toc pages from hydronic book 2013 - capco supply eco pump specifications ... viessmann wb2b quick...
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Application Drawings
Bosch Bosch Combi Boiler with Three Zones………………………………………………... 1 Bosch Tankless Water Heater with Tank Loading …………………………………..... 2 Bosch Tankless Water Heater with Recirculation……………………………...……… 3 Bosch Tankless Water Heater with Recirc- Restricted………………………...……… 4 Lochinvar 2 WHNs with DHW with Buffer Tank & DHW on System Side………….…….......... 5 Wiring for 2 WHNs Cascading with Lochinvar Smart Control ………………………. 6 2 KBNs with DHW on System Side of Hydro Separator…………………………….... 7 Wiring for 2 KBNs with Tekmar 275 Control………………………………………… 8 Taco iRadiant 3-Way Mixing Piping & Wiring…………………………………………… 9 Tekmar Basic Radiant with Tekmar 360….…………………………………………………... 10 tN2 with Tekmar 402 House Control………………………………………………... 11 tN2/tN4 Hybrid System Tekmar 423, 334, 313….…………………………………… 12 664 Snowmelt with Tekmar 040…………………………….……………………...... 13 Viessmann Vitronic 200 with Taco SR & ZVC Controls………………………………………… 14 WB1Bc Combi with Two Zones Heat………..………………………………............ 15 Vitodens WB1B DHW Priority using Relay Boxes…….…………………….……… 16 WB1B and WB2B Venting with Centrotherm……………………………………….. 17-18 Wilo Stratos Pump with Relay………………………………………………………......... 19 Stratos Pump Using Ext Off Module..………….…………………………………… 20 Dual Pump Wiring…………………………………………………………….…….. 21 Stratos 0-10V with Honeywell 775M Control………………………………………. 22 Top S Wiring “Optional Internal Protection”………………………………………… 23
Reference Drawings
Raywal Hydro-Separator Support……………………………………………………. 24 Lochinvar WHN Hi Vent…………………………………………………………….. 25 Basic Snowmelt/Axiom………………………………………………………........... 26 Basic Snowmelt Wiring with TK150 & SM97…….…………………………........... 27 Wiring Diagram for 2-stage Heat using RIB Relay……………………..……........... 28-29 Isolation Relay for High Amperage Pumps…………………………………………... 30 Multiple Chiller Piping & Wiring Using T775 Chiller Staging Control with Buffer..... 31 Solar Retrofit with DHW …………………………….……………………….......... 32
Product Specifications AIC Heat Exchanger Specifications & Sizing……………………………................ 33-36 Aquatherm PP-R Pipe and Fittings…………………………………………………. 37-38 Bosch Tankless Heater Flow vs Delta T……………………………………………. 39 Caleffi Balance Valve Series 132…………………………………………………… 40 Caleffi Hydro Separator Series 548.………...……………………………................ 41 Caleffi DirtCal Series 5462.………...…………….………………………................ 42 Centrotherm Flexible Chimney Liner……………………………………................. 43 Grundfos Up 10-16/ Recirc Pump………...………………………………………… 44 Grundfos UPS 15-55/ Alpha Pump Chart………………………………..…………. 45 Grundfos UPS 32-60/ Magna Pump Chart………………………………………….. 46 Grundfos UPS 32-100/ Magna Pump Chart………………..……………………….. 47 Grundfos UPS 15-58FC Pump Chart…………………………………….................. 48 Grundfos UPS 26-99FC/Superbrute Pump Chart………………………................... 49 Grundfos Super Brute Pump Curves……………………..…………………………. 50 Lochinvar Squire Buffer Tank SBT………………………………………………… 51-52 Lochinvar Squire StorageTank SIT………………………………………………… 53-55 Lochinvar WHN Specification……….…………………………………................... 56 SunReports Apollo 1 Energy Monitor ……………………………………………… 57-58 SunReports Apollo 2 Energy Monitor ……………………………………………… 59-60 Taco Pump Curves……………………………………………………...................... 61 Taco I Series Radiant Mixing Valve……………………………………................... 62-63 Tekmar 3-Way Mixing Valves Sizing……………………………………................ 64-65 Tekmar 710A Mixing Valve Repair........................................................................... 66 Tekmar 710B Mixing Valve Repair............................................................................ 67 Turbomax Product Specifications............................................................................... 68 Viega Tech Data……….............................................................................................. 69 Viega Pressure Drop………………............................................................................ 70-71 Viega Snowmelt Tube Spacing & Water Temperature …………….………............. 72 Viega Typical Tube Spacing………………………………………………………… 73 Viega Stainless Manifold w/ Balancing Valves.......................................................... 74 Viessmann CM2 Technical Data……………………………………………………. 75-76 Viessmann WB2B Pressure Drop Chart……………………………………………. 77
Webstone EXP DHW service Valves……………………………………………….. 78 Webstone Hydro-Core piping kits………………………………………………….. 79-80 Wilo Eco Pump Specifications……………………………………………………... 81 Wilo Stratos Pump Specifications…………………………………………………… 82 Wilo Stratos D Pump Specifications………………………………………………… 83-84 Wilo Top S Pump Specifications…………………………………………………… 85
Quick Sheets Buderus AM10 Quick Sheet...................................................................................... 86-87 Bosch Combi FW200 Control Quick Start Guide………………………………… 88-89 HBX HydroBloc Quick Set-Up…………………………………………………… 90 Lockinvar Knight Quick Set-Up................................................................................ 91-92 Tekmar 275 Modulating Boiler Control …............................................................. 93 Tekmar 400 House Control Mod Ranges…………………………………………... 94 Viessmann WB1Bc Combi Programming…………………………………………. 95 Viessmann WB2B Quick Start-up Sheet................................................................... 96-99 Wilo Stratos Quick Start Guide……………………………………………………. 100 Wilo Stratos Troubleshooting Guide………………………………………………. 101 Expansion Tank Sizing............................................................................................... 102-104 Pipe Volumes…………….………………………………………………………… 105 Conversion Factors..................................................................................................... 106
781-
721-
0303
FAX
781
-721
-911
9
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1
Data subject to change without notice | 01.2011 BOSCH THERMOTECHNOLOGY CORPORATION
THERM Tankless Water Heater Applications Manual
12.2 Basic tank loading with domestic recirculation
The following application outlines general tank loading with one or more gas tankless water heaters in parallel. Domestic hot water recirculation shown is optional.
System parameters:
• Aquastat/tank sensor Tset 120-140°F, <10°F differential. • 30-119 gallon storage tank recommended• DHW return line can tie directly into tank if � ttings are available.• Individual pumps (i.e. UP26-99) can be used on supply to each heater or one pump (as shown) for the entire system
See Chapter 5.1 and 5.2 for pump parameters
Symbols
Service valve
Pressure reliefvalve
Solarstoragetank
Flowdirection
Well thermometer
Bronze or stainlesssteelcirculator
Potable water expansion tank
Flowcheckvalve
DomesticHot Water supply
ColdWaterSupply
Aquastator tank sensor
DHW recirculationpump
Hot water recirculation return line
Drain valve
Applicable Bosch Models: •Bosch 830 ES •Bosch 940 ES •Bosch C 1050 ES •Bosch C 1210 ES/ESC
Aquastat / Water Heater setpoints
Model Number Aquastat setpoint Water heater setpoint
C 1210 ESC �140°F 14°F above Aqua-stat setpoint
830 ES, 940 ES, C 1050 ES, C 1210 ES
�126°F* 140°F
* If local codes require higher setpoint or to increase the recovery capacity of the water heater, contact Bosch Thermotechnology.
Circulator Pump must be sized for total flow and Pressure Drop of appliance/s.
2
Data subject to change without notice | 01.2011 BOSCH THERMOTECHNOLOGY CORPORATION
THERM Tankless Water Heater Applications Manual18 |
8.2.3 Bosch gas water heater with domestic recirculation loop The circulator should be controlled by an external aquastat or with a timer to run only during times of expected hot water usage.Insulate piping in hot water recirculation loop to limit heat loss.
Ariston Pro mini-tank(2.5, 4 and 8 gallon sizes)
ColdHot
Note: Drawing is not to scale.Cold water piping to fixtures not shown for clarity purposes.
Symbols
Service valve
SinkStandard tub fixture
Bronze or stainless steelcirculator pump sized according to UPC standards(Taco Bronze 007 or Grundfos 15-42B will cover most homes up to 3 bathrooms)
Potable water expansion tank
Flow check valve Flow directionTimer
Aquastat
Applicable Bosch Models: •Bosch 520 PN •Bosch 520 HN•Bosch 830 ES •Bosch 660 EF •Bosch 660 EFO •Bosch 940 ES•Bosch 940 ESO •Bosch C 1050 ES•Bosch C 1210 ES
See Chapter 5 for recirculation pump parameters
Bosch Re-Circ Application
3
Data subject to change without notice | 01.2011 BOSCH THERMOTECHNOLOGY CORPORATION
THERM Tankless Water Heater Applications Manual | 19
8.2.4 Bosch gas water heater with direct recirculation loop Use a circulator, aquastat and/or timer, to keep a loop of hot water constantly hot and ready to use. This limits wait time for hot water delivery to the tap and excessive waste of water. Insulate piping in hot water recirculation loop to limit heat loss.
If the water heater is used within an approved hot water recirculation application and supplied with circulated water, the heat exchanger warranty is decreased. Please refer to the installation manual for detailed warranty period information.
Note: Drawing is not to scale.Cold water piping to fixtures not shown for clarity purposes.
Symbols
Pressure reliefvalve
Service valves
Flowdirection
Bronze or stainless steelcirculator/pump
Aquastat Timer Flowcheckvalve
Potablewaterexpansiontank
Coldwatersupply
Hot Cold
Domestichot water tap
Domestichot water tap
Domestichot water tap
Domestichot water tap
Y-strainer
Applicable Bosch Models: •Bosch 520 PN •Bosch 520 HN•Bosch 660 EF/EFO •Bosch 830 ES •Bosch 940 ES/ESO •Bosch C 1050 ES•Bosch C 1210 ES/ESC
See Chapter 5.1 for recirculation pump parameters
Heat exchanger warranty is decreased in this
application unless a motion sensor type control
is used to power up the circulator.
4
BP1
BP2
P1
SS
781-
721-
0303
FAX
781
-721
-911
9
WW
W.C
AP
CO
SUPP
LY.C
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THIS
IS O
NLY
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TRANSFORMER
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(a
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Boi
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4 w
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er
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PH
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PH
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781-
721-
0303
FAX
781
-721
-911
9
WW
W.C
AP
CO
SUPP
LY.C
OM
THIS
IS O
NLY
A C
ON
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F TH
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PAR
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7.19
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C A L E F F I
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or
781-
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0303
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DU
STR
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PAR
KW
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C.
2 K
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s TK
275
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n S
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ide
of C
alef
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16/1
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cal b
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ire ta
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sens
or
7
120V
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Cla
ss II
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sfor
mer
24V
(ac)
R
L
C
Boi
ler 2
Do n
ot ap
ply p
ower
12
34
56
78
910
1112
1314
1516
1718
1920
2122
2623
2425
5A5A
5A5A
5A5A
5A
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Relay
Relay
Relay
C.A.
/
Aler
t1
23
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781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
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THIS
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D A
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LITY
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THE
INST
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R
10 IN
DU
STR
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PA
RK
WA
YW
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A 0
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ER
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LY, I
NC
.
2 KB
Ns
TK27
5 D
HW
on
Sys
tem
Sid
e of
Cal
effi
GP
2/16
/11
P3
The
TK27
5 ca
n us
e ei
ther
a D
HW
sen
sor
or a
n A
quas
tat b
ut
not b
oth.
120v
Sup
ply
Boi
ler
Pum
p12
0vS
uppl
yBo
iler
Pum
p
Boi
ler 1
Boile
r 2
* N
ote:
Boi
ler p
umps
mus
t be
pow
ered
out
of
Loch
inva
r con
trol.
KB
N08
1-28
6 bo
ilers
hav
e po
wer
ed p
ump
outp
uts.
KB
N40
0 an
d la
rger
boi
lers
hav
e “d
ry” p
ump
cont
acts
and
mus
t be
pow
ered
.
Boi
ler 1
End
sw
itch
or
ther
mos
tat h
eat c
all
Boi
ler 1Boi
ler 2
N
Loch
inva
r pro
gram
min
g:P
aram
eter
Set
ting
Tekm
ar p
rogr
amm
ing:
Boi
ler M
axim
um
Mod
ulat
ion
Set
ting
in
Adj
ust M
enu
Set
to 9
.8V
8
H3
54
N/O4
N/C
6 N/O
NN/
C6
SR50
11 Z
ONE
SWIT
CHIN
G RE
LAY
120 V
ACIN
PUT
TT
COM
WR
24 VAC
LN
T
Boile
r
MIX
P
UM
PP
RIM
AR
Y
PU
MPP1
P2
STA
DLE
R
Vie
ga
P1
P2
A o
r B c
an b
e su
pply
from
th
e bo
iler.
Rot
ate
wiri
ng
term
inal
end
of v
alve
ove
r S
uppl
y po
rt. C
mus
t be
“Mix
Sup
ply”
.
C
i-radiant
A B
SU
PPL
Y
SE
NS
OR
(M
IX)
OA
S
BOIL
ER
OUTD
OOR
RC
SENS
ORCO
MMON
24 V
AC
POW
ER
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T
i-Ser
iesRa
dian
tSU
PPLY
(MIX
)
BA
C
120V
(ac)
Cla
ss II
Tran
sfor
mer
24V
(ac)
R
NL
C
The
Boi
ler S
enso
r is
used
for
boile
r pro
tect
ion
and
goes
on
the
boile
r ret
urn
pipi
ng.
This
sen
sor
can
be le
ft ou
t if t
he a
rea
of
radi
ant i
s sm
all r
elat
ive
to th
e ov
eral
l cap
acity
of t
he b
oile
r or i
f th
e bo
iler d
oes
not n
eed
prot
ectio
n.
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
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PT
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AN
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EC
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RY
CO
MP
ON
EN
TS M
US
T BE
FIE
LD V
ERIF
IED
AN
D A
RE
TH
E R
ES
PON
SIB
ILIT
Y O
F TH
E IN
STA
LLIN
G C
ON
TRA
CTO
R
10 IN
DU
STR
IAL
PAR
KW
AY
WO
BUR
N M
A 0
1801
EN
ER
GY
SU
PP
LY, I
NC
.
i-Ser
ies
3-w
ay v
alve
pi
ping
/wiri
ngN
LC3.
07.0
9
9
EX
ISTI
NG
RE
TUR
NS
S1 =
MIX
SU
PPLY
SEN
SO
R
S2 =
OU
TDO
OR
SE
NSO
R
BA
LL
VA
LVE
PU
MP
ZON
EV
ALV
E
3 W
AYV
ALV
E
4 W
AYV
ALV
E
SPR
ING
CH
EC
K
781-
272-
0020
FA
X 7
81-2
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W
WW
.CAP
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PPL
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OM
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IS O
NLY
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ING
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CO
ND
ITIO
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AN
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RY
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MP
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US
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IELD
VE
RIF
IED
AN
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RE
TH
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ES
PO
NS
IBIL
ITY
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THE
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ING
CO
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10 In
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rial P
arkw
ayW
obur
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A
ENER
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SU
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, IN
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asic
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iant
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1.04
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AD
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UM
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YS
TEM
PU
MP
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P2
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ss II
Tran
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24V
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R
NL
C
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RW
Rel
ay B
ox E
nd S
witc
h or
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stat
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32
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MV
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ISTI
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PP
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S
S1 S2
P1
10A
10A
360
1213
1415
1617
18
Do n
ot ap
ply p
ower
UnO
Com
Mix
Boil
Com
Out
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Sw
12
46
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nd
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r
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N
35
78
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11
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red O
utput
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RC
Opn
Cls
Mix
ing
Val
ve
10
© 2010 D 402 - 09/10
Description: The House Control 402 operates a modulating boiler with indirect Domestic Hot Water. Mixing is performed with a three-way floating action mixing valve, which supplies a reset water temperature to four mix temperature hydronic zones. Two boiler water temperature zones shown are operated by a Wiring Center through the tN4 Boil Expansion terminals.
Mix
Boil
DHW
(P3)
(P1)
(P2)
115 V (ac)NL G
to pump grounds
L
Back of House Control 402
Strip wires1/2 inch (13 mm).Installed wires arenot removable.12-18 AWG
RC
LN
Com
Open
Close
ExpansiontN4 Boil
CtN4
ModulatingBoiler
—+
ExpansiontN4 Mix
CtN4
(blue)
(red)
(black)
(black)
(black)
1
313
Menu
House Control 402
Item
+
Mix
ComBoil
Out
DHW
VlvC VlvC VlvCZone 3Zone 1 Zone 2 Zone 4
Made in Canada
VlvC
Com
Zone 1
H8007B
Zone 2 Zone 3 Zone 4tN2 tN2 tN2 tN2 tN2 tN2 tN2 tN2 C
Floating ActionClsOpn
Sensors - No PowerCall
Call
tN4
tN4
CC
Mod
dc/
mA
Boil E
xp.
Mix
Exp.
SetpointDHW
Use at least 167°F(75°C) conductorsRC
Input Power
Stag
e 2
Stag
e 1
Boil System Pump
Mix System Pump
DHW Pump
VariableSpeed Pump
Pump Power L
402070
313
Single Boiler, 2 Boiler Zones, DHW, 3 Way Mix, 4 Mix Zones A402-2
S3
S1 S2
S4
24 V (ac)Transformer 009
Zone Valves (Z1 to Z4)
DHW Sensor (S4)
Boiler Sensor (S1)
Mix Sensor (S2)
tekmarNet®2 Thermostats
Outdoor Sensor
(S3)
tekmarNet®4Expansion to
Wiring Centers,Timers, or
User Switch
tekmarNet®2 ThermostatstekmarNet®2 Thermostats
P1
P2
P3
Z1 Z2 Z3 Z4
11
1 tN2
tN2
527 2
1 tN2
tN2
527 2
1 tN2
tN2
527 2
1 tN2
tN2
527 2
Cooli
ngRcY
G
12
Rc3Y4
5 GtN
2tN
2
24V(
ac)
2A53
01 tN
2tN
2
527 2
423
Pum
pPrim
ary N
8182
5051
Stag
e 1/
Boil E
nbl
5253
Stag
e 2/
5455
Mod1
(dc)
+
Setp
Enbl
10A
(max
)
5657
Do n
ot ap
ply p
ower
6669
70
DHW
Com
Out
6768
Com
Boil
Pum
pDHW
N
7980
5859
Boile
r
C1
6061
CtN
4
6263
6465
C3tN
4-
+-
Mod2
(dc)
tN4
C2tN
4
12
3
7576
Dema
nd
DHW
7778
Dema
nd
Setpo
int
1 VA
7172
DHW
7374
24 V
(ac)
Vlv
RC
C
8 VA
DHW
BSOA
STo
0-10
on
boile
rs
P3
Cooli
ngRc
YG
12
Rc3Y4
5 GtN
2tN
2
24V(
ac)
2A53
0
S1
1 tN2
tN252
8
2S13
S14No
Pow
er
120 V
(ac)
Cla
ss 2
Tran
sfor
mer
24V
(a
c)C
NLR
MM
1314
151
2Zn
4 Co
ol Fa
n
RcG
YtN
4C
56
tN2
tN2
Zone
1
N
334
3
Pmp
LPu
mp
Zn G
rp
1716
18Zo
ne 1
2122
2423
2526
2728
Zone
2Zo
ne 3
Zone
4
C / N
R / LZone
Pow
er2019
tN4 E
xpan
sion
R
4
Input
Powe
r
78
tN2
tN2
Zone
2
910
tN2
tN2
Zone
3
1112
tN2
tN2
Zone
4
Vlv/P
mp
C / N
Vlv/P
mp
C / N
Vlv/P
mp
C / N
Vlv/P
mp
C / N
Cool
& Fa
n Re
lay R
ating
:24
V (a
c) 2A
5VA
Max.
