mediumpressureupto10bar•CanbecombinedwithvarioustypesofJORCsolenoidvalves

QUICK-SET®

Easy select timer controlled condensate drain

The QUICK-SET feature is a predetermined time setting applied on timer controlled condensate drains designed to automatically remove condensate from compressed air systems.

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QU

ICK-SET - SPECIFICATION

SChapter 8

17

PRODUCT SPECIFICATIONS

Maximumfiltercapacity AnysizePressurerange 0bar/10bar(higherpressuresavailableseeFLUIDRAIN)Supplyvoltageoptions 12-380VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(ON/OFF) Simplyselectthecompressorcapacityandpressure!TimerPCB SMDtechnology,ensuringconsistencyinproductionTimecycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 4.5mmValveseals FPMInlet/outletconnections 1/8”,1/4”,3/8”,1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass(StainlesssteelavailableseeFLUIDRAIN)

Powerconnector DIN43650-AEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

Servicekits Privatelabellingpossible

TheQuick-SettimercanbemountedonanyJORCDINformAtypesolenoidvalve.

Simplyselectthecompressorcapacityandpressure!

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D-L

UX Chapter 9

18

PRODUCT FEATURES

TheD-LUXisdesignedtoremovecondensatefromcompressors,compressedairdryersandreceiversuptoanysize,typeormodel

TheCOMBO-D-LUXisanall-in-onedigitaltimerdrainwithanintegratedballvalveandstrainer.Theunitofferstruedigitaltimecycleprogrammingluxuryrangingfrommille-secondsto99hours.

COMMERCIAL BENEFITS

•Suitableforalltypesofcompressedairsystems•TEST(micro-switch)feature•Privatelabellingpossible•Brightdigitalilluminatedcycledisplay

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Exceptionallyaccuratecycletiming•Incredibletimecycleprogrammingflexibility

D-LUX®

Digitally controlled timer condensate drain

The D-LUX features is a digital timer applied for timer controlled condensate drains designed to automatically remove condensate from compressed air systems.

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D-LU

X - SPECIFICATIO

NS

Chapter 9

19

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/16bar(higherpressuresavailableseeFLUIDRAIN)Supplyvoltageoptions 12-230VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) from10millisecondsto99hours(bothONandOFF)TimerPCB SMDtechnology,ensuringconsistencyinproductionTimecycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice 4.0mmValveseals FPMInlet/outletconnections 1/4”&1/2”/1/2”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brass(StainlesssteelavailableseeFLUIDRAIN)

Powerconnector DIN43650-AEnvironmentalprotectionrating IP65(NEMA4)

PRODUCT DIMENSIONS

Visualdisplayofcurrentoperatingcycle

SimpletoserviceAlsoavailable

withaFLUIDRAINvalve

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HIG

H P

RESS

URE

Chapter 10

20

PRODUCT FEATURES

TheFLUIDRAIN-HPrangeisdesignedtoremovecondensatefromhighpressurecompressedairsystemsandsystemsthatrequirestainlesssteelvalves(e.g.foodindustry).

TheFLUIDRAIN-HPofferstrueinstallationsimplicityanditisrecognisedasthemostreliableandbestperformingcondensatedrainworldwide.

TheFLUIDRAIN-HPofferstroublefreecondensatedrainingonsystemsupto500bar,dependingonthevalveorifice,valvematerialandsealselection.

COMMERCIAL BENEFITS

•Suitableforalltypesofcompressedairsystemsupto500bar•TEST(micro-switch)feature•Privatelabellingpossible•Specialsealsavailableforspecialapplications

TECHNICAL ADVANTAGES

•Doesnotair-lockduringoperation•Accuratecycletiming•Pressuresupto500bar•Brassandstainlesssteelvalveconstructionsdependingonpressure•FPM,Peek,PU,NBRandseveralothersealmaterialsareavailable

HIGH PRESSURETimer controlled condensate drains

High pressure timer controlled condensate drains are designed to automatically remove condensate from compressed air systems up to 500 bar.

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HIG

H PRESSU

RE - SPECIFICATION

SChapter 10

21

PRODUCT SPECIFICATIONS

Maximumcompressorcapacity AnysizePressurerange 0bar/500barSupplyvoltageoptions 12-380VAC/DC50/60Hz.

