tm 9-1767c m26

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  • 8/10/2019 TM 9-1767C M26

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    Y

    RATION.

    nd32).The tandemwinch

    er)and arear(lower)winch

    whichisfastenedto thechassisframe

    assemblyconsistsofaframeto

    handbrake,winchslidingclutch,

    thetwowinches.Thedrivechains

    andremotecontrolsfortheengine

    osecuredto theframeassembly.

    inchconsistsofagear case,auto-

    mblies.Thegearcaseassemblyis

    f ahousingandcoverinwhichthe

    ,inputshaftassembly,gears,and

    gh,low,andreverse speedsare

    othe drumshaftandrotatesin

    nd endbearingframe.Theworm

    onwhichissecuredthehighand low

    teson ballbearingslocatedinthe

    on ballbearingssecuredinthe

    wspeeddrivegearssecuredto it.

    eenthesegearsand isoperatedby

    aftdrivesprocketis locatedon

    ethegearcase.Areverseidler gear

    wormshafts,and mesheswiththe

    ighspeedgearonthe wormshaft.

    dtothegearcasebyan idlergear

    ountedina shiftercoverwhichis

    ingmechanismconsistsofashift

    okewhichengagesaslotin thesliding

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    mblyiscontainedinahousing,

    e,and consistsofabrakedrumor

    d aspring-loadedbrakeband

    assemblyconsistsof ashafton

    head,andwormgear.A movable

    rumshaft,andabrake bandison

    ctionoftherearwinchis the

    exceptionofthewinchhead.

    ertake-offlevermeshesgears

    fonthe auxiliarytransmission.

    ertake-offshiftdrivesthefrontand

    efrontor rearwinchgearshiftlever

    urn movestheslidingclutchto

    .Movementofthedrum brake

    cableis paidoutbyapplyinga

    hewinchsliding clutchlever

    therthefrontor rearwinchwiththe

    powerfromthedrivechain toeither

    delno.)22Y5603

    611

    612

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    DY,CHASSIS,ANDWINCHESFORTRACTOR

    -TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    Y

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    DY,CHASSIS,ANDWINCHESFORTRACTOR

    -TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    Y

    WINCHINTO

    DoubleLeverControlAs-

    ubleleverwinchcontrolassembly

    ndemwinchhandbrakeandclutch

    woendpinsandcotter pinswhich

    ofthecontrolrodsto controlshaft

    yat rearofreartandemwinchbase

    ts,andlockwasherswhichsecure

    ngle,and liftfrontwinchdouble

    e.

    DoubleLeverControlAs-

    demwinchhand clutch,hand

    reartandemwinch)constitutethe

    ontrolassembly(U,fig.31).Loosen

    kecontrollever,andremovecotter

    ake controlrodtocontrollever.

    ontrolshaft,and pullbrakecon-

    Removecotterpinand endpin

    frontendofclutchcontrolrod) to

    brakecontrolleverfromadjusting

    olrodinsamemanner.Removefour

    chsecuredoubleleverbrackettorear

    dlifttwo leversandbracketfrom

    mWinchHandControl

    2).Removetwocotterpinsand

    kes(at rearofoperatingrods)to

    ovetwosetscrewson twocollars

    movecotterpinfromoneendofhand

    mleversandbaserearangle.Remove

    rassembliesandtwocollars.

    inswhichsecurerocker(AF,fig.

    ingyoke,atreartandemwinch

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    LongOperatingFootLever.

    ofassembly(fig.32).Removetwo

    oldlevertocontrolrodadjusting

    enclampboltnut,andpulloff lever.

    ever(fig.31).Thisleveris

    mwinch.Loosenclampboltnut

    controlshaft .RemoveWoodruff

    ClutchControlRods(fig.31).

    madjusting yokeandrockerlever

    rod,andremovetworods.Remove

    s(Cand D,fig.31)byremoving

    endofeachrodand itsconnecting

    hControlLeverandRod

    nfrom lever.Removetwocotter

    evertobracketandcontrolrod,and

    tterpinandendpinwhichsecures

    wertake-offwinchcontrolrod(AL,

    removerod.

    wproceduregiveninTM

    eto layshaftchain,layshafttoreal

    ttofronttandemwinchchain.

    d.Removetwocotterpinsand

    ontrolrod (fig.32)tocontrolshaft

    ocatedbetweentwowinches).

    ndPlatform(fig.32).Re-

    sherswhichholdspare wheel

    rbaseangle(V,fig. 31)andto

    le.Removebracket,thenremove

    whichsecureplatformtorear tan-

    moveplatform.

    (figs.32and33).Remove

    whichsecureeachside ofwinchto

    2).Placeachainslingaroundends

    s,andattacha hoisttosling.Lift

    mwinchmountingassembly,and

    oiddamageto sprockets(fig.33).

    fig.32).Removefourbolts,

    deachsideof reartandemwinch

    Placeachainslingaroundendsof

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    Y

    ndemWinch

    M

    P u b l i c D o m a i n ,

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    UM

    ndemWinchDrumandShaft

    ndattachahoist tosling.Liftrear

    nchmountingassembly,andlowerit

    agetoleversandbrackets.

    ightener.Removechain

    nchrearbaseangleby removingfour

    chsecurechaintightenerbracketto

    haftassemblybyremovingtwo

    chsecureeachoftwosingle bearings

    earingsattached,fromanglesand

    econdchaintightenerassembly

    ockwasherswhichsecureclamps

    angle(fig.41).

    emblies.Drainoilfrom gear

    bottomof case.Removefivecap

    ecurecovertocase,andremove

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    hifterRodAssembly Removed

    djustingnut,andalining washer

    embly,to releasetensionofbrake

    ebrakebandassemblyfromcaseby

    bledbrakeband)offrockerpinand

    gasbrakeassemblyisremoved

    removingcapscrew,lockwashers,

    offdisk;then liftkeyfromendof

    werhalfofgearcaseby removing

    thenonenutand lockwasherfrom

    ewsandlockwashersfromoutside

    t.NOTE:Frontandreartan-

    mbliesareremovedinsamemanner.

    semblies(fig.42).Remove

    ndofbrakeband assembly,and

    rakeanchor.Loosensetscrewson

    ortbrakeoperatinglever,and pull

    ingleverattachedfrombrakeanchor

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    DY,CHASSIS,ANDWINCHESFORTRACTOR

    -TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    Y

    ollars,andliftdrumbrakeband

    ontandrearwinchdrumbrake

    amemanner.

    mblies(figs.32and34). Re-

    ckwashersand foursmallbolts,

    uregearcasecovertogear case

    askets.Removebearingframe

    screwsandlockwasherswhich

    ndremovecap.Wrapa chain

    hdrum,anduseahoist toliftdrum

    ingframeandgear case.Position

    semblycanbeliftedstraightup

    inchdrumand shaftassemblies

    ftRodAssemblies(fig.35).

    washerswhichsecureshieldto

    ndemwinchonly).Remove

    kwasherswhichsecurecoverto

    ercoverandshiftrod assemblies.

    nchshiftercoverandshift rod

    manner.

    NSPECTION,REPAIR,AND

    NCHSUBASSEMBLIES

    haintightenerassembly56

    aintightenerassembly57

    s'.58

    0

    blies61

    ftyokeassembly63

    ndcontrols64

    GE.

    doubleleverwinchcontrolas-

    mbledandassembledin sameman-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    E-BODY,CHASSIS,ANDWINCHESFORTRACTOR

    F40-TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    Y

    KES(fig.37).Removetwocotter

    adjustingyokes(C)totwolevers

    dlocknutsfromeachcontrolrod.

