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1 Fuel Filters and Fuel/Water SeparatorsIntroduction ..........................................................1-3

Fuel Filtration Technology ............................1-3Water Contamination....................................1-3Solid Contamination .....................................1-3Cold Weather Operation...............................1-4Specifying the Right Fuel Processor for

the Job ......................................................1-4Details of the Application ..............................1-5Summary ......................................................1-6

Suggested Fuel Filtration Systems by Engine Size ......................................................1-7

Filter Elements by Engine Application .................1-8Fuel Filter Elements .............................................1-9Diverter Caps .....................................................1-10

Parts List ....................................................1-10

Diesel Pro 235 ...................................................1-11Specifications .............................................1-11Parts List ....................................................1-12Ordering Information ..................................1-13Replacement Filters ...................................1-13Mounting/Dimensions .................................1-13Performance ...............................................1-13Filter Specifications ....................................1-13

Diesel Pro 236 ...................................................1-15Specifications .............................................1-15Parts List ....................................................1-16Ordering Information ..................................1-17Replacement Filters ...................................1-17Filter Specifications ....................................1-17Performance ...............................................1-17Mounting/Dimensions .................................1-17

Water-In-Fuel (WIF) Sensor ...............................1-18Ordering Information ..................................1-18Installation ..................................................1-18Specifications .............................................1-18

DC Combo Thermo/Heater Unit .........................1-19Ordering Information ..................................1-19Specifications .............................................1-19Installation ..................................................1-19Performance ...............................................1-19

AC Heater Unit ...................................................1-20Ordering Information ..................................1-20Installation ..................................................1-20Performance ...............................................1-20Specifications .............................................1-20

Fuel Pro .............................................................1-21Specifications .............................................1-21Parts List ....................................................1-22Ordering Information ..................................1-23Replacement Filters ...................................1-23Mounting/Dimensions .................................1-23Performance ...............................................1-23Filter Specifications ....................................1-23


DC Combo Thermo/Heater Unit .........................1-25Ordering Information ..................................1-25Installation ..................................................1-25Performance ...............................................1-25Specifications .............................................1-25


Industrial Pro ....................................................1-27Specifications .............................................1-27Check Valve ...............................................1-28Parts List ....................................................1-28

Single .................................................................1-29Ordering Information ..................................1-29Replacement Filters ...................................1-29Mounting/Dimensions .................................1-29Performance ...............................................1-29Filter Specifications ....................................1-29

Single with Primer Pump ....................................1-30Ordering Information ..................................1-30Replacement Filters ...................................1-30Mounting/Dimensions .................................1-30Performance ...............................................1-30Filter Specifications ....................................1-30

Dual....................................................................1-31Ordering Information ..................................1-31Replacement Filters ...................................1-31Mounting/Dimensions .................................1-31Performance ...............................................1-31Filter Specifications ....................................1-31

Dual with Primer Pump ......................................1-32Ordering Information ..................................1-32Replacement Filters ...................................1-32Mounting/Dimensions .................................1-32Performance ...............................................1-32Filter Specifications ....................................1-32

Duplex ................................................................1-33Ordering Information ..................................1-33Replacement Filters ...................................1-33Mounting/Dimensions .................................1-33Performance ...............................................1-33Filter Specifications ....................................1-33

Duplex with Primer Pump ..................................1-34Ordering Information ..................................1-34Replacement Filters ...................................1-34Mounting/Dimensions .................................1-34Performance ...............................................1-34Filter Specifications ....................................1-34

Triple ..................................................................1-35Ordering Information ..................................1-35Replacement Filters ...................................1-35Mounting/Dimensions .................................1-35Performance ...............................................1-35Filter Specifications ....................................1-35

Triple with Primer Pump .....................................1-36Ordering Information ..................................1-36Replacement Filters ...................................1-36Mounting/Dimensions .................................1-36Performance ...............................................1-36Filter Specifications ....................................1-36

Triplex ................................................................1-37Ordering Information ..................................1-37Replacement Filters ...................................1-37Mounting/Dimensions .................................1-37Performance ...............................................1-37Filter Specifications ....................................1-37

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Triplex with Primer Pump ...................................1-38Ordering Information ..................................1-38Replacement Filters ...................................1-38Mounting/Dimensions .................................1-38Performance ...............................................1-38Filter Specifications ....................................1-38




Sea Pro 5 ...........................................................1-43Specifications .............................................1-43Sea Pro 5 Single .......................................1-44Check Valve ...............................................1-44Parts List ....................................................1-44Sea Pro 5 Dual/Duplex .............................1-45Parts List ....................................................1-45Sea Pro 5 Triple/Triplex ............................1-46Parts List ....................................................1-46


Single with Pump ...............................................1-48Ordering Information ..................................1-48Replacement Filters ...................................1-48Mounting/Dimensions .................................1-48Performance ...............................................1-48Filter Specifications ....................................1-48

Dual with Pump ..................................................1-49Ordering Information ..................................1-49Replacement Filters ...................................1-49Mounting/Dimensions .................................1-49Performance ...............................................1-49Filter Specifications ....................................1-49

Duplex with Pump ..............................................1-50Ordering Information ..................................1-50Replacement Filters ...................................1-50Mounting/Dimensions .................................1-50Performance ...............................................1-50Filter Specifications ....................................1-50


Triple with Pump ................................................1-52Ordering Information ..................................1-52Replacement Filters ...................................1-52Mounting/Dimensions .................................1-52Performance ...............................................1-52Filter Specifications ....................................1-52

Triplex with Pump ..............................................1-53Ordering Information ..................................1-53Replacement Filters ...................................1-53Mounting/Dimensions .................................1-53Performance ...............................................1-53Filter Specifications ....................................1-53

Spin-On Fuel/Water Separators .........................1-55Parts List ....................................................1-56

FS1240B ............................................................1-57Ordering Information ..................................1-57Replacement Filter .....................................1-57Mounting/Dimensions .................................1-57Performance ...............................................1-57Filter Specifications ....................................1-57



Stationary Fuel Coalescers ...............................1-61Single Element Design Coalescer .....................1-63

Specifications .............................................1-63Parts List ....................................................1-64Ordering Information ..................................1-65Replacement Elements ..............................1-65Mounting/Dimensions .................................1-65Auto Drain Accessories ..............................1-65Filter Efficiency ...........................................1-65

Multiple Element Design Coalescer ...................1-66Specifications .............................................1-66Parts List ....................................................1-67Ordering Information ..................................1-68Replacement Filter .....................................1-68Mounting/Dimensions .................................1-68Auto Drain and Heating Accessories..........1-68Filter Efficiency ...........................................1-68

Discontinued Products .......................................1-69DC Heaters for Fuel Pro ................................1-70

Replacement Kits .......................................1-7012 V and 24 V Heater for Fuel Pro .............1-70Connectors for 12 V and 24 V Heater

Kits for Fuel Pro ......................................1-70Diesel Pro 232 ................................................1-71

Specifications .............................................1-71Parts List ....................................................1-72Ordering Information ..................................1-73Replacement Filters ...................................1-73Mounting/Dimensions .................................1-73Performance ...............................................1-73Filter Specifications ....................................1-73

Diesel Pro 233 ................................................1-75Specifications .............................................1-75Parts List ....................................................1-76Ordering Information ..................................1-77Replacement Filters ...................................1-77Mounting/Dimensions .................................1-77Performance ...............................................1-77Filter Specifications ....................................1-77

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Sea Pro 6 ........................................................1-81Specifications .............................................1-81Parts List ....................................................1-82Check Valve ...............................................1-82







Sea Pro 7 ........................................................1-89Specifications .............................................1-89Parts List ....................................................1-90Check Valve ...............................................1-90







2 Fluid Level ManagementIntroduction ..........................................................2-3

REN Fluid Level Management Products...2-3Oil Level Regulator .......................................2-3Slow Flow Meter ...........................................2-3Continuous Oil Change Module ...................2-3Liquid Level Switch.......................................2-3

REN Oil Level Regulator ...................................2-5Specifications ...............................................2-5Parts List ......................................................2-6Ordering Information ....................................2-7Mounting/Dimensions ...................................2-7Typical Installation ........................................2-7

REN Slow Flow Meter ........................................2-9Specifications ...............................................2-9Parts List ....................................................2-10Ordering Information ..................................2-11Mounting/Dimensions .................................2-11Typical Installation ......................................2-11

Slow Flow Meter Remote Readout ....................2-12Ordering Information ..................................2-12Installation ..................................................2-12Specifications .............................................2-12

REN Continuous Oil Change Module ............2-13Specifications .............................................2-13Ordering Information ..................................2-14Mounting/Dimensions .................................2-14Typical Installation ......................................2-14

REN Liquid Level Switch ................................2-15Specifications .............................................2-15Ordering Information ..................................2-16Mounting/Dimensions .................................2-16

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REN Oil Supply Reservoirs ............................2-17Specifications .............................................2-17Ordering Information ..................................2-18Mounting/Dimensions .................................2-18Typical Installation ......................................2-18

Discontinued Products .......................................2-19REN Slow Flow Meter ....................................2-20

3 Lube FiltrationIntroduction ..........................................................3-3

Something in the Oil .....................................3-3Don't Compromise on Oil Filtration ..............3-3From Combination Full-Flow and By-Pass

Filtration to Centriguard ............................3-3Specifying the Right Centriguard for

the Job ......................................................3-3

Centriguard Centrifugal Separators ................3-5CH41100 CH41101 CH41102 .........................3-6

Specifications ...............................................3-6Parts List ......................................................3-7

CH41100 ..............................................................3-8Ordering Information ....................................3-8Mounting/Dimensions ...................................3-8Performance .................................................3-8

