TitanACNCMachiningcentrewith5controlledaxesTitan060 (4Vices) Titan120 (6Vices) Titan180 (8Vices) Titan240 (10Vices) Titan300 (12Vices) Titan360 (14Vices) TheTITANmachiningcentrehasbeendesignedtoperformboringandmillingworkonaluminiumandsteelprofiles.Themechanicalspecificationsofthismodernmachiningcentreandofitscontrolsystemprovideeconomicaluseintheproductionofsinglepieces.

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StandardConfiguration• ElectrospindleFOM16kW17,000rpm(HSKE50)withliquidcoolingsystem• 30positiontoolmagazine;arrangedforangularsystemwithØ450mmblade(HSKE

50)• PneumaticviceswithNCindependentpositioning:

-Titan60:4No.vices-Titan120:6No.vices-Titan180:8No.vices-Titan240:10No.vices-Titan300:12No.vices-Titan360:14No.vices

• Leftslidingpneumaticstop• Headguard–partialguard• Minimumquantitylubrication(MQL)withpureoil• Centralizedlubricationforallinmotionparts• Photoelectriccellbarrier.• Rearandsidefencesandswinginggate• Electriccabinetcoolingplant• Controlequipment:POWER-M• MobilecontrolconsolewithPC,17''touchscreenmonitor,mouseandkeyboard• SoftwarelicenceforFSTCAM5axesversion• Softwarelicencefortappingcycle• 2Dand3Dsimulationofparts,toolsandmachiningoperations• FSTCAMtrainingcourse(FOMpremises)

OverallDimensions&Weight

Powersupply Totalpowerinstalled Airconsumptionforworkcycle Workingpressure

3F-400VAC-50Hz 20/33kW 828/560NL/min 7bar

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TechnicalCharacterisiticsStructureThestructureismadeofamachinebedwithaslidingcarriageinitsrearsection.Bothareinelectro-weldedsteeldulystabilizedaftereachworkphasetoensurethatthereisnointeriortension;theyaresizedtoguaranteestabilityandprecisionduringmachiningoperations.AxesSlidingTheaxisslideonhighprecision,robust,reliablelinearguide-wayswithrecirculatingballblocksequippedwithoilscrapersandwithmedium/highpreloading.AxesMovementTheindependentaxisarecontrolledbybrushlessservomotorsbymeansof: • Pinion,rackandmechanicalsystemforbacklashrecoveryforXaxis(longitudinal)

• HighprecisiongroundrecirculatingballscrewandpreloadedleadforY(transversal)andZ(vertical)axis.TheZaxisdriveisequippedwithanelectro-magneticbrakewhichisenabledifmainspoweriscut-off.

• CinematicchainwithgroundgearforCandDaxisofrotatingheadThedigitalservomotorsnotonlyallowforshort,optimalpositioningandadjustmenttimes,butalsohighheadpositioningspeed.Thepositionoftheaxisisdetectedbymeansofarotatingtransducer.

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CentralisedLubricationSystemAsystemautomaticallysendslubricanttotheslidingandmovementelementsatpresetintervalswithoutstoppingthemachine.Thepartslubricatedinparticularare:

• Xaxis:4slidesofthelinearguidesandrack• Yaxis:4slidesofthelinearguidesandrecirculatingballscrewnut• Zaxis:4slidesofthelinearguidesrecirculatingballscrewnut

Amessagedisplayedonthemonitorinformstheoperatorwhentheminimumleveloflubricanthasbeenreachedinthetank.

SpindleHeadVerycompactinsizeitismadewithductileironandslidesalongasystemofcrosstablesinelectro-weldedsteel.Asystemforbacklashrecoveryandencoderfordirectlyreadingthemeasurementsguaranteemaximumprecisionduringmachiningoperations.