    MENT(fig.37).Removefourcap.

    oldratchetsegmenttodoublelever

    egmentsbydepressinggriplatch

    AWLROD(fig.37).Removetwo

    nds oflevershaft,andremovetwo

    mbracket,thendriveout tworivets

    d pawlrodend.Removepawlrod,

    d springattached,fromlever.

    manner.Removepawlrodend

    shersandspring.

    NTROL(GEARSHIFT)LEVER(fig.37).

    rwhichsecurescenteringrodto

    Removeadjustingyokeandlock

    en removelocknutandadjusting

    andremovetwocontrolspringsfrom

    NOTE:Thefrontandrear tan-

    edisassembledinthe samemanner.

    air.Cleanallpartsindry-

    forcrossedormashedthreads,and

    withthreaddie.Inspectlevers,

    aightenany bentunitsina vise.

    orburs,andremoveanyburswith

    7).Positionpawlrodspringwith

    rod,andinstallpawlrod endonpawl

    dinstallgriplatchto pawlrod

    oreriveting pawlrodend,make

    lrodcorrectlyfor,operatingofpawl

    eandinstallsecondpawlrod inthe

    Drivelevershaftintodouble

    rsonthe shaft.Lockeachleverin

    andcotterpin atendofshaft.

    MENTS(fig.37).Depresseachgrip

    gmentsinposition,securingthem

    ourcapscrewsandlockwashers.

    ton endsofeachcontrolrod,and

    the lowerendofeachleverby

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    romHousing

    LROD(fig.37).Firstinstallcenter-

    ninstallacontrolspring (W)on

    pringinplacewitha flatwasher,

    onrodon handcontrol(gearshift)

    npinwitha flatwasherandcotter

    meway.

    TS(fig.39).Useasocketheadset

    ontwosprocketsat eachendof

    removetwosprocketsfromendsof

    endsoflayshaft.

    DCOLLARS(fig.38).Loosensetscrew

    earingonlayshaft,and removetwo

    ssembliesfromlayshaft.Remove

    urningbearing inhousingsothatit

    operatingpositionandparallelwith

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    mbled

    8).Bearingcanthenbe pulledout

    dforitsremovaland installation.

    CKET(fig.39).Loosensetscrewon

    ocketfromlayshaft,andremove

    air.Washallpartsin dry-

    o bepainted,washthemwithsoda

    rscoringorbreakson teeth,and

    orbroken.Rotatebearing,and

    g.Replacebearingif necessary.

    cksorbreaks,andreplaceifsuch

    bearingon layshaft,andreplace

    ringisover0.002inchloose.Inspect

    damagedthreads,andstraighten

    ews.

    DLAYSHAFTDRIVESPROCKET(figs.38

    inginsamepositionaswhen

    eirnormaloperatingposition.Install

    earing housing.Installkeyinkey-

    ssprocketontolayshaft,thenlock

    screw.Slidetwosinglebearing

    ockcollarnextto eachbearing,and

    collar.

    ARWINCHDRIVESPROCKETS.Install

    frontwinchdrivesprocketonshaft.

    ssprockettolayshaft.Installrear

    endoflayshaftin samemanner.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    E-BODY,CHASSIS,ANDWINCHESFORTRACTOR

    F40-TONTANKTRANSPORTERTRAILERTRUCKM25

    ^|BAUBEARING

    hChainTightener Disassembled

    NDEMWINCHCHAINTIGHT-

    ecapscrew,lockwasher,and

    bar.Then removetightener

    mendofbar. Removesixscrews

    ingoilsealcoversonsprocket,and

    kets.Pressbearingfromsprocket.

    air.Washallpartswith dry-

    urfacesaretobe painted,washthem

    rocketteethfor breaksordeep

    cessary.Testfit ofspaceronendof

    006inchloose.Rotateballbearing,

    ersandfor roughrunning.Replace

    earinginsprocket,andreplaceif

    ewsfor strippedthreads,and

    ard oilsealfeltsandgaskets.

    oilsealfeltin innerandouter

    gineoil,and pressbearinginto

    gasketsonsprocket,andsecure by

    stallflatwasher,lock washer,and

    tassemblyonbar, andtightenassem-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    ChainTightener Disassembled

    DEMWINCHCHAINTIGHT-

    enut,lockwasher,andflat

    esetscrewonbracket,andpull

    pin.Drivebearingpin frombracket.

    chsecureinnerandouterbearing

    overs,feltseals,andgaskets.Remove

    ll bearingfromsprocket.

    air.Washallpartswithdry-

    gsandgaskets.Inspectmachine

    eads,andstraightenthreadswith

    orflator damagedrollersandfor

    theseconditionsarenoted.Replace

    dorchipped.Measurefit ofbearing

    rsprocket,orboth,if thereisover

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    sembled

    aringwithlight engineoil,

    nstallnewfelt sealsininnerand

    andsecurecoversonsprockets

    earingpinintobracket,andpress

    llspacer,flat washer,lockwasher,

    ghtenassemblysecurely.Install

    SASSEMBLIES.

    assembly,cleaning,inspection,

    caseassembly,onboth thefrontand

    as forthefront-mountedwinch

    EMBLY.

    ecotterpinwhichholdstight

    nglevertobrakeband.Removelock

    ortbrakeoperatinglever.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    Y

    air.Cleanpartsindry-

    lventon lining.Inspectbrakelin-

    theads,removerivetsandinstall

    peratingleverandbrakeband for

    sand scoreswithcrocuscloth.

    tbrakeoperatinglever,and

    nandcotterpin.Install setscrew

    eoperatinglever.

    FTASSEMBLY(fig.43).

    edurefordisassembly,clean-

    blyofbothfrontandrear tandem

    isthe same.

    ig.43).Removecapscrew,lock

    msfromheadendofdrum shaft,and

    s usedonfronttandemwinchonly.

    enremovecapscrew,lockwasher,

    shimsfromclutchendof shaft.

    methrustring,andslidingclutchfrom

    omslidingclutchand twokeys

    ormgear attachedfromdrum.

    g.43).Removewormgearfrom

    ,and lockwasherswhichsecuregear

    and removekeysfromshaft.

    peclamptodrumstuds,and pull

    air.Washallpartsin dry-

    haft,wormgear,andallmachined

    partifscored.Measurefit ofshaft

    over0.006-inchplay,pressbushings

    Measurefit ofendbearingsleeve

    gif thereisover0.003-inchplay.

    drumthrustringsfor scoring.File

    fdeeplyscored.Inspectbrakingsur-

    cedrumin alatheifscored.

    ORMGEAR.Placespiderkeysin

    ntoshaftandkeys.Placeworm

    ecurewith12bolts,lockwashers,and

    NDDRUMSHAFTASSEMBLY.Install

    edthroughdrumbushings.Install

    ramethrustring, andbearingsleeve

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    M

    P u b l i c D o m a i n ,

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    PIN

    Y

    D

    1

    hiftRod Disassembled

    l winchheadonwormgearend

    headonreartandemwinch).

    nstalldrumshaft shims,retain-

    crewateachendof drumshaft.

    over 0.008inch.Removeoradd

    Installropeclamponstuds,and

    IFTRODASSEMBLIES.

    drearwinchshiftercoverand

    insamemanner.

    NTERINGROD(fig.44).Remove

    securesthetwolinksto shiftrod

    ut,adjustingnut,flatwasher,and

    enteringrod,andremoverodfrom

    ring,fiatwasher,adjustingyoke,

    om rod.

    44).Removepoppetfromcover

    pet,thenturn shiftercoverand

    ockwirefromshift rodpin,slide

    iftrod pinfromrodandyoke,work-

    r.Pullshiftrodoutof shiftyokeand

    er.Removerodendeyefromshift

    YOKE(fig.44).Removecotterpins

    tworollersin positionatendsof

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    M

    P u b l i c D o m a i n ,

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    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    _ u s e # p d - g

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    Y

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    _ u s e # p d - g

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    tsanddriverollersfromyoke.

    iscardoilseal.

    air.Washallpartsin dry-

    rbendsandstraightenin.vise.

    andinspectthreadsforstripped or

    nvise,andstraightenthreadswith

    nutsforstrippedthreads,and

    olspringsforbreakage,bending,

    d.Replacespringsifany ofthese

    haftforscoring,andremovescores

    llersforscoring,andreplacerollers

    orcracksandscoresonits mounting

    andweldtogetherallcracks.

    r breakageandcoilsthatareun-

    anyoftheseconditionsare found.

    ANDYOKE(fig.44).Installnew

    rollersintoendsofyoke,and lock

    stellatednutandcotterpin.Position

    ndeyeinendof shiftrod,andslide

    fig.44).Slideshaft andyoketo

    be driventhroughpoppetholesin

    roughyokeandrod,andlockpin-

    TERINGROD(fig.44).Centeryoke

    l pawlspringinpoppethole,and

    l.Installtwoadjustingnuts,one

    eend ofcenteringrod.Thenplace

    gon rod,andsliderod throughhole

    controlspringand flatwasherover

    stingnutandlocknut .Turnadjust-

    oldcenteringrodsecurelyina cen-

    wolinksto shiftrodwitharod end

    rcaseassembliesforthe front

    tical,exceptthattheparts areina

    coverandsliding clutchonopposite

    raphappliesto thefronttandem

    eprocedurecanalsobefollowed

    eassembly.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    ARCASECOVERANDSPROCKET

    crew,lockwasher,andretaining

    ull sprocketfromshaftandremove

    dlockwashers,onecotterpin,cas-

    chholdgearcasecoverand sprocket

    coverandgasket.NOTE:Two

    artandemwinchsecurethrottle

    ntingplate.

    RGEAR(fig.45).Drivereverse

    ofgearcase,andremovepin with

    rustwashers,spacer,andreverse

    Pressbearingfromidlergear.

    ig.45).Driveinputshaftaway

    aringat oppositeendofshaftisout

    aft.Removethrustcollarfrominput

    kscrewonclutchgear(right-hand),

    dofshaftoutof caseandremove

    evefromclutchgear(right-hand).

    wonremainingclutchgear(left-

    moveinputshaftfromgearcase,

    of shaft.

    CH(fig.45).Removethrustcollar,

    rspacer,andslidingclutchfrom

    omclutchgear(left-hand).

    Driveworm(T)towardsprocket

    ng.Pull gear(25teeth)from

    m.Pullwormforwardthroughhole

    teeth)isagainstinsideof caseat

    bearingfrom endoftheworm,

    keyfromworm.

    d32).Removecontrolshaftfrom

    lebylooseningclampbolt oncon-

    rand keyfromshaft.Remove

    swhichsecuresupportbracketto

    o provideaccesstothepivotbolt,

    washers,andlift casefromwinch

    air.Washallpartsin dry-

    aseanddirt. Ifthegearcaseis to

    lution.Discardgasketsandoilseal.

    coring,andreplacescoredbushings.

    ars forscoring,cracks,orbreaks,

    surefitofallgears onshafts,and

    thergear orshaftorboth,as

    M

    P u b l i c D o m a i n ,

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    eallbearingsandinspectfor loose

    gballs.Replacebearingifnecessary.

    gearrollerbearing forscoring.

    rlooserunning,and replacebearing

    fslidingclutch,andreplaceifover

    earingon reverseidlerpin,replac-

    r0.003inch loose.Ifthesprocket

    aballpeenhammer.Minorcracks

    ywelding,andbursand scratches

    ecanbe repairedbyfilingandrub-

    nstallkeyingear (33teeth)

    positioningearcase.Pressball

    endofworm,beingsureball bearing

    de towardgearcase.Installkeyon

    ther gear(25teeth)andbearing

    g.43).Pressbushingandsleeve

    lslidingclutch,clutchgearspacer,

    dthrustcollaronend ofinputshaft.

    t,thenpositioninputshaftin gear

    endofinputshaftinto position,

    eft-hand),andsecurescrewwith

    outofcase,andinstallremaining

    ockscrewongear,andsecureit

    ron inputshaft,andpressball

    case.NOTE:Slidingclutchmust

    shwithclutchgear;ifsliding clutch

    eshcorrectly.

    RGEAR(fig.45).Pressbearinginto

    dtwothrust washersonreverse

    nintocase.

    DSPROCKETSHIELD(fig.45).Cement

    Positioncoverandsprocket

    dshieldto casewithsevencap

    ockwasher,castellatednut,and

    rseidlerpin incase.Installkeyin

    ocketintopositiononshaft.Install

    dcapscrewoversprocketandin

    ASE(figs.31and32).Installworm

    ndsecureit withtwopivotbolts,

    M

    P u b l i c D o m a i n ,

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    Y

    eandClutchShiftYokeAssembly

    ntrolshaftandbracketon rearbase

    withthreebolts,nuts,and lockwash-

    on endofshaftandtightenclamp

    NDCLUTCHSHIFTYOKEAS-

    YOKE(fig.46).Removetwocotter

    ,andremovepin.Removecotterpin

    inglink,andremovecotterpin

    operatinglever.Removeyoke

    TOPERATINGLEVER(fig.46).Loosen

    r,andremoveleverfromend of

    tscrewonclutchshort operating

    d bearingframe,andbrakeanchor.

    FRAME,BRAKEANCHOR,ANDLOWER

    opivotbolts,nuts,andlockwashers

    otwowinchbaseangles,and remove

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    mbaseanglesbyremovingeight

    moveleverbracketfromendbear-

    s,nuts,and lockwashers.

    air.Washallpartsin dry-

    bepainted,washtheminsodaash

    ksandbreakageandweld,if

    sandbolts forstrippedthreads,

    die.Examinejawsofclutchshift

    okeifdeeply scored;removelight

    ET,BRAKEANCHOR,ANDENDBEAR-

    verbracketonend bearingframe,and

    ockwashers.Installbrake anchor

    olts, nuts,andlockwashers.Place

    weenangles,andsecureframeto

    and lockwashers.

    TOPERATINGLEVER(fig.46).Slide

    akeanchor,installshortclutchoper-

    aftonthroughendbearingframe.

    ndof shaft,andtightenleverset

    curesclutchshortoperatinglever

    YOKE(fig.46).Secureclutchoper-

    glever withacotterpin,andin a

    ftyoketolink.Installrod endpin

    lutchshiftyoketo endbearing

    ASEANGLESANDCONTROLS.