Zone
Rela
ys: 1
15V(
ac) 5
A
B1B
2
MM
MMMM
MM
1 tN4
C
033 2
3 R
45
Relay
441
12
35
6R
CtN
4Co
mMi
x
4 Pmp
MS44
11
23
56
RC
tN4
Com
Mix
4 Pmp
MS
313
tN2 T
herm
ostat
s only
24Va
c2A
Zone
Valv
e rela
ys: 2
4V 2A
tN2
tN2
Zone
1
tN2
tN2
Zone
2
tN2
tN2
Zone
3
tN2
tN2
Zone
4
tN4
C
Expa
nsion
End
Switc
hX
X
Input
24V
Powe
rR
CZo
ne 1 Vlv
CZo
ne 2 Vlv
CZo
ne 3 Vlv
CZo
ne 4 Vlv
C
R
Com
Out
No P
ower
Zone
Gro
upPu
mp D
ips
Zone
1Zo
ne 2
Zone
3Zo
ne 4
1 2 3 4
Off O
n
LZGP
Powe
rPm
p
Zone
Grou
p
Rear
of c
ontro
l; Max
.5A
To on
/ off
boile
rsB1
B2
Tran
sfor
mer
siz
e ba
sed
on
conn
ecte
d lo
ad
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CAP
CO
SUP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CEP
T D
RA
WIN
G. A
LL C
ON
DIT
ION
S AN
D N
ECES
SAR
Y C
OM
PO
NEN
TS M
UST
BE
FIE
LD V
ERIF
IED
AN
D A
RE
TH
E R
ESP
ON
SIBI
LITY
OF
THE
INST
ALLI
NG
CO
NTR
ACTO
R
10 IN
DU
STR
IAL
PAR
KW
AYW
OBU
RN
MA
0180
1
CA
PC
EN
ER
GY
SU
PPL
Y, I
NC
.OTe
kmar
TN
2/TN
41.
31.1
3G
P
12
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CE
PT
DR
AW
ING
. ALL
CO
ND
ITIO
NS
AN
D N
EC
ESS
ARY
CO
MP
ON
EN
TS M
US
T B
E F
IELD
VE
RIF
IED
AN
D A
RE
TH
E R
ESP
ON
SIB
ILIT
Y O
F TH
E IN
STA
LLIN
G C
ON
TRA
CTO
R
10 IN
DU
STR
IAL
PA
RK
WA
YW
OB
UR
N M
A 0
1801
EN
ER
GY
SU
PPLY
, IN
C.
040
34
tN2
Com
no P
ower
120V AC
NLC
6.1
0.08
664
Sno
wm
elt
with
Tek
mar
040
P3
Mix R
eturn
Outdo
or
Sla
b
1 Com C
2 Opn
3 Cls
4 Opn
limit
5 Cls
limit
6 Aux
Sw
7 Aux
Sw 741
M
120VAC
R24V (AC)
C
M
Boile
rBo
iler
Mix S
upply
Mix S
upply
Mix R
eturn
Boile
r
Boile
r Sup
ply
664
2.4A
5A5A
5A5A
5A5A
67
89
1011
1213
1415
1617
18
Red
Blk /
Blu
Yel
Brn /
Slab
Com
tN2
Mix
Mix
Com
Boil
Out
Com
Slab
1Su
pRe
t2
1920
2122
2324
2526
2730
Com
Dema
nd
Stag
eSt
age
Melt/I
dleZn
Com Zn
12Zn
Sys
P1
Powe
r
LN
2829
12
34
5
4-20
mA
+-
Opn/
Var
Pwr
Cls
Mix
21
1 kma
x
P3
P2
P1
Tekm
ar 0
90S
now
/Ice
Sen
sor
Boi
ler P
umps
wire
d di
rect
ly in
to b
oile
rs
13
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CE
PT
DR
AW
ING
. ALL
CO
ND
ITIO
NS
AN
D N
EC
ESS
ARY
CO
MP
ON
EN
TS M
US
T B
E F
IELD
VE
RIF
IED
AN
D A
RE
TH
E R
ESP
ON
SIB
ILIT
Y O
F TH
E IN
STA
LLIN
G C
ON
TRA
CTO
R
10 IN
DU
STR
IAL
PA
RK
WA
YW
OB
UR
N M
A 01
801
EN
ER
GY
SU
PPLY
, IN
C.
VA
LVE
1
ZON
E 3
1 2
3
4ZO
NE
1
1 2
3
4ZO
NE
21
2
3 4
T T
ZON
E 3
E S
OO
MN
CC
N
FACTORYINSTALLED
TRANSFORMER
POWER IN
F U S E 3 A
RES
ET
T T
ZON
E 1
T T
ZON
E 2
THR
EE
ZO
NE
ZO
NE
VA
LVE
CO
NTR
OL
T S
TAT
1
T S
TAT
2
T S
TAT
3
PO
WE
R
VA
LVE
2
VA
LVE
3
FACTORYINSTALLED
TRANSFORMER
120
VO
LT C
IRC
ULA
TOR
SZC
ZRX
XE
. S.
POW
ERIN
PU
TZO
NE
6ZO
NE
5ZO
NE
4ZO
NE
3ZO
NE
2ZO
NE
1
SIX
ZO
NE
SW
ITC
HIN
G R
ELA
YW
ITH
OPT
ION
AL
PR
IOR
ITY
FUS
E 1
AM
P
SR
506
-EX
P
T T
ZON
E 1
T T
ZON
E 2
T T
ZON
E 3
T T
ZON
E 4
T T
ZON
E 5
T T
ZON
E 6
PLU
G-IN
CAR
DS
RE
SET
NO
RM
AL
ZON
E 6
PRIO
RIT
Y ON
OFF
24 VAC
MA
STE
R
SLA
VE
PO
WE
RZO
NE
1ZO
NE
2ZO
NE
3ZO
NE
4ZO
NE
5ZO
NE
6
PH
PH
Taco
Zone
Val
veTw
o W
ireZo
ne V
alve
3.3.
10N
LCW
B2B
Pow
er
Pum
p M
odul
e
Rem
ove
jum
per a
nd w
ire
Prim
ary
Pum
p C
onta
ct to
ZC
term
inal
for D
HW
pr
iorit
y an
d W
WS
D.
N
Vie
ssm
ann
WB
2B P
ower
Pum
p M
odul
e
Zone
Pum
ps
Zone
Pum
p
For m
ore
info
rmat
ion
on th
e W
B2B
C
ontro
l, pl
ease
refe
r to
“Qui
ck S
et-u
p G
uide
” in
the
back
or t
his
book
.
14
781-
721-
0303
FAX
781
-721
-911
9
WW
W.C
AP
CO
SUP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CEP
T D
RA
WIN
G. A
LL C
ON
DIT
ION
S AN
D N
EC
ESSA
RY
CO
MP
ON
ENTS
MU
ST B
E FI
ELD
VER
IFIE
D
AND
AR
E T
HE
RE
SPO
NSI
BILI
TY O
F TH
E IN
STAL
LIN
G C
ON
TRAC
TOR
10 IN
DU
STR
IAL
PA
RK
WA
YW
OB
UR
N M
A 0
1801
EN
ER
GY
SU
PP
LY, I
NC
.
WB
1BC
OM
BI
11.2
.12
GP
120v
Pow
er s
uppl
y
VIT
OD
EN
SV
IES
SM
AN
N
WB
1Bc
Sys
tem
pum
p
4 pi
pe d
iam
eter
Clo
se s
pace
tee’
s
X2
X3
LN
NL
120V
PM
PX
4
31
24
DH
WR
T
BP12
0vP
ower
supp
ly
34
21
56
X21
Vies
sman
nOu
tdoor
Sens
orV
ALV
E 1
ZON
E
31
2
3 4
ZON
E
11
2
3 4
ZON
E
21
2
3 4
T T
ZON
E 3
E S
OO
MN
CC
N
FACTORYINSTALLED
TRANSFORMER
POWER IN
F U S E 3 A
RE
SET
T T
ZON
E 1
T T
ZON
E 2
THR
EE Z
ON
E Z
ON
E V
ALV
E C
ON
TRO
L
T ST
AT
1
T ST
AT
2
T ST
AT
3
PO
WER
VAL
VE
2
VAL
VE
3
Sys
tem
pum
p
BP
15
16
IFVL03 IFVL04
ISEL0387 ISEL0487
ISEL0345 ISEL0445
ISVL031
IFFC04IFFC03
ISCP04ISCP03
ISBS0487ISBS0387
IANS04IANS03Steel Connector Ring needed at each connection
WB1B
19...35111/34
19...35135/41
Vent System diameter 3" 4"
ft./ mBlr mod
Blr mod
7134 769
ISEI0203
ISEI0304
ISVL04112"24"36"72"
ISVL032ISVL033ISVL036
ISVL042ISVL043ISVL046
IASP04IASP03
IFEP03 IFEP04
5
4
1
67 8
2
A
11
12
13
B
3
17
10
9
1
3
2
6
7
8
9
10
11
13
12
14
15
Adaptor 60 to 80 (2" to 3")
Field Supplied
Field Supplied
Adaptor 80 to 100 (3" to 4")
87 Deg Elbow
45 Deg Elbow
Straight Pipe
90 Deg Base Support
Support Cross Spacers
Boiler Vent Adapter Included w/ Boiler
Flex by foot
Adaptor CPVC 80 to 2" 2" x 3" CPVC3" x 4" CPVC
Field Supplied
Wall Plate
Chimney Support
Coupling for Flex
14
Chimney Cap
Flex End Pipe Termination
Combustion air intake material
Maximum Equivalent WB2BLength (EQL) a+b <
-26/35123/37
-26/35150/46
For Vitodens 100-W WB1B Series& 200-W WB2B Series
5
4
ISEI0203
&
ft./ m
IAWPPS05
Included with 90
IANS04
IANS03
Connector Ring needed at each connection
17
12
Vent System diameter 80 100
ft./ m
Diameter
7189 822
7134 770
IFVL03 IFVL04
ISEL0387 ISEL0487
ISEL0345 ISEL0445
ISVL031
IFFC04IFFC03
ISCP04ISCP03
ISBS0487ISBS0387
ISEI0304
ISVL041ISVL032ISVL033ISVL036
ISVL042ISVL043ISVL046
IFEP03 IFEP04
IANS04
IANS03
Connector Ring needed at each connection
12"
24"
36"72"
7
6
1
89 10
4
A
13
16
14
12
15
B
5
17
12
11
2
For Vitodens 200-W WB2B Series
Vent System diameter 3" 4"
Maximum Equivalent WB2BLength (EQL) a+b <
-45/-6074/23
-45/-60111/34
1 Boiler Vent Adapter Included w/ Boiler
2 Double Pipe Adapter
Flex by foot4
5Adaptor CPVC 80 to 3"
3" x 4" CPVC Field Supplied
6Adaptor 80 to 100 (3" to 4")
87 Deg Elbow
45 Deg Elbow
7
8
Straight Pipe
9 Wall Plate
10 90 Deg Base Support
11 Chimney Support
Steel Connector Ring needed at each connection
12 IANS04IANS03
13 Coupling for Flex
IASP04IASP0314 Support Cross Spacers
15 Chimney Cap
16 Flex End Pipe Termination
B Combustion air intake material Field Supplied
IAWPPS05
Included with 90
-80/-10598/30 ft./ m
7373 253
4"
IFVL04
7134 771
ISEL0487
ISVL041ISVL042ISVL043ISVL046
ISBS0487
IANS04
IFFC04
IASP04
ISCP04
IFEP04
ISEL0445
18
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
WILO STRATOS PUMPWITH RIB RELAY
3.07.09NLC
THIS DIAGRAM SHOWS THE STRATOS PUMP WIRED WITH 230V THROUGH A 20AMP RELAY. YOU NEED TO MATCH THE PUMP CALL’S VOLTAGE TO THE RELAY COIL VOLTAGE RATING. IN THIS
EXAMPLE, A PUMP CALL WITH 120V IS SHOWN. THIS WOULD BE THE TYPICAL WIRING WHEN USING A PUMP RELAY BOX. IN THIS APPLICATION, THE PUMP LCD SCREEN POWERS UP AND DOWN WITH
EACH PUMP CALL.
230 VCircuit
L1 L2
120 VacCoil
White/Black
Orange (Common)Orange (N.O.)
White/Black
RIB01S2Relay In a Box
Contacts
Brown (Common)Brown (N.O.)
WILO STRATOSPUMP
Powered Pump Call
Close
Open
Auto
19
ExternalOff
0-10v dc
DPDual Pump
L1 L2
230v
COIL
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
Powered Pump Call
CONTACTS
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
WILO PUMP WITH EXT OFF MODULE/120V RELAY
12.29.08NLC
WILO STRATOS PUMP
EXTERNAL OFFMODULE
THIS DIAGRAM SHOWS THE STRATOS PUMP WIRED DIRECTLY WITH 230V AND CONTROLLED BY THE “EXTERNAL OFF MODULE”. THIS MODULE ONLY NEEDS A SET OF “DRY CONTACTS” TO
OPERATE THE PUMP. IF THE PUMP CALL IS ALREADY POWERED, AN ISOLATION RELAY IS NEEDED WITH A MATCHING COIL RATING TO THE PUMP CALL’S VOLTAGE RATING. IN THIS EXAMPLE, A
PUMP CALL WITH 120V IS SHOWN. IN THIS APPLICATION, THE LCD SCREEN REMAINS ON EVEN IN PUMP OFF CYCLES.
20
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
WILO STRATOS PUMPS USING DUAL PUMP FEATURE
3.07.09NLC
ExternalOff
0-10v dc
DPDual Pump
L1 L2
COIL
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
Powered Pump Call
CONTACTS
WILO STRATOS PUMP(MASTER)
EXTERNAL OFFMODULES
ExternalOff
0-10v dc
DPDual Pump
230v 230vL1L2WILO STRATOS PUMP
(SLAVE)
WHEN PIPING 2 STRATOS PUMPS IN PARALLEL, THE EXTERNAL OFF MODULE ALLOWS FOR DUAL PUMP CONTROL. THE PUMPS CAN BE PROGRAMMED TO BE “MASTER/SLAVE” OR “STANDBY/DUTY”. IN THE MASTER/SLAVE MODE, THE
PUMPS ROTATE EVERY 24 HOURS OF RUN TIME AND IF A PUMP GOES INTO ERROR, THE OTHER PUMPS COMES ON. IN THE STANDBY/DUTY MODE, THE OPERATING PUMP WILL BRING ON THE OTHER PUMP WHENEVER THE LOGIC DETERMINES THAT TWO PUMPS RUNNING AT A LOWER SPEED WOULD USE
LESS WATTS THAN ONLY ONE RUNNING AT A HIGHER SPEED.
21
Closed loop
VFD
To/ From units
S1
L1
COIL
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
Powered Pump CallFrom Controller
CONTACTS
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Honeywell T775M operarting 0-10 Vdc pump
02.08.11GWP
ExternalOff
0-10vdc
DPDual Pump
L2
230v
WILOSTRATOS PUMP
Honeywell T775MDelta-T Control
Return Sensor
24vc
Ground to conduit clamp
-
+
S1
T775M programingMOD 1a. 0-10vdcb. Set Point = 65 Fc. Throttling Range =30F (80F-50F)d. Control Reaction = Coole. Integral Constant = 0 Seconds
Relay 1 a. Set Point = 51F
b. Differential = 1F
c. Control Reaction = Cool
MOD 2a. 0-10vdcb. Set Point = 40 Fc. Throttling Range =30F (55F-35F)
d. Control Reaction = Heate. Integral Constant = 0 Seconds
Relay 2a. Set Point = 49F
b. Differential = 1F
c. Control Reaction = Heat
Settings are suggested starting points. Field testing of system
performance is needed to verify and adjust as needed is required.
22
P1 P2 LN
MOTOR
THERMAL OVERLOAD
SWITCH
250 Vac1 amp NC contact
FOR 115 VOLT
PUMPS
L1
N
G
P1 P2 LN
MOTOR
THERMAL OVERLOAD
SWITCH
250 Vac1 amp NC contact
FOR 230 VOLT
1 PH PUMPS
L1
L2
G
230 V 1PH115 V 1PH
P1 P2 LN
MOTOR
THERMAL OVERLOAD
SWITCH
250 Vac1 amp NC contact
L1
NG
For internal overload protection add contactor or relay as shown
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Wilo Top S wiring
GP2.17.11
Do Not Apply Power Directly
to P1 P2
23
Using 12" WM2 Cantilever Arms, you can support the weight in lbs. shown in the
chart. The Length measurement is taken from the Slide Nut and threaded rod to the
wall. Smaller hydraulic separators will have less of a distance off of the wall than
larger separators.
** Please use 4 brackets for 3" and larger hydro separators.
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Raywal SupportFor Hydro-separator
3.4.10NLC
Raywal Support System for Hydro Separators
24
Lochinvar WHNBoiler w / front panel
removed for viewing only
¾”
1
1 ¾”
¾”
Add ¾” Tee, Bushing and Auto Vent to get air out
Install ¾” street elbow and nipple then re-install existing Boiler Relief in same upright
position
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
WHNHI-Vent
12.13.12G.P.
Capco Energy Supply recommends the following procedure in order to
facilitate air removal.
Lochinvar WHNBoiler w / front panel
removed for viewing only
Before filling the boiler remove existing boiler relief valve
Test Boiler relief for proper function
From FactoryLochinvar WHN
Air removal
25
A
SUPPLYBOILER
SETBACKR C
SENSORCOMMON
24 VACPOWER INPUT
iVALVE-S
BC
A
P1
P2
Axi
om M
F-20
0 G
lyco
l Fe
eder
Sno
wm
elt M
anifo
ld
Taco
i-Se
ries
Valv
eS
etpo
int M
odel
SX40
V
Fill
and
Pur
ge P
oint
s
See
Bas
ic S
now
mel
t Wiri
ng o
n th
e ne
xt p
age
for c
ontro
l det
ails
.
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CE
PT D
RAW
ING
. ALL
CO
ND
ITIO
NS
AN
D N
EC
ES
SAR
Y C
OM
PO
NE
NTS
MU
ST
BE
FIE
LD V
ER
IFIE
D A
ND
AR
E T
HE
RES
PO
NSI
BIL
ITY
OF
THE
INS
TALL
ING
CO
NTR
ACTO
R
10 IN
DU
STR
IAL
PAR
KWAY
WO
BU
RN
MA
018
01
EN
ER
GY
SU
PP
LY, I
NC
.
Bas
ic S
now
mel
t/Axi
om3.
07.0
9N
LC
The
Axi
om F
eede
r is
not s
uita
ble
for u
se a
s a
trans
fer p
ump.
Y
ou w
ill n
eed
to fi
ll sy
stem
with
a p
rope
r tra
nsfe
r pum
p be
fore
pu
tting
feed
er in
to u
se.
26
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CE
PT D
RAW
ING
. ALL
CO
ND
ITIO
NS
AN
D N
EC
ES
SAR
Y C
OM
PO
NE
NTS
MU
ST
BE
FIE
LD V
ER
IFIE
D A
ND
AR
E T
HE
RES
PO
NSI
BIL
ITY
OF
THE
INS
TALL
ING
CO
NTR
ACTO
R
10 IN
DU
STR
IAL
PAR
KWAY
WO
BU
RN
MA
018
01
EN
ER
GY
SU
PP
LY, I
NC
.
SM
97
Black
White
Yellow
Yel
low
CO
M
RW
24 VAC
TT
NH
34 N/O
4 N/C
6 N/C
6 N/O
5
1 ZO
NE
SW
ITC
HIN
G R
ELA
Y
120
VA
CIN
PU
T
T S
TAT
JUM
PER
SR
501
PO
WER
TIM
ER
24V
12
34
56
7
8ANo
Pow
er15
0On Of
fPWM
C -
R +
Com
N/O
N/C
Sens
orPo
wer
Boi
ler T
T C
onne
ctio
n
Bas
ic S
now
mel
t Wiri
ngM
icha
el D
. Fox
02/2
1/20
07
Bas
ic W
iring
for S
now
mel
t
S1
Pla
ce S
enso
r O
utdo
ors
This
will
ser
ve a
s a
tight
er W
arm
We
ath
er
Sh
ut
Do
wn
than
pr
ovid
ed b
y th
e S
M97
. Set
for 3
4 F
OFF
Circ
uit B
reak
er
Pan
el
P-1
P-2
27
CONTROLINPUTS
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
2-Stage Heat Wiring Hydronic / Fan-coil
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
2-Stage T-statWiring
10.18.08NLC
2-Stage Thermostat
R Rc W1 W2 Y G
SIX ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY
SR506
INPUT120 VOLT CIRCULATORSPOWERZONE6ZONE5ZONE4ZONE3ZONE2ZONE1ZRZCEND
SWITCHX X
ZONE3ZONE2ZONE1 ZONE4 ZONE5 ZONE6
FUSE 1 AMP
24 VACPOWER
ONOFF
ZONE 6PRIORITY
RWYGC
Typical 1st
Company Fan-coil
P P
FOUR ZONE ZONE VALVE CONTROL WITH OPTIONAL PRIORITYZVC 404-EXP
1 2 3 4ZONE 1
1 2 3 4ZONE 2
1 2 3 4ZONE 3
1 2 3 4ZONE 4
ZONE 1T T
ZONE 2T T
ZONE 3T T
ZONE 4T T
POW
ER IN 1 2 3 4
ZONE 4 RELAYN/O N/CCOM
PUMP
ENDSWB
BOILER
ENDSWA
MODERESET NORMAL
SLAVE
MASTER
POWERCONTROLS
FUSE
7 A
MP M
AX
EXPANSION
PLUG-INCARDS
ONOFF
ZONE 4 PRIORITY
1st Stage Heat Call
2nd Stage Heat Call for hot water flow
Typical wiring where 1st
- Stage heat is hydronic and 2nd - stage heat is
from a fan-coil unit. Thermostat gets it’s 24v from the fan-coil. W1 needs to be isolated
from thermostat voltage because TT on zone control has it’s own
voltage.