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Electro-spindleDesignedbyFomIndustrie,thiselectro-spindleensuresimportantperformances,bothatlownumberofrevolutionsaswellasathighspeed,tosatisfytheincreasingneedsintermsofflexibility.The16kWwater-cooledelectro-spindleisequippedwithconstanttorqueandCandDaxisforexecutingmachiningon5axes.Rotationspeedupto17,000rpm,adjustable,coolingsystemHSKE50toolcouplingandrelativepresencedetectingmicro-switch.Thetoolsarelockedintoplacemechanically,andreleasedbymeansofahydraulicsystem.Frontandrearhigh-speedprecisionbearingsguaranteestrictcontroloftheelectro-spindleaxialandradialstressduringtheworkphases.Theelectro-spindlerotationspeedismanagedbyastaticfrequencychanger(inverter),completewith: • Displayforvisualizationofdiagnosticsincaseofanomalies

• Protectionfromvoltageandcurrentoverloads• Automaticallycontrolledtoolrotationbrakingaction• Resistorforbrakingpowerdissipation

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ToolsLubricationLubricationtakesplacethrough6nozzles(4integratedintheelectro-spindleand2intheelectro-spindlesupporthead)andoneoftwosystemscanbeused:emulsifiedoilwithliquidrecoverybymeansofachipssettlingsystem,orpureoilbymeansofasprayerwithover-pressuredevice(minimumquantitylubrication).Anothernozzle,alsointegratedintheelectro-spindle,lubricatesthetoolsmountedonheadswithangularunits.

ToolMagazineLocatedinagate-protectedareainthecarriage,ithas30slotsforHSKE50toolcoupling,canrotateinbothdirectionsandisprovidedwithan''absolut''encoderfordetectingtheposition.Therotationmovementismanagedbyastaticfrequencychangers(inverter)whichguaranteesmoreprecisionandpositioningspeed.

ThetoolmagazinecanholdtoolcouplingforHSKE50toolswithangularheadsforworkingonthebottomsideoftheprofileandmillingcuttersuptoadiameterof450mm.

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Asanalternative,alwayslocatedinthecarriage,isavailableonrequest,atoolmagazineHSKE50with30slotswithexchangerarmonwhich,however,isnotpossibletoaccommodatetoolsholderHSKE50withangularheadsorbladesuptoadiameterof450mmforwhich,ifrequired,areavailablespecificmagazines.

WorkingAreaSituatedonthemachinebedandmadeupof: • 4pneumaticvicesforlockingtheprofilesonTitan-060

• 6pneumaticvicesforlockingtheprofilesonTitan-120• 8pneumaticvicesforlockingtheprofilesonTitan-180• 10pneumaticvicesforlockingtheprofilesonTitan-240• 12pneumaticvicesforlockingtheprofilesonTitan-300• 14pneumaticvicesforlockingtheprofilesonTitan-360• 1slidingpneumaticstopontheleftoftheworkingarea

Thevicesandthestopslideonlinearguides.Movement/positioningismanagedbythenumericcontrolthroughaproperalgorithm.Eachvicehasacentrerollertofacilitateloadingtheprofilesandpreventchipdeposit.Themobilejaws,andrelativecontrolsforlockingtheprofile,areequippedwithrapidmanualpositioning.Itispossible,ondemand,toaddsupplementaryvices.Asanalternativetothevicesandslidingretractingpneumaticstops,itispossibletorequireelectricvicesandelectricstop(optional).

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Onrequest,theworkingareacanbeequippedwiththe“pendularmachining”functiontoallowtheoperatortoload/unloadprofilesinmaskedtime.Theoptionrequirestheinstallationofasecondpneumaticretractablestopontherightoftheworkingarea.Themotorizedchipconveyorisinstalledinthebase.ElectricCabinetEquippedwithfiltersforprotectionagainstemissionandreceptiondisturbances(EMQ);itisseparatefromthecommandconsoleandcontainsthemachinedrives,thestaticfrequencychanger(inverter),thenumericcontrolcompletewiththemachinecontroldevices;ithasanIP55protectiongradeagainstdustandliquids.ProtectionandSafetyDevicesTheCNCmachiningcentrebearstheCEsymbolincompliancewiththecontentofDirective2006/42/CE(MachineDirective).ThedesignandconstructionofthemachiningcentrecomplieswiththesafetyregulationsinforceintheEuropeanUnionandinthemainindustrialisedcountries(USA,Canada,etc).Inparticular,fortheEuropeanUnionmarketthefollowinglegalprovisionsarecompliedwith:Directive2006/42/CE(MachineDirective),Directive2006/95/CE(LVD)andDirective2004/108/CE(EMC).TheTITANmachiningcentreisalsoequippedwithspecialsafetydevicesdesignedtocomplywiththerelevantproductstandardsandtheregulationsonhealthandsafetyintheworkplace:

• Spindleheadguardwithpneumaticlifting• Mechanicalcamsandsafetymicroswitchesforoperatorprotectionduringpendular

machiningphases.• Photoelectriccellbarrier• Rearandlateralfencesandswinginggate

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TheelectricalsystemhasbeenengineeredincompliancewiththeprovisionscontainedinEuropeanUniondirectives2006/95/CE(LVD),2004/108/CE(EMC)andconformingtotheapplicablestandardsgoverningthesafetyofelectricalsystems(EN60204-1,EN61000-6-2andEN61000-6-4).Specialcarehasbeengiventotheprovisionofemergencycablesandtothesystemforactivatingandresettingthem.Ifanyfaultsoccur,theoperatorisalertedbylightsignalsandmessagesonthemonitor.Intheeventoffaultsorbreakdown,theprotectiondevicesinsidethepanelaredesignedtopreventinjurytopersonsand/ordamagetothemachiningcentreitself.IfforanyreasontheinteractionbetweentheCNCmachiningcentreandtheenvironmentinwhichitisinstalledcontravenesanyoftheabovementionedconditions,itwillbeessentialtoagreewiththepurchaseracomprehensivesolutionforachievingthenecessarysafetyconditionssothatthepurchasercanmaketheareadesignatedforinstallingthemachiningcentresuitableandsafe.

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ControlConsoleOMEGA200Mobilecontrolconsole–networktomachineelectricalcabinetwithRJ45attachmentforthenetworklineandforthenumericcontrol.

TechnicalSpecifications:

• Mobilecontrolconsole• ColourdisplayTFT17”withLEDbacklight• Touchscreenmonitor• Standardmouseandkeyboardhouseinaretractablecompartment• CNboxPower-M

PCComprisingof:

• Solidstateharddisk• 2Netinterfaces• USBports• 3-yearinternational“onsite”warrantyforcommercialPC

SoftwareInstalled:

• Windows7OperatingSystem• FSTCAM• FSTMIformanagingtheworkinglistsandblocksofmanualcontrolandservice

online-assistance

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SomeofthemainfunctionsoftheSoftware

• Parametricprogramming• Machiningoptimisations• Dynamicdisplayofthemachiningoperations• Graphicdisplayoftheworkingarea

FSTCAMGraphicInterface5AxesVersionGraphicinterfacebasedontheWindowsOperatingSystemforplanningthemachiningoperationsandthepieceswhichautomaticallygeneratestheCNCprogramthatcanbeexecutedbythemachiningcentre.

ProgramFeatures:• Profilecross-sectiondisplayinDXFformat• Graphicdisplayofthemachiningoperations• Simplifiedmanagementofmachiningprocesssequence• Simulationofthemachiningoperations• Displayoftechnicalfeaturesofpiecesandtools• Graphicuserinterface• Parametricmachiningmanagement• Creationofrepeatedmachiningoperations• Automaticcalculationofoptimalvicepositioning• Machininglistsmanagement• Graphicinterfacefornumericcontrolmanagement• 2Dand3Dsimulationofparts,toolsandmachiningoperations• Rigidtappingcycleandchasetappingcycle• Flowdrillingmanagement(onrequest)• ImportofgeometriesinDXFformat(onrequest)• Barcodereader(onrequest).Readsthebarcodeandstartsthemachining

operationsontheselectedpieceRemoteAssistanceUsedtocheckthemachinedata,theuserprogrammes,theinput/outputsignalsandsystemvariablesinrealtime,providingarapidsolutiontoproblemsandadrasticreductioninmachinestoppage.Thankstoremoteassistanceitisalsopossibletoinstallupdatedsoftwareversions.Themachiningcentreisenabledforthistypeofservice.Thedurationoftheserviceislimitedtothemachiningcentrewarrantyperiod.

