tooling overview and tool...

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[email protected]@[email protected]

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Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

ORDER Minimum order is $50.00

CREDIT REQUIREMENTS All orders are subject to approval by our Credit Department. If you are a new account, please furnish us with your tax exempt status, a bank reference, three current supplier references and/or your current D&B rating with your first order. A credit limit will be imposed on new accounts until credit has been established.

PAYMENT TERMS Terms are net 10 days. Catalog prices are subject to change without notice.

FREIGHT Orders are shipped F.O.B. from our manufacturing facility.(International Shipments are Incoterms: Ex Works).

ORDER CANCELLATION In the event an order is cancelled, an additional charge will be assessed to cover the cost of labor and material.

RETURNED MATERIAL A handling/restocking fee will be applied to all standard products returned for credit. A return authorization number and shipping instructions must be obtained in advance before an item can be returned.

CLAIMS All claims or product shortages must be made within 30 days of the invoice date.

Optima® coating provides significantly longer tool life, more hits between sharpenings, reduced galling, better performance and less downtime. With a surface hardness of 95 Rockwell C, Optima far exceeds the hardness levels that can be achieved with conventional tool steels. It resists galling in stainless and galvanized steel and is unaffected by sharpening.

Wear-Beater™ coating is a titanium nitride (TiN) coating that helps reduce galling and extends punch life in certain applications.

Nitrex® high endurance surface enhancement increases punch press tooling life by several times that of ordinary tooling. Wilson Tool’s patented process provides a surface hardness of HRC-70, increasing long-term durability.

Slip-Max™ coating’s combination of hardness and lubricity greatly increases punch life and reduces galling when piercing aluminum. Slip-Max is also very effective in resolving even the most challenging stripping problems with punching or forming stainless steel and aluminum.

COATING OPTIONS

Terms and Conditions

TERMS AND CONDITIONS SHEAR OPTIONS, COATINGS

Type of Shear Benefit Limitation

Rooftop

Concave or Double Concave

Inverted Rooftop

When nibbling, bite must be 75% of punch dimension or excessive side loading will result.

The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.

More susceptible to breakage because of a sharp focal point for stresses—use great care.

Double Valley Shear Best shear for nibbling when shape is long and narrow.

The punch is less resistant to breakage when punching at high tonnages because of inverted stresses.

Also good shear for nibbling because it inverts stresses.

Best shear for nibbling because it inverts stresses.

Best shear for punching at maximum tonnages.

SHEAR OPTIONS

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TOOLING OVERVIEW AND TOOL ORIENTATION

HEAD POSITION TOOL TYPE STATION SIZE RANGE NOTES

1 - 20 and 41 - 76 [7 Tons]

WPA 33mm .031 - .236 [.79 - 6mm] Round OnlyWP0 33mm .031 - .394 [.79 - 10mm] Fully GuidedWPB 33mm .237 - .413 [6 - 10.5mm] Round OnlyWP9 33mm Up to 1.023 [26mm] Fully GuidedWS4 33mm Up to 1.300 [33mm]

30 - 35[12 Tons]

WP5 60mm Up to 1.669 [42.4mm] RotationalWS6 60mm Up to 2.362 [60mm] Rotational

21 - 24[26 Tons]

WS8 70 x 90mm 2.755 x 3.543 [70 x 90mm] Type 70WS9 70 x 90mm 2.755 x 3.543 [70 x 90mm] Type 90WSA 90 x 90mm 3.543 x 3.543 [90 x 90mm] Type 90

Wilson Tool types are compatable with Salvagnini S4, S6, S8, S9, SA, P0, P9, P5 and Mate tool types PA and PB

TOOLING OVERVIEW

Note: Please refer to non-standard key locations by the following method: • Example 1 “Shape at 30˚”• Example 2 “Shape at 60˚”

WORK HOLDERS

FRONT OF PRESS

180O 0O

270O

90O

30O

180O 0O

270O

90O

60O

Example 1 Example 2

TOOLING ORIENTATION

0o

90o

180o

270o

STANDARD SHAPE DIE VIEW

TERMS AND CONDITIONS SHEAR OPTIONS, COATINGS

33

MM

PU

NC

H,

STR

IPP

ER

AN

D D

IE

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U.S.A.CanadaMexico

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33MM PUNCH, STRIPPER AND DIE