    ELEVER(fig.46).Removebolt,

    esleverbrackettobaseangle.

    ketend ofdoublelever,andpull

    romweldedbracket.Remove

    ollarfromdoublelever.

    ATINGSHAFTANDLEVERS(fig.46).

    eratinglever onendofshaftand

    ontwootherleversand onthree

    shortoperatinglever,thenremove

    air.Cleanallpartsindry-

    lever,bracket,andcollarforfrac-

    ary.Inspectlongoperatinglever,

    M

    P u b l i c D o m a i n ,

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    Y

    ER

    ame

    bending;straightenbent parts,and

    R(fig.46).Installtwoflatwashers

    t otherend.Placebracketnext

    tiononwinchbaseangle.Secure

    cap screw,nut,andlockwasher

    .Tightencollar setscrew.

    ATINGSHAFTANDLEVERS(fig.46).

    nslidecollar,brakecontrollever,

    tas itisbeing installed.Tighten

    tall shortoperatingleveratclutch

    screw.Installlongoperatinglever

    nsetscrew.

    EMBLY,

    ING(fig.47).Removedoublebear-

    ngassemblybyremovingfourbolts,

    off doublebearingassemblyand

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    Y

    W

    dShaft Disassembled

    air.Washallpartsin dry-

    ghousingforcracksand fordamage

    ngforflat spotsandroughrunning

    splinesonthebearingshaftfor

    amagedthreads.Minorburnsand

    ftheshaft andhousingcanbe

    wnwith crocuscloth.Removeoil

    placewithnewseals.

    48).Press oneballbearingonbear-

    bearinginbearinghousing,andpress

    sing.Pressremainingballbearing

    obearinghousing.Installbearing

    ringjustinstalled.Installanew oil

    g.48). Installnewendcovergasket

    ousing,andsecureeach coverto

    lockwashers.

    48).Installsprocketon shaft,then

    gitto endofshaftwitha capscrew

    MBLY.

    esetscrewwithsockethead

    ndrive shaft),thenremovelubri-

    yeight snapringsoutoftwo center

    ter crossinsucha waythatneedle

    beremoved,thenremoveeightneedle

    rsfromneedlecupassemblies,and

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    veShaftUniversalJoint Disassembled

    ightcorkoilsealsandeight cork

    .Thedoublecenteriswelded

    bled.

    air.Removegreasefromall

    anddrywithcompressedairor rags.

    ainersas newpartsmustbeused

    pectmachinedsurfacesforscoring,

    eedlecupsfor breaksorchips.Light

    scloth,andheavyscoresrequirethe

    orneedlecupsthat arechippedor

    tnewcorkoil sealsandcork

    osses.Install centercrossessothat

    dsplineyokestogether.Placea

    nstallneedle rollersincups,then

    yforceneedlecupassemblieson

    in placewithretainers.Installset

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    NCH

    ly.Installuniversaljointby

    ke-offshaftandtighteningset screw

    Rod(figs.35and36).Cement

    position coveronwormgearcase

    ononslidingclutch.Install eightcap

    ecurecovertocase,placingshieldin

    alsohold shieldtocoverareinstalled.

    tercoverandshift rodsareinstalled

    dShaft(figs.32 and34).

    sidesofwinchdrum,andlift drum

    ngframeandgear case.Position

    ftassemblycanbeheldin alevel

    p,securingitto bearingframewith

    .Installtwonewgasketsto gear

    ase.Securecoverto casewithfour

    s.NOTE:Frontandrear winch

    thesamemanner.

    2). Positionbrakeband

    heninstallbrakeoperatingshaft

    ringframe,installingtwocollars

    nshaft.Tighten setscrewsoncol-

    ndpinthroughbrakeanchorand

    endpinwitha cotterpinateach

    drumbrakebandsare installed

    ticBrakeCase.Position

    eit withfivecapcrewsandlock

    sherwhichare installedinsidebrake

    washers,whichareinstalledfrom

    endof worm,anddrivebrakedisk

    r,lockwasher,andcapscrewto

    acerockerspring inpositionin

    emblyoverdiskandinto case,with

    kerocker.Tapbrakebandinto

    ndlocknut. Adjustbrakeasout-

    lecontrollever,quadrant,and

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    coverwithfivecapscrewsand lock

    mwormgearcase,andrefillwith

    drear winchautomaticbrakes

    r.

    htener(fig.40).Install chain

    base,securingwithfourbolts,nuts,

    assembly,positioningitundertwo

    onbetweenbearingsandangles.

    asherswhichsecureeachof two

    stall secondchaintightenerassem-

    ngles,withclampsinpositionover

    byinstalling twobolts,nuts,and

    g.32).Placechainsling

    hbaseangles,lift winchintoposi-

    y,andsecurewinchtomounting

    nuts,andlockwashersat each

    gs.32and 33).Placechain

    mwinchbaseangles.Liftfronttan-

    onwinchmountingassemblyinfront

    ndsecurerightandleft sidesof

    blybyinstallingfourbolts,nuts,and

    echainsling.

    dPlatform(fig.32). Place

    rtandemwinchbaseanglesat right

    ts, andlockwasherswhichsecure

    sparewheelbracketin position

    andrear tandemwinchfrontbase

    and lockwashers.Twoorthree

    ion.

    (fig.32).Installgearcase

    olshaftleversateachwinch,between

    withtworod endpinsandcotter

    proceduregivenin TM9-767

    yshaft,chainlayshafttoreartandem

    tandemwinchchain.

    ControlLeverandRod(figs.

    e(at lowerendofpowertake-off

    tleverby meansofarodend pin

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    Y

    ertobracketandcontrolrod, with

    Installlockpinin lever.

    ClutchControlRods

    hortcontrolrods inposition.

    ontrolleversbyinstallinga rod

    dofeachrod. Securefrontend

    odsto bottomofrockerleverswith

    tall keyonleftendof engine

    clutchcontrolfootleverintoposi-

    olt nut.Installfronttandemwinch

    ofassembly,andtightenclampbolt

    ksandadjustingyokeatend of

    endpinsandcotterpins.

    t)Levers(figs.31 and32).

    mwinchhandcontrol(gearshift)

    ertolinks andadjustingyoke(at

    htworod endpinsandcotterpins.

    winchrearbaseangle,andaspin

    twohandcontrolleversonpin.

    everpin,and tightensetscrewson

    pinsandcotterpinswhichhold

    ngrods tooperatinglevers.

    ntrol(figs.31 and32).Install

    mbly,whichincludesreartandem

    rsandbracket.Securedoublelever

    )toreartandemwinchrearbase

    ockwashers.Connectbrakecontrol

    endofbrakecontrolrod)witha rod

    adjustingyoke(atfrontendof

    olleverin thesamemanner.

    .31 and32).Positionbrake

    ,taplever backintopositionon

    washerandcotterpin. Tighten

    ntrol(figs.31 and32).Double

    ludesfronttandemwinchhandbrake

    ceassemblyinpositiononrear

    dsecureit withfourbolts,nuts,

    dendpins andcotterpinswhich

    ontrolrods,to controlshaftlever

    of baseangle.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    nchcablesonfront andrear

    ).

    TANDEMWINCH

    .

    mbledtandemwinchbyoperat-

    handleverswith aload,toascertain

    doperationofthewinchclutches

    chcontrols,linkage,andchains

    0.004in.

    3in.

    n. 0.0025in.

    02in.

    n. 0.004in.

    0.002in.

    r shaft0.001in.0.002in.

    03 in.

    in.0.0035in.

    n. 0.0025in.

    aft0.001in. 0.0025in.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    E

    ONOFVERTICAL

    RATION(fig.50).

    gdeviceconsistsoftwotele-

    mewhichhasa sheavemountedon

    deviceiscarriedon thetractorina

    eerected,asinstructedin TM

    deviceisusedprincipallyfor

    isona lowerplanethanthetractor,

    rthan apull.It alsomakesit

    o aheightwhichpreventsthecable

    requipmentorfromgettingin the

    cablefromeitherofthetandem

    fthe device.

    erandvertical(twopositions).

    NSPECTION,REPAIR,AND

    TINGDEVICE

    o,repair,andassembly73

    G,INSPECTION,REPAIR,AND

    etwoanglepinswhichsecure

    upport,andpulllowersidesupports

    vetwopins whichsecurelowerside

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    M

    P u b l i c D o m a i n ,

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    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    E

    lowersupports.Removecotterpin

    me,andlift offsheaveandtwoflat

    riveshacklepinfromA-frame,

    t fromallparts,usingwater.

    y-cleaningsolvent.Ifassemblyisto

    ution.Referto TM9-850or

    A-frameandsupportstosee

    Inspectallpinsfor breakage.All

    weldingor straighteningmustbe

    veinA-frameby inserting

    heave,andsecuresheavepinwith

    ameinsamemanner.Install lower

    ports,andsecurebyinsertingtwoangle

    e supports.Inserttwopinswhich

    rame.TheA-frameissecuredto the

    iftingdeviceis inuse.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    FFIFTHWHEEL

    RATION(fig.51).

    semblyconsistsoftwosupport

    me.Aringis securedtothesupport

    aft,andanotchedbaseis securedto

    erearetwojawsinthe basewhich

    bly

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    byaleverfor securingthetrailer

    trailertothetractorallows

    ntheir centrallylocatedshafts,so

    ndropintothe notchinthebaseand

    heleverreleasesthejawsfor dis-

    ctor.

    HEELINTOSUBASSEMBLIES

    d52).

    idedownonfloor.Removecot-

    bracketcrossshaft,thendrive out

    stto supportbracketandring

    gfrombalanceofassembly.Remove

    NSPECTION,REPAIR,AND

    IES

    mbly77

    ANDRINGASSEMBLY.

    ANDMOUNTINGBRACKETS.Remove

    o supportbracketcrossshaft,re-

    t.Liftthetwobracketsfromring.

    air.Cleanallpartsindry-

    re tobepainted,washthemin

    spectfourbushings inringfor

    sinbushings.Ifshaftsare over0.008

    ,replacebushingsbydriving outof

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    mBase

    racketsforfractures,andweldor

    crossshaftforscores,andreplace

    NDMOUNTINGBRACKETS.Usea

    ntwobrackets.Drivering tobracket

    andring.Install nutandcotterpin

    T(figs.53and54).Useahoist and

    wnontwowoodenblocks.Remove

    oldbase brackettobase.Drive

    ndlift offbracket.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    Disassembled

    movetwospringscrewswhich

    positiononbaseandjaws,and remove

    omeachjawpin,and drivejaw

    lockhandleandliftout jaws.

    ANDBLOCK(fig.54).Togainaccess

    handletothelock,placewooden

    Removecotterpin,castellated

    o lock.Removebolt,nut,andlock

    ase,andremovehandle.Remove

    air.Cleanallpartsindry-

    bepainted,washinsodaash solu-

    scores,burs,and fractures,and

    tlockspring,twojaw springs,and

    kage.Makesurethatallcoils of

    eitherconditionis found,usenew

    rfractures,andweldif necessary.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    shedthreads,andstraightenwith

    NDHANDLE(fig.54).Installspring

    oodenblocktowedgelock,with

    ase.Attachlockhandletorod by

    dcotterpin.Securehandleto base

    kwashers.

    llout handle,andplacejawsin

    andinstall jawpinsfromtopside

    cotterpins.Insert12bracketbolts

    TS(fig.54).Liftbracketintoposition

    ndlockwasherswhichsecurebracket

    byinstallingtwospringsandtwo

    oreachspring.Oneend ofspring

    to base.

    L

    .

    downonfloor.Insert two

    fbase.Attacha chainslingandhoist

    bly,andlift itontobase.Drive

    ketsandbasebracket,theninstall

    curewithcotterpin.

    FIFTHWHEEL

    (fig.51).

    ndmakesure thatitopens

    nleveris pulledout.Operatepick-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM2S

    reeto turnonmountingbrackets.

    madeonfifthwheelassembly.

    o0.006 in.

    o 0.008in.

    o 0.005in.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    RBERS

    o,repair,andassembly83

    mbly

    A.

    rontsprings aresemielipticand

    s securedatthefrontendby a

    rearendby apintoa shackle.

    G,INSPECTION,REPAIR,AND

    EYE.Removetwobolts,nuts,and

    frontendof springleaves.Remove

    washers,andremoveeye.

    LEAVES.Remove3bolts,nuts,and

    ngclipsto springleaves,andremove

    Remove12lowerleaves,and

    endofsecondleaf.

    air.Washallleaves,clips,

    ingsolvent,andremoveallgrease

    eakage,andreplacebrokenleaves.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    eplaceifbroken.Inspectboltsand

    ightenwith dieortap.Examine

    oken.Examineeyebushingfor

    LEAVES.Insertcurvedrearendof

    ondleaf,andposition2leavesover

    mbledinorderof size,withshortest

    bolt through14leaves,andsecure

    sition2largeclipsaroundfourth

    achclipwitha bolt,nut,andlock

    herwithsmallclip,and install

    en clip.

    EYE.Placeeyeinpositionatfront

    psevenleaveswithtwoeye clip

    alltwobolts,nuts, andlockwashers

    irdleaves.

    0.015in.

    0.015in.

    o,repair,andassembly86

    er

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    RBERS

    SPRINGRETAINER

    utawayViewRAn770M

    A.

    islocatedatthe rightandleft

    eachbeingsecuredtothesideof

    byadraglink assemblytothefront

    nsistsofa rodsecuredtothelever

    ,theoppositeendbeingaspring-

    rontspringbymeansofa ballstud.

    asecoverand lever.Thebase

    mberwhichisdividedintotwo

    g.Amovingwingin thebaseis

    er.Inthe stationarypartitionof

    valves,andtheentirebase isfilled

    leanda replenishingvalveor

    pringiscompressed,themoving

    theshockabsorber.Thetwoauto-

    rypartitionofthebase permit

    yin onedirection,buttheyclose

    fluidis reversed.Thesecheck

    heypermitaretardedflowoffluid.

    essed,atthe instanttheleveris

    ownward)causedbythespring

    mpletely,stoppingtheflowoffluid

    pring,duringrebound,isundercon-

    sistance.Theneedlevalveregu-

    berfluid fromthecompression

    eeliminationofair is,bymeans

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    hdividestheworkingchamberfrom

    absorber.Replenishingvalves

    gepermitthefluidin theauxiliary

    chamberasrequired tokeepthe

    offluid.