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MaintenanceEquipmentThefollowingaresuppliedwiththemachiningcentre:

• Toolholderlockingdeviceforinsertion/removaloftools• Setofwrenches

TurnkeySystemFOMINDUSTRIEnotonlyoffersitsClientsamachinetool,butalsoa''turnkey''productivesystemtosolvealloftheproblemsinvolvedinproduction.Thecompany'sexperienceisattheclient'sdispositiontooptimisetherelationshipbetweenmachiningcentreperformanceandthetechnologicalmachiningrequirements.Theservicerelieson:

• ACAD-CAMsystemforcreatingaprojectwhichprovidesforpiecedesign,automaticcreationoftheprogramandsimulationofthemachiningoperations

• Avastarchiveofprojectscreatedforcompaniesoperatinginimportantindustrialsectors(automotive,railways,naval,furniture,transport,aeronautic,textile)

• Facilitatedcontactswiththemostimportantandqualifiedsuppliersoftoolsandequipment

DocumentationEverymachiningcentrecomeswithaprintedcopyofthefollowingdocumentation:

• Userandmaintenancemanual,completewithelectricandpneumaticdiagrams;• Controlunituser'smanual.

ThemanualsareavailableinItalianandEnglish.TechnicalSpecificationsAxestravelXaxis Longitudinaltravel mm Seetable1Yaxis Transversaltravel mm 1345Zaxis Verticaltravel mm 595Caxis Electro-spindlerotation -190°/+190°Daxis Electro-spindlerotation -100°/+100°WorkingcapacityXaxis Longitudinaltravel mm Seetable1Yaxis Transversaltravelwithelectro-spindleat90° mm 650Yaxis Transversaltravelwithelectro-spindleat0°/90°/180° mm 500Zaxis Verticaltravel mm 400AxesmovementXaxis m./1' 75Yaxis m./1' 50Zaxis m./1' 30Caxis °/sec. 90Daxis °/sec. 195Electro-spindleToolholdercoupling Type HSKE50Maxpower kW 16(S1)Maxrotationspeed g/min 17000

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ToolmagazineToolreplacementtime sec. 6Possiblenumberoftools No.tools 30Maximumtoolweight Kg. 6Maximumtoollength mm 230Maximumtooldiameter mm 80Maxtooldiametermillingcutter mm 450Workingarea Table1

A B(Xaxis) C(Xaxis) D(Xaxis) Xaxistravel

stroke

VersionBasementlength

Workingareaonlyupperprofileside

Workingareaon3sides

Workingareaon5sides

60 6030 4390 3950 3050 3950120 12030 10390 9950 9050 9950180 18030 16390 15950 15050 15950240 24030 22390 21950 21050 21950300 30030 28390 27950 27050 27950360 36030 34390 33950 33050 33950Workingareadataisvalidwithtools/toolcouplingwithlength145mm.WeightdatareportedabovearerelatedtothebasisconfigurationoftheCNCmachiningcentre.

PIC.1–workingareaonbottomside

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Optionals

Code DescriptionZG712781 AdditionalchargeforspecialpowersupplywithtransformerZG712783 AdditionalchargeforelectricalversionUL-CSAZG714640 AdditionalchargeforEAC(EurasianConformity)certification

PR-28293 30locationtoolmagazine(asanalternativetothestandardone)equippedwithchangerfortoolchange(HSKE50)Note:MandatoryforbladeholderconehousingPR-28296;MandatoryforangularheadhousingPR-28297

PR-28296 Toolmagazineforthehousingoftheblade-holdercone(Max.bladediameter450mm)(HSKE50)Note:AccessoryonlyapplicablewithPR-28293

PR-28297 Toolmagazineforthehousingoftheangularheadformachiningoperationsonthelowersideoftheprofile(HSKE50)Note:AccessoryonlyapplicablewithPR-28293

PR-28299 Coupleofadditionalpneumaticclamps(itisadvisabletouseacoupleever3mofworkingarea)Note:Aminimumof1pairadditionalvicesisnecessary.