24

23

22

21

90 x 90

70 x 90

70 x 90

90 x 90

30 31 32 33 34 3576 68 60 56 52 48 44

75 67 59 55 51 47 43

74 66 58 54 50 46 42

73 65 57 53 49 45 41

72 64 20 16 12 8 4

71 63 19 15 11 7 3

70 62 18 14 10 6 2

69 61 17 13 9 5 1

H3 HEAD

HEAD POSITIONS 1-20, 41-76 7 TON

* Die Shim Pack includes: 5 each .004 [0.1mm] 3 each .008 [0.2mm] 2 each .012 [0.3mm]

WPA WPB WS4

0o

90o

180o

270o


Grind Life for WPA, WPB, WS4:Punches can be resharpened .157” [4mm]Dies can be resharpened .060” [1.5mm]

2

WPA.031 - .236” [.79 - 6mm]

PRICEWPB

.237 -.413”[6 - 10.5mm]

PRICE

Punch Holder w/Locking Screw 17610 17612Punch Locking Screw 25212 25212Punch - Round 17611 17613Optima Add-OnStripper - Round 17502 17502Die - Round 17504 17504Die - Round Slug Hugger® 2 17604 17604Die Shim Pack * 17602 17602

WS4Up to 1.30”

[33mm]PRICE

Punch - Round 17500Punch - Shape 17501Optima Add-OnStripper - Round 17502Stripper - Shape 17503Die - Round 17504Die - Round Slug Hugger® 2 17604Die - Shape 17505Die - Shape Slug Hugger® 2 17605Die Shim Pack* 17602

33

MM

FU

LLY

GU

IDED

AS

SEM

BLY

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U.S.A.CanadaMexico

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FULLY GUIDED PERFORATING ASSEMBLY 33MM

24

23

22

21

90 x 90

70 x 90

70 x 90

90 x 90

30 31 32 33 34 3576 68 60 56 52 48 44

75 67 59 55 51 47 43

74 66 58 54 50 46 42

73 65 57 53 49 45 41

72 64 20 16 12 8 4

71 63 19 15 11 7 3

70 62 18 14 10 6 2

69 61 17 13 9 5 1

H3 HEAD

HEAD POSITIONS 1-20, 41-76 7 TON

* Die Shim Pack includes: 5 each .004 [0.1mm] 3 each .008 [0.2mm] 2 each .012 [0.3mm]

0o

90o

180o

270o


12

3

4

5

6

7

Grind Life for WP0 Grind Life for WP9Punches can be resharpened .060” [1.5mm] .118” [3mm]Dies can be resharpened .060” [1.5mm] .060” [1.5mm]

8

9

10

WP0 WP9

3

WPO .031 - .394”

[.79 - 10mm] PRICE

Punch Assembly - Round 17510Punch Assembly - Shape 17511Punche - Round 17512Punch - Shape 17513Optima Add-OnStripping Guide - Round 17514Stripping Guide - Shape 17515Die - Round 17504Die - Round Slug Hugger® 2 17604Die - Shape 17505Die - Shape Slug Hugger® 2 17605Die Shim Pack * 176021 Punch Holder - Round 175162 Punch Holder - Shaped 175173 Socket Head Cap Screw 64094 Spring 9806445 Retaining Ring 980572

WP9 Up to 1.023”

[26mm] PRICE

Punch Assembly - Round 17529Punch Assembly - Shape 17521Punch - Round 17522Punch - Shape 17523Optima Add-OnStripping Guide - Round 17524Stripping Guide - Shape 17525Die - Round 17504Die - Round Slug Hugger® 2 17604Die - Shape 17505Die - Shape Slug Hugger® 2 17605Die Shim Pack * 176026 Punch Holder 175267 Socket Head Cap Screw 64168 Retaining Ring 175289 Spring 624110 Spring Support Washer 17527

60

MM

PU

NC

H,

STR

IPP

ER

AN

D D

IE

Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510


U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

60MM PUNCH, STRIPPER AND DIE

24

23

22

21

90 x 90

70 x 90

70 x 90

90 x 90

30 31 32 33 34 3576 68 60 56 52 48 44

75 67 59 55 51 47 43

74 66 58 54 50 46 42

73 65 57 53 49 45 41

72 64 20 16 12 8 4

71 63 19 15 11 7 3

70 62 18 14 10 6 2

69 61 17 13 9 5 1

H3 HEAD

When ordering you must specify orientation if the shape if other than a round or square.

HEAD POSITIONS 30 - 35 12 TON

FRONT OF PRESS

WORK HOLDERS

X or 0o

Y or 90o

* Dies come with brushes installed.