Notice W2 goes to W on fan-coil.
28
2-Stage Thermostat
Rc Rh W2 W1 C Y
CONTROLINPUTS
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
2-Stage Heat Wiring Using 2 Powered Zone Relays
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
2-Stage T-stat WiringWith 2 Zone Boxes
3.4.10NLC
THREE ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY SR503-EXP
FUSE 1 AMP
24 VACPOWER
ONOFF
ZONE 3PRIORITY
RESET NORMALPOWER CONTROL INTERFACE
MASTER
SLAVE
1 2 3 4EXPANSION
PLUG-IN CARDS
ZONE3ZONE2ZONE1
INPUT120 VOLT CIRCULATORSPOWERZONE3ZONE2ZONE1ZRZCEND
SWITCHX X
THREE ZONE ZONE VALVE CONTROL
ZVC 403
1 2 3 4ZONE 1
1 2 3 4ZONE 2
1 2 3 4ZONE 3END
SWITCH
ZONE 1T T
ZONE 2T T
ZONE 3T T
FUSE (5 AMP MAX)
N/O N/CCOM
POW
ER IN
24VC
1ST Stage Heat Call
2nd Stage Heat Call
This example shows a 2-stage thermostat controlling 2 zone boxes with powered TT terminals. Notice the power
for the thermostat and the W1 and W2 come from the right-hand terminal on the 2nd-stage zone box. This
terminal always has power. Also notice the common from the thermostat and the relay coil needs to come back to the common on the transformer that supplied 24v to the
thermostat.
29
COIL
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
COIL
White/Blue (10 - 30 VAC/DC)
Yellow (Common)Orange (N.O.)
White/Yellow (Common)White/Black (120 VAC)
Blue (N.C.)
RIBU1CRelay In a Box
120vPower in
120vL N
P1
120v
L N
P2
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Isolation RelaysFor Amp Draw over Rating
Allowance
NLC1.25.13
Because the amp rating on the solar pumps are greater than what the relays in the i-Solar control can handle, an isolation
relay is needed for each pump. This allows the control to only cover the amp draw of the relay coil. The contacts on
the relay handle the amp draw of the pumps.
30
Chi
ller
Chi
ller
Gly
col F
eed
Tank
VFD
Bala
ncin
g Va
lve
Dirt
S
epar
ator
Pur
ge
Val
ve
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CA
PC
OS
UP
PLY
.CO
M
THIS
IS O
NLY
A C
ON
CE
PT D
RAW
ING
. ALL
CO
ND
ITIO
NS
AN
D N
EC
ES
SAR
Y C
OM
PO
NE
NTS
MU
ST
BE
FIE
LD V
ER
IFIE
D A
ND
AR
E T
HE
RES
PO
NSI
BIL
ITY
OF
THE
INS
TALL
ING
CO
NTR
ACTO
R
10 IN
DU
STR
IAL
PAR
KWAY
WO
BU
RN
MA
018
01
EN
ER
GY
SU
PP
LY, I
NC
.
STA
GIN
GC
ON
TRO
LLE
R
T775
B20
40
C
N.O
.
N.C
.
CN.O
.
N.C
.
CN.O
.
N.C
.
S1 C
24V C
SU
PP
LY T
EM
PS
EN
SO
R
12
34
56
7
8A
No P
ower
150
On OffPWM
C -
R +
Com
N/O
N/C
Sens
orPo
wer
Out
door
Tem
pE
nabl
e/D
isab
le
Set
to##
S1
OAS
SIX
ZONE
ZON
E VA
LVE
CONT
ROL W
ITH
OPTI
ONAL
PRI
ORIT
YZV
C 40
6-EX
P
12
34
ZONE
11
23
4ZO
NE 2
12
34
ZONE
31
23
4ZO
NE 4
12
34
ZONE
51
23
4ZO
NE 6
ZONE
1T
TZO
NE 2
TT
ZONE
3T
TZO
NE 4
TT
ZONE
5T
TZO
NE 6
TT
POWER IN
12
34
ZONE
6 RE
LAY
N/O
N/C
COM
PUMP
ENDS
WB
BOILE
REN
DSW
A
MODE
RESE
TNO
RMAL
SLAV
E
MAST
ER
POW
ERCO
NTRO
LS
FUSE 7 AMP MAX
EXPA
NSIO
N
PLUG
-INCA
RDS
ON OFF
ZONE
6 PR
IORI
TY
ZV1
ZV2
ZV3
Cal
ls fo
r Zon
e V
alve
s
120V
(a
c)
Cla
ss 2
Tran
sfor
mer
24V
(ac)
R
NL
C
To C
hille
r S
tage
1
To C
hille
r S
tage
2
Zone
Val
ve
Wire
d D
irect
ly
Zone
Val
ve
Wire
d th
roug
h A
irhan
dler
Mul
tiple
Chi
ller P
ipin
g an
d S
tagi
ng2.
16.1
0G
P
ZV4
Digital In
S1
Buf
fer T
ank
31
S o l a
r C o
l l e c
t o r
SX4
0V
SY
STE
M F
ILL
To h
eat z
ones
Exi
stin
g D
HW
Ta
nkS
olar
Sto
rage
Ta
nk
EX
ISTI
NG
HY
DR
ON
IC
SY
STE
M
Col
d In
Hot
Out
S1
S2
Fill
& P
urge
V
alve
781-
721-
0303
FA
X 7
81-7
21-9
119
W
WW
.CAP
CO
SU
PPL
Y.C
OM
THIS
IS O
NLY
A C
ON
CE
PT D
RAW
ING
. ALL
CO
ND
ITIO
NS
AND
NE
CE
SSA
RY
CO
MPO
NE
NTS
MU
ST
BE
FIEL
D V
ER
IFIE
D A
ND
AR
E TH
E R
ESPO
NS
IBIL
ITY
OF
THE
INS
TALL
ING
CO
NTR
ACTO
R
10 IN
DU
STR
IAL
PAR
KW
AYW
OBU
RN
MA
0180
1
EN
ERG
Y S
UP
PLY
, IN
C.
CA
PC
OTh
erm
al S
olar
R
etro
fit2.
21.0
8N
LC
S1
S2
This
exa
mpl
e sh
ows
a hy
dron
ic s
yste
m h
eatin
g th
e ex
istin
g do
mes
tic h
ot w
ater
. Th
e re
trofit
ap
plic
atio
n w
ould
wor
k w
ith a
ny ty
pe o
f DH
W
heat
er.
It co
uld
be e
lect
ric, o
il-fir
ed o
r gas
-fire
d.
The
Sol
ar p
ortio
n of
wor
k w
ould
rem
ain
the
sam
e.
The
Hot
Out
of t
he S
olar
Tan
k w
ould
be
the
Col
d In
on
the
exis
ting
tank
.
32
Dom
esticWater
Hot
side
Boilerwater
180*Fto
160*F
Coldside
Dom
estic
water
40*F
to140*F
Mod
elNo.of
Plates
BTU/h
Conn
ectio
ns
Hot
Side
ColdSide
Hot
Side
ColdSide
9.3
1.8
LB31
2020
90,000
1"FN
PT3.06
0.22
10.0
2.0
LB31
2020
100,000
1"FN
PT3.71
0.27
12.9
2.5
LB31
2020
125,000
1"FN
PT6.5
0.4
14.4
2.8
LB31
2020
140,000
1"FN
PT8.1
0.5
15.5
3.0
LB31
2020
150,000
1"FN
PT7.85
0.57
25.7
5.0
LB31
4040
250,000
1"FN
PT6.16
0.39
30.9
6.0
LB31
4040
300,000
1"FN
PT8.62
0.54
361
70
LB31
6060
350000
1"FN
PT629
036
Flow
(gpm
)Pressure
Drop(psi)
36.1
7.0
LB31
6060
350,00
01"
FNPT
6.29
0.36
46.4
9.0
LB31
8080
400,00
01"
FNPT
6.99
0.38
Allun
itswith
platedimen
sion
sof
5"x12
"
Dim
.A12
Dim
.B5
Dim
.C9.8
Dim
.D2.8
Dim
.F0.49
+0.09N
PArea(sq.ft.)
0.34
NP=nu
mbe
rof
plates
Dim
ension
s(in
.)
33
Radian
tFloor
Hot
side
Boilerwater
180*Fto
160*F
Coldside
Radiantfloor
water
100*Fto
120*F
Mod
elNo.of
Plates
BTU/h
Conn
ectio
ns
Hot
Side
ColdSide
Hot
Side
ColdSide
9.3
9.1
LB31
2020
90,000
1"FN
PT3.06
4.04
10.3
10.1
LB31
2020
100,00
01"
FNPT
3.71
4.89
12.9
12.6
LB31
2020
125,00
01"
FNPT
5.57
7.34
20.6
20.2
LB31
4040
200,00
01"
FNPT
4.09
4.77
30.9
30.3
LB31
6060
300,00
01"
FNPT
4.72
5.24
41.2
40.4
LB31
8080
400,00
01"
FNPT
5.6
6.04
Allun
itswith
platedimen
sion
sof
5"x12
"
Flow
(gpm
)Pressure
Drop(psi)
Allun
itswith
platedimen
sion
sof
5x12
Dim
.A12
Dim
.B5
Dim
.C9.8
Dim
.D2.8
Dim
.F0.49
+0.09N
PArea(sq.ft.)
0.34
NP=nu
mbe
rof
plates
Dim
ension
s(in
.)
34
Snow
Melt
Hot
side
Boilerwater
180*Fto
160*F
Coldside
40%Ethylene
glycol
100*Fto
130*F
Mod
elNo.of
Plates
BTU/h
Conn
ectio
ns
Hot
Side
ColdSide
Hot
Side
ColdSide
6.2
6.7
LB31
2020
90,000
1"FN
PT1.47
2.83
6.9
7.4
LB31
2020
100,00
01"
FNPT
1.78
3.43
8.6
9.3
LB31
2020
125,00
01"
FNPT
2.68
5.15
9.6
10.4
LB31
2020
140,00
01"
FNPT
3.29
6.33
17.2
18.6
LB31
4040
250,00
01"
FNPT
2.94
4.96
24.1
26.0
LB31
6060
350,00
01"
FNPT
2.97
4.72
275
297
LB31
8080
40000
01"
FNPT
262
400
Flow
(gpm
)Pressure
Drop(psi)
27.5
29.7
LB31
8080
400,00
01"
FNPT
2.62
4.00
Allun
itswith
platedimen
sion
sof
5"x12
"
Dim
.A12
Dim
.B5
Dim
.C9.8
Dim
.D2.8
Dim
.F0.49
+0.09N
PArea(sq.ft.)
0.34
NP=nu
mbe
rof
plates
Dim
ension
s(in
.)
35
Pool
/Spa
Hea
ting
MLi
neSh
ella
ndTu
beH
XHot
side
180*Fto
160*F
Coldside
85*F
to10
0*F
PoolCapacity
BoilerOutpu
t1*F/hr
HeatR
ise
BoilerOutpu
t2*F/hr
HeatR
ise
Gallons
Btu/hr
Mod
elHot
Side
ColdSide
Hot
Side
ColdSide
Btu/hr
Mod
elHot
Side
ColdSide
Hot
Side
ColdSide
16,000
133,00
0M
180
13.3
17.7
0.14
0.72
266,00
0M
300
26.6
35.5
0.86
0.88
18,000
150,00
0M
180
1520
.00.17
0.92
300,00
0M
300
3040
.01.07
1.11
20,000
167,00
0M
180
16.7
22.3
0.21
1.14
334,00
0M
500
33.4
44.5
2.28
2.37
32,000
267,00
0M
300
26.7
35.6
0.86
0.88
534,00
02x
M30
053
.471
.20.86
0.88
34,000
284,00
0M
300
28.4
37.9
0.97
0.99
568,00
02x
M30
056
.875
.70.97
0.99
36,000
300,00
0M
300
3040
.01.07
1.11
600,00
02x
M30
060
80.0
1.07
1.11
38,000
317,00
0M
500
31.7
42.3
2.07
2.14
634,00
02x
M50
063
.484
.52.07
2.14
40,000
334,00
0M
500
33.4
44.5
2.28
2.37
668,00
02x
M50
066
.889
.12.28
2.37
42,000
350,00
0M
500
3546
.72.49
2.61
700,00
02x
M50
070
93.3
2.49
2.61
44,000
368,00
0M
500
36.8
49.1
2.73
2.88
736,00
02x
M50
073
.698
.12.73
2.88
App
lications
requ
iringtw
ohe
atexchangersshallbepipe
dinparallel
PoolWater
(coldside
thru
shell)
Mod
elM
180
M30
0HTA
(sq.ft.)
4.7
9.0
Length
(in.)
15.3
25.1
ShellO
D(in
.)4.1
4.1
Tube
Conn
.1"
NPT
1"NPT
BoilerWater
(hot
side
thru
tube
s)ShellCon
n.1.5"
NPT
1.5"
NPT
Max
Pressure
(psi)
150
150
Max
Temp(F)
406F
406F
(Boilerwater
thru
tube
side
)(Poo
lwater
thru
shellside)
406F
16.8
Pressure
Drop(psi)
1.5"
NPT
150
Flow
(GPM
)Pressure
Drop(psi)
M50
0
42.9
4.1
1"NPT
Flow
(GPM
)
36
37
38
Data subject to change without notice | 01.2011 BOSCH THERMOTECHNOLOGY CORPORATION
THERM Tankless Water Heater Applications Manual10 |
0
1
2
3
4
5
6
7
8
520 PN/HN
330 PN
10 20 30 40 50 60 70 80 90Degree rise (°F)
GPM
Gas Appliance Sizing Chart
940 ES/ESO
C 1050 ES
9
10
C 1210 ES/ESC
11
830 ES
660 EF/EFO
12
• Flows above 10 GPM assume installation of a mixing valve to help mitigate pressure drop in the water heater and plumbing system
Required flow rate of fixtures in GPM
BOSCH Tankless Water Heater
Temperature Rise desired from incoming street water temperature to fixture temperature.
39
Flow rate adjustment
The flow rate is adjusted as follows:
Complete closing and opening of the valve
The valve can be completely closed and opened. A slot on thecontrol stem indicates the valve position. When the control stem isturned fully clockwise(the slot is perpendicularto the axis of the valve),the valve is fully closed(A). When the controlstem is turned fullycounter-clockwise (theslot is parallel to the axisof the valve), the valveis fully open (B).
Insulation
The 132 series balancing valveis supplied with a pre-formedinsulating shell. This systemensures perfect thermalinsulation and keeps out watervapor from the environment.Additionally, this type ofinsulation is ideal in cold watercircuits as it preventscondensation from forming onthe surface of the valve body.
100
0.1
1
0.2
0.3
0.5
200
500
Δp (psi)
G(l/
h) (
gpm
)10
2
3
5
20
0.1
1
0.2
0.3
0.5
(psi) (bar)
10
2
3
5
20
0.01
0.1
0.02
0.03
0.05
1.0
0.2
0.3
0.5
4
0.4 0.4
4
0.04
0.4
1000
2000
5000
10000
20000
10.2
0.5
2 5 10
20
50
100
200
50
1/2”
3/4”
1” 1 1/
4”
1 1/
2”
2”
7
6
5
4
3
2
7
6
5
4
3
2
765432
765432
132 series 132 series
5D
Pump
10D
A.With the aid of the flow rate indicator (1), mark the desired flow rate.
C.While holding the bypass valve open, use a wrench to turn thevalve control stem (4) to adjust the flow rate. The resulting flowrate is indicated by the metal ball (5) that slides up and downinside a transparent channel (6) marked by a graduated scale in gpm.
D.Once the flow rate is properly adjusted, release the operating ring (2) of the bypass valve. The valve will automatically return to the closed position by means of an internal spring.
13
4
2
5
6
A B
Completely closed Completely open
Installation
Install the balancing valve in a location that ensures free access tothe flow meter shutoff valve, control stem and flow rate indicator. Toensure accurate flow measurement, straight sections of pipeinstalled as shown is recommended.
The valve can be installed in any position with respect to the flowdirection shown on the valve body. Additionally, the valve can beinstalled either horizontally or vertically.
Hydraulic characteristics at 100% open
B.Use the operating ring (2) toopen the bypass valve. Thisallows fluid to flow throughthe flow meter (3). Thebypass valve is automaticallyclosed under normaloperating conditions.
Code Connection Flow rate (GPM) Cv132432A 1/2” NPT 1/2 – 1 3/4 1.0132552A 3/4” NPT 2.0 – 7.0 6.3132662A 1” NPT 3.0 – 10.0 8.3132772A 1 1/4” NPT 5.0 – 19.0 15.2132882A 1 1/2” NPT 8.0 – 32.0 32.3132992A 2” NPT 12.0 – 50.0 53.7
Caleffi 132 Balance Valve
40
sbLkPnoitpircseDedoC5.211snoinu TPN "1A6008455.211snoinu taews '1A6908455.611snoinu TPN "4/1-1A7008455.611snoinu taews "4/1-1A7908451.521snoinu TPN "2/1-1A8008451.721snoinu TPN "2A900845
Size 2 2 1/2" 3 4" 5" 6" 8" 10" 12"GPM 40 80 124 247 330 485 792 1320 1850Vol. 4.0 4.0 8.0 8.0 22.5 23.2 95 175 255
sbLkPnoitpircseDedoC0.571degnalf "2A2508455.181degnalf "2/1-2A2608454.2111degnalf "3A2808450.7111degnalf "4A201845
sbLkPnoitpircseDedoCsbLkPnoitpircseDedoC0.571EMSA degnalf "2A250845AN0.0221EMSA degnalf "5A021845AN5.181EMSA degnalf "2/1-2A260845AN0.1321EMSA degnalf "6A051845AN4.2111EMSA degnalf "3A280845AN0.0251EMSA degnalf "8A002845AN0.7111EMSA degnalf "4A201845AN0.5271EMSA degnalf "01A052845AN001,11EMSA degnalf "21A003845AN
548 tech brochure 01076
*NA prefix indicates ASME tagged and registered with the National Board of Boiler and Pressure Vessel Inspectors.
Hydro SeparatorHydronic separator. Epoxy resin coated steel body. With pre-formed insulation. ANSI flanged connections. Complete with: automatic air vent valve with shutoff valve, drain valve.Max. working pressure: 150 psi.Working temperature range: 32 - 220°F.Working temp. without insulation: 32 - 250°F. Hydro Separator ASME
FLOW CAPACITY - FLANGED CONNECTIONS
3.51.30.7
Hydronic separator. Epoxy resin coated steel body. Without insulation. Complete with: automatic air vent valve with shutoff valve, drain valve.ANSI flanged connections.Max. working pressure: 150 psi.Working temperature range: 32 - 250°F.ASME tagged and registered with the National Board of Boiler and Pressure Vessel Inspectors.
Hydronic Separatortech brochure 01076
tech brochure 01076
548Hydro SeparatorHydronic separator. Epoxy resin coated steel body. With pre-formed insulation. Sweat & threaded union connections. Complete with: automatic air vent valve with automatic check valve, drain valve.Max. working pressure: 150 psi.Working temperature range: 32 - 210°F.Working temp. without insulation: 32 - 250°F.
548
Maximum recommended flow rates in GPM and volume capacity in gallons.
FLOW CAPACITY - UNION CONNECTIONS
The hydronic separator creates a zone with a low pressure loss, which enables the primary and secondary circuits connected to it to be hydraulically independent of each other; the flow in one circuit does not create a flow in the other.