CH41101 CH41102 ...........................................3-9Ordering Information ....................................3-9Mounting/Dimensions ...................................3-9Performance .................................................3-9

CH41111 CH41112 CH41113 CH41114 ....3-10Specifications .............................................3-10Parts List ....................................................3-11

CH41111 CH41112 .........................................3-12Ordering Information ..................................3-12Mounting/Dimensions .................................3-12Performance ...............................................3-12

CH41113 CH41114 .........................................3-13Ordering Information ..................................3-13Mounting/Dimensions .................................3-13Performance ...............................................3-13

Replacement Service Rotors .............................3-14Ordering Information ..................................3-14

Venturi Lube Oil Filters ...................................3-15Introduction ........................................................3-16

Something in the Oil ...................................3-16Dont Compromise On Oil Filtration............3-16From Full-Flow Only Oil Filtration to a

Combination of Full-Flow and By-Pass Filtration ..................................................3-16

Venturi Lube Oil Filters ...................................3-17Ordering Information ..................................3-17Performance ...............................................3-18

Technical Notes ..................................................3-19Spectrometric Metals .........................................3-20Fuel Contamination ............................................3-22Soot Contamination ...........................................3-23Water Contamination .........................................3-24Viscosity .............................................................3-25Additives ............................................................3-27Neutralization Numbers .....................................3-30Drain Interval Evaluation ....................................3-31Particle Counting................................................3-33Infrared Analysis ................................................3-35How Do I Interpret the Data? .............................3-37

4 Winslow Depth FiltersWinslow Lube Oil Filters .....................................4-3

Introduction ..........................................................4-4Winslow Lube Oil Filtration Systems ..........4-4Lube Oil Filter Types ....................................4-4

Selecting a Lube Oil Filter ....................................4-5Selecting a Full-Flow Oil Filter......................4-5Selecting a By-Pass Oil Filter .......................4-5

Full-Flow Type 1 ...............................................4-6Specifications ...............................................4-6Parts List ......................................................4-7Ordering Information ....................................4-8Replacement Filter Elements .......................4-8Mounting/Dimensions ...................................4-8Filter Specification ........................................4-8

By-Pass Type 1.................................................4-9Specifications ...............................................4-9Parts List ....................................................4-10Ordering Information ..................................4-11Replacement Filter Elements .....................4-11Mounting/Dimensions .................................4-11Filter Specification ......................................4-11

Full-Flow Type 2 .............................................4-12Specifications .............................................4-12Parts List ....................................................4-13Ordering Information ..................................4-14Replacement Filter Elements .....................4-14Mounting/Dimensions .................................4-14Filter Specification ......................................4-14

By-Pass Type 3...............................................4-15Specifications .............................................4-15Parts List ....................................................4-16Ordering Information ..................................4-17Replacement Filter Element ......................4-17Mounting/Dimensions .................................4-17Filter Specification ......................................4-17

Winslow Liquid Fuel Filters ..............................4-19Introduction ........................................................4-20

Winslow Fuel Filtration Systems ...............4-20Longer Service Life and the Best

Protection ...............................................4-20Market ........................................................4-20

Standard Design Type 1 .................................4-21Specifications .............................................4-21Parts List ....................................................4-22Ordering Information ..................................4-23Replacement Filter Elements .....................4-23Mounting/Dimensions .................................4-23Filter Specification ......................................4-23

Standard Design Type 2 .................................4-24Specifications .............................................4-24Parts List ....................................................4-25Ordering Information ..................................4-26Replacement Filter Element .......................4-26Mounting/Dimensions .................................4-26Filter Specification ......................................4-26

5 Air FiltrationWhy an Air Filtration System is So Important ......5-3

There Is Something In the Air.......................5-3Dont Compromise On Air Filtration..............5-3From Pre-Cleaning to Direct Flow ............5-3

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Air Cleaner Housings ...........................................5-4How to Select an Air Cleaner ...............................5-5Air Cleaner Selection Charts ................................5-6Air Filtration Application Guidelines .....................5-8

Direct Flow Air Cleaners .................................5-11DF600 Series ....................................................5-12AH55555 ............................................................5-12

Specifications .............................................5-12Ordering Information ..................................5-13Dimensions.................................................5-13Performance ...............................................5-13

DF900 Series ....................................................5-14AH55556 ............................................................5-14


AH55557 ............................................................5-16Specifications .............................................5-16Ordering Information ..................................5-17Dimensions.................................................5-17Performance ...............................................5-17





DF1200 Series ..................................................5-26AH55562 ............................................................5-26




How to Service a Direct Flow System ............5-32Frequently Asked Questions ..............................5-33

OptiAir Air Cleaners ........................................5-35OptiAir 400 Series ........................................5-36Straight Outlet ....................................................5-36

Specifications .............................................5-36Dust Holding Capacity per Cummins

Specification ...........................................5-36Ordering Information ..................................5-37Dimensions.................................................5-37Performance ...............................................5-37