    G,INSPECTION,REPAIR,AND

    luid fromshockabsorber.

    hortpieceofpiperestingon

    ndpullerscrew,toavoid damage

    mwingshaft.

    rin vise,andloosenthreaded

    punchto unscrewcover.Donot

    hreethreadsengagedwithbody,

    usecovertofly outwhenthreads

    withramofpressresting lightly

    mbody,andreleasehydraulic

    orberfromhydraulicpress.

    tap onedgeofbenchto

    nside ofbodywithdry-

    rcracksandscoremarks.Replace.

    enassembling.

    stallflangeoverwingshaft,

    langeinplace.

    idediameterof flange,and

    installedwith rimdownward.

    ,andoilseal packingoverwing

    ner,andpressdownto body,using

    ofcoverwithbody,andtighten

    winchshaft,usinghydraulic

    erfluid,andinstallfiller plug.

    sorberfluid canbemadewhen

    er ithasbeenremoved.Remove

    erfluidmust notbelowerthan

    and shockabsorberfluidcancom-

    utharm.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    FCAB

    A.

    r plate,weldedtogethertopro-

    tor,and drivingcontrolsofthe

    ecabare ofarmorplatewith

    windowsonthesides andbackof

    owsonthesidesandbackof the

    rehingedforopeningor closing.

    hingedarmorplate.

    ded

    ame

    FoundryCo.

    58and59).Unlatchacetylene

    fvehicle.Removewhiffletree

    movefloodlights(TM9-767).

    mainjunctionblock.CAUTION:

    mjunctionblock.Removetwo

    holdcab tofrontcrossmemberof

    ideofradiatorshutters.

    andFrontGroundStrap.

    hathold radiatorshutterstocon-

    ckandout oftheway.Remove

    ndstrapto framefrontcross

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    BLOCKHEAD

    MMER

    NCTIONBLOCK

    P)

    LIGHTSWITCH

    EPT

    NINSTRU-

    BLOCK

    GHT

    HT(RIGHT)

    GHT(LEFT)

    LIGHT

    GHT(RIGHT)

    NCTIONBLOCK,

    MOTORS

    TOL,INCLUSIVE,

    HTSWITCH

    NCTIONBLOCK

    P)

    TOJUNCTION

    GHT(RIGHT)

    GHT(LEFT)

    DOMELIGHT

    HT

    RADIATOR

    LGHT(LEFT)

    ALOFCAB74941

    kWiring

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    ODY,CHASSIS, ANDWINCHESFORTRACTOR

    -TONTANKTRANSPORTERTRAILER TRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    ACKET)

    RACKET)

    OTTLECLAMPS

    CAB

    0

    Brackets

    rip

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    r'sSeats(fig.63).Remove

    hathold crewseatback,andlift

    t seatcushionoffitsframe.

    washersthatholdcommander's

    lhouseandboltsinsidecab).

    g.63).Pryrightwheelhouse

    andlayalongsideengineout of

    hainthroughcabatcab window,

    onrightside.Repeatprocedure

    chainto anotherhoist.Raisecab

    n bothsidesoftractorto operate

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    mbly

    DREPAIROFCAB,

    HUTTERS

    89

    NANDREPAIR.

    y-cleaningsolventtoremove

    nted,washwithsodaash solution.

    cabandbracketsforbreaks

    necessary.Thecabbeingof armor

    nforcedorpatchedwitharmorplate,

    abdoors,radiatorarmor plate

    dowscanbeweldedif cracked

    morplateifbrokenin combat

    ).Toolboxesand enginecom-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    andcan bestraightenedifbent,

    ats.Usetwohoists andattach

    nstallcabonchassis.Installright

    an;theninstallcommander'sseat,

    d lockwashers.Installcrewseat

    wseatback,right andleft,and

    ckwashers.

    FillerStrip,andAngleIron.

    dfastenwithfourbolts, nuts,and

    filler strips,rightandleft,and

    ashers(fig.62). Installcabright

    n(fig.61),andfastenwith bolts,

    t,nut,andlockwasherat rear

    nstallscrewthatholds rightwheel-

    bolts,nuts,and lockwashersat

    g.60); theninstallfivebolts,nuts,

    rightwheelhouse.Installonebolt,

    erofrightwheelhousestrap.

    hutters.Fastenfrontground

    controlsbyinstallingclevisand

    fig.58)at mainjunctionblock;

    cotterpinsthatholdfrontof cabto

    etree,andweldingtanks(TM

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    EMANDACCESSORIES

    FELECTRICLIGHTING

    A.

    htingsystemconsistsofthe

    ktractorfordrivingoperationand

    signalingpurposes.Theelectric

    esusedforcontrollingthelights,the

    hewiring.Allelectricunits-are

    riesandare controlledbyswitches

    eunit(TM9-767).Thewiring

    sedis shownonthewiringdiagram

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    DY,CHASSIS,ANDWINCHESFORTRACTOR

    -TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    DSPOTLIGHT

    ch96

    otlightconsistsofa spotlight

    haft whichextendsthroughtheroof

    ntheinsideof thecab.Thespot-

    ingunit securedtoanarm,bothof

    hecab.Ashaftconnectedtothearm

    oofof thecab,andonthelower

    a handlecontainingaswitch.

    directsthespotlightin any

    controlstheoperationofthe light.

    er,it isremovedandattachedtoa

    7).

    MSHAFT.Removesetscrewthat

    ecapandrubber andsteelwashers

    wandsetscrewwhichholdssleeve

    fhousingoffshaft.

    7).Removeclampscrewthatholds

    dremovebearing.Pullarmshaft

    liftwasheroffhousing.

    air.Cleanallpartsindry-

    ftandsleeveforbendsor fractures,

    pectbearingassemblyforeasy

    eplaceassemblyifoperationisdiffi-

    thousingandcapfor fractures,and

    encrossedormashedthreadswith

    DBEARING.Installwasheronarm

    seofgear. Insertshaftthroughlarge

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

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    r g / a c c e s s

    _ u s e # p d - g

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    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    isassembled

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    823

    sassembled

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    E-BODY,CHASSIS,ANDWINCHESFORTRACTOR

    F40-TONTANKTRANSPORTERTRAILERTRUCKM25

    Disassembled

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    assemblyinto housing,meshing

    earson shaftassembly.Installclamp

    andinstallcap.Fastencapwithset

    leeveovershaftandintohousing.

    nearendofkeyway.Thisendof

    housing.Installsetscrewandclamp

    drubberwasherover sleeve.

    8).

    untingshaftandclampfromhandle;

    rews,andslide mountingclampwith

    oothedwasherspring,andballfrom

    p.Removewingnutfromclamp

    werside.Removeswitchnutsand

    r.

    ERATINGHANDLEBODY.Remove

    eratinghandlebytakingouttwo

    ntilterminalscrewonswitchbase is

    rdfromswitchbase,andpullcord

    Removeknobandbracketfrom

    wingknobbracket;thenunscrewnut

    screwknob.Removelockwashers,

    fromshaft.Holdbodyof handle

    springwasherfallout,thentakeout

    aringassembly,andremovearm

    pullingsleeveoffshaft.

    air.Cleanallpartswithdry-

    mpressedair.Inspectthreadsfor

    hreaddie ortap.Examineteeth

    or breakageorchipping,anduse

    hipped.Inspectcordforbreakage,

    tchforbreaksandcorrosion,replace

    R.Placespringwasheronhubof

    ebodyupsidedown,placebeveled

    hubsideofgeardown.