PR-28301 PendularmachiningontwoareaswithpneumaticclampsandstopsNote:NotapplicableonTitan060

PR-28303RHprofilestopforlongpiecesmachiningorfortwopieceswithoutpendularmachining.Note:AccessorysuppliedifalternatemachiningPR-28301ispresent;AccessoryonlyavailablewithpneumaticvicesandLHpneumaticstop.

PR-28305 Centralpneumaticprofilestopformulti-piecesworkingondualstation.Note:AccessoryonlyavailableifalternatemachiningPR-28301ispresent.AccessoryNOTavailableforTitan60andTitan120.

PR-28306 ProfiletolerancesmeasuringsystemandmanagementsoftwarePR-28307 TemperaturemeasurementofthepieceandrelativemanagementsoftwarePR028308 Toollengthcontrolandrelativemanagementsoftware

PR-28309 AngularheadformachiningonthebottomsideoftheprofileNote:Obligatorylubri-coolantwithrecoveryofliquidincollectiontank(PR-28310);Chipconveyorbeltrecommended.

PR-28310 Lubricoolingwithrecyclingofcoolingliquidintank(advisableforironmaterials)Note:Water/oilemulsionPR-28311 Flowdrill(forsteel,notsuitableiftheprofilesarealreadygalvanized)Note:DoesnotincludespecificlubricantPR-28312 MechanicalchipconveyorbeltforTitan60PR-28313 MechanicalchipconveyorbeltforTitan120PR-28314 MechanicalchipconveyorbeltforTitan180PR-28315 MechanicalchipconveyorbeltforTitan240PR-28316 MechanicalchipconveyorbeltforTitan300PR-28317 MechanicalchipconveyorbeltforTitan360PR-28289 AdditionalchargeforperimetricguardforworkingareaprotectionNote:AvailableonlyforTitan120PR-28253 MachinehandlingkitNote:ObligatoryaccessoryZP712760 LicenceforFSTSTATISTICSL5programZP712514 LicenceforFSTCAMprogram5AxisversionforofficeZP712515 AdditionallicenceforFSTCamprogram5AxesversionforofficeZP711275 FSTSOLID5axes–MachiningrecognitionmodulestartingfromasteptridimensionalfileZP712748 FSTSOLIDadditionalsoftwarelicence(5axisCNCmachiningcentre)ZB711769 SoftwarelicenceforcutanddivideNote:AtleasttwovicesareOBLIGATORYforeachpiecetoproduce.ZP712770 Modulefortheinsertionofgeometrics“definedbytheuser”andimportofdrawingsinDXFformatforFSTCAM

PR-29529 Wirelessbarcodereader+dataimportsoftwarefordatainaccordancewithFOMprotocol(ZP712762).Note:ForalistofsoftwarecapableofexportingtheworkliststoFOMformatseeattachmenttocodeZP712762

ZP712762 DataimportSWfordatainaccordancewithFOMprotocol(includedinPR-29529)

ZP712814 DataconversiondriverNote:TobeabletoimportdataintotheCNC,eitherZP712762orPR-29529shouldbeincluded(Fullsupportedformats,seelistinattachment)

PR-28318 Wirelessremote-controlpushbuttonpanel(controlledbyradio)ZP712771 Softwarelicencefor“Clock”modulefortimescalculationforFSTCAMZP712521 SoftwarelicencefordataimportinNCXformatZP712520 SoftwarelicencefordataimportinISOformatZB711813 PresettingtoolsoftwareNote:OBLIGATORYPR-28308ET10257 LubriFOM6lNote:OilforminimumquantitylubricationET710261 LubriFOM20.5lNote:OilforminimumquantitylubricationET-77541 Lubricatinggreaseforguideways(5kgtank)ET-77906 Lubricatinggreaseforguideways(1kgtank)PR-25005 GreasinggunET713795 TankofoilFlowdrill(5l)ET-79856 Tankofoilforcoolingsystembyemulsifiedoil(18.5l)

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