90 Outlet ...........................................................5-38Specifications .............................................5-38Dust Holding Capacity per Cummins


OptiAir 500 Series ........................................5-40Straight Outlet ....................................................5-40















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OptiAir 1000 Series ......................................5-52Straight Outlet ....................................................5-52









Straight Inlet .......................................................5-58Specifications .............................................5-58Dust Holding Capacity per Cummins


How to Service an OptiAir System .................5-60

Metal Air Cleaners ...............................................5-63Selection ............................................................5-63Service Parts......................................................5-64Style 1 ................................................................5-64Style 2 ................................................................5-64Style 3 ................................................................5-64AH19107 ............................................................5-66



AH19108 ............................................................5-68Specifications .............................................5-68Dust Holding Capacity per Cummins






AH19061 AH19062 ..........................................5-74Specifications .............................................5-74Dust Holding Capacity per Cummins






AH19268 ...........................................................5-80Specifications .............................................5-80Dust Holding Capacity per Cummins












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AH19080 ..........................................................5-100Specifications ...........................................5-100Dust Holding Capacity per Cummins

Specification .........................................5-100Ordering Information ................................5-101Dimensions...............................................5-101Performance .............................................5-101

Disposable Air Cleaners ...................................5-103Throw-Away Style ECB Style ........................5-104ECC Style ECD Style ....................................5-105ECO II ..............................................................5-106ECO-SE ...........................................................5-107

Air Intake Components .....................................5-109Hump Hoses/Hump Hose Reducers ................5-109Weather Hoods ................................................5-110

Weather Hoods (Styles 1 6) ..................5-110Weather Hoods (Style 5) ..........................5-110Weather Hoods (Style 7, Composite) .......5-110Weather Hoods (Style 8, Composite) .......5-110

Mounting Brackets ...........................................5-111Mounting Brackets for Plastic Air

Cleaners ...............................................5-111Metal Mounting Brackets ..........................5-111Wire Form Brackets for Plastic Air

Cleaners ...............................................5-111Hose Clamps Dust Ejection Valves ...............5-112

Hose Clamps ............................................5-112Dust Ejection Valves ................................5-112

Elbows .............................................................5-11345 Elbows ...............................................5-11390 Elbows ...............................................5-113

Reducing Elbows .............................................5-114Reducing 45 Elbows ...............................5-114Reducing 90 Elbows ...............................5-114

Reducer Inlet Sleeves ......................................5-115Reducer Inlet Sleeves ..............................5-115

Restriction Indicators .......................................5-117

Pre-Cleaners ......................................................5-119Why Use a Pre-Cleaner? .................................5-119Visibowl ........................................................5-120

Ordering Information ................................5-120Expansion Adapter ...................................5-120Replacement Lids.....................................5-120Dimensions...............................................5-120Replacement Bowls..................................5-120

Fleetguard .....................................................5-121Ordering Information ................................5-122

Accessories......................................................5-123Rubber Reducing Adapters ......................5-123Metal Expansion Adapters .......................5-123Check Valve .............................................5-123Rubber Expansion Adapters ....................5-123Metal Extension Pipes ..............................5-124Basket/Mesh Screens ..............................5-124Dust Ejection Valve Plugs ........................5-124

Service and Maintenance Tips .........................5-125

Cleaning Air Filters ...........................................5-127

Glossary of Terms ............................................5-128

6 Crankcase VentilationIntroduction ..........................................................6-3

Clearing the Air with Crankcase Ventilation .................................................6-3

Blow-by: An Increasingly Significant Environmental Impact ...............................6-3

Leading the Way with the Right Technologies ............................................6-3

Crankcase Ventilation Manager (CVM) ...............6-5Introduction ..........................................................6-6

Superior Crankcase Ventilation Management.............................................6-6

CVM280B.............................................................6-7Specifications ...............................................6-7Parts List ......................................................6-8Ordering Information ....................................6-9Mounting/Dimensions ...................................6-9Performance .................................................6-9

CVM280T ...........................................................6-10Specifications .............................................6-10Parts List ....................................................6-11Ordering Information ..................................6-12Mounting/Dimensions .................................6-12Performance ...............................................6-12

CVM424B...........................................................6-13Specifications .............................................6-13Parts List ....................................................6-14Ordering Information ..................................6-15Mounting/Dimensions .................................6-15Performance ...............................................6-15

CVM424T ...........................................................6-16Specifications .............................................6-16Parts List ....................................................6-17Ordering Information ..................................6-18Mounting/Dimensions .................................6-18Performance ...............................................6-18

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Crankcase Ventilation Filter ...............................6-19CV51118 ............................................................6-19

Specifications .............................................6-19Parts List ....................................................6-20Ordering Information ..................................6-21Mounting/Dimensions .................................6-21Performance ...............................................6-21

Recirculators .......................................................6-2393194A 93192A ...............................................6-23

Specifications .............................................6-23Parts List ....................................................6-24

93194A...............................................................6-25Ordering Information ..................................6-25Mounting/Dimensions .................................6-25Performance ...............................................6-25

93192A...............................................................6-26Ordering Information ..................................6-26Mounting/Dimensions .................................6-26Performance ...............................................6-26

Crankcase Ventilation Breathers .......................6-27CV50111 ............................................................6-27

Specifications .............................................6-27Parts List ....................................................6-28Ordering Information ..................................6-29Mounting/Dimensions .................................6-29

CV50202 ............................................................6-30Specifications .............................................6-30Parts List ....................................................6-31Ordering Information ..................................6-32Mounting/Dimensions .................................6-32

7 Water FiltersIntroduction ..........................................................7-3

Water (Coolant) Filtration Technology..........7-3Coolant System Debris.................................7-3Fully Formulated Coolants ...........................7-3Specifying the Right Water Filter for

the Job ......................................................7-3Details of the Application for Adding on a

Water Filter ...............................................7-5Summary ......................................................7-5

Filter Heads..........................................................7-6Parts List ......................................................7-6Ordering Information ....................................7-7Replacement Filters .....................................7-7Mounting/Dimensions ...................................7-7

Extended Service Interval Filters .........................7-8Spin-On Filters with Slow Release

DCA4+ Additive ........................................7-8Spin-On Filters with Slow Release

DCA2+ Additive ........................................7-8Spin-On Filters with No Additive...................7-9

Standard Service Interval Filters ........................7-10Spin-On Filters with Immediate Release

DCA4+ Additive ......................................7-10

8 Fuel AdditivesIntroduction ..........................................................8-3

Fuel Additives and Lubricity-Enhancing Filters ........................................................8-3

Fuel Additives .......................................................8-5Treatment Rates ..................................................8-6Winter Conditioner ...............................................8-7

Specifications ...............................................8-7Ordering Information ....................................8-7Performance .................................................8-7

Asphaltene Conditioner........................................8-8Specifications ...............................................8-8Ordering Information ....................................8-8Performance .................................................8-8

Turbo Diesel.........................................................8-9Specifications ...............................................8-9Performance .................................................8-9Ordering Information ....................................8-9

Microbicide .........................................................8-10Specifications .............................................8-10Ordering Information ..................................8-10

Diesel Fuel Injector Cleaner ...............................8-11Specifications .............................................8-11Ordering Information ..................................8-11Product Usage Recommendations.............8-11

Field Maintenance Tools ....................................8-12Fuel Tank Sampling Kit ..............................8-12Ordering Information ..................................8-12Microbicide Test Kit ....................................8-12Ordering Information ..................................8-12

Lubricity-Enhancing Filters ...............................8-13Specifications .............................................8-14Ordering Information ..................................8-14

9 Coolant ProductsIntroduction ..........................................................9-3

Getting Started .............................................9-3Protecting Your Cooling System ..................9-3

Coolants .................................................................9-5ES Compleat EG ..............................................9-6

Specifications ...............................................9-7Ordering Information ....................................9-7

ES Compleat PG ..............................................9-8Specifications ...............................................9-9Ordering Information ....................................9-9

ES Compleat OAT ..........................................9-10Specifications .............................................9-11Ordering Information ..................................9-11

Fleetcool .........................................................9-12Specifications .............................................9-13Ordering Information ..................................9-13

Fleetcool Recycled .........................................9-14Specifications .............................................9-15Ordering Information ..................................9-15

Heavy Duty Coolant EG .....................................9-16Specifications .............................................9-17Ordering Information ..................................9-17

Heavy Duty Coolant PG .....................................9-18Specifications .............................................9-19Ordering Information ..................................9-19

Heavy Duty Coolant Recycled ...........................9-20Specifications .............................................9-21Ordering Information ..................................9-21

Compleat HTF EG .......................................9-22Specifications .............................................9-23Ordering Information ..................................9-23

Compleat HTF PG .......................................9-24Specifications .............................................9-25Ordering Information ..................................9-25

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Coolant Additives and Maintenance .................9-27DCA2 SCA .........................................................9-28

Specifications .............................................9-28Ordering Information ..................................9-28

DCA4 SCA .........................................................9-29Specifications .............................................9-29Ordering Information ..................................9-29

Restore ...........................................................9-30Specifications .............................................9-30Ordering Information ..................................9-30

Restore Plus ...................................................9-31Specifications .............................................9-31Ordering Information ..................................9-31

Coolant Maintenance .........................................9-323-Way Heavy Duty Coolant Test Strips ......9-32Quik-Chek 3-Way Coolant Quality

Test Kit ...................................................9-32Water-Chek H2O 3-Way Test Strips .......9-33Refractometer.............................................9-33Monitor-C Testing Coolant Analysis ....9-34

10 Hydraulic FiltersIntroduction ........................................................10-3

Selecting the Correct Fleetguard Filter .....10-4Selecting a Filter and Head Assembly .......10-5How to Select the Correct Media and

Micron Size for Your Application ............10-6Fluid Compatibility ......................................10-7Specifications .............................................10-9

HF6500 Series .....................................................10-9Parts List Style A ...................................10-10Ordering Information Style A .................10-10Parts List Style B ...................................10-10Ordering Information Style B .................10-10Optional Clogging Indicators

Style B Only ..........................................10-10Replacement Filters .................................10-11Mounting/Dimensions ...............................10-11Performance .............................................10-12Specifications ...........................................10-15

HF6600 Series ...................................................10-15Parts List ..................................................10-16Ordering Information ................................10-16Replacement Filters .................................10-17Mounting/Dimensions ...............................10-17Performance .............................................10-18Specifications ...........................................10-21

HF6700 Series ...................................................10-21Parts List Style A ...................................10-22Ordering Information Style A .................10-22Parts List Style B ...................................10-22Ordering Information Style B .................10-22Parts List Style C ...................................10-23Ordering Information Style C .................10-23Clogging Indicators Style C Only...........10-23Replacement Filters .................................10-24Mounting/Dimensions ...............................10-25Performance .............................................10-26Specifications ...........................................10-31

HF6800 Series ...................................................10-31Parts List ..................................................10-32Ordering Information ................................10-32Replacement Filters .................................10-33Mounting/Dimensions ...............................10-33Performance .............................................10-34Specifications ...........................................10-35

Dual Spin-On Assembly ...................................10-35Parts List ..................................................10-36Ordering Information ................................10-36Clogging Indicators...................................10-36Replacement Filters .................................10-37Mounting/Dimensions ...............................10-37Performance .............................................10-38

11 Transmission FiltersIntroduction ........................................................11-3

Fleetguard Transmission Filters ...............11-3Section Notes .............................................11-3

TF15000 TF15002 ..........................................11-4TF15003, TF15005 TF15006 ..........................11-5TF15007 TF15009 ..........................................11-6TF15010 TF15012 ..........................................11-7TF15013 TF15015 ..........................................11-8TF15016 TF15018 ..........................................11-9TF15019 TF15021 ........................................11-10TF15022 TF15024 ........................................11-11TF15025 TF15027 ........................................11-12TF15028 TF15030 ........................................11-13TF15031 TF15033 ........................................11-14TF15034 TF15036 ........................................11-15TF15037 TF15039 ........................................11-16TF15040 TF15042 ........................................11-17TF15043 TF15045 ........................................11-18TF15046 TF15048 ........................................11-19TF15049 TF15051 ........................................11-20TF15052 TF15054 ........................................11-21TF15055 TF15057 ........................................11-22TF15058 TF15060 ........................................11-23TF15061 TF15063 ........................................11-24TF15064 TF15066 ........................................11-25TF15067 TF15069 ........................................11-26TF15070 TF15072 ........................................11-27TF15073 TF15075 ........................................11-28

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Introduction

As the global leader in filtration, exhaust, chemical and coolant technology, Cummins Filtration is your dependable partner in protecting your valuable diesel and gas powered equipment. Every product in our comprehensive line is designed specifically to ensure higher performance, better protection and easier maintenance to support your needs for lower costs, reduced downtime and extended system service intervals.

Long before a product rolls off our assembly line, we ensure that our goals are your goals. As a result, our product capabilities serve the broadest range of applications worldwide, and our technology advancements have changed the face of the industry. Products like the Centriguard centrifugal filtration system with reusable parts, organic and low toxicity coolants and chemicals, OptiAir plastic air cleaners, and Industrial Pro and Sea Pro fuel processors with the highest fuel/water separation efficiency on the market, are making a big difference in our customers daily operations. After every sale, we continue to work around the clock to meet your technical and service needs.

As global corporate citizens, we take our responsibility to protect the environment very seriously. All of our products ensure the best engine protection with minimum environmental impact. We continuously seek ways to make our products greener by minimizing disposal issues, lowering toxicity, minimizing harmful oil drip and exhaust emissions, and extending maintenance intervals.

Our 2008 Technical Information Catalog makes it easy for you to do business with us. We have included the most complete and up-to-date information on our broad filtration product line, including part numbers and applications, specifications, dimensional data, performance test results, installation and ordering information. We will be adding additional products to this catalog, so check out the product literature page on our web site for the latest revision -

http://www.fleetguard.com/fleet/en/product_literature/index.jsp.

To further protect your business, Cummins Filtration offers the best warranty in the industry. Specific warranty information on all our products is available on our website at www.fleetguard.com/fleet/en/customer_assistance/en_warranty.jsp or by calling the Customer Assistance Center in your region. A list of the worldwide Customer Assistance Centers may be found on the back of this document.

We value your business, and you can depend on Cummins Filtration to take care of all your technical equipment needs. We are ready to serve you!

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1 Fuel Filters and Fuel/W

ater Separators

Spin-On Fuel/Water Separators . . . . . . . . . . . . . . . . . . . 1-55FS1240B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57FS1241B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58FS1242B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-59

Stationary Fuel Coalescers . . . . . . . . . . . . . . . . . . . . . . 1-61Single Element Design Coalescer . . . . . . . . . . . . . . . . . 1-63Multiple Element Design Coalescer . . . . . . . . . . . . . . . . 1-66

Discontinued Products . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69DC Heaters for Fuel Pro . . . . . . . . . . . . . . . . . . . . . . . 1-70Diesel Pro 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71Diesel Pro 233 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-78DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . 1-79AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80Sea Pro 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83Dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84Duplex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85Triple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-87Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-88Sea Pro 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91Dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92Duplex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93Triple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-95Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-96

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Suggested Fuel Filtration Systems by Engine Size . . . . . 1-7Filter Elements by Engine Application . . . . . . . . . . . . . . . 1-8Fuel Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9Diverter Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Diesel Pro 235 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Diesel Pro 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-18DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . 1-19AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

Fuel Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-24DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . 1-25AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26

Industrial Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29Single with Primer Pump. . . . . . . . . . . . . . . . . . . . . . . . . 1-30Dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31Dual with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32Duplex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33Duplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . 1-34Triple. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35Triple with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1-36Triplex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37Triplex with Primer Pump . . . . . . . . . . . . . . . . . . . . . . . . 1-38DC Combo Thermo/Heater Unit . . . . . . . . . . . . . . . . . . . 1-39AC Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-41

Sea Pro 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43Water-In-Fuel (WIF) Sensor . . . . . . . . . . . . . . . . . . . . . . 1-47Single with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48Dual with Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49Duplex with Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50Duplex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51Triple with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52Triplex with Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-53

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Fuel Filtration TechnologyIt is quite common to find diesel engines equipped with at least a basic fuel filtration device. Yet, significant changes in global diesel emissions standards have driven even greater changes in fuel system pressures, component tolerances, and the need for even better filtration. At the same time, the general worldwide decline in the quality of diesel fuel itself and the significant increase in the use of biodiesel and bio-oils means that basic forms of filtration and standard on-engine filtration may not adequately protect precision components.

No matter how carefully fuel is handled, contaminants will find their way into fuel during transfer, storage, or on vehicle tanks. One of the biggest enemies of fuel system components, water, condenses directly from the air during normal operation of equipment and during storage. This water forms a layer which allows for the growth of microbes which form solid and semi-solid contaminants. Finally, particles are introduced during the storage and transfer of fuel.

In addition to contaminant challenges, paraffin wax, a natural component of diesel fuel, forms crystals when temperatures fall below the freezing point of diesel fuel. These crystals plug filters, preventing fuel from flowing to the engines.

Each of these threats to smooth engine and component performance can be addressed with a properly designed, high quality and effective diesel fuel filter/water separator. The addition of such a high quality filtration system can increase up time, reduce overall maintenance expenses and assure that your equipment performs when expected.

Water ContaminationWater is commonly found in diesel fuel, due mainly to condensation, handling and environmental conditions. While water is always present in diesel fuel, it is more pronounced in humid areas and marine applications. However, todays High Pressure Common Rail (HPCR) fuel systems cannot have even small amounts of water in the injectors.

The presence of water in diesel fuel systems may cause the following problems:

Water causes rust and corrosion of iron components, forming loose particles of iron oxide which contribute to injector wear and component failure.

At the interface of water and diesel fuel, microbiological growth rapidly occurs under the proper conditions. The microbes form a sludge that can plug filters and hinder injector performance. Additionally, the acid excreted by these microbes causes the corrosion of storage tanks and vehicle tanks, which leads to an increase in particles found in fuel.

Water can overwhelm standard on-engine fuel filtration. Water that makes it past the fuel filtration system to the injector system, since it doesnt have the same lubrication as diesel fuel oil, can cause premature wear and injector failure.

Water in the fuel can also lead to premature wear of fuel pumps and other system components that rely upon the lubricating properties of diesel fuel oil.

Biodiesel and bio-oil fuels have become increasingly popular. However, these fuels have a greater affinity to water, and therefore are more difficult from which to remove water. Additionally, these fuels contribute to the more aggressive growth of microbes. Both of these items require the addition of secondary filtration systems to adequately protect modern HPCR systems.

Solid ContaminationSmall particles such as sand, rust, rubber, and dirt routinely find their way into diesel fuel. Sometimes larger identifiable objects such as pebbles, leaves, and paint chips are also present. These small particles create substantial wear in todays tight tolerance, HPCR fuel systems.

The most common cause of plugged filters is organic sludge referred to as asphaltenes. Additional fuel filtration decreases the likelihood of short filter life affecting equipment performance. Utilizing proprietary media, such as StrataPore multilayer melt-blown media and technologies such as EleMax, fuel filtration can be designed to handle these organic materials.

Introduction

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Cold Weather OperationDiesel fuel has several components which can be significantly affected by cold weather. Two of the most impacted components are water and paraffin. Water contributes to fuel line freezing. Additionally, there are two specific points that are very important to filter life and cold weather performance. These points are Cloud Point and Cold Filter Plug Point (CFPP). Cloud Point is the point at which paraffin crystals precipitate. CFPP is the highest temperature at which a certain fuel will cause filter plugging.

Depending upon the quality of the fuel, the point at which most diesel fuels form paraffin (wax) crystals may be from 0 F to 45 F (-17 C to 7.2 C). The CFPP for fuels can vary from -10 F to 15 F (-23 C to -9 C), depending upon fuel quality. These paraffin crystals quickly coat filters and prevent fuel flow, as well as plug fuel lines. In addition, water contamination in the form of icy slush compounds the problem, slowing fuel flow even more quickly. It is therefore desirable to heat diesel fuel as close to the filter element as possible, to re-liquefy wax and ice crystals.

Specifying the Right Fuel Processor for the JobThere are several possible strategies that can be used in applying fuel/water separators and heaters. Each depends on:

The demands on the fuel environment

The type of OEM filtration already on the engine

The perceived needs of the equipment operator

The type of fuel system (mechanical, electronic, high pressure common rail, etc.)

The engine manufacturers requirements

Some of the more common situations encountered are listed as follows:

1. Add Water Separation Capability to an Existing Standard Filter System.

Modern fuel systems cannot handle even small amounts of water without long term damage occurring to the fuel injectors. HPCR fuel systems have pressures in excess of 30,000 lb/in2 (2,068 bar), with extremely small tolerances. Therefore, even if the engine comes with a fuel/water separator as original equipment, additional water separating filtration provides additional protection for the highly sensitive fuel components.

In the absence of a water separator, standard primary elements become water-logged and ineffective. When water-logged, they are especially susceptible to waxing in cold temperatures.

Finally, an upstream water separator and filter will significantly enhance the performance and life of primary filter elements. The Fleetguard Fuel Pro series illustrates this type of device.

2. Add Water Separation and Filtration Capacity to an Existing System.

Frequent replacement of primary filters is required when the volume of contaminants is significant. This is especially true in emerging markets and off-highway markets. In such cases, engine damage may result because filters are not immediately available for replacement, or operators are not aware of the need to replace them. Additionally, on-engine filtration can be overwhelmed by large amounts of water or other contaminants. Therefore, adding upstream filtration capacity and water separation capability can, when properly applied, as much as triple the filtration system service life. Evidence indicates that the addition of StrataPore media while chaining together different micron rating filters can have this effect. For example, if the original equipment filter is 10 microns, then placing a 25 micron StrataPore media filter upstream can as much as triple the service life.

3. Add Water Separation, Higher Filtration Efficiency and Capacity to the Existing Standard Filtration Device.

Similar to the preceeding example but with fine filtration to as small as 98.7% efficient, two micron media, almost all contaminant can be removed. The Fuel Pro series fuel/water separators can be fitted with such filters to remove practically all water and most solid contamination.

Introduction

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4. Replace On-Engine Filtration with a Remote Mount Fuel/Water Separator.

Depending upon the application, there may be opportunities to use a diverter cap to plug off the on-engine filter and replace it with a remote mount fuel/water separator. This change allows easier access to the filter and additional benefits such as heaters, finer filtration, increased capacity and/or longer life. In order to do this, one must understand:

a. The current on-engine filtration requirements for filter efficiency

b. The current on-engine filtration water separation requirements (both free water and emulsified)

c. Maximum and minimum flow rates of the fuel system

d. Maximum fuel system restriction guidelines

5. Add a Diesel Heater to the Fuel System.

There are several methods used to heat diesel fuel to maintain operation in cold weather. The following are the most common:

a. Electric DC Pre-Heaters: Built into the diesel fuel/water separator

b. Electric AC Pre-Heaters: Built into the diesel fuel/water separator

c. Coolant or Return Fuel Heaters: Built into the diesel fuel/water separator

For most cold weather conditions, electric pre-heaters will provide sufficient localized heating to assure cold weather starting. For much colder environments or higher fuel flow systems, the addition of coolant or return fuel heaters may be necessary.

For biodiesel and bio-oil fuel applications, higher wattage DC heaters are necessary, as well as combining with coolant or return fuel heat. This heating is necessary to assure proper fuel viscosity.

These options will prevent paraffin crystals from coating the filter media and assist in providing diesel fuel flow to the injection system in the most cold weather conditions.

Details of the ApplicationAfter initial decisions are made about the type of fuel/water separator and/or heater requirements, it is important to study the details of the application more specifically to find the system most closely suited.

1. Physical package size and location determine specifically where the fuel/water separator can be mounted and how large it can be. This space must also include enough space for service/filter removal.

2. Determine what environmental parameters will be required to properly install the unit. These parameters would include items like:

a. Maximum and minimum temperatures

b. Vibration

c. Hose diameter and length

d. Housing pressure

e. Restriction

f. Types o

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