0o

90o

180o

270o


WP5 WS6

Grind Life for WP5, WS6:Punches can be resharpened .157” [4mm]Dies can be resharpened .060 [1.5mm]

4

WP5Up to 1.669”

[42.4mm]PRICE

WS6Up to 2.362”

[60mm]PRICE

Punch - Round 17532 17542Punch - Shape 17533 17543Optima Add-OnStripper - Round 17534 17544Stripper - Shape 17535 17545Die - Round 17536 17536Die - Round Slug Hugger® 2 17636 17636Die - Shape 17537 17537Die - Shape Slug Hugger® 2 17637 17637Die Brush [8mm] 17601 17601

LA

RG

E S

TATIO

N P

UN

CH

, STR

IPP

ER

AN

D D

IE

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U.S.A.CanadaMexico

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PUNCH, STRIPPER AND DIE LARGE STATION

Determine if Type 70 or Type 90 is needed.Verify what stations are in the cartridge.

HEAD POSITIONS 21-24 26 TON

* Die and Strippers come with brushes installed.

WS8 & WS9 WSA

0o

90o

180o

270o


24

23

22

21

70 x 90

70 x 90

70 x 90

70 x 90

30 31 32 33 34 3576 68 60 56 52 48 44

75 67 59 55 51 47 43

74 66 58 54 50 46 42

73 65 57 53 49 45 41

72 64 20 16 12 8 4

71 63 19 15 11 7 3

70 62 18 14 10 6 2

69 61 17 13 9 5 1

TYPE 70

24

23

22

21

90 x 90

70 x 90

70 x 90

90 x 90

30 31 32 33 34 3576 68 60 56 52 48 44

75 67 59 55 51 47 43

74 66 58 54 50 46 42

73 65 57 53 49 45 41

72 64 20 16 12 8 4

71 63 19 15 11 7 3

70 62 18 14 10 6 2

69 61 17 13 9 5 1

TYPE 90

Grind Life for WS8, WS9 & WSAPunches can be resharpened .157” [4mm]Dies can be resharpened .060 [1.5mm]

Slug retention options available upon request.

5

WS82.755 x 3.543[70 x 90mm] PRICE

WS92.755 x 3.543[70 x 90mm] PRICE

WSA3.543 x 3.543[90 x 90mm] PRICE

Type 70 Type 90 Type 90Punch - Round 17562 17562m] 17582Punch - Shapes 17563 17563 17583Optima Add-OnStripper - Round 17564 17574 17584Stripper - Shapes 17565 17575 17585Die - Round 17566 17576 17586Die - Round Slug Hugger® 2 17666 17676 17686Die - Shape 17567 17577 17587Die - Shape Slug Hugger® 2 17667 17677 17687Large Brush [13mm] 17600 17600 17600

SP

EC

IAL S

HA

PES

Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510


U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

SPECIAL SHAPES

S1 S3 -S3A S4 S7 S8

S9 S23 S51

S59 S65 S69 S81

S95W

3

14

2

1

2

1

3

(S3A)

(S3)

2

1

3

4 3

2

1

2

1

2

1

3

4

7

6

5

4

1

2

3

1

4

6

2

5

3

3

2

1

5

4

1

3

4

2

5 2

3

1

4

2

3

1

4

2

3

1

S95L

21

3

60˚

2

3

1

S50

Note: Special Considerations May Alter Price and Lead TimeGROUP “A”

S103 S105

3

2

1

4

1

3

2 5

7

46

S97

32

4 Flat

1

5

34

1

2

5

S100 S102

1

3(To Sharp)

2

6

5

7 4

6

25

3

1

47

S23A

6

SP

EC

IAL S

HA

PES

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

2

1

3

4

2

1

3

4 QTY OF SIDES

S124

S106 S108 S109 S110

S161 S162

3

4

5

1

2

4

1

2

3

5

6

1

2

3 1 4

36

5

2

1

24 7

3

5 6

8

1

34

2 5

6

34

6

5

2

1

S122

S163

1

2

3

4 QTY OF SIDES

S121

1

2

3 QTY OF SIDES

S123

S164 S165

3 4

2

1

3

52

1

6

4

7

S170

2

1

34

S181

1DIA

3

2

4RAD(2X)

5RAD(4X)

S167

3

2

1

7

6

54

S166

2

53

4

1

PN

2

1

RTF

5

6

1

24

3

SQF

1

2

3 4

5

GROUP “A”

SPECIAL SHAPES

7

SP

EC

IAL S

HA

PES

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

SPECIAL SHAPES

GROUP “B”

3

2

1

S6

1

2

34

5

S10

1

4

3

2

5

S11

1

3

2

45

7

6 QTY OF TABS (2)

S12

3

1

24

S13

S14

1

45

2

3

S15

1

2

3

4

5

S16

1

2

3

4

S17

2

3

4

1

S18

5RAD(8X)