2"37
1 1/2"26
1 1/4"18
1"110.5
SizeGPM
Volume
41
sbLkPnoitpircseDedoC8.31TPN"4/3A5026458.31TPN"1A6026459.41TPN"4/1-1A7026459.41TPN"2/1-1A8026455.51TPN"2A902645
sbLkPnoitpircseDedoC8.31taews"1A8226458.31taews"4/1-1A532645
Size 3/4" 1' 1 1/4" 1 1/2"GPM 6.0 9.3 15.3 23.9
Cv 18.8 32.6 56.6 73.3
tech brochure 01137
Dirt separator. Brass body.1/2" NPT top thread with plug. NPT connections.Max. working pressure: 150 psi.Working temperature range: 250°F.
5462
5462
36.0
81.0
tech brochure 01137
Particle separation capacity - Dirt separator efficiency
Low head losses and performance maintained over time
The separating action performed by the dirt separator is based on using the internal element with concentric surfaces in place of the ordinary filter. The element, by its nature, offers little resistance to the flow of medium while ensuring separation.This occurs due to the particles colliding with the concentric surfaces and then settling, and not by filtration; an action by which the filter, over time, gets progressively clogged by the sludge it removes. All this is to the benefit of performance; that is the high capacity to separate impurities and the low head losses that remain unaltered over time.
FLOW CAPACITY
Dirt separator. Brass body.1/2" NPT top thread with plug. Sweat connections.Max. working pressure: 150 psi.Working temperature range: 250°F.
2"
Geometric structure and large dirt collection chamber
The geometrical structure of DIRTCAL means that inside it the velocity is reduced to help separate the particles of impurities. The dirt collection chamber has the following features:- It is located at the bottom of the device at such a distance from the connections that the collected impurities are not affected by the swirl of the flow through the screen.- It has enough capacity to increase the amount of sludge stored and therefore decreases the frequency of emptying/discharging it (on the contrary to filters that need to be frequently cleaned).- It is easily inspected by unscrewing it from the valve body for servicing the internal element in the event of an obstruction from large debris.
1000
Efficiency50 passages ( 2 f/s)
502010
40
20
0
60
80
100
Efficiency (%)Efficiency50 passages ( 4 f/s)
Mic
ropa
rticl
e siz
e(
m)
0 5 16 35 63 105
150
250
210
500
DIRTCALWORKING ZONE
CARTRIDGE FILTERS
SPECIAL STRAINERS
Y-STRAINERS
Separated quantityInitial quantity
.100%( )
42
3°
The
mal
e
part
INN
OFL
UE®
FLEX
IBLE
Con
tent
s of
the
kit
Inst
alla
tion
Mou
ntin
g in
stru
ctio
n fo
r ki
t |
Hor
izon
tal c
him
ney
conn
ectio
n
IFC
K03
25 /
IFC
K03
35 /
IFC
K04
25 /
IFC
K04
35
Cent
roth
erm
Eco
Sys
tem
s, L
LC •
418
Sou
th P
earl
Str
eet,
Alb
any,
NY
1220
2 •
518
434
-340
0 •
Fax
518
618
-316
6 •
info
@ce
ntro
ther
m.u
s.co
m •
ww
w.c
entr
othe
rm.u
s.co
m
Mou
nt m
etal
sec
tion
Bas
e S
uppo
rt
in b
ase
of c
him
ney.
1 2 3 4 5 6 7 8 9
Fit C
him
ney
Cove
r ove
r Fle
x Pi
pe
and
atta
ch to
chi
mne
y w
ith
mas
onry
scr
ews
prov
ided
.
Sna
p on
Fle
x En
d Pi
pe L
ocki
ng
Ring
to F
lex
Pipe
.
Cut F
lex
Pipe
at t
op o
f Fle
x En
d Pi
pe L
ocki
ng R
ing
at re
cess
in
corr
ugat
ions
.
Inse
rt F
lex
End
Pipe
into
Chi
mne
y Co
ver,
scr
ewin
g in
tigh
t.
Atta
ch to
p of
Chi
mne
y Co
ver.
Inst
all V
ent L
engt
h (s
old
sepa
rate
ly) w
ith
Conn
ecto
r int
o
Bas
e S
uppo
rt.
Fix
the
Wal
l Pla
te (s
old
sepa
rate
ly).
Cont
inue
wit
h ri
gid
wal
l Ven
t Len
gths
and
Elb
ows
to a
pplia
nce.
Cut t
he F
lex
Pipe
(jus
t und
er m
ale
part
) at t
he le
ngth
of t
he
chim
ney.
Att
ach
spac
ers.
Pul
l Fle
x Ve
nt L
engt
h th
roug
h ch
imne
y in
sert
ing
mal
e en
d in
to B
ase
Sup
port
. Ens
ure
that
Con
nect
or
is in
stal
led.
Conn
ecto
r
Flex
ible
ven
t le
ngth
(25'
or
35')
Spa
cer
Cent
roci
n
Bas
e su
ppor
t
Flex
end
pip
ew
ith
lock
ing
ring
Chim
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cove
r w
ith
cap
Upd
ated
: 11/
17/1
0
43
Being responsible is our foundationThinking ahead makes it possible
Innovation is the essence
www.grundfos.us
CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Telefax: (905) 829-9512
U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400 Telefax: (913) 227-3500
MexicoBombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Telefax: 011-52-81-8144 4010
L-U
P-S
L-0
21
3/1
2 (
US)
– How Traditional Hot Water Recirculation Works
Pump Technical Data:Flow Range: 0 to 3.5 U.S. GPM
Head Range: 1 to 5 U.S. Feet
Motor: 25W, Single Phase, 115V
Min. Fluid Temperature: 36°F (2°C)
Max. Fluid Temperature: 203°F (95°C)
Max. Working Pressure: 145 PSI
Standard Features: 5ft. line-cord w/plug
Optional Features: Timer, Aquastat
2
2 pump:
THE GRUNDFOS
UP10-16BU ATLC
1 pipes:
Performance Curve:
IsolationValve
Timer
Check Valve1
ModelsMaterial Number
1/2” Sweat
1/2” F NPT
1 1/4” Union
LineCord
Timer AquastatCheckValve
Isolation Valve
UP10-16B5 LC 97525905
UP10-16B5 TLC 97525907
UP10-16B5 ATLC 97525908
UP10-16BN5 LC 96433897
UP10-16BN5 TLC 96433898
UP10-16BN5 ATLC 96433899
UP10-16BU ATLC 97525922
GRUNDFOS Recirc Pump
44
www.grundfos.com
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
L-A
L-SL
-00
1 4
/09
(U
S)
Technical Data:
Flow Range:
Head Range: 0 to 19 Feet
Motor: 1X115V
Min. Fluid Temperature:
Max. Fluid Temperature:
Max. Working Pressure: 150 PSI
Watts:
Amps:
Dimensional Drawing:
A B C D E F G
0 2 4 6 8 10 12 14 16 18 20 22 24Q [US GPM]
02468
1012141618[ft]H
Performance Curve:
Orange: AUTOADAPT™ Range
Red:
Black:
Description Part Number
CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Telefax: (905) 829-9512
U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400 Telefax: (913) 227-3500
MexicoBombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Telefax: 011-52-81-8144 4010
GRUNDFOS ALPHA
45
GRUNDFOS MAGNA 32-60
46
Technical Data:
Flow Range:
Head Range:
Motor:
Min. Fluid Temperature: °C)
Max. Fluid Temperature:
Max. Working Pressure:
Watts:
Max. Amps:
Dimensional Drawing:
Product Offering:
A B C D E F G H I J
Performance Curve:
ADAPT™ Range
Model Description Part Number
MAGNA 32-100 Cast iron flange with line cord
Geni Module External Control/Bus Communicaton for MAGNA 32-100
Relay Module Signal Relay for MAGNA 32-100
Being responsible is our foundationThinking ahead makes it possible
Innovation is the essence
www.grundfos.com
CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: (905) 829-9533 Telefax: (905) 829-9512
U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: (913) 227-3400 Telefax: (913) 227-3500
MexicoBombas GRUNDFOS de Mexico S.A. de C.V. Boulevard TLC No. 15Parque Industrial Stiva AeropuertoC.P. 66600 Apodaca, N.L. Mexico Phone: 011-52-81-8144 4000 Telefax: 011-52-81-8144 4010
L-M
AG
-SL-
02
1/1
1 (
US)
C
D
A
E
B
J
F
GI
H
47
TECHNICAL DATA GRUNDFOS SERIES UP
UPS 15-58FC/FRC SUPERBRUTE
Flow range: 0 - 17.5 U.S. GPMHead range: 0 - 19 FEETMotors: 2 Pole, Single PhaseMaximum fluid temperature: 230°F (110°C)Min. fluid temperature: 36°F (2°C)Maximum working pressure: 145 PSI
0
2
4
6
8
10
12
14
16
18
20
0 2 4 6 8 10 12 14 16 18
Flow (GPM)
Hea
d (f
t.)
HI
MED
LOW
Without Check Valve
With Check Valve
UPS15-58FC/FRC AMPS WATTS HP CAPACITORSpd. 3 0.75 87 1/25 10mF/180VSpd. 2 0.66 80 1/25 10mF/180VSpd. 1 0.55 60 1/25 10mF/180V
115V
A
D F
E
BC
48
GENERAL DATA GRUNDFOS SERIES UP
UPS 26-99FC/BFC SUPERBRUTE
Flow range: 0 - 34 U.S. GPMHead range: 0 - 30 FEETMotors: 2 Pole, Single PhaseMaximum fluid temperature: 230°F (110°C)Min. fluid temperature: 36°F (2°C)Maximum working pressure: 145 PSI
0
5
10
15
20
25
30
0 5 10 15 20 25 30 35
Flow (GPM)
Hea
d (f
t.)
HI
MED
LOW
Without Check Valve
With Check Valve
MODEL VOLTS AMPS WATTS HP CAPACITORSpd. 3 1.8 197 1/6 20mF/180VSpd. 2 1.5 179 1/6 20mF/180VSpd. 1 1.3 150 1/6 20mF/180VSpd. 3 0.9 196 1/6 5mF/400VSpd. 2 0.8 179 1/6 5mF/400VSpd. 1 0.7 150 1/6 5mF/400V
115V
230V
Model Type A B C D E F Connection Type and Size
Approximate Shipping Wt.
(lbs)UPS26-99FC/BFC 6 1/2 6 4 7/8 3 1/2 3 7/16 3 5/32 GF 15/26 Flange - (2) 1/2" Dia. Bolt Holes 10.3
A
BC
D F
E
49
ABCA
B
C
EFD
D
EF
GH
G
H
UPS 43-100
UPS 50-60
UPS 43-44
50
Lochinvar’s Stainless Steel Buffer Tanks are designed to provide thermal storage volume and hydraulic separation of the boiler or heat pump and the building distribution system. A properly applied buffer tank will reduce on/off cycling (short cycling), which will lead to longer runtimes, higher efficiencies and longer equipment life. Squire buffer tanks can be used in geothermal, chilled water applications, and any system with low-mass boilers.
Hydronic buffer tanks are utilized to provide thermal
storage volume when the system demand is less than
the lowest firing rate of the boiler. This occurs most
often when there are “micro” zones in the distribution
system whose demand is below the minimum firing rate
of the boiler. Under these conditions the boiler fires
at its minimum rate, which is more energy than can
be absorbed by the distribution system, and shuts off
because of high return temperatures before the “micro”
zone’s call for heat is satisfied. The boiler system
continues to receive a call for heat and fires again. The
“micro” zone cannot absorb all the energy produced by
the boiler, and again the boiler shuts off because of high
return temperatures. With the volume provided by the
tank the additional energy not utilized by the “micro”
zone can be stored in the buffer tank and used when
there are additional heating demands.
Lochinvar’s Squire Buffer tanks also function as hydraulic
separators, effectively separating the flow in the boiler
loop from the flow in the distribution system. This is
beneficial when the flow rate in the distribution system
is different than the flow rate of the boiler system. It can
be very important when there is a variable speed pump
in the distribution system whose flow rate can be less
than that of the boiler pump.
gned to eparation ibution
ce on/off runtimes, quire water ers.
rmal
s than
ost
bution
ring rate
fires
can
uts off
“micro”
m
in. The
uced by
e of high
by the
icro”
when
hydraulic
boiler
is is
system
m. It can
d pump
e less
L o c h i n v a r .c o m
Stainless Steel Buffer Tanks
Stainless Steel Hydronic Buffer Tanks
Thermal Storage
Hydraulic Separation
Capacities from30 - 120 Gallons
5 Year Limited Warranty
51
Stainless Steel Hydronic Buffer Tank Dimensions and Specifications
Lochinvar, LLC • 300 Maddox Simpson Pkwy • Lebanon, TN 37090 • 615-889-8900 / Fax: 615-547-1000www.Lochinvar.com
FG-10M-10/11–Printed in U.S.A.SBT-02 (replaces SBT-01 9/10)
Model Gallon Supply/Return Shipping Number Capacity A B D E F G Connections Wt. (lbs.)SBT030 30 39-1/2” 20 28-3/4” 20-1/4” 11-3/4” 7-3/4” 1-1/2” NPT 70SBT050 50 47 24 33-3/4” 24-1/4” 14-3/4” 8-3/4” 1-1/2” NPT 120SBT080 80 69-1/2” 24 55-3/4” 35-1/4” 14-3/4” 8-3/4” 2” NPT 153SBT119 119 68-1/4” 28 54-3/4” 34-1/4” 15 9 2” NPT 198
SBT Models
All models standard with a 5 Year Limited Warranty Against Tank Failure.
Standard Features> R-13.4 insulation for minimal heat loss
> Textured, impact resistant polymer jacket
> Light-weight 316L stainless steel tank construction
> Bulbwell
> Drain and air vent connections
> 5 year tank warranty
52
male Female male
53
Installation & Operation Manual
First Hour Rating - 180°F Boiler Loop Water(Universal Sizing - 45,000 - 295,000 Btu/hr)
Model SIT030 SIT040 SIT050
Circulator FlowGPM
5 8 12 16 20 5 8 12 16 20 5 8 12 16 20
Domestic Outlet 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140
45,000 108 83 108 83 122 97 122 97 135 110 135 110
60,000 136 103 136 103 150 118 150 118 164 131 164 131
75,000 165 123 165 123 179 138 179 138 194 151 194 151
95,000 171 128 191 142 202 150 217 165 217 165 217 165 233 179 233 179 233 179
115,000 171 128 191 142 223 165 240 177 217 165 252 189 252 189 252 189 233 179 268 204 273 207 273 207
140,000 191 142 223 165 240 177 267 196 252 189 267 200 282 211 286 208 268 204 292 221 307 232 322 242
165,000 240 177 267 196 267 200 282 211 286 213 292 221 307 232 334 251
195,000 334 251
225,000
260,000
295,000
MAX BTU INPUT 77008 89165 105532 114761 129676 92998 112972 123331 129574 132764 94115 114116 125111 134044 146207
Table 8C First Hour Rating - 180°F Boiler Loop Water (Universal Sizing)
8 Performance Data (continued)
Boi
ler
Hea
tin
gC
apac
ity
First Hour Rating - 180°F Boiler Loop Water(Universal Sizing - 45,000 - 295,000 Btu/hr)
Model SIT065 SIT080 SIT119
Circulator FlowGPM
5 8 12 16 20 5 8 12 16 20 5 8 12 16 20
Domestic Outlet 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140 115 140
45,000 153 128 153 128 163 138 163 138 197 172 197 172
60,000 183 149 183 149 193 159 193 159 226 193 226 193
75,000 213 170 213 170 222 180 222 180 255 213 255 213
95,000 252 197 252 197 252 197 261 207 261 207 261 207 294 241 294 241 294 241
115,000 291 226 291 226 291 226 291 226 300 235 300 235 300 235 300 235 333 268 333 268 333 268 333 268
140,000 305 235 319 245 338 259 338 259 338 259 304 238 347 268 347 268 347 268 347 268 384 302 382 302 382 302 382 302 382 302
165,000 305 235 319 245 356 271 386 293 388 294 304 238 349 270 374 288 395 302 395 302 387 306 429 337 429 337 429 337 429 337
195,000 319 245 356 271 386 293 388 294 349 270 374 288 409 312 424 323 483 375 485 376 485 376 485 376
225,000 356 271 386 293 388 294 374 288 409 312 424 323 501 388 548 421 541 416
260,000 388 294 424 323 573 438 596 454
295,000 596 454
MAX BTU INPUT 118488 129139 146864 163768 167924 115860 139106 154002 171229 181544 141419 190161 204795 237649 253504
Boi
ler
Hea
tin
gC
apac
ity
54
Installation & Operation Manual
8 Performance Data (continued)
How to Properly Size Your Indirect Water HeaterUse the First Hour Rating (FHR) to properly size your Indirect Water Heater. The First Hour Rating is the amount of hot waterin gallons the heater can supply per hour (starting with a tank full of hot water), depending on tank capacity, source of heat,and the size of the burner.
Estimate your peak hour demand as follows:
• Determine what time of day (morning, noon, evening) you use the most hot water in your home. Keep in mind the number of people living in your home.
• Use the worksheet below to estimate your maximum usage of hot water during this one hour of the day -- this is your peak hour demand. Note: The worksheet does not estimate total daily hot water usage.
The worksheet example shows a total peak hour demand of 165 gallons; therefore, this household would need a water heaterwith a First Hour Rating of no less than 165 gallons.
Fixture Count Guide
To quickly estimate the minimum gallons of hot water required based on a family size number of baths and hot waterappliances the First Hour Rating of the Squire must be equal to or exceed the total first hour requirements.
Peak Hour Demand Worksheet
Description Fill in the Blank Example
40 Gallons for the first 2 people Gals. 40 Gals.
10 Gallons for each additional person Gals. 20 Gals.
20 Gallons for each bath after the first
(consecutive bath) Gals. 20 Gals.
10 Gallons if dishwasher is used Gals. 10 Gals.
20 Gallons if clothes washer is used Gals. 20 Gals.
TOTAL Gals. 110 Gals.
Heavy Usage Buffer
Use if family members take longer than average showers, etc.x 1.5 x 1.5
First Hour Rating Gals. 165 Gals.
Proceed to pages 21 – 23 of this manual to locate your Indirect Water Heater and Boiler in the sizing charts. Using the FirstHour Rating calculated in this worksheet, locate your Indirect Water Heater and Boiler along with your First Hour Rating. Thiswill also determine the flow needed between the Indirect Water Heater and Boiler.
55
WH-055 WH-085 WH-110 WH-155 WH-199 WH- 285 WH-399
WATER
GALLON CAPACITY 2.5 2.5 3.5 3.5 5.0 5.0 6.5
HEATING SURFACE (SQ. FT.) 5.92 8.33 10.00 14.07 15.66 21.60 36.58
WATER CONNECTIONS 1" 1" 1" 1" 1-1/4" 1-1/4" 1-1/2"
20°F T WATER FLOW (GPM) 5 8 10 15 19 27 38
HEAD LOSS (FT. OF HD.) 0.27 0.94 1.53 3.50 1.13 2.42 1.42
35°F T WATER FLOW (GPM) 3 5 6 9 11 16 22
HEAD LOSS (FT. OF HD.) 0.10 0.37 0.55 1.45 0.38 0.85 0.48
MAX. WORKING PRESSURE (PSI) 80 80 80 80 80 80 80
# OF RELIEF VALVES 1 1 1 1 1 1 1
RELIEF VALVE SIZE 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
RELIEF VALVE RATING (MBH) 535 535 535 535 535 535 535RELIEF VALVE PRESSURE RATING (PSI) 30 30 30 30 30 30 30
GAS
INLET CONNECTION 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 3/4"
MAX. INLET PRESSURE, NAT 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c.
MIN. INLET PRESSURE, NAT 4.0" w.c. 4.0" w.c. 4.0" w.c. 4.0" w.c. 4.0" w.c. 4.0" w.c. 4.0" w.c.
MAX. INLET PRESSURE, LP 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c. 14.0" w.c.
MIN. INLET PRESSURE, LP 8.0" w.c. 8.0" w.c. 8.0" w.c. 8.0" w.c. 8.0" w.c. 8.0" w.c. 8.0" w.c.