    ACKET.Insertbeveledgearandshaft

    nd.Installfeltwasherovershaft

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    -BODY,CHASSIS,ANDWINCHESFORTRACTOR

    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    Disassembled

    ut ontoshaft.Screwnutdown

    ndplaysothatgearwill turnfreely

    ckwasherandcupWasher onshaft

    h,screwknobdownonshaft. Bracket

    verylittleendplay.

    NDSWITCH.Installlockingpinand

    Screwknobbracketintobody.

    y,andconnectcordterminaltotoggle

    Pullcorddownandbring switch

    ungerincenter.Positionslot in

    deon whichcordisinstalled;then

    tchthroughcenterhole.Fasten

    ndinstalltwo coverscrews.Place

    dlebodywithtwoscrews.

    SHAFT.Insertshaftthroughlarge

    ampingscrewsidedown,anddrop

    holeintop side.Installscrewwith

    keepingshaftpushedallthe wayin,

    ntoslot inshaft

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    EMANDACCESSORIES

    mbly CoverRemoved

    HTREEL.

    ecenterscrewandstarwasher,

    Allowreelto unwind,andremove

    pening.

    air.Inspecttwocontactraces

    anwithfinesandpaperuntilcontact

    matter.Inspectcontact,pointsontop

    paper2/0.I nspectpositiveand

    onnectionsareloose,tightenand

    orworninsulation,and replace

    onreel, beingcarefulnotto

    enwindreelaboutfiveturns toput

    lowercovertogetherwithspring

    mblyuntilspring stopfallsinto

    similartothatof anordinary

    grommetoverwiringandinposi-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    tall bolt,nut,andlockwasherthat

    ringand triggerinhandle,and

    wandlockwasher.Installlight

    rewand lockwasher.Installground

    fastenwith screwsandlockwashers.

    nwithtwo screws.

    s98

    o,repair,andassembly

    htconsistsof abase,body,

    mbly,andtwovents.Thebaseis

    yandisthe meansofmountingthe

    iscontainedin thesirenbody,and

    isahousing,whichcontainsthesiren

    e endofthesirenmotor armature.

    nhousingisthesiren lightassembly

    hesiren lightassemblycontainsa

    rehoused inthelightbody

    ionofthesirenlight orsiren

    herunitsecuredto theinstrument

    hingoperationofthelight.Thesiren

    eswitch,whichcompletesanelectric

    dwheelto revolve.

    BASSEMBLIES(fig.72).

    oveanddisassemblelight

    outtwocapscrewsthathold

    se assembly.

    mbly.Pushcordinward,and

    yfromsirenbody.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    osentwosocketheadsetscrews

    matureshaft,andtakeoffwheel.

    enhousingto motorbodyflange,

    G,INSPECTION,REPAIR,AND

    IES.

    esetscrewthatholdssocketin

    ugin endofsleeve.Pullgrommet

    hwire inwardandalltheway.

    efromsocket.

    movetwobrushcovers.Liftout

    ndplatebytakingouttwo attaching

    iftingoff.Removearmaturefrom

    m rearend.Pullplateoffarmature

    groundterminaltofield housing.

    ushholders.Pressout fieldcoiland

    ng.Drivebearingout fromoutside

    toothedwashersfromrear end

    djustingscrew.This pushes

    sting screwbase.

    air.Cleanallpartsindry-

    mpressedair.Inspectwiringfor

    eplaceifnecessary.Testarmature

    ectricalconnectionsforcorrosion,

    stfieldcoilsfor shortswithtest

    ,andusenewbearingif scored.

    LECTORBASE.Threadwireinto

    d upthroughholeinreflector.Tie

    olderwiretolug atbottomofsocket.

    ector,keepingwirepulled taut.

    tenwithset screwthroughreflector

    ofsleeve.

    NDBASEASSEMBLY.Placegasket

    onnectgroundwireto reflector

    andnut.Threadleadwire through

    rominside.Install assemblyinplace

    anddooronfront oflightbody.

    chingscrewholesmatch.Install

    RASSEMBLY(fig.74).Placeassemb-

    using,withtwoshortterminalsto

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

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    ssembled

    .Solderterminalstobrush holders.

    singwith bolt,lockwasher,andnut

    fieldhousing.

    .74).Installbearinginrecessin

    llershaftopeninggoes intorear

    ftissmalleratcommutatorend

    dplateonfield housing;withtwo

    crewendplayadjustingscrew.

    ssembled

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    EMANDACCESSORIES

    sfromfrontend, commutatorend

    intorearendplate.Install bearing

    plate.

    ATE(fig.74).Installfrontendplate

    ostuds.Fastenplatedownwith

    justendplayof armature.With

    screwloose,taparmatureshaftat

    ndgetallendplay atrearend.

    74).Adjustadjustingsockethead

    withminimumendplay.Tightenlock

    infieldhousing.Installbrush covers

    sing)onMotor(fig.74).Place

    ofmotor.Fastenwithfourscrews

    wheelonmotorshaftwith closed

    nwheelbytighteningtwoset

    oughfronthole insirenbodyfrom

    y.Insertmotorleadwirethroughfront

    ywithtwocapscrewsandtoothed

    lightas instructedin

    d lightassemblyonelectrical

    12-voltbattery.Ifvolumeisnot

    din paragraph99.

    and flasherunittoa12-volt

    h,replacebulborflasherunitor both.

    NBOX

    o,repair,andassembly103

    junctionboxis securedtothe

    aspring-operatedcoveroverthe

    ctionboxconsistsof ahousing

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    G

    N

    GROUNDWIRE)

    TOPLIGHTWIRE)

    ctionBoxandCover

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    CCESSORIES

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    whicharefour terminalsforthe

    plightwires.The fourthterminal

    NG,INSPECTION,REPAIR,AND

    IONBoxCOVER(fig.75).Drive

    andbracket,andremovetrailer

    ailerwiringjunctionboxalong with

    WIRINGJUNCTIONBox(figs.75and

    lockwasherfromeachoffour

    and plainwasherfromeachof

    inalswith terminalboltsoutof

    orsleeveoutof housing.Remove

    emovewiringplate andhousing

    air.Cleanallpartsindry-

    adsforbursor crossthreads,and

    p.Inspectallpartsfor cracksor

    ged.Cleanallcontactssothat there

    IONBoxCOVER(figs.75and76).

    hone sideoftrailerwiringjunc-

    stallcoverspring onpin.Push

    rand bracket,thenrivetpinonto

    IONBox(figs.75and76).Install

    eninstall wiringplateonhousing.

    torsleeveinhousingso thatlong

    e holeinplate.Installterminalbolt

    n insulatorsleevesothatnotched

    nsulatorsleeve.Installplain washer

    onbolt.Repeatprocedureon

    nstallfourlockwashersandfour

    minal bolts.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    EMANDACCESSORIES

    TORBUZZER

    o,repair,andassembly105

    RATION.

    airindicatorbuzzerissecured

    oils,contactarm,andterminals

    ts areprotectedfromdirtand

    ndicator(TM9-1827A,

    Westinghouse)")iselectricallycon-

    ntheairpressurein theairreser-

    coils inthebuzzerare energized

    m,causingabuzzingsound.

    NG,INSPECTION,REPAIR,AND

    9).

    EWANDADJUSTINGROD.Remove

    shers,plainwashers,andwireclamps

    vecontactsetscrewandsetscrew

    w.Removespringtensionadjust-

    odthumbnut. Unhookspringfrom

    Unhookspringfromcontactarm

    wwhichholdscontactspring

    contactspringassemblyfromcon-

    mbasewhichholdcontactarm

    mwithbracketassemblyoffbase.

    BRACKET.Removeupperscrew

    ndremoveadjustingscrew(under-

    erscrewfrombottomofcontact

    armfromcontactarmbracket.

    NTACTSCREWHOLDERRemove

    byheating waxandscrapingoff,

    e(solderingiron). Removetwo

    dcoilsto base,andremovecoils.

    woterminalscrewsandonecontact

    twoterminalscrewsandcontact

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    KET

    STING

    BNUT

    ndicatorBuzzer TopView

    air.Cleanallpartsindry-

    mpressedair.Removeanycorro-

    h.Inspectwiresfor breakage,

    ndusenewwires,if damaged.

    ghtenthreadswith threaddieor

    chine.Inspectspringswhichmust

    espringifcoilsarenot equidistant.

    NTACTSCREWHOLDER.Installcon-

    lscrewsonbase,and fastenwith

    nd fastenwithtwoscrewsand

    base(fig.78), andinstallsealing

    ANDADJUSTINGSCREW.Install

    et,andinstalllowerscrewinbot-

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

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    EMANDACCESSORIES

    CREW

    dicatorBuzzer BottomView

    acket Disassembled

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    40-TONTANKTRANSPORTERTRAILERTRUCKM25

    crew,theninstallcontactarmwith

    mtobasewithtwoscrews.Install

    ctarm,installcontactspringbracket

    hscrew.Hookspringon contact

    D.Installadjustingrodonbase,and

    ing rodthumbnut,andinstall

    rew.Install contactscrew,contact

    uzzertoa12-voltstoragebattery

    ngrod setscrewandadjustingscrew

    nd.I nstallupperscrewontopof

    wireclampsontwoterminalscrews.

    o,repair,andassembly107

    ldwipersaresecuredtothe

    hieldlowerframe.Thewindshield

    nganelectricmotor,reductiongear,

    sector,andtheshaftandpinion.The

    resecuredto theshaft.Eachwind-

    chenergizesthewipermotor,

    eshaftto rotate.Thewormisin

    whichinturn operatestheeccentric

    hthepinionwhichis ontheshaft,

    perblade.

    NG,INSPECTION,REPAIR,AND

    2).

    NG.Removetwoscrewsthathold

    offhousing.

    AFT.Removesevenscrewsthathold

    over.Removeshaftandpinion

    eretainingcapat rear,thenpushing

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    CCESSORIES

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    MotorHousingandGear

    ntricandsectorassembly.Liftout

    dgearassembly.

    er(frompositivepostandground

    and switchwiretoinnercoilwire.

    washers.Liftentiremotor(includ-

    BRUSHARMS.Removearmature,

    e)andbrush lead(ground).

    holderplate onstuds.Liftoff

    Liftspacersoff studs.Remove

    andlifting offposts.Remove

    ingslip,and pullingoutspringfrom

    CH.Driveoutrivetsthatholdswitch

    chassemblywithswitchto posi-

    rcoilwire.Removeswitchnut,

    tchcover.Removeswitchinsu-

    rswitchtopositivepost wireand

    rminalsonswitchbody.

    air.Cleanallpartsindry-

    armatureto soakinsolvent.

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    EMANDACCESSORIES

    torisdirectlyover brushholder

    lbrushesinbrushholders.Install

    mutatorandlowerendof holders

    pring, andfastenwithspring

    irethrough holeinbrushholder

    ositivebrushlead.Solderground

    weengroundpostandbrushsup-

    rlowerswitchwiretoinnercoil

    positivepost.

    VER.Installreductiongearinbody,

    wormoncommutatorshaft.Install

    dy,meshinggearwithsmallerreduc-

    ndsectorassemblyovereccentric

    dshaftinhole inbody.Install

    ngpinionwithteethin sector.

    dy withsevenscrews.Install

    woscrews.

    S.

    renoallowablefitsfor elec-

    ctionsmustbeasfreeofcorrosion

    witchpartsmustbe looseenough

    htenoughtobind.

    Therearenospecifictoler-

    mustbe cutlongenoughtocon-

    avepartsinstalledsothat thereis

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    F40-TONTANKTRANSPORTERTRAILERTRUCKM25

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    FFRAME

    TA.

    sofchannelsteelsidemembers

    etedtogether.Theyarereinforced

    tswhicharerivetedin place.

    torareboltedtotheframe.

    ).

    5).Theframemustbe

    movalfromvehicle.Checkingof

    teringgages.

    nFrame

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    vehicleonalevel floororon

    randwheelalinementmachine.

    ameof vehicle.Placefirstcenter-

    ,secondcenteringgagenearcenter

    nearend offrame.

    thethreecenteringgagesand

    pointerswillbe inline.Ifpointers

    .Straightenframein frame

    NSPECTION,REPAIR,AND

    o,repairandassemblyIll

    G,INSPECTION,REPAIR,AND

    ersandgussetsoftheframeare

    placementbycuttingtherivets.

    meandcanberemovedforreplace-

    andlock washers(fig.84).

    d fromtheframewithwater

    sodaash solution(TM9-850).

    racketsforcracksorfractures.

    ndorelongatedcondition.

    dorfracturedcanbewelded;

    nsidethe frameatanyweakened

    ofroundholes canbewelded,

    ersize.Bracketsthatarebroken

    bolts,nuts,andlockwasherswhich

    dorreplacebracket

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

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    40-TONTANKTRANSPORTERTRAILERTRUCKM2S

    ELISTS.

    tingmaterials;recoil

    eousrelateditems.SNLK-1

    -21

    materials,gasesand

    automotivevehiclesSNLG-27

    ommand,automotive

    -19

    ry,M25(T21)

    6(T25);Trailer,

    Listsarelistedabove.

    her publicationsis

    ncePublications...OFSB1-1

    .

    M21-6

    15

    sTM9-2800

    ckM25(T21)TM 9-767

    rtractortruckM26,

    ortertrailertruck

    infortractortruck

    ransportertrailer

    erMIS,component

    ruckM2 5TM9-1767D

    akesystems

    827A

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    80

    55

    ndradiatorrepairsTM10-450

    540

    8-250

    g,andweldingma-

    y theOrdnance

    5-25

    eventivemainte-

    alsandequipmentTM3-220

    cevehiclesFM17-59

    FM21-40

    ndshipmentChart,

    R850-1S

    echanizedand

    ,majorcaliber

    and Navy,on

    yOperationsand

    ociationofAmeri-

    entAR850-18

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    ch

    .20

    .Ill

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    73

    ht

    122

    .67

    al..13

    ht115

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    73

    84

    .31

    .51

    .48

    130

    .82

    l....60

    96

    ..96

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    9-80

    .46

    69

    er

    .132

    51

    0

    73

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    .78

    4

    m

    5-26

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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    2223

    59-65

    .73

    .84

    M

    P u b l i c D o m a i n ,

    G o o g l e - d

    i g i t i z e d / h t t p : / / w w w . h a t h i t r u s t . o

    r g / a c c e s s

    _ u s e # p d - g

    o o g l e

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