•To develop a interactive electronics control system and fabrication support to design a next generation Co2 incubator.

• Existing product with heater, solenoid, humiditifier and water jacket installed.

• Door open switch, mechanical assembly,

• Existing product with heater, solenoid, humiditifier and water jacket installed.

• Door open switch, mechanical assembly, Input

• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.

• Tested and ready to use control system based on per unit rate.

• Technical Documentation including user manual, assembly manual, service manual, wiring diagram, system installation training etc. and production training.

• Tested and ready to use control system based on per unit rate.

Deliverables

• Implementation of fuzzy-supported PID control to control temperature ±0.5°C.• To upgrade a existing panel based product to dedicated control unit with minimal

modification.

• Implementation of fuzzy-supported PID control to control temperature ±0.5°C.• To upgrade a existing panel based product to dedicated control unit with minimal

modification.

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Case Study- CO2- Incubators

• On board SSR for Compressor, Light and Printer.• DISPLAY - LCD 20X4 Blue Backlight.• Thermal / Dot Matrix Printer interface.• Data Logging facility up to 1000 Record.• Audio - Visual Alarm in Single Fault Condition, Temperature Sensor Failure,

Door open indication, Ambient temperature display and alert, integrated self-diagnosis system.

• Light and FAN controlled by system logic, UV Tube facility for decontamination.

• Control available in different range, 0.0 to 50.0°C, and any customized range.

• On board SSR for Compressor, Light and Printer.• DISPLAY - LCD 20X4 Blue Backlight.• Thermal / Dot Matrix Printer interface.• Data Logging facility up to 1000 Record.• Audio - Visual Alarm in Single Fault Condition, Temperature Sensor Failure,

Door open indication, Ambient temperature display and alert, integrated self-diagnosis system.

• Light and FAN controlled by system logic, UV Tube facility for decontamination.

• Control available in different range, 0.0 to 50.0°C, and any customized range.

Scope

Challenges

Specification

available

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CO2- Incubators-Horizontal Model

FAN Core power

Supply

Real Time Clock

Microcontroller

Heater

RS-232/485

Interface

OnBoard Solid State Relay (SSR) EEPROM

Co2 Solenoid

EMI/EMC Filter and protection

Ambient Temp. Sensor

Door Status

Door Sensor

Pt-100 Sensor

interface

Pt-100 Sensor Sample

Monitoring

Pt-100 Sensor Control

Pt-100 Sensor

interface

Sensor interface

Light

UV Light

Profile Timer for UV Light

20x4 LCD

Keypad

15-06-09 PRG3 21:34TempR:37.1°C S:37.0°CHumdR:78.2°C S:75.2°CCo2R:4.90°C S:5.0°C

Humidity Sensor

Interface

HM1500 Humidity Sensor

Co2 Sensor Interface

Co2 Sensor

12V Coil drive

CO2- Incubators – Vertical Model

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Core power supply

Real Time ClockMicrocontroller

Heater

RS-232/485

Interface

On Board Solid State Relay (SSR)

EEPROM

Co2 Solenoid

EMI/EMC Filter and protection

Ambient Temp. Sensor

Door Status

Door Sensor

Pt-100 Sensor

interface

Pt-100 Sensor Sample

Monitoring

Pt-100 Sensor Control

Pt-100 Sensor

interface

Sensor interface

Light

FAN

Profile Timer for UV Light

20x4 LCD

Keypad

Humidity Sensor

Interface

HM1500 Humidity Sensor

Co2 Sensor Interface

Co2 Sensor

12V Coil drive

UV Light

15-06-09 PRG2 21:34TempR:37.2°C S:37.0°CHumdR:80.2°C S:75.2°CCo2R:5.10°C S:5.0°C

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CO2- Incubators- Value Addition

Automatic sterilisation, A multifunctional, fuzzy-supported PID process controller, with permanent performance adjustments and integrated self-diagnosis system, guarantees absolutely reliable temperature control and realistic conditions for perfect environment simulations.Temperature range 20 °C (at least 5 °C above ambient) to 70 °C with a display accuracy of 0.1 °CDigital CO2 controller with precise infrared absorption measurement system (NDIR) with automatic zeroingAdjustable CO2 concentration 0.0 - 20.0 %.Simultaneous display of all parameters, such as temperature, CO2, humidity, weekday and time informationVisual and acoustic alarm in case of over-/undertemperature and excess/lack of CO2, if door is opened or if gas bottle is empty.Ensures perfect and absolutely reliable temperature control and the highest process safety.Multiple overtemperature protection, An adjustable over/under temperature controller takes over control in case of failure  at a preset temperature. Automatic Safety Function(ASF) - a unique safety function - for over- and undertemperature automatically following the setpoint in a freely selectable tolerance range. 2 high-grade platinum temperature sensors Pt 100 in a 3-wire circuit (for stable long-term transmission of measurement signals) communicate with each other and ensure uninterrupted error-free temperature control at constant working temperature.Digital programme control (programmable to the minute) for temperature profiles consisting of up to 10 ramps Weekly timer programmable to the minute. Function signals for stand-by, operating mode, heating and over/undertemperature Internal memory with 1024kB to save temperature and error states, with timestamp to the minute Serial printer interface for printout of log data in thermal or dot matrix printer.

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Area of co-operation

Product Design as per given specification. Ready to use solution based on Embedded H/W and Software.We deliver ready to use solution for your product with latest feature and requirement.Latest technology to meets international standard and feature.Complete customization of product as per customer requirement.Product design as per IEC/UL standard guideline (Safety :IEC60601-1 and EMI-EMC: IEC60601-1-2) Sourcing. Vendor development. Mechanical Design Support.Free onsite support and evolution sample available.No development charges, only per unit rate is charged after product approved by the customer.

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CO2- Incubators-Contact Details

Contact for support and evaluation sample.

Real Time ConsultantDelhi: B-232/1, Chatterpur Extn.

Mehrauli-110074.09350831213, 09958700553.

Mumbai: 101, A-Wing, Lake Bloom Appartment, Andheri (E), Powai, Mumbai09322245924