3RAD(4X)

4(4X)

2

S19

3 1

42

6 7

5

S20

3

4

2 1

S21

12

4

3

5

6

S22

2

1

5

3

4

7

6

S24

1

25

6

3 4

S30

1

3RAD

4RAD(2X)

2DIA

1

4

2

3

5

6

S31

1

4

23

5

6

S33

2

3RAD(4X) 2

4RAD(8X)

S19A

23

RAD(4X) 2

4RAD(8X)

S19B

8

SP

EC

IAL S

HA

PES

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

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GROUP “B”

98

6

4

7

23

5

1

S35

DIM 1

DIM 2

DIM 4

DIM 3

DIM 5

DIM 6

DIM 8(4X)

DIM 7

S37

1

3 7

4

5

8

6

2

S36

1

2

3

7

64

5

S40

1

2

4

3

5

6

S41

1

6

2

4

5

3

S42

3

2

4

1

5

S43

2

7

1

3

4

5

698

S46

2

1

4

3

3

4

5

2

1 5RAD(2X)

4RAD(2X)

3

6

2DIA

1

S57

2

5

43

1

S58

5RAD(4X)

1

2

3

4

S54

S55 S56

S36A

3RAD

5RAD

6RAD7

RAD

8RAD

4RAD

1

2

6

1

2

3

4

7

5

S60

4RAD(2X)

5RAD(4X)

1

2

3

S62

1 4

2

3

5

S66

3

5

42

1

6 QTY OF TABS

S61

2

1

45

6

3

S79 S82

SPECIAL SHAPES

9

SP

EC

IAL S

HA

PES

Tel: 800.328.9646Tel: 800.268.5573Tel: 001.800.741.2510


U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800.668.9314Fax: 001.800.544.2096

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U.S.A.CanadaMexico

Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

SPECIAL SHAPES

2

13

S87

2

1

4

3

6

5

S88

2

3

14

S91

2

1

45

3

6

S93

6

3(TS)

4

5

1

2

8

9

7

S114 S115

3

5

42

1

6 QTY OF LOBES

S116

3

4 QTY OF ENDS

12

S117

5 QTY OF LOBES

243

1

1

5

3

2

4

89

7

6

3

21

4 QTY OF TIPS

25

1

6 QTY OF TABS

4

3

S120 S125 S126

25

3

1

6 QTY OF TABS

4

S127

2

3

4

1

S141 S142

6 QTY OF LOBES

5

4

2

1

3

S119

3RAD

5RAD(4X)

2

4

1

6RAD(TYP)

5RAD(TYP)

1DIA

2

4 3

7 QTY OF SLOTS

S128

3

2

1

4 QTY OF ENDS

S118

S141A

4RAD(4X)

3RAD

2

1

GROUP “B”

4

3

5

1

2

6 QTY OF SLOTS

1

2

S83

1

3

2

46

5

S84

10

SP

EC

IAL S

HA

PES

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U.S.A.CanadaMexico

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4RAD

1DIA

23

1211

13RAD

15(2X)

14RAD(8X)

7RAD

5616

(2X)

98

10RAD

5

34

2

1213

141

11109

177615

8 16

S168

1

2

43

7(TYP)

5

8 QTY OF TABS (4)

6

S169

2

1

5

4

3

S171

1

3

4

25

S172

3RAD

4RAD

5RAD(4X)

1

2

6

S174 S176

1

5

2

3

DIA

4

S177

4

5

3

12

S179

GROUP “B”

GROUP “C”

SPECIAL SHAPES

11

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U.S.A.CanadaMexico

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WILSON PUNCH & DIE GRINDER

• Simple fixturing design. Quick, easy loading and unloading of parts and accurate,

• Regrind punches up to 10o angle. Allows sharpening of rooftop and straight angle shear punches with angles up to 10o.

• Rigid, heavy-duty 18” (45.7 cm) diameter rotary table.

• Cast iron machine structure.• 5 hp spindle motor. • CBN grinding wheel. Provides aggressive material

removal rates and a high-quality surface finish.• Dual coolant application. Coolant is supplied both

externally and through the spindle for rapid cool grinding action.

• Heavy-duty three-jaw chuck standard. Accommodates all punches and dies up to 6” (152mm) diameter.

• Auxiliary magnetic chuck standard. Accomodates items that cannot be secured in the three-jaw chuck.

• Autofeed. Frees up the operator to perform other shop duties during the grinding process and allows for accurate cut depths.

• Small footprint. 40” x 48” (101 x 122 cm).

The Wilson Punch & Die Grinder is also available with a full enclosure that includes an integral mist collection unit, providing full containment of the grinding area compared to the standard open air containment shrouding.

Machine & Consumables Pricing

Description Cat. No. Price

230V 3 Phase 30 Amp grinder 6854230V 3 Phase 30 Amp grinder - Enclosed 6938460V 3 Phase 20 Amp grinder 6855460V 3 Phase 30 Amp grinder - Enclosed 69391⁄2 gallon coolant mix 68565 gallon coolant mix 6857Coolant filter pack (50 sheets) 68586” replacement CBN wheel 6859Production coolant filtration system 6860Replacement filter roll for filtration system 6861

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Fax: 800.222.0002Fax: 800-668-9314Fax: 001.800.544.2096

WILSON TOOL MINI GRINDER

With a typical grind time of under 5 minutes per tool , the Wilson

mini grinder uses a vertical spindle rotary grinding action and a CBN

superabrasive grinding wheel to sharpen tools to “just like new”

condition.

Because of the smaller size, the Wilson Mini Grinder is easily moved

using the built-in fork truck rails and can be plugged into a standard

120V, 20A receptacle.

Turnkey Solution

The Wilson Mini Grinder is a complete punch and die grinding

solution that includes high-precision manual feed control,

coolant system, self-dressing CBN grinding wheel and a

universal 3-jaw fixture that accepts the following punch and die styles:

Amada Murata Wiedemann Trumpf Whitney LVD/Strippit Others Finn-Power

Options include an angle fixture for convex rooftop type tooling, a

center mount magnetic chuck, and a variety of abrasives.

Just because the Wilson Mini Grinder is smaller than the full-sized

Wilson PDG Grinder doesn’t mean you are sacrificing key industrial

strength grinding features, including:• Cast-iron base• Rigid z-axis column with dovetail ways• Accepts 6-inch diameter grinding wheel• Recirculating coolant system with paper filter media• Standard 3 jaw chuck workholding fixture• Optional fixturing for angled tool sharpening• 1.5 horsepower 3600 RPM grinding spindle motor• Dimensions: 33” x 17” x 60”• Weight : 800 lbs.

Machine & Consumables Pricing

Description Cat. No. Price

Wilson Mini Grinder 69501⁄2 gallon coolant mix 68565 gallon coolant mix 6857Coolant filter pack (50 sheets) 68586” replacement CBN wheel 6859Production coolant filtration system 6860Replacement filter roll for filtration system 6861Sine Plate 6951

WILSON TOOL INTERNATIONAL

WORLD HEADQUARTERS

Wilson Tool International - United StatesTel (Free): 800-328-9646 | Tel: 651-286-6001 Fax (Free): 800-222-0002 | Fax: 651-286-5959 Email: [email protected]

NORTH AMERICA

Wilson Tool - CanadaPunching and Stamping Division Tel: 800-268-5573 | Fax: 800-668-9314 Email: [email protected]

Wilson Tool - CanadaPress Brake Division Tel: 905-840-2240 | Fax: 905-840-1032 Email: [email protected]

Wilson Tool - MexicoTel: 52 (81) 8865-4820 | Fax: 52 (81) 8865-4599 Email: [email protected]

SOUTH AMERICA

Wilson Tool - ArgentinaTel: +54 114 7996519 Email: [email protected]

Milling Ferramentas - BrazilTel/Fax: 55 11 5621-2100 Email: [email protected]

CHINA / PACIFIC RIM

Wilson Tool - ChinaTel: +86 21 51089638 | Fax: +86 21 64422195 Email: [email protected]

EUROPE / MIDEAST / AFRICA

Wilson Tool - United KingdomTel (Free): 0800-373748 | Tel: +44 1793 831818 Fax (Free): 0800-373758 | Fax: +44 1793 831945 or 46 Email: [email protected]

Wilson Tool - GermanyTel (Free): 00800-9457668665 | Tel: +49 5723 747 0 Fax (Free): 00800-945766329 | Fax: +49 5723 747 10 Email: [email protected]

Wilson Tool - DenmarkTel (Free): 80 20 20 24 | Tel: +45 44 53 1699 Fax (Free): 80 20 20 26 | Fax: +45 44 53 0607 Email: [email protected]

Wilson Tool - FranceTel: +33 (0) 164 13 47 80 | Fax: +33 (0) 164 13 47 81 Email: [email protected]

Wilson Tool - South Africa Tel: +27 11 849 1955 | Fax: 086 657 8629 Email: [email protected]

Toolspress - ItalyTel: +39 0521 850510 / 850677 Fax: +39 0521 850796 Email: [email protected]

© 2015 Wilson Tool International®

P247C 2015

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