BTU/HR INPUT 55,000 85,000 110,000 155,000 199,999 285,000 399,999
BTU/HR OUTPUT (HIGH FIRE) 52,250 80,750 104,500 147,250 189,999 270,750 379,999BTU/HR OUTPUT (LOW FIRE) 10,450 16,150 20,900 29,450 38,000 54,150 76,000
ELECTRICAL
VOLTAGE/HEATER 120 120 120 120 120 120 120
VOLTAGE/CONTROL 24 24 24 24 24 24 24
TOTAL AMPS 0.5 0.5 0.5 0.5 1.5 1.5 2.0# OF ELECTRICAL CONNECTIONS 1 1 1 1 1 1 1
DIMENSIONS
HEIGHT 33-1/4" 33-1/4" 33-1/4" 33-1/4" 33-1/4" 33-1/4" 35-1/2"
WIDTH 18-1/2" 18-1/2" 18-1/2" 18-1/2" 18-1/2" 18-1/2" 25"DEPTH 16" 16" 19" 19" 19" 19" 21-3/4"
SERVICE CLEARANCES
FRONT 24" 24" 24" 24" 24" 24" 24"
BOTTOM 24" 24" 24" 24" 24" 24" 24"
RIGHT SIDE 0" 0" 0" 0" 0" 0" 0"
LEFT SIDE 24" 24" 24" 24" 24" 24" 24"TOP 6" 6" 6" 6" 6" 6" 6"
DIRECT VENTING
SIZE 2" 2" 3" 3" 3" 3" 4"
VENT CATEGORY IV
VENT MATERIAL PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS
www.Lochinvar.com
56
www.SunReports.com 20070726
DEVICE FEATURES Compact Size (5.5”x 4”x 1.4”) Easy to Install – Plug and Play One Unit Monitors Solar Thermal and PV*
Modular Sensor Design “ZERO Config” Setup (patent pending) Universal Interface for Solar Thermal Universal Interface for PV*
Solar Thermal Sensors: o 3 Temperature Inputs (Tank Input,
Tank Output, Top of Tank) o 2 A/C Load Inputs (pump status, re-
heat coil status) o 1 Grundfos Flow Sensor Adapter
Cable o Pressure Switch Input PV Connection via standard Ethernet Cable Standard Ethernet connection to existing router LEDs to indicate local status Interfaces to SunReports Web 2.0 portal
WEB PORTAL FEATURES Displays current and past performance Calculates BTU usage Integrates data into one easy to read chart Customer and Installer Portals Configurable Alerts**
Summary of System Performance**
DESCRIPTION The Apollo1 Energy Monitoring Device provides “performance based” residential energy monitoring for both Solar Electric (PV) and Solar Thermal (HW). The ultra-low-cost solution brings the benefits of web-based monitoring within reach for all customers. With the ‘ZERO-Configuration’ setup, installation is simple and requires no on-site configuration or networking experience. Simply plug in the sensors and connect to an existing router and the unit self-configures to begin sending data immediately. The Apollo1 automatically interfaces to the SunReports Web2.0 portal via standard Ethernet to present real-time and historical data in an easy to understand format. The SunReports design philosophy is to “make energy easy”, easy to install, easy to use, and easy to understand.
Installer and Customer web portals are accessible anywhere there is a web-browser and an Internet connection. No application software required. Access SunReports monitoring from home, office, or around the world via any web-enabled desktop computer, laptop, netbook, or smart phone. The same unit is capable of monitoring solar PV, solar Hot Water, and solar Pool Heating systems. Installers can use the Installer Portal to monitor all their installations from one remote location.
DATA SHEET
Apollo1 Energy Monitor
57
www.SunReports.com 20070726
SunReports, Inc.415 891 9227
INCLUDED 1 Apollo1 Device 1 Ethernet Cable 1 Inverter Cable 2 A/C Load Cables (CT1 & CT2) 1 Grundfos Flow Sensor Adapter Cable 1 Triple Temperature Sensor Cable 1 Pressure Switch Cable*
1 A/C Adapter (universal input, US plug) Quick Start Guide
* Pressure Switch Sold Separately
OPTIONAL ACCESSORIES Communication Package including Power Line Carrier (PLC) network bridge Pressure Switch Grundfos VFS Flow Sensor
SPECIFICATIONSInput Power: - 5VDC, 1A AC Adapter Input: - 100-240VAC 50/60Hz AC Adapter Plug - US 2-prong Physical Dimensions: - 5.5 x 4 x 1.4in - (139.7 x 101.6 x 35.6mm) Weight - 1.8lbs (0.82kg) with cables Housing Material: - Flame retardant ABS plastic Housing Rating: - UL 94-5VA Regulatory: - FCC-15 Class A Operating Temperature - 0-40 C (32-104 F)
Cable Lengths: - 14’ Ethernet Cable - 14’ Inverter Cable - 5’ A/C Load Cables (CT1 & CT2) - 9’ Triple Temperature Sensor Cable**
- 4’ Pressure Switch Cable - 6’ A/C Adapter ** 3’ common plus 6’ for each sensor
Installer Portal – Map View
Target Performance
Apollo1 Energy Monitor
58
1 20100727 www.SunReports.com
Apollo2 Energy Monitor
DEVICE FEATURES 6 Temperature Sensors 2 Data Ports
o Flow Meter(s) o CT Sensor(s)
1 Pressure Sensor Input Ethernet to Existing Internet Connection Static IP or DHCP Network option Connects Directly to Inverter Monitors Thermal AND PV
WEB PORTAL FEATURES Separate Secure Login for Installer and User Installer Portal with Integrated Google Maps, Custom Alert Configuration, and Comparative Performance Charts 5 Year Service Model Access Data from Any Web Browser, Anywhere in the World Computer and Mobile Phone, iPhone Compatible View Predicted vs. Actual Performance for kWh and BTU/hr Compare Heat Generated vs. Hot Water ConsumedNo Software to Install
DESCRIPTION The Apollo2 Energy Monitoring System has been engineered for commercial applications and provides “performance based” energy monitoring for both Solar Electric (PV) and Solar Thermal (HW) systems. The affordable Apollo2 solution brings the benefits of web-based monitoring within reach for all customers. With the ‘ZERO Config’ setup, installation is simple and requires no on-site configuration or networking experience. Simply plug in the sensors and connect to an existing router and the unit self-configures to begin sending data immediately. The Apollo2 automatically interfaces to the SunReports Web2.0 portal via standard Ethernet to present real-time and historical data in an easy to understand format. The SunReports design philosophy is to “make energy easy”; easy to install, easy to use, and easy to understand.
Installer and Customer web portals are accessible anywhere there is a web-browser and an Internet connection. No application software required. Access SunReports monitoring from the home, office, or around the world via any web-enabled desktop computer, laptop, netbook, or smart phone. The same unit is capable of monitoring solar PV, solar Hot Water, and solar Pool Heating systems. Installers can use the Installer Portal to monitor all their installations from one remote location.
Robust and affordable remote monitoring system for Solar Thermal and Solar PV installations
59
2 20100727 www.SunReports.com
Product Feature Comparison
Feature Apollo1
(Residential) Apollo2
(Commercial) Modular Sensors X X Thermal Monitoring X X PV Monitoring X X Internet Connectivity X X Pump On/Off Detect (AC Detect) X X DHCP Network Support X X Pressure Switch Compatible X X Local LED Indicators X X Wall Mount X X Flow Meter Compatible One Two 3-Loop Thermal Monitoring X Double Thermal Loop Monitoring X 6 Temperature Sensors X Static IP Network Support X
On-Line ReportingSecure Login X X Installer Portal X X User Portal X X Historical and Current Data X X Configurable Alerts* X X Interactive Google Maps* X X Predicted vs. Actual Charts* X X Energy Equivalence Display X X Double BTU Calculation* X Contribution to Total Energy Chart* X Thermal Loop Comparison Chart* X * Installer Portal Only
CONTACTSunReports, Inc.
Solar Production vs. Auxiliary Heating
Apollo2 Energy Monitor
INCLUDED 1 Apollo2 Device 1 Ethernet Cable 1 Inverter Cable 2 A/C Load (CT1 & CT2) 2 Grundfos® VFS Series Flow Sensor Cables 1 Six-Sensor Temperature Cable 1 Pressure Switch Cable 1 A/C Adapter (universal input, US plug) Quick Start Guide(s)
OPTIONAL ACCESSORIES Communication Package including Power Line Carrier (PLC) network bridge Pressure Switch Outdoor Mounting Kit
SPECIFICATIONSInput Power: - 5VDC, 1A AC Adapter: - 100-240VAC 50/60Hz - UL/CE/CUL/C-Tick/TUV - US 2-prong (others available) Physical Dimensions: - 5.5 x 4 x 1.4in - (139.7 x 101.6 x 35.6mm) Weight - 2.1lbs (0.95kg) with cables Housing Material: - Flame retardant ABS plastic Housing Rating: - UL 94-5VA Regulatory: - FCC-15 Class B - CE Mark - C-TickOperating Temperature - 0-50 C (32-122 F)
Cable Lengths: - 14’ Ethernet Cable - 14’ Inverter Cable - 5’ A/C Load Cables (CT1 & CT2) - 13’ Temperature Sensor Cable - 4’ Pressure Switch Cable - 6’ A/C Adapter
60
FLO
W-G
PM
02
46
810
1214
1618
2022
2426
2830
3234
3638
4042
4446
4850
5254
TOTAL HEAD-FEET
024681012141618202224262830323436
FLO
W-M
3/H
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
TOTAL HEAD-METERS
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
10.5
11.0
003B
005
006
006B
007
008
009
0010
0011
0012
0013
0014
00 C
IRC
ULA
TOR
S
9/09
/09
61
iSeries-R
BC
A
BC
ASupplySensor
N P ZC H X1 ZRX2
ZONE1 ZONE2 ZONE3
ZONE1 ZONE2 ZONE3
FUSE 1 AMP
24 VACPOWER
THREE ZONE SWITCHING RELAYWITH OPTIONAL PRIORITY
SR 503
24 Volt
Transform
er
H N
PowerInput
C R
24 VACPOWER INPUT
SENSORCOMMON
BOILER SUPPLY OUTDOOR
POWERGREEN
SENSORERROR
RED
BACK OF iVALVE-R MIXING VALVE ACTUATOR
OutdoorSensor
DHWCirc.
ADHW Aquastat
Thermostats
T
T
iValve, 3-Way Mixing Working with SR502/503 Switching Relay with DHW Priority
24 V
olt
Tran
sfor
mer
C R
24 VACPOWER INPUT
SENSORCOMMON
BOILER SUPPLY OUTDOOR
POWERGREEN
SENSORERROR
RED
BACK OF iVALVE-R MIXING VALVE ACTUATOR
MM
H
N
THREE ZONE ZONE VALVE CONTROL
ZVC 403
1 2 3 4ZONE 1
1 2 3 4ZONE 2
1 2 3 4ZONE 3E ND
SWITCH
ZONE 1T T
ZONE 2T T
ZONE 3T T
FUSE(5 AMP MAX)
N/O N/CCOM
iValve, 4-Way Mixing Working with Zone Valve Control
iSeries-R
Fact
ory
Inst
alle
dTr
ansf
orm
er
POW
ER IN
ThermostatsT
T
Mot
or
End
Sw
itch
Mot
or
End
Sw
itch
PowerInput
OutdoorSensor
BoilerSensor
SupplySensor
BoilerSensor
FOR ADDITIONAL WIRING DIAGRAMS, PLEASE SEE www.taco-hvac.com/wiringwizard
62
63
© 2005 D 710 - 05/05
D 71005/05
- Data Brochure3-Way Mixing Valves 710 - 714
The 3-Way Brass Mixing Valves 710, 711, 712, 713, and 714 are used to mix supply water from a heat source with water returning from a system. They are designed for use in either closed loop or open loop hydronic systems. All valves have standard female NPT threads. The valve provides a maximum leak through rate of 1% to allow for water expansion during temperature changes. The valve position can be manually set using the handle. An Actuating Motor 741 can be used to automatically operate the valve.
Sequence of Operation
Installation
Check the contents of the package. If any of the items listed below are missing or damaged, please refer to the Limited Warranty and Product Return Procedure on the back of this brochure and contact your wholesaler or local tekmar representative.
Types 710 - 714 include • One Mixing Valve & One Data Brochure D 710
When the flap is in the fully closed position, 100% of the heating system return water is supplied to the system. When the valve flap is in the fully open position, 100% of the boiler supply water enters the heating system. Mixing of the water takes place when the valve flap is in an intermediate position.
Replacement Parts
The Mixing Valve Handle Kit M3047 contains a replacement manual valve handle, a brass screw, a “C” clip, and a position indicator plate.
5 7 9 10
310
brass screw
handle
“C” clip
indicator plate
• Factory postion• No changes required
• Rotate handle 1/4 turn• Flip face plate over
• Rotate handle 1/4 turn• Rotate handle 1/2 turn• Flip face plate over
supply
return
fromboiler supply
return
fromboiler
supply
return
fromboilersupply
return
fromboiler
64
tekmar Control Systems Ltd., Canadatekmar Control Systems, Inc., U.S.A.Head Office: 5100 Silver Star RoadVernon, B.C. Canada V1B 3K4(250) 545-7749 Fax. (250) 545-0650Web Site: www.tekmarcontrols.com
Product design, software and literature are Copyright © 2005 by:tekmar Control Systems Ltd. and tekmar Control Systems, Inc.
All specifications are subject to change without notice.Printed in Canada. D 710 - 05/05.
Limited Warranty The liability of tekmar under this warranty is limited. The Purchaser, by taking receipt of any tekmar product (“Product”), acknowl-edges the terms of the Limited Warranty in effect at the time of such Product sale and acknowledges that it has read and understands same.
The tekmar Limited Warranty to the Purchaser on the Products sold hereunder is a manufacturer’s pass-through warranty which the Purchaser is authorized to pass through to its customers. Under the Limited Warranty, each tekmar Product is warranted against defects in workmanship and materials if the Prod-uct is installed and used in compliance with tekmar’s instructions, ordinary wear and tear excepted. The pass-through warranty period is for a period of twenty-four (24) months from the production date if the Product is not installed during that period, or twelve (12) months from the documented date of installa-tion if installed within twenty-four (24) months from the production date.
The liability of tekmar under the Limited Warranty shall be limited to, at tekmar’s sole discretion: the cost of parts and labor provided by tekmar to repair defects in materials and/or workmanship of the defective product; or to the exchange of the defective product for a warranty replacement product; or to the granting of credit limited to the original cost of the defective product, and such repair, exchange or credit shall be the sole remedy available from tekmar, and, without limiting the foregoing in any way, tekmar is not responsible, in contract, tort or strict prod-uct liability, for any other losses, costs, expenses, inconveniences, or damages, whether direct, indirect, special, secondary, incidental or consequential, arising from ownership or use of the product, or from defects in workmanship or materials, including any liability for fundamental breach of contract.
The pass-through Limited Warranty applies only to those defective Products returned to tekmar during the warranty period. This Limited Warranty does not cover the cost of the parts or labor to remove or transport the defective Product, or to reinstall the repaired or replacement Product, all such costs and expenses being subject to Purchaser’s agreement and warranty with its customers.
Any representations or warranties about the Products made by Purchaser to its customers which are different from or in excess of the tekmar Limited Warranty are
the Purchaser’s sole responsibility and obligation. Purchaser shall indemnify and hold tekmar harmless from and against any and all claims, liabilities and damages of any kind or nature which arise out of or are related to any such representations or warranties by Purchaser to its customers.
The pass-through Limited Warranty does not apply if the returned Product has been damaged by negligence by persons other than tekmar, accident, fire, Act of God, abuse or misuse; or has been damaged by modifications, alterations or attachments made subsequent to purchase which have not been authorized by tekmar; or if the Product was not installed in compliance with tekmar’s instructions and/or the local codes and ordinances; or if due to defective installation of the Product; or if the Product was not used in compliance with tekmar’s instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH THE GOVERNING LAW ALLOWS PARTIES TO CONTRACTU-ALLY EXCLUDE, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DURABIL-ITY OR DESCRIPTION OF THE PRODUCT, ITS NON-INFRINGEMENT OF ANY RELEVANT PATENTS OR TRADEMARKS, AND ITS COMPLIANCE WITH OR NON-VIOLATION OF ANY APPLICABLE ENVIRONMENTAL, HEALTH OR SAFETY LEG-ISLATION; THE TERM OF ANY OTHER WARRANTY NOT HEREBY CONTRAC-TUALLY EXCLUDED IS LIMITED SUCH THAT IT SHALL NOT EXTEND BEYOND TWENTY-FOUR (24) MONTHS FROM THE PRODUCTION DATE, TO THE EXTENT THAT SUCH LIMITATION IS ALLOWED BY THE GOVERNING LAW.
Product Warranty Return Procedure All Products that are believed to have defects in workmanship or materials must be returned, together with a written description of the defect, to the tekmar Representative assigned to the territory in which such Product is located. If tekmar receives an inquiry from someone other than a tekmar Representative, including an inquiry from Purchaser (if not a tekmar Representative) or Purchaser’s customers, regarding a potential warranty claim, tekmar’s sole obligation shall be to provide the address and other contact informa-tion regarding the appropriate Representative.
Limited Warranty and Product Return Procedure
3-Way Mixing Valves 710 - 714 Brass
Technical Data
Type Pipe Size CV Value Dimension H Dimension W Packaged Weight710 3/4” 7 1-1/2” (38 mm) 3” (76 mm) 1.9 lbs (860 g)711 1” 14 1-1/2” (38 mm) 3” (76 mm) 1.6 lbs (730 g)712 1-1/4” 21 1-5/8” (41 mm) 3-1/4” (82 mm) 1.8 lbs (800 g)713 1-1/2” 32 2-3/16” (56 mm) 4-3/8” (111 mm) 6.7 lbs (3020 g)714 2” 51 2-5/16” (60 mm) 4-5/8” (119 mm) 5.6 lbs (2520 g)
Literature — D 710Maximum Operating Pressure — 146 psi (10 bar)Operating Temperature Range — -20 to 248°F (-28 to 120°C)Valve Body and Vane — CW 617N - EN 12165 BrassShaft Seal — Viton “O” ringMain Seal — EPDM Perioxide “O” ring
Acceptable Fluid Media — Chilled and hot water with antifreeze and anticorrosive compounds (max 60%), glycol, ethyl alcohol glycol, propylene dichloride alcohol, mono ethyl alcohol, ethyl methyl alcohol, glycerine.
Not for use with media based on mineral oil components or chlorinated pool water.
00
0.2
0.4
0.6
0.8
1
0
0.5
1
1.5
0
1
2
3
2 4 6 8 10 12 14 16 18 20
710 711
Valve Performance 710, 711
psi
ft o
f h
ead
m o
f h
ead
US Gal/min
0 1m3/h
NormalOperatingRange
2 3 4
00
0.5
1
1.5
10 20 30 40 50 60 70 80
713712 714
Valve Performance 712, 713, 714
US Gal/min
psi
0
0 3 6 9 12 15 18
0.2
0.4
0.6
0.8
1
m o
f h
ead
0
1
2
3
ft o
f h
ead
m3/h
NormalOperatingRange
W
H
65
D 710A 07/07Replacement O-Rings for 3/4 to 1-1/4” Brass Valves (M3056)
- Data Brochure Addendum
D 710A - 07/07
Screw
Blue Handle
C-Clip
Indicator Plate
Retainer Clip
White Plastic Washer
Small O-Ring
O-Ring Housing
Large O-Ring
Medium O-Ring(has white marking)
Valve Flap
Valve Body
Repair procedure:
1. Remove screw attaching blue handle. If an actuator motor is installed, remove hand wheel and screw.
2. Pull blue handle or actuator motor off of valve assembly.
3. Insert flat blade screwdriver into either rear slot of c-clip. Twist screwdriver to pry off clip.
4. Mark the indicator plate position for later reference. Remove metal indicator plate.
5. Insert small flat blade screwdriver into notch in valve body and pry out metal retainer clip.
6. Remove valve flap assembly by pulling on shaft.
7. Remove white plastic washer, if present.
8. Remove metal o-ring housing from valve flap.
9. Remove medium o-ring and clean surface on valve flap using steel wool. Install medium o-ring (with white mark) on valve flap.
10. Remove small and large o-rings and clean surface on o-ring housing using steel wool. Install small and large o-rings on o-ring housing.
11. Re-install o-ring housing onto valve flap.
12. Re-install valve flap assembly into valve body.
13. Re-install metal retainer clip into valve body. Make sure it is snapped all the way around.
14. Use your finger to push the small o-ring down between the valve flap shaft and o-ring housing.
15. Re-install white plastic washer over shaft, if present.
16. Re-install indicator plate.
17. Re-install c-clip onto valve shaft.
18. Re-install blue handle and screw or actuator motor, screw and handwheel.
19. Rotate handle through its full motion both ways. It should be smooth and stop at the ends of the range indicated on the plate.
This seal replacement kit is for tekmar Brass Valve models 710, 711, 712, 720, 721 and 722. The kit includes a small o-ring, a medium o-ring indicated with a white paint mark, and a large o-ring. All o-rings are lubricated with silicone grease.
66
D 710B 07/07Replacement O-Rings for 1-1/2 to 2” Brass Valves (M3057)
- Data Brochure Addendum
D 710B - 07/07
Screw
Blue Handle
C-Clip
Indicator Plate
Small O-Ring
Valve Body
Medium O-Ring(has white marking)
Valve Flap
Large O-Ring
Bottom Cover
Repair procedure:
1. Remove screw attaching blue handle. If an actuator motor is installed, remove hand wheel and screw.
2. Pull blue handle or actuator motor off of valve assembly.
3. Insert flat blade screwdriver into either rear slot of c-clip. Twist screwdriver to pry off clip.
4. Mark the indicator plate position for later reference. Remove metal indicator plate.
5. Turn valve assembly over and use special tool to unscrew bottom cover.
6. Push valve flap assembly out through bottom of valve body.
7. Remove small o-ring from top of valve body.
8. Clean top of valve body using steel wool.
9. Remove medium o-ring from shaft of valve flap.
10. Clean the shaft of valve flap using steel wool and install new medium o-ring (with white mark) on shaft of valve flap.
11. Re-install valve flap assembly into valve body.
12. Remove the large o-ring from the bottom cover.
13. Clean the bottom cover using steel wool and replace the large o-ring.
14. Re-install bottom cover using special tool.
15. Install new small o-ring onto shaft of valve flap. Use your finger to push the o-ring down between the valve body and shaft.
16. Re-install indicator plate.
17. Re-install c-clip onto valve shaft.
18. Re-install blue handle and screw or actuator motor, screw and handwheel.
19. Rotate handle through its full motion both ways. It should be smooth and stop at the ends of the range indicated on the plate.
This seal replacement kit is for tekmar Brass Valve models 713, 714, 723 and 724. The kit includes a small o-ring, a medium o-ring indicated with a white paint mark, and a large o-ring. All o-rings are lubricated with silicone grease.
Bottom Cover Removal Tool AssemblyTo remove the bottom cover of the valve, a special tool can be assembled using the following:
One 1/2” NC x 2” long bolt with 3/4” hex head
Two 1/2” NC nuts
Thread both nuts onto the bolt. Then thread the first nut backwards to lock against the second nut.
•
•
67
TURBOMAX INDIRECT WATER HEATERS
TURBOMAX® 109Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
400 000 117 807 531 363 687 483 346
500 000 146 979 651 450 859 603 436
600 000 176 1151 772 536 1031 724 516
700 000 205 1323 893 1202 845
800 000 234 1494 1013 1374 965
900 000 264 1666 1546
TURBOMAX® 65Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
200 000 59 416 270 183 344 241 173
250 000 73 501 331 227 429 302 216
300 000 88 587 391 270 515 362 260
350 000 103 673 451 601 422
400 000 117 759 512 687 483
450 000 132 845 572 773 543
500 000 146 931 859
TURBOMAX® 45Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
200 000 59 392 261 180 344 241 173
250 000 73 477 321 223 429 302 216
300 000 88 563 381 266 515 362 260
350 000 103 649 442 601 422
400 000 117 735 502 687 483
450 000 132 821 562 773 543
500 000 146 907 859
TURBOMAX® 24Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
50 000 15 112 71 47 88 60 43
100 000 29 198 131 90 172 121 87
150 000 44 284 192 134 258 181 130
200 000 59 370 252 177 344 241 173
250 000 73 455 312 220 429 302 216
300 000 88 542 373 515 362
350 000 103 628 433 601 422
400 000 117 714 687
TURBOMAX® 44Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
50 000 15 134 80 50 86 60 43
100 000 29 220 140 93 172 121 87
150 000 44 306 200 137 258 181 130
200 000 59 392 261 180 344 241 173
250 000 73 477 321 223 429 302 216
300 000 88 563 381 515 362
350 000 103 649 442 601 422
400 000 117 735 687
TURBOMAX® 23Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
50 000 15 112 71 47 86 60 43
100 000 29 198 131 90 172 121 87
150 000 44 284 192 134 258 181 130
200 000 59 370 252 344 241
250 000 73 456 312 429 302
300 000 88 542 515
TURBOMAX® 33Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
50 000 15 126 76 49 86 60 43
100 000 29 211 137 92 172 121 87
150 000 44 297 197 135 258 181 130
200 000 59 383 257 179 344 241
250 000 73 469 318 222 429 302
300 000 88 555 378 515
SpecificationsTank Heat transfer Utility Boiler Shipping
Model volume area (sq.ft.) connection connection Hgt. Diam. weight
TURBOMAX 109 119 US gal. 58.9 ft2 2’’ Sweat M 2’’ NPTM 74’’ 29’’ 555 lbs
TURBOMAX 65 72 US gal. 32.7 ft2 1 1/2’’ Sweat M 1 1/2’’ NPTM 67’’ 24’’ 250 lbs
TURBOMAX 45 48 US gal. 32.7 ft2 1 1/2’’ Sweat M 1 1/4’’ NPTM 55’’ 22’’ 235 lbs
TURBOMAX 44 48 US gal. 26.2 ft2 1 1/2’’ Sweat M 1 1/4’’ NPTM 55’’ 22’’ 210 lbs
TURBOMAX 34 36 US gal. 26.2 ft2 1 1/2’’ Sweat M 1 1/4’’ NPTM 65’’ 18’’ 195 lbs
TURBOMAX 33 36 US gal. 19.6 ft2 1 1/4’’ Sweat M 1 1/4’’ NPTM 65’’ 18’’ 170 lbs
TURBOMAX 24 26 US gal. 26.2 ft2 1 1/2’’ Sweat M 1 1/4’’ NPTM 49’’ 18’’ 175 lbs
TURBOMAX 23 26 US gal. 19.6 ft2 1 1/4’’ Sweat M 1 1/4’ NPTM 49’’ 18’’ 150 lbs
Standard Equipment
† Based on ASHRAE (D.O.E.) test method performed by CRIQ.Domestic cold water at 40°F and boiler water at 180°F.
Pressure reliefvalve set at 30 psi
Domestic hot wateroutlet
Temperature/-pressure gauge
Boiler supply
Aquastatprewired for
120 or 24V
Domestic cold water
inlet
Boilerreturn
Drainvalve
Adjustable feetfor levelling
Copper heatexchanger insidehigh quality carbosteel tank
Fiberglassinsulation
Steel jacketpainted withdurable epoxy
TURBOMAX® 34Domestic hot water produced per hour in U.S. gallons†
Net First hour ContinuousBTUH kW 110°F 140°F 180°F 110°F 140°F 180°F
50 000 15 126 76 49 88 60 43
100 000 29 211 137 92 172 121 87
150 000 44 297 197 135 258 181 130
200 000 59 383 257 179 344 241 173
250 000 73 469 318 222 429 302 216
300 000 88 555 378 515 362
350 000 103 641 438 601 422
400 000 117 727 687
®
Copyright © 2007 Thermo 2000 Inc. All rights reserved. TURBOMAX is a trademarkof Thermo 2000 Inc. Thermo 2000 Inc. reserves the right to modify at any time andwithout notice colors, components, materials, specifications or models described inor shown in this brochure.
ASME Models SpecificationsTank Heat transfer Utility Boiler Shipping
Model volume area (sq.ft.) connection connection Hgt. Diam. weight
TURBOMAX 109A 110 US gal. 58.9 ft2 21/2’’ Sweat M 2’’ NPTM 74’’ 29’’ 755 lbs
TURBOMAX 65A 70 US gal. 32.7 ft2 2’’ Sweat M 11/2’’ NPTM 67’’ 24’’ 340 lbs
Technical InformationStandby loss <1/2°F per hour
Heat Transfer Efficiency = 99%
Output Temperature up to 200°F
Tube Max. Allowed ASME = 150 PSI at 250°FWorking Pressure
Shell Max. Allowed ASME = 150 PSI at 250°FWorking Pressure
68
TechDataPRODUCT SPECIFICATION SHEET
TD-PRVPB 0507
VIEGA301 N. Main, Floor 9Wichita, KS 67202
Phone: 1-877-VIEGA-NAFax: 1-800-976-9817
ViegaPEX BarrierQuality AssuranceViegaPEX Barrier tubing is manufactured and tested tothe requirements of ASTM F876 and F877. The degreeof cross-linking of finished tubing is determined bymethod ASTM D2765.
Certifications- tested for health effects to ANSI/NSF 61and performance to ANSI/NSF standard 14.
PRESSURE DROP TABLEExpressed per/ft.
SIZE5/16” 3/8” 1/2” 5/8” 3/4” 1” 1-1/4” 1-1/2”
GPM PSI Head PSI Head PSI Head PSI Head PSI Head PSI Head PSI Head PSI HeadLoss Loss Loss Loss Loss Loss Loss Loss
.1 .002 .005 .001 .001
.2 .009 .021 .004 .008 .001 .002
.3 .018 .042 .008 .017 .002 .004 .001 .002
.4 .031 .072 .013 .030 .003 .007 .001 .002
.5 .047 .109 .020 .045 .004 .010 .002 .004
.6 .066 .152 .027 .063 .006 .014 .003 .006 .001 .003
.7 .088 .203 .036 .084 .008 .019 .003 .008 .002 .004
.8 .047 .108 .011 .024 .004 .010 .002 .005
.9 .058 .134 .013 .030 .005 .012 .002 .0061 .070 .1626 .016 .037 .007 .015 .003 .007 .001 .0021.5 .034 .078 .014 .032 .006 .015 .002 .0042 .058 .133 .024 .055 .011 .025 .003 .0073 .050 .116 .023 .052 .007 .0154 .085 .197 .039 .089 .011 .0266 .181 .417 .082 .189 .024 .0568 .140 .322 .041 .09510 .211 .487 .062 .143 .023 .05412 .296 .683 .087 .201 .032 .07514 .042 .09816 .053 .123 .022 .05218 .065 .151 .027 .06320 .078 .182 .033 .07722 .093 .217 .039 .09124 .108 .252 .045 .10526 .052 .12128 .060 .14030 .067 .15632 .075 .175
SDR-9 PEX TubingASTM F876/F877/CTS-OD SDR-9
TUBING WALL NOM. WEIGHT VOLUME (GAL)/SIZE O.D. THICKNESS I.D. PER FT 100 ft5/16” .430±.003 .064+.010 0.292 .0340 0.343/8" .500±.003 .070+.010 0.350 .0413 0.501/2" .625±.004 .070+.010 0.475 .0535 0.925/8" .750±.004 .083+.010 0.574 .0752 1.343/4" .875±.004 .097+.010 0.671 .1023 1.821" 1.125±.005 .125+.010 0.863 .1689 3.04
1-1/4" 1.375±.005 .153+.015 1.053 .2523 4.521-1/2" 1.625±.006 .181+.019 1.243 .3536 6.30
NOTE: Dimensions are in English units. Tolerances shown are ASTMrequirements. ViegaPEX Barrier is manufactured to within thesespecifications.
ViegaPEX Barrier tubing is available in both straight lengths and coils.
When the tube spacing is less than the minimumrecommended bending dimension, the loop endsshould be swept out to at least the dimensions shown.
Otherwise, if tube spacing is equal or greater than “X”,a standard loop may be used.
When tube spacing is lessthan minimum bend dimension.
Dimension XTubing Size With the Coil
5/16” 7”
3/8" 8”1/2" 10”5/8" 12”3/4" 14”1" 18”
1-1/4” 22”1-1/2” 26”
ViegaPEX Barrier OxygenPermeation:All sizes have less than0.1 grams/m3/day
Note: ViegaPEX Barriertubing meets DIN 4726requirement for oxygentight pipes.
69
Viega 1-800-976-9819 www.viega.com
Pressure Drop
70
IM-PR 0512 (Design Manual)
0.1
1.0
10.0
100.0
0.01
0.10
1.00
10.00
Flow
Rate
(GPM
)
Pressure Drop, 40% Propylene Glycol (FT OF HEAD PER FT OF TUBING)
0.5
5.0
50.0
0.02
0.03
0.040.050.06
0.08
0.20
0.30
0.400.500.60
0.80
3.00
2.00
4.005.006.00
8.00
ViegaPEX Barrier Tubing
0.1
1.0
10.0
100.0
0 0 0 1 10
Flow
Rat
e(G
PM)
Pressure Drop, 40% Propylene Glycol (FT OF HEAD PER FT OF TUBING)
0.5
5.0
50.0
32 4 5 6 80.40.50.60.8
0.3
0.2
0.2
0.10.08
0.050.040.03
0.06
0.002
0.0030.004
0.006
0.01
0.001
0.008
Type M Copper Tubing
200.0
Table 1-17. Forty percent propylene glycol pressure drop table for ViegaPEX Barrier tubing.
Table 1-18. Forty percent propylene glycol pressure drop table for Type M copper tubing.
1½"1¼"
¾"
⅝"
½"
⅜"
5 ⁄16"
1½"3½" 2½"1¼"
¾"
½"
⅜"
Viega Pex & Copper M 40% Glycol Pressure Drop
71
VIEGA NA 877-VIEGA-NA IM-SNO-1006
SYSTEM DESIGN - CHAPTER 3
3.3 Calculating the Tube
Spacing:
3.4 Calculating the Fluid
Supply Temperature:
Decreasing the tube spacing will allowthe snow melting system to operateat lower fluid temperatures whilemeeting the heat outputrequirements. Use table 3.3 to theright to calculate the proper tubespacing.
Procedure:1. Find the tube size in the first
column.
2. Follow to the right and read therecommended tube spacing underthe column representing the heatload.
Example:Tube size: 5/8”Snow melting load: 200 Btu/h*ftRecommended tube spacing: 9”
Table 3.3Notes:• Space tubing 1 inch closer for
each inch of concrete cover over 2 inches.• Space tubing 2 inches closer for each
additional inch of pavers > 2-3/8” pavers.• Space tubing 1 inch closer for asphalt applications.
Use table 3.4 to calculate the fluid(antifreeze solution) supplytemperature.
Procedure:1. Find the snow melting load in the
first column.
2. Follow to the right and read therecommended fluid supplytemperature under the columnrepresenting the selected tubespacing.
Example:Snow melting load: 200 Btu/h*ftTube spacing: 9 inchesFluid supply temperature: 131°F
Note:Fluid supply temperature of 130°F istypical for snow melting applications.
Table 3.4* Based on a 30 F° temperature drop
Recommended Tube
Spacing in Concrete
Snow Melting Load
(Btu/h*ft2)
Tube
Size
Max. Circuit
Length100 150 200 250 300
1/2" 150 ft 9" 9" 6" 6" 6"
5/8" 250 ft 9" 9" 9" 6" 6"
3/4" 400 ft 12" 12" 9" 9" 6"
Fluid Supply Temperature (°F)*
Snow Melting
Load
(Btu/h*ft2)
Tube Spacing (inches)
6 9 12
100 100 100 103
150 100 106 128
200 108 131 153
250 133 156
300 158
72
IM-PR 0512 (Design Manual)
Application LocationOn-Center Spacing
(in., typical)Nominal Tubing Size
(in., typical)
In-Slab
On or Above Grade Living Areas
9" ½" or ⅝"*
Below Grade 9" – 12" ½" or ⅝"*
Bathrooms and High Output Areas
6" – 9" ⅜" or ½"
Gypsum-concrete(thin-slab)
6" – 9" ½"
Garages and Workshops, Interior Zones of Large
Commercial Buildings or Warehouses
12" ½", ⅝", or ¾"
Dry Mass
Above Sub-Floor Panels 7" – 10" 5∕16"
Below Sub-Floor (Residential Only)
8" ⅜" or ½"
Wall Panels 7" – 10" 5∕16"
Table 1-5. Typical spacing and nominal tubing size, by application. *Used more commonly in commercial applications.
Tubing ≤ 25 Btu/hr/ft2 >25 Btu/hr/ft25∕16" 250 200
⅜" 300 250
½" 400 350
⅝" 500 450
¾" 800 750
Table 1-6. Maximum recommended circuit lengths in feet, assuming a temperature drop of ≥ 20°F, 100% water, and air temperature of 68°F.
Viega Typical Tube Spacing & Maximums
73
VIEGA • One Company... One Partner... Delivering System Solutions.301 N. Main, Floor 9 • Wichita, KS 67202 • Ph: 877-Viega-NA • Fax: 800-976-9817 • E-Mail: [email protected] • www.viega-na.com
Product InstructionsStainless Manifold Shut Off/Balancing/Flow Meters
PI-PR-15900 0507518858
1.18” 1.15”
6.63”
12.08”
3.56”
5.31”
11.22”
TOTAL WIDTH
Dimensions
Height 12.1”
Depth 3.6”
Manifold Total Width
2 outlets 10.2”
3 outlets 10.2”
4 outlets 12.2”
5 outlets 14.1”
6 outlets 16.1”
7 outlets 18.1”
8 outlets 20.0”
9 outlets 22.0”
10 outlets 24.0”
11 outlets 25.9”
12 outlets 27.9”
Technical Data1. 1-1/4” 304 Stainless Header Stock
2. Supply Manifold with Balancing valve/flow meter
3. Return Manifold with shut off valves (blue caps)
4. Factory installed air bleeders and purge valves
5. Mounting Brackets
6. Max. operating temperature: 180°FShort periods of 200°F
7. Max. operating pressure: 100 psi
Product Description
Stainless manifold is to be used in closed loop hydronic heating, cooling and snow melting systems. Thesepreassembled 1-1/4” diameter stainless supply and return manifolds come attached to two 6-5/8” spacingbrackets for compact remote mounting. This stainless manifold provides shut off and balancing valves with flowmeters for each circuit. Each flow meter/balancing valve allows graduated flow setting up to 2 gpm, maximum18 gpm per manifold. The air bleeder and purge valves are connected and factory tested. 1-1/4” Unionconnections, 1” NPT removable end caps. SVC Circuit connection fittings are sold separately.
The return header is fitted with shutoff valves which are suitable to receiveoptional 24V powerheads for controlover each circuit via thermostat.
Note: Use new style white cappowerheads with this mainfold(stock code 15 061).
*When extending the manifold, Viega requires using thread sealant pasteand Teflon tape on the 1” NPT manifold end connection.
74
5608 0
12
v1.0
Vitocrossal 200 CM2 Technical Data
Technical Data
Specifications
Boiler Model CM2 186 246 311
Input MBH 663 878 1112
(kW) (194) (257) (326)
Minimum Input MBH 133 175 222
(kW) (39) (51) (65)
Output*1 MBH(kW)
623(183)
826(242)
1052(308)
Combustion and
Thermal efficiency*1 % 94.0 94.1 94.6
Overall dimension
Overall length(e) in. 73 73 73
(mm) (1852) (1852) (1852)
Overall width (c) in. 36b 36b 36b
(including insulation) (mm) (930) (930) (930)
Overall height (a) in. 66 66 66
(including control unit) (mm) (1676) (1676) (1676)
Concrete boiler base
Length in. 40 40 40
(mm) (1005) (1005) (1005)
Width in. 31 31 31
(mm) (800) (800) (800)
Thickness in. 4 4 4
(mm) (100) (100) (100)
Weight
Boiler body lb 503 536 564
(Kg) (228) (243) (256)
Complete with the burner, control lb 726 759 792
and thermal insulation (Kg) (329) (344) (359)
*1 Tested to ANSI Z21.13/CSA 4.9 standards with a return water temperature of 80° F (27° C) and supply water temperature of 180° F (82° C).
Note: For high altitude installations (5,000 to 10,000 ft.), the input will have an altitude de-ration of 15% for 5,000 ft. and 18% for 10,000 ft.
75
5608 0
12
v1.0
Vitocrossal 200 CM2 Technical Data Specifications
Technical Data (continued)
Boiler Model CM2 186 246 311
Boiler Water Content USG 81 77 74
(L) (306) (292) (279)
Heat exchanger surface ft.2 73.2 90.4 114.1
water cooled (m2) (6.8) (8.4) (10.6)
Maximum Operating Temperature °F 190 190 190
(°C) (88) (88) (88)
Maximum Operating Pressure psig 75 75 75
(kpa) (517) (517) (517)
Boiler Connections
Boiler supply and return (BS), (BR) in. 2b 2b 2b(ANSI flanges) (mm) (65) (65) (65)
Safety Supply in. 1a 1a 1a
(mm) (32) (32) (32)
Boiler Drain in. 1 1 1
Condensate Drain in. c c c
Vent pipe
Internal Diameter in. 8 8 8
(mm) (201) (201) (201)
Flue Gas Values
temperature (at a return temperature of 86° F (30° C)
at rated input °F 136 132 130
(°C) (58) (55) (54)
at partial load °F 95 95 95
(°C) (35) (35) (35)
Temperature (at a return temperature of 140° F (60° C)
at rated input °F 167 167 167
(°C) (75) (75) (75)
Mass flow rate (of flue gas)
at rated input lbs/h 593 785 994
(kg/h) (269) (356) (451)
at partial load lbs/h 198 262 331
(kg/h) (90) (119) (150)
Pressure
at boiler flue outlet pa 70 70 70
at rated input “w.c. 0.28 0.28 0.28
** Vent Diameter can be reduced to 6" on some models under certain circumstances at limited
lengths. Refer to Viessmann venting instructions for specific application.
** ** **
76
Waterside Flow
Waterside Flow (primary circuit)
The Vitodens 200-W, WB2B is designed for closed loop, forced circulation hot water heating systems only.
Pressure drop (primary circuit) for Vitodens200-W, WB2B 19, 26, 35For sizing an on-site circulation system.Max. flow rate: 1400 L/h / 6.2 GPM
Pressure drop (primary circuit) for Vitodens200-W, WB2B 45, 60For sizing an on-site circulation system.Max. flow rate 3500 L/h / 15.4 USGPM
Pressure drop (primary circuit) for Vitodens200-W, WB2B 80, 105For sizing an on-site circulation system.Max. flow rate 8000 L/h / 35.2 USGPM
Use standard friction loss method for pipe sizing. Observe boiler maximum and minimum flow rate limitations. If system flow rate exceedsboiler maximum flow rate (as stated above), falls below the minimum flow rate or if system flow rate is unknown, Viessmann stronglyrecommends the installation of a low-loss header. An alternative method may be used, such as primary secondary piping using closelyspaced tees. A low-loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann therefore stronglyrecommends and prefers the use of a low-loss header over closely spaced tees. See page 13 for low-loss header information.
5369
295
v1.0
0 500 1000 15000
1
2
3
4
5
6
0
3.3
6.6
9.8
13.1
16.4
19.7
2000 l/h
7
8
23
26
Sup
ply
head
pres
sure
(wat
er)
0 2.2 4.4 6.6 8.8 GPM
H(ft.) H(m)
Fig. 11
H(ft.) H(m)20.1 6.1
16.7 5.1
13.4 4.1
10.0 3.1
6.7 2.0
3.4 1.0
0 0
00 500 1000 1500 2000 2500 3000 3500 l/h
2.2 4.4 6.6 8.8 11 13.2 15.4 GPM
Sup
ply
head
pres
sure
(wat
er)
Fig. 12
H(ft.) H(m)33.5 10.2
30.1 9.2
8.226.8
7.123.4
6.120.1
5.116.7
4.113.4
3.110.0
2.06.7
1.03.4
0000
1000 2000 3000 4000 5000 6000 7000 8000 l/h4.4 8.8 13.2 17.6 22.0 26.4 30.8 35.2 GPM
Sup
ply
head
pres
sure
(wat
er)
Fig. 13
77
78
Box A
Box A
NBP4-WHN
NBP4-105 – Lochinvar KBN105/106NBP4-080 – Lochinvar KBN 080/081
NBP4-150 – Lochinvar KBN150/151NBP4-210– Lochinvar KBN210/211
Complete floor mount piping
Box C
Box C
Box B
Box B
Box B & Box C combined
NBP4-WHN – Lochinvar WHN 055-155
79
80
81
WILO Stratos
* Compared to an uncontrolled circulator.
0
20
30
40
10
0
2
4
6
8
10
12
0 40 80 120 160 200
0 5 10 15 20 25 30 35 40 45 50
H [f
t]
H [m
]
Q [US gpm]
Q [m3/h]
Wilo-Stratos60 Hz
3x3-302x3-35
1.5x3-40
1.25x3-30
1.25x3-20
3x3-401.25x3-25
1.25x3-35
p-T control mode
Hs max
Hs min
T min T max T med Q min Q max Q
Hs
Hs var.p-v control mode
Q
H
Hs
½ Hs
H min
p-c control mode
Q
H
H max
Hs
H min
In this control mode (programmable only with the aid of the IR-Monitor)the electronic control will vary the setpoint level of the pump generated head depending on the measured fluid temperature. This control mode can be applied in conjunction with constant-volume (e.g. one-pipe) systems and variable-flow systems with modulating flow temperature control. The Dp-T control mode supports the condensing boiler technology, provided the pump is installed in the return pipe of the heating system. In addition, with optional Interface Modules the operational setpoints (head or RPM) can be adjusted externally from a 0 – 10V DC signal or a LONworks signal from a BMS system.
p-c control modeIn this control mode the electronic control will maintain the pump-generated head over the permissible flow rate range constant at the preset differential pressure setpoint level HS.
p-v control modeIn this control mode the electronic control will vary the pump-generated head linearly between HS and ½ HS. The differential pressure setpoint level H varies with flow rate Q.
WILO Stratos
WILO USA LLC1290 N 25th Ave. Melrose Park, IL601601-866-WILO-USAwww.WILO-USA.com
WILO Canada Inc.Bay #7 - 2915 10th Ave. NECalgary, AlbertaT2A 5L41-866-WILO-CDNWww.WILO-CANADA.com
Commercial High-Efficiency Circulators
Up to 80% Energy Savings!*
82
WIL-SDS-STRD001-01-11
Project:
Engineer:
Contractor:
Submitted By: Date:
Approved By: Date:
Tag # Model # Flow Head Control Mode Cycle Phase Voltage
Stratos D 2x3-40 60Hz 1 230V
Stratos D 2x3-40
Submittal Data Sheet
Pump Volute Cast Iron (EN-GJL-250)Cataphoresis Coated
Impeller Composite (PPS-40% GF)
Shaft Stainless Steel (X46Cr13)
Bearing Metal Impregnated Carbon
Approval Stamp
Applications
Heating Systems Cooling Circuits
Air Conditioning Industrial Circulation
Solar Systems Geothermal Systems
Technical Data
Liquid Temp Range 14°F to 230°F (-10°C to 110 °C)
Max Temperature 104°F (40°C)
Min. Suction Pressure (122°F) 7.1 PSI
Min. Suction Pressure (203°F) 17.1 PSI
Min. Suction Pressure (230°F) 25.6 PSI
0 20 40 60 80 100 120
0 5 10 15 20 25 30
0 2 4 6 8
0
10
20
30
40
0
2
4
6
8
10
12
14
0 20 40 60 80 100 120
0 5 10 15 20 25 30
00,20,40,60,81,01,21,4
0
0,2
0,4
0,6
0,8
1,0
Q [USg.p.m.]
H [ft] H [m]
Q [m³/h]
Q [USg.p.m.]
Q [m³/h]
Wilo-Stratos-D 2x3-401 ~/ 60 Hz
min.
m in.
Δp-c
max.
max.
13 / '/4m81
6 /2m9 16/ '
'/1m13 /4
1911/ /6m16'3213/ /10m
16'261/ /8m
4'393 /12m'/ 8
Q [l/s]
P1[kW]P1[hp]
+
P1 Wilo-Stratos 2x3-40
0 20 40 60 80 100 120
0 5 10 15 20 25 30
0 2 4 6 8
0
10
20
30
40
0
2
4
6
8
10
12
14H [ft] H [m]
Q [m³/h]
Q [USg.p.m.]
Q [l/s]
0 20 40 60 80 100 120
0 5 10 15 20 25 30
00,20,40,60,81,01,21,4
0
0,2
0,4
0,6
0,8
1,0
Q [USg.p.m.]
Q [m³/h]P1[kW]P1[hp]
min.
max.
13 / '/4m81
1911/ /6m16'3213/
/10m16'
261/ /8m4'
Wilo-Stratos-D 2x3-401 ~/ 60 Hz
+
P1 Wilo-Stratos 2x3-40
Δp-v
max.
min.
Module 1 Module 2 Module
BACnet / Dual Pump
LONworks / Dual Pump
SBM Run Signal / Ext. Off / Dual Pump
SBM Run Signal / 0-10v / Dual Pump
Ext. Min / 0-10v / Dual Pump
Ext. Off / 0-10v / Dual Pump
83
WIL-SDS-STRD001-01-11
Project:
Engineer:
Contractor:
Submitted By: Date:
Approved By: Date:
Tag # Model # Flow Head Control Mode Cycle Phase Voltage
Stratos D 2x3-40 60Hz 1 230V
Stratos D 3x3-40
Submittal Data Sheet
Pump Volute Cast Iron (EN-GJL-250)Cataphoresis Coated
Impeller Composite (PPS-40% GF)
Shaft Stainless Steel (X46Cr13)
Bearing Metal Impregnated Carbon
Approval Stamp
Applications
Heating Systems Cooling Circuits
Air Conditioning Industrial Circulation
Solar Systems Geothermal Systems
Technical Data
Liquid Temp Range 14°F to 230°F (-10°C to 110 °C)
Max Temperature 104°F (40°C)
Min. Suction Pressure (122°F) 10 PSI
Min. Suction Pressure (203°F) 21.3 PSI
Min. Suction Pressure (230°F) 32.7 PSI
0 100 200 300 400
400
0 20 40 60 80
0 5 10 15 20 25
0
10
20
30
40
0
2
4
6
8
10
12
14
100
100
0 100 200 300
0 20 40 60 80
0
1
2
3
4
0
0,5
1,0
1,5
2,0
2,53,0
H [ft] H [m]Q [m³/h]
Δp-c
max.
max.
13 / '/4m81
6 /2m9 16/ '
1911/ /6m16'3213/ /10m
16'261/ /8m
4'393 /12m'/8
Q [USg.p.m.]
Q [m³/h]
Q [l/s]
P1[kW]P1[hp]
Wilo-Stratos-D 3x3-401 ~/ 60 Hz
+
m in.
m in.
Q [USg.p.m.]
P1 Wilo-Stratos 3x3-40
0 100 200 300
0 5 10 15 20 25
100
0
10
20
30
40
0
2
4
6
8
10
12
0 100 200 300
400
400
0 20 40 60 80
0
1
2
3
4
0
0,5
1,0
1,5
2,0
2,53,0
H [ft] H [m]0 20 40 60 80 100Q [m³/h]
Δp-v
max.
max.
13 / '/4m811911/ /6m
16'3213/
/10m16'
261/ /8m4'
Q [USg.p.m.]
Q [m³/h]
Q [l/s]
P1[kW]P1[hp]
Wilo-Stratos-D 3x3-401 ~/ 60 Hz
+
m in.
Q [USg.p.m.]
P1 Wilo-Stratos 3x3-40
m in.
Module 1 Module 2 Module
BACnet / Dual Pump
LONworks / Dual Pump
SBM Run Signal / Ext. Off / Dual Pump
SBM Run Signal / 0-10v / Dual Pump
Ext. Min / 0-10v / Dual Pump
Ext. Off / 0-10v / Dual Pump
84
1.5x
50
2x35
Wilo
-TO
P-S
1pha
se -
60H
z
010
020
4060
8010
0Q
[US
gpm
]
20304050
H[ft]
1.5x6
0
2x40
2x50
1.5x
40
2x25 1.5
x30
1.25x251.5x
20 1.25x35
1.25x15
010
040
8012
016
020
0Q
[US
gpm
]
20304060 50
H[ft]
Wilo
-TO
P-S
3pha
se -
60H
z
2x35
1.5x2
01.
25x3
52x
25
1.5x
30
2x40
2x50
3x70
1.5x
70
3x25
3x50
1.5x
4
1.5x
502x60
Two
Spee
dW
et R
otor
Circ
ulat
orTw
o Sp
eed
Wet
Rot
or C
ircul
ator
Top
S Th
ree
Phas
e Ci
rcul
ator
(208
/230
v, 4
60v,
575
v)To
p S
Sing
le P
hase
Circ
ulat
or(1
15v
or 2
30v)
E
C
D
1/4”
EC
1/4”
DE
C
1/4”
1/4”
D
1/4”
1/4”
EC
D
1/4”
C
1/4”
D
EC
DDra
win
g 1
Dra
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g 3
Dra
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g 5
Dra
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g 2
Dra
win
g 4
Dra
win
g 6
85
BUDERUSAM-10 QUICK REFERENCE SHEET
Wiring: There are three sets of terminals along the bottom of the control. THE BOTTOM OF THE CONTROL WILL END UP UPSIDE DOWN WHEN LOOKING at it from the front looking into the boiler. It mounts only this way.
Pair 1:
The pair all the way to the left accepts the little white plug that is lying in the rear of the boilers wiring harnesses to plug into. This is how it gets powered up and how it communicates to the GB-142’s circuit board.
Pair 2:
The middle pair: accept a thermostat connection from a regular thermostat or an end switch in a pump relay box or a zone control relay box.
Pair 3:
The right hand pair: accept the outdoor sensor wire. This is typically a pair of 18-2 thermostat wires running outside the building to a sensor mounted on the north side of the building.
Mode button: when depressed, moves the cursor from icon to icon
Icons and their meanings: From left to right are the… House, Radiator, Target adjustment, Basepointadjustment, and the Sun/Snowflake
The House icon is non-adjustable: Tells you the current outdoor temperature according to the outdoor sensor. This is true when the cursor is located above the icon in the LED display. The Mode button is what moves the cursor to the icon position.
The Radiator icon is non-adjustable and is referred to in the instruction manual as the FLOWTEMPERATURE SETPOINT and is the temperature that the boiler will target based on the outdoortemperature and the Setpoint adjustment temperature and the Basepoint settings.
The Target adjustment is adjustable and is the temperature you want the boiler supply temperature to be when the outdoor temperature is at 14 degrees Fahrenheit. For Baseboard, the typical temperature setpoint is 165 degrees Fahrenheit. Of course, the BC-10 or “Boiler Control” itself must be set for at least 180 degrees as the boiler sees what is set on the dial of the BC-10 as its high limit. The logic is that the burner will ride off of that point and modulate whenever the “Radiator” target nears that temperature.
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Buderus AM10 Quick Set UPPage 1
Michael Fox02/21/2007
86
The Basepoint adjustment is adjustable and is simply the minimum supply temperature that you want the boiler to shoot for whenever the boiler has a call for heat and is below Warm Weather Shut Down.
Example of a need for a Basepoint: Baseboard heating elements work on convection and will not move air over their elements at a very fast pace if the difference in temperature between the element and the room is not large enough. What is large enough? Typically, if you have at least 100-110 degrees F, you CAN get heat out of baseboard.
Another example might be for an air handler with a Hydronic Coil which will feel like it has cold air blowing from it when the supply water temperature going to it is below 115 degrees Fahrenheit.
Sun/Snowflake: is simply your outdoor temperature shut down or Warm Weather Shut Down, otherwise referred to as your WWSD and will keep the boiler from turning on if the outdoor temperature is above this setting and there is a call for heat at the thermostat contacts on the center pair of the terminals on the AM-10 control module. This temperature is typically set at 68 degrees Fahrenheit.
Remember, Outdoor + Target adjustment + Basepoint = Radiator target temperature
Wrench icon: when seen in the LED display simply means that the boiler is locked out in fault mode.
Depending on the code you see (you must look up the code in the Boiler installation Instruction Booklet under Troubleshooting), the boiler may or may not run. For instance, if the control doesn’t see an outdoor sensor, it will have three flat lines across the LED display like this - - - and will only let the boiler run until the supply temperature is 122 degrees F.
The “Heat Call” Icon is what will appear in the LED display whenever there is a call for heat.
The “Flame” Icon is what you will see when the burner is running. It is black in color.
For more information, refer to the manual. For issues beyond that call Buderus Technical Support at 603-552-1100 or Capco Energy Supply Inc. @ 781-721-0303.
781-721-0303 FAX 781-721-9119 WWW.CAPCOSUPPLY.COM
THIS IS ONLY A CONCEPT DRAWING. ALL CONDITIONS AND NECESSARY COMPONENTS MUST BE FIELD VERIFIED AND ARE THE RESPONSIBILITY OF THE INSTALLING CONTRACTOR
10 INDUSTRIAL PARKWAYWOBURN MA 01801
ENERGY SUPPLY, INC.
Buderus AM10 Quick Set UpPage 2
Michael D. Fox02/21/2007
BUDERUS
AM10 QUICK SET UP (CONT”D)
87
Technical Service Bulletin:
FW 200 Control Quick Start GuideModels: Bosch Greenstar Combi 151/100, Bosch Greenstar 151/131/100/57
This is a quick reference to highlight the BASIC programming of this control. For a more in depth understanding or complete programming of the control, please refer to the FW 200 Installation and Operating manuals.
At any time, pressing the Menu button (Fig.1, pos.3) will bring you back to the standard display.
Instructions for programming
Set Date and Time upon initial start-up
— Turn dial (Fig.1, pos.1) to adjust time and date. Press the dial to nalize your selection.
— You will be asked about System con guration, which is only necessary if you have added additional controls. If you see this prompt, press and hold the menu button (Fig.1, pos.3) until it disappears.
Set Date and Time after intitial programming
— Push the menu button once and release. On the display Vacation will be highlighted.
— Turn dial counter-clockwise until General Settings is highlighted.
— Push dial once and release. Time and Date will be highlighted.
— Push dial again and Time will be highlighted. Set time by pushing dial and rotating. Once complete, push again to lock in time setting.
— Turn dial until Date is highlighted. Set date by pushing dial and turning to select. Push dial once to lock in date setting.
1
2
3
4
5
6
9 15
18
24h3
6
1
2
3
4
5
6
9 15
18
24h3
6
Figure 1
* Controller with front ap open
Set for constant heating (no night set back)
This can be done two ways:
1) Turn selector (Fig.1, pos.2) to the Comfort Symbol ( ).
2) Or change programming.
To change programming:
— Press and release menu button. Vacation will be highlighted.
— Turn dial one click counter-clockwise to highlight Heating and push dial to select.
— Program will be highlighted. Push dial to select.
— Activate will be highlighted. Turn the dial one click to highlight Edit and push dial to select.
— Program A will be highlighted. Push dial to select.
88
| | |
Technical Service Bulletin2 | FW 200 Control Quick Start Guide
Bosch Thermotechnology Corp.50 Wentworth AvenueLondonderry, NH 03053
Tel: 1-800-283-3787Fax: (603) 965-7568www.bosch-climate.us
— Replace with preset program will be highlighted. Turn the dial counter-clockwise to display All days and push dial to select.
— P1 will be highlighted. Press the dial again and the display will ash.
— Turn dial one click clockwise to 12:00PM.
— Press the dial and rotate it until Comf. appears. The area around the display should fill in.
— Press dial again to lock in your program.
— Press the menu button to return to main display.
Set type of heating system
There are three seperate default presets: Baseboard, Radiators, Radiant Floor. They have an approximate basepoint of 75°F. With this basepoint, the heating system will take some time to raise the room temperature in warmer weather. Please see the FW200 ISM, Sec. 8.3.2 for more details on those presets. For a custom preset, see below.
— Press and hold the menu button for about 5 seconds.
— System Con guration will be highlighted.
— Turn dial one click counter-clockwise to highlight Heating Parameters. Push dial to select.
— Heating Circuit 1 will be highlighted Press dial again and Heating circuit type will be highlighted.
— Press dial and Radiators will be highlighted. Press dial again and Radiators will ash.
— Turn the dial to choose Baseline/Design temp and push dial to select.
— Heating circuit type will again be highlighted. Rotate the dial counter-clockwise.
— Base Line will be displayed. Press the dial and 78°F will ash. This is your minimum supply temperature at 14°F
outdoor temperature. Set accordingly and press dial once to lock in the setting.
For hydroair systems, the minimum supply temperature must be raised to the turn on temperature for that coil.
— Rotate dial and Design Temp will be highlighted. Press the dial and 168°F will ash.
— Use tables 1 & 2 to choose which temperature to enter. Set accordingly and press dial once to lock in the setting.
Refer to manual for more custom settings.
Table 1
90°F basepointDesign Temp (°F)
10 0 -10
DesiredSupply Temp (°F)
180 176 158 150
160 156 144 138
140 134 128 122
Table 2
80°F basepointDesign Temp (°F)
10 0 -10
DesiredSupply Temp (°F)
140 134 124 110
120 118 110 106
100 98 95 92
— Rotate the dial counter-clockwise to display Maximum heating supply temperature. Press the dial and adjust as desired. Push dial once to lock in the setting.
— Press the menu button to return the main screen.
Adjust warm weather shut down (WWSD)
— Press and hold the menu button for about 5 seconds. System Con guration will be highlighted.
— Turn dial one click counter-clockwise to highlight Heating Parameters and push dial to select.
— Heating Circuit 1 will be highlighted.
— Turn the dial counter-clockwise until Heating OFF at outdoor temperature is displayed. The default is 68°F and is adjustable from 37°F to 77°F. Turning above 77°F will move it to 210°F, which disables WWSD. Push dial once to lock in the setting.
To restore to factory defaults, hold the Delete button (Fig.1, pos.5) and the Menu button simultaneously for about 10 seconds. A count down display will appear. This will restore factory defaults. The only program that will be held is the date and time.
89
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LAB
90
3 3
to 185 F
120 Fw/ ecm
130 F to 150 FAquastat
to 185 F
91
Use only as a guide. Please follow manufacturers installation and service manuals
92
93
94
5600 3
36
v1.0
CombiPLUS Kit for Vitodens 100-W, WB1B Quick Start Operation
Programming
1
2
3
4
Programming the boiler control for operation with or without the CombiPLUS.
Note: If an optional CombiPLUS is used, the boiler control must be programmed.
For additional programming refer to the boiler Operating, Installation and Service Instructions.
1 Lift flap and pull control unit cover down. All boiler controls are located behind the control unit cover.
2 Simultaneously turn rotary selectors “ “ and “tr“ to their central position. “SERV + “ will appear on the screen.
Note: If one (or both) of the rotary selector dials are already in the central position, take it (or them) out of the central position and then simultaneously turn both rotary selectors back to the central position.
3 Turn the rotary selector “ “ fully to the right. “ “ will appear on the display.
4 Adjust the control by turning the rotary selector “tr“. The display shows: “0” or “1” flashing “1” boiler with the optional CombiPLUS. “0” boiler without optional CombiPLUS (factory default setting).
Note: After programming the boiler control to accept the CombiPLUS, wait until the boiler temperature is displayed, then switch the control OFF then ON. ECO will be displayed on the screen.
g g
95
96
97
98
99
100
Stratos “Quick Start” ManualStratos guide d’installation rapideStratos Manual rápido de Comienzo
WILO USA LLC1290 North 25th AvenueMelrose Park, Illinois 60160Phone: 866 945 6872 Fax: 708 338 9455
www.WILO-NA.com
WILO Canada IncBay 7 - 2915 - 10th Ave N. E.
Calgary, Alberta, T2A 5L4Phone: 866 945 6236 Fax: 403 277 9456
Troubleshooting Cause RemediesElectric fuse faulty Check fusePump has no power Rectify interruption to powerCavitation due to insufficient Increase system admission pressureadmission pressure within permissible range
Check pump lift setting, set lower liftif necessary
10.1 Error messages: Error LED "permanent light"
Code Symbol Problem Cause RemediesNumber Flashing
E04 Supply Mains undervoltage Mains overloaded Check electrical Installationterminal
E05 Supply Mains overvoltage Check electrical Installationterminal
E10 Motor Pump blocked e.g. sedimentation De-blocking routine starts automaticallyShould this not remove the blockage, thepump switches off after 10 secCall customer service
E20 Motor Winding overheated Motor overloaded Let motor cool down, check the settings. Ambient temperature too high Reduce water temperature
E21 Motor Motor overload Sediment in the pump Call customer serviceE23 Motor Short circuit / contact Motor defect Call customer service
faultE25 Motor Contact error Module not correctly installed Reinstall moduleE30 Module Excess temperature module Air intake to module heat sink is blockedE31 Module Excess temperature Ambient temperature too high Improve ventilation in room
power componentE36 Module Module faulty Electronic components Faulty Call customer service / swap module
10.2 Warning messages: Error LED "off"Code Symbol Problem Cause Remedies
Number FlashingE03 Water temperature >110°C Heating control incorrectly set Set to lower temperatureE04 Mains undervoltage Mains overloaded Check electrical installationE05 Mains overvoltage Check electrical installationE07 Generator operation Driven by admission pressure pump Balance pump capacity regulationE09 Generator operation Driven by reverse flow through "off" pump Check circulation Direction.
Fit a check valve at the pressure side. E11 Pump idling Air in the pump Vent pump and unitE38 Motor Temp. sensor medium faulty Motor faulty (auto night setback) Call customer servicesE51 Non-Permissible Combination Different pumpsE52 Master/Slave communication Stratos IF module not correctly After 5 mins, the modules switch to
error. Pump switched from positioned, cable faulty. standard mode to fixed check cables. characteristic (depending onchosen set value)
MA Master/Slave not set Specify master and slave
If the fault cannot be remedied, please contact your local heatingspecialist or WILO customer services.
ProblemPump does not run with power on
Noisy pump operation
101
Residential Models and Packages
EXTROL®
• Factory pre-charged to 12 psig
• Maximum working pressure: 100 psig
• Maximum operating temperature: 240°F
EXTROL Specifications
For Radiant Systems, Use RADIANT EXTROLTM
• Specifically designed for high-efficiency radiant systems• Plastic liner compatible with barrier and non-barrier systems• Suitable for use in glycol applications• Non-ferrous system connection for corrosion resistance• Maximum working pressure: 100 psig• Maximum operating temperature: 200°F
EXTROLPackage
RADIANT EXTROL
RADIANT EXTROL Tanks for Radiant Systems
1 System Connection is NPTM
1 System Connection is NPTM
Sizing the EXTROLSizing Based on BTU’s
Sizing based on: • Fill Pressure 12 psig • Relief Pressure 30 psig • Average System Temp. 200°F• System filled with water • Consult factory for compatibility and sizing for other fluids.
BOILER TYPE OF RADIATIONNet Output Finned Tube Convectorsin 1000'S Baseboard or or Unit Radiators Baseboardof BTU/Hr. Radiant Panel Heaters Cast Iron Cast Iron
MBH Use Model Use Model Use Model Use Model
25 15 15 15 15
50 15 15 30 30
75 30 30 30 60
100 30 30 60 60
125 30 60 60 90
150 30 60 90 90
175 60 60 SX-30V SX-30V
200 60 60 SX-30V SX-30V
250 60 90 SX-30V SX-40V
300 90 SX-30V SX-30V SX-40V
350 SX-30V SX-30V SX-40V SX-60V
400 SX-30V SX-40V SX-40V SX-60V
EXTROL Combination Packages
Sizing Based on Maximum System Temperature
Sizing by system temp. based on: • Max. Operating Temperature 240°F • Fill Pressure 12
psig • Relief Pressure 30 psig • Water Fill Temperature 40°F
Max. System System Water Content in GallonsTemp. °F Model 15 Model 30 Model 60 Model 90
100 125 275 417 876110 93 205 311 653120 72 158 239 502130 58 128 194 407140 48 105 160 336150 40 89 134 282160 34 76 115 241170 30 65 99 208180 26 57 87 182190 23 51 77 161200 20 45 68 143210 18 40 61 129220 17 37 55 116230 15 33 50 106240 14 30 46 96
Model Tank Max. Accept. A B System ShippingNumber Volume Volume Height Diameter Conn.1 Weight
(Gallons) (Gallons) (Inches) (Inches) (Inches) (lbs.)
15 2.0 0.9 12 5⁄8 8 1⁄2 5
30 4.4 2.5 15 1⁄2 11 1⁄2 9
60 7.6 2.5 23 11 1⁄2 14
90 14.0 11.3 21 15 3⁄8 1⁄2 23
Model Extrol Purger Vent Ship. Wt.Number Model Model Model (lbs.)
1500/1 or 1 1⁄4 15 443 or 444 700-C 9
3000/1 or 1 1⁄4 30 443 or 444 700-C 14
6000/1 1⁄4 60 444 700-C 19
6000/1 1⁄2 60 445 700-C 19
Model Tank Max. Accept. A B System ShippingNumber Volume Volume Height Diameter Conn.1 Weight
(Gallons) (Gallons) (Inches) (Inches) (Inches) (lbs.)
RX-15 2.0 0.9 12 5⁄8 8 3⁄4 5
RX-30 4.4 3.2 15 1⁄2 11 3⁄4 9
RX-60 10.3 10.3 19 1⁄4 15 3⁄8 1 23
Radiant Extrol Quick Sizing ChartFeet of Nominal Pex Tubing SizeTubing 3/8" 1/2" 5/8" 3/4" 1"1000 RX-15 RX-15 RX-15 RX-15 RX-155000 RX-15 RX-15 RX-15 RX-30 RX-307500 RX-15 RX-15 RX-30 RX-30 RX-6010000 RX-15 RX-30 RX-30 RX-60 RX-6014000 RX-15 RX-30 RX-60 RX-6018000 RX-30 RX-60 RX-60 RX-6022000 RX-30 RX-60 RX-6030000 RX-30 RX-60
Based on 120°F operating temp. with 12psi fill and 30psi relief valve.For glycol applications, consult AMTROL Technical Support.
See Precise Sizingon back page.
102
BoilerFinned Tube
BB or Radiant Panels
Convectors or Unit Heaters
Radiators (One Pipe)
Radiators (Series Loop)
Use Model Use Model Use Model Use Model200 D-40V D-40V D-40V D-40V250 D-40V D-40V D-40V D-40V300 D-40V D-40V D-40V D-40V350 D-40V D-40V D-40V D-60V400 D-40V D-40V D-60V D-60V450 D-40V D-60V D-60V D-120V500 D-40V D-60V D-60V D-120V550 D-40V D-60V D-60V D-120V600 D-40V D-60V D-120V D-120V650 D-60V D-60V D-120V D-120V700 D-60V D-60V D-120V D-120V750 D-60V D-60V D-120V D-120V800 D-60V D-120V D-120V D-120V850 D-60V D-120V D-120V D-120V900 D-60V D-120V D-120V D-120V950 D-120V D-120V D-120V D-120V1000 D-120V D-120V D-120V D-120V1100 D-120V D-120V D-120V D-240V1200 D-120V D-120V D-120V D-240V1300 D-120V D-120V D-240V D-240V1400 D-120V D-120V D-240V D-240V1500 D-120V D-120V D-240V (2) D-120V
Type of Radiation & Piping System
Net Output in MBH
Bell & Gossett Commercial ASME Expansion Tank Quick Sizing Guide
- Factory pre-charged to 12 psig- Pre-charge should be adjusted to equal minimum operating pressure @ tank location- Maximum working pressure: 125 psig- Maximum operating temperature: 240F
PART NUMBER
MODEL NUMBER
TANK VOLUME
ACCEPTANCE VOLUME
A DIAMETER (INCHES)
B HEIGHT
(INCHES)
APPROX. WEIGHT (LBS.)
116493 D-40V 21.7 29 1/2 90
116525 D-60V 33.6 45 1/8 110
116528 D-120V 68 34 24 43 7/8 224
116532 D-240V 132 46 30 53 1/2 427
11.3 16 1/4
7 Sixth Road - Woburn, MA - 01801 - Phone: (800) 423-7187 - Fax: (781) 933-3965FIA - Fluid Industrial Associates Inc. - New England’s premier plumbing, HVAC, radiant heating, and snow melting manufacturers representative
These recommendations are calculated on average boiler water volumes and the average water volumes of currently poplular types of radiation and piping systems. The industry operating standards of 12 psig fill pressure and 30 psig relief pressure are used.
103
Precise Sizing
Part # 9003-031 Rev. B MC# 2680 (9/05) ©2005 AMTROL Inc.P i t d i USA
The AMTROL® logo EXTROL® Therm-X-Trol® and Fill-Trol® are registered trademarks of AMTROL Inc. In the interest of continuous development, AMTROL Inc. and it’s subsidiaries reserve the right to alter designs and specificationswithout prior notice.
Corporate Headquarters1400 Division Road, West Warwick, RI USA 02893Telephone: 401-884-6300 • Fax: 401-884-5276
AMTROL Canada, Ltd.275 Shoemaker Street, Kitchener, Ontario N2E 3B3Telephone: 519-478-1138 • Fax: 519-748-4231
w w w . a m t r o l . c o m
Table 1. Net Expansion of WaterMax.Sys. Minimum System Temperature °FTemp. °F 40°F 50°F 60°F 70°F 80°F 90°F 100°F
60°F .0005 .0049 — — — — —
70°F .00149 .00143 .00094 — — — —
80°F .00260 .00254 .00204 .00111 — — —
90°F .00405 .00399 .00350 .00256 .00145 — —
100°F .00575 .00569 .00520 .00426 .00315 .00170 —
110°F .00771 .00765 .00716 .00622 .00511 .00366 .00196
120°F .0100 .0099 .0095 .0086 .0074 .0060 .0043
130°F .0124 .0123 .0118 .0109 .0098 .0083 .0066
140°F .0150 .0149 .0145 .0135 .0124 .0110 .0093
150°F .0179 .0178 .0173 .0164 .0153 .0133 .0121
160°F .0209 .0208 .0204 .0194 .0181 .0165 .0148
170°F .0242 .0241 .0236 .0227 .0216 .0201 .0184
180°F .0276 .0275 .0271 .0261 .0250 .0236 .0219
190°F .0313 .0312 .0307 .0298 .0287 .0272 .0255
200°F .0351 .0350 .0346 .0336 .0325 .0311 .0294
210°F .0391 .0390 .0386 .0376 .0365 .0351 .0334
220°F .0434 .0433 .0428 .0419 .0408 .0393 .0376
230°F .0476 .0475 .0471 .0461 .0450 .0436 .0419
240°F .0522 .0521 .0517 .0507 .0496 .0482 .0465
Note: For ethylene glycol and for propylene glycol contact AMTROL technical services.
Things you must know:1. Total System Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . .(1)_____ gallons
2. Minimum System Temperature . . . . . . . . . . . . . . . . . . . .(2)_____°F
3. Maximum System Temperature . . . . . . . . . . . . . . . . . . .(3)_____ °F
4. Minimum Operating Pressure at Expansion Tank . . . . . .(4)_____ psig
5. Maximum Operating Pressure at Expansion Tank . . . . .(5)_____ psig
Selection of Expansion Tank:6. Find and enter "Net Expansion Factor" . . . . . . . . . . . . . . . .(6)_____ (see table 1)
7. Amount of Expanded Water = line (1) x line (6) . . . . . . . . . .(7)_____ gallon
8. Find and enter "Acceptance Factor” . . . . . . . . . . . . . . . . . .(8)_____ (see table 2)
9. Minimum Total Tank Volume = line (7) ÷ line (8) . . . . . . . . . .(9)_____ gallons
10. Using Specifications on pages 6 and 7, select an Expansion Tank that is atleast equal to line (9) for "Total Volume" and line (7) for Max. Expanded WaterAcceptance Gallons. Mulitiple tanks may be required.
Precise Sizing of EXTROL® & RADIENT EXTROLTM
Table 2. Acceptance Factors*Max.Oper. Minimum Operating Pressure at Tank (psig)Pressure atTank (psig) 5 10 12 15 20 30 40 50 60 70 80
27 0.527 0.408 0.360 0.288 0.168 — — — — — —
30 0.560 0.447 0.403 0.336 0.224 — — — — —
35 0.604 0.503 0.463 0.403 0.302 0.101 — — — — —
40 0.640 0.548 0.512 0.457 0.366 0.183 — — — — —
45 0.670 0.586 0.553 0.503 0.419 0.251 0.084 — — — —
50 0.696 0.618 0.587 0.541 0.464 0.309 0.155 — — — —
55 0.717 0.646 0.617 0.574 0.502 0.359 0.215 0.072 — — —
60 0.736 0.669 0.643 0.602 0.536 0.402 0.268 0.134 — — —
65 0.753 0.690 0.665 0.627 0.565 0.439 0.314 0.188 0.062 — —
70 0.767 0.708 0.685 0.649 0.590 0.472 0.354 0.236 0.118 — —
75 0.780 0.725 0.702 0.669 0.613 0.502 0.390 0.279 0.167 0.056 —
80 0.792 0.739 0.718 0.686 0.634 0.528 0.422 0.317 0.211 0.106 —
90 0.812 0.764 0.745 0.716 0.669 0.573 0.478 0.382 0.287 0.191 0.096
100 0.828 0.785 0.767 0.741 0.698 0.610 0.523 0.436 0.347 0.261 0.174
110 0.842 0.802 0.786 0.762 0.723 0.642 0.561 0.481 0.401 0.321 0.241
* Acceptance factors based on expansion tank being charged to minimum operating pressure while empty of liquid.
104
Pipe Volumes In Gallons Per FootUse for Anti-freeze Calculations
Gallons/ftType Nominal Pipe Diameter ID " Area sq. in. Volume cu in / ft Multiplier
Copper 1/4" 0.305 0.07 0.88 0.0038Copper 3/8" 0.402 0.13 1.52 0.0066Copper 1/2" 0.527 0.22 2.62 0.0113Copper 5/8" 0.652 0.33 4.01 0.0174Copper 3/4" 0.745 0.44 5.23 0.0227Copper 1" 0.995 0.78 9.33 0.0404Copper 1 1/4" 1.245 1.22 14.62 0.0633Copper 1 1/2" 1.481 1.72 20.68 0.0895Copper 2" 1.959 3.02 36.19 0.1566Copper 2 1/2" 2.435 4.66 55.91 0.2420Copper 3" 2.907 6.64 79.68 0.3449Copper 3 1/2" 3.385 9.00 108.04 0.4677Copper 4" 3.857 11.69 140.27 0.6072
PEX 5/16" 0.292 0.07 0.80 0.0035PEX 3/8" 0.35 0.10 1.16 0.0050PEX 1/2" 0.475 0.18 2.13 0.0092PEX 5/8" 0.574 0.26 3.11 0.0134PEX 3/4" 0.671 0.35 4.25 0.0184PEX 1" 0.862 0.58 7.01 0.0303PEX 1 1/4" 1.053 0.87 10.45 0.0453PEX 1 1/2" 1.243 1.21 14.57 0.0631
Steel 3/8" 0.493 0.19 2.29 0.0099Steel 1/2" 0.622 0.30 3.65 0.0158Steel 3/4" 0.824 0.86 10.38 0.0449Steel 1" 1.049 1.50 17.96 0.0777Steel 1 1/4" 1.38 1.50 17.96 0.0777Steel 1 1/2" 1.61 2.04 24.44 0.1058Steel 2" 2.067 3.36 40.29 0.1744Steel 2 1/2" 2.469 4.79 57.48 0.2488Steel 3" 3.068 7.40 88.75 0.3842Steel 4" 4.026 12.74 152.83 0.6616Steel 5" 5.047 20.01 240.18 1.0397Steel 6" 6.065 28.90 346.84 1.5015
Multiply total length of piping in ft. by gallons per foot multiplier.This will give you total volume of liquid content in piping. Multiply by % of glycol desired to determine gallons of anti-freeze needed.
105
CONVERSIONSCONVERSION FACTORS
1 U.S. Gallon Equals 231 Cubic Inches 1 Cubic Foot Equals 7.48 U.S. Gallons0.1337Cubic Feet 0.0283 Cubic Meters3.785 Liters0.833 Imperial Gallons 1 Liter Equals 0.264 U.S. Gallons
1 Imperial Gallon Equals 1.2 U.S. Gallons 1 Cubic Meter Equals 35.314 Cubic Feet264.2 U.S. Gallons
999.97 Liters
CONVERSIONS
To Convert This… To This.. Multiply by This…
P(kW) HP kW x 1.34=Kilowatts Horsepower kW ÷ .746=BAR PSI Absolute (PSIA)Of Pressure Pound per square inch of BAR x 14.5 + 14.7=
pressure(includes atmospheric pressure at sea level)
BAR PSI Gauged (PSIG)Of Pressure Pounds per square inch of
pressure as it would be read BAR x 14.5 =on a pressure gauge (does notinclude atmospheric pressure)
PSIG Gauge Pressure Head, Feet PSI x 2.31 ÷ SP.GR=Head, Feet PSIG Gauge Pressure Muliply by .4328Millimeters Inches (mm) x .0394=Meter Feet (Meters) x 3.28=Centimeters Inches Centimeters ÷ 2.54=° C ° FDegree's Celsius Degree's Fahrenheit ° C (9/5) + 32=° F ° CDegree's Fahrenheit Degree's Celsius (F-32) ÷ 1.8Watts Horsepower Watts x .001341=Watts Btu/hr
British Thermal Units Per Hour Watts x 3.4127=kW Btu/hr 3412 BTU's=1 kWBoiler Horsepower Btu/hr Boiler Hp x 33479=GPM Liters per second (l / s) 0.06309GPM Liters per minute (l / min) 3.7854
106
10 Industrial Parkway, Woburn, MA 01801 781-721-0303 Fax 781-721-9119 www.capcosupply.com
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