Minimummediumtemperature 1°CMaximummediumtemperature 50°C

Timercyclerange(On/OFF) 0.5–10seconds/0.5–45minutesTimerPCB SMDtechnology,ensuringconsistencyinproductionTimecycleindication BrightLEDilluminationTESTfeature Yes

Valvetype 2/2way,directactingValveorifice DependingonpressureValveseals FPMorotherdependingonpressureandapplicationInlet/outletconnections 1/4”(BSPorNPT)Inletconnectionheight 1.0cmServiceablevalve YesValvehousingmaterial Brassandstainlesssteelvalveconstructions dependingonpressure

Powerconnector DIN43650-AEnvironmentalprotection IP65(NEMA4)

PRODUCT DIMENSIONS

HighestqualityPCB ServicekitsavailableHighpressurestainlesssteel

ballvalvestrainersareavailable

Therightsealfortherightjob!

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A

CCES

SORI

ES Chapter 11

22

BALL VALVE STRAINERS

TheFLUIDRAINandEZ-1drainvalveshaveanorificeof4.5mm(EZ-14.0mm).Thislargeorificeensuresthatemulsionsandparticlesincompressedaircannotblockthevalve.

Weoffer1/2”,3/8”and1/4”valvesandtoavoidunnecessaryadaptersetc.andweoffertherightstrainerfortherightvalve.Inaddition,theinletthreadisdualthreaded1/2”and1/4”.

TheBVSisusefulwhenservicingthedrain.

PressureratingsoftheJORCstrainersareupto40bar.

JORC PREMIUM COILS

JORC’sJC-typecoilsareproducedwithH-gradecoilinsulation,ensuringmaximumheatresistanceduringoperation.

TheouterencapsulationisanABStypematerial.

Allvoltagesareavailablerangingfrom12–380VAC/DC50/60Hz.

Therearethreecoilsizes(JCS,JCMandJCLdependingontypeofvalveincombinationwithpressureratingrequirements.

POWER CONNECTORS

Power(DIN)connectorsareavailableinFORMA&B(squareandrectangle)withorwithoutamouldedpowercord.

SpecialadapterstotakeconnectionfromFORMBtoFORMA,arealsoavailable.

CONNECTORS

Hosepipeconnectorsareasureandsimplewaytoinstallthedischargepipe.

ThediametermatchestheconnectionontheJORCoil/waterseparators.

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WALL MOUNTING BRACKET

Wallmountingbracketsalloweasyinstallationoftimerdrainstowallsorinsiderefrigerateddryers.

Thebracketkitcontainsallnecessaryfixingstocompletethejob.

SERVICE KITS

Greatcareistakentoensurelonglastingcomponentsareselectedandappliedinourproducts.

JORCproductsaredesignedinawaythatmakesservicingsimple,quickanderrorfree.

ServicingJORCproductsisacosteffectivewaytoreconditiontheproductsformanymoreyearsofproblemfreeandreliabledraining.

IP SEALING KIT

Incertainapplicationsadrainrequirestobeinstalledtoahigherdegreeofenvironmentalprotection.Forinstanceaninstallationinsidearefrigeratedairdryer.

ForthesespecialapplicationsweofferanIPsealingkittoprotectthecoilandtimer.

JORC TIMERS

TheJORCtimers(D-LUX,FLUIDRAIN,EZ-1andTEC-11)areproducedtothehigheststandards.Weapplytwovoltageprotectionelement(INandOUT)toensurealonglifeprotectionagainstelectricalpowersurges.

Ourtimersarealsopurchasedbyothersolenoidvalveproducersandmountedontheirvalvesforallkindsofdifferentapplicationsbesidescondensatedraining.

ACCESSO

RIESChapter 11

23

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RELIABLERELIABLERELIABLE

COMPRESSED AIR CONDENSATE M

ANAGEMENT AND ENERGY SAVING PRODUCTS

COMPRESSED

AIR COND

ENSATE M

ANAGEM

ENT AN

D EN

ERGY SAVING PROD

UCTS

ENVIRONMENT SAFEGUARDDRAIN FLEXIBILITY

TIMER CONTROLLEDDRAINS

FLUIDRAINEZ-1TEC-11TEC-44QUICK-SETD-LUXHIGH PRESSURE

JORC Industrial BVPretoriastraat 28NL-6413 NN HeerlenThe Netherlands

Tel: +31 (0) 45 524 24 27Fax: +31 (0) 45 524 19 79

[email protected]

TIMER CONTROLLEDTIMER CONTROLLED