top 10 signs you should do in engineering
TRANSCRIPT
Top 10 signs you should do in
Engineering Services and
Manufacturing
WELCOME TO ViENERG RESOURCES
PVT LTDINDIA
Engineering ServicesOnce an Oil & Gas Industry /Company/ Entrepreneur decides to go ahead with a product, the next step is to approach a professional engineering design service provider.
Engineering design Services are nothing but , transform the Customer needs & requirements into complete new product
Products are visualized through 3D modelling before manufacturing. New product development covers the engineering disciplines like Process, Mechanical, Structural, Instrumentation , Electrical , QA/QC and production in the whole process.
Understanding and Knowing the customer needs/request is the main scope for every successful business.
By Focussing on your customer needs and requirements ,and
developing the culture of excellence in responsive customer service
within the firm, you can increase customer loyalty and also ensure that the customers continue to
comeback.
Identifying the design needs
This process begins with
feasibility study of Customer inputs details
mainly pressure, temperature and
project design data and
requirements.
Once the input has been
selected, assign a project
team, that team will prepare
detail necessary to develop the
model.
Conceptual designIt is the initial phase of design, the selected model is simulated using softwares (i.e., Hysys, HTRI, etc based upon the equipment).
This preliminary model showing the ideas of the product and it is the method of determining the performance guarantee of the products.
Design Development
The Engineering Design Services Team begins with
Preparation of detailed process & instrumentation diagram.
Preparation of PFD with major control system
Preparation of GA drawing
Submission of drawings for approval of scheme from clients.
DocumentationDocumentation is the most important thing in Design
service ,it obviously explains the solutions to your design ,so
someone can easily understand what you have done.
Documentation consists of reports like design and
Technical .
Generation of 3Dmodels and manufacturing drawings
undergo some reviews for the approval.
Approval from Clients
After reviewing the engineering
drawings, clients return the signed
agreement. An Engineer is
assigned to review the documents.
Once all the items in the proposal are
received correctly and mutually
agreed, we got approved from our
clients. We proceeding with next
level.
Product development processDesign Engineering is the main for the successful
product. Our Skid packages includes Vessel, Strctural skid, piping and instrumentation.
STEP 1 : Detailed engineering and development of fabrication drawing for Vessel, structural skid and piping
isometrics.
STEP 2 : Sharing of documents with client for any additional requirements if any.
STEP 3 : Procurement of raw materials such as Plates, pipes, flanges, fittings for manufacturing.
STEP 4 : Fabrication drawings will be issued to shop floor along with project schedule.
STEP 5: Based upon project schedule , project engineers will allocate man power and consumable requirements to
meet the schedule.
Quality & Certification The process of ensuring quality of the product.• STEP 1 : Preparation of Inspection and
Test plan.• STEP 2 : Invite approved Quality engineer
or Notify body for material inspection to check material inline with technical delivery condition from design.
• STEP 3 : Welder qualification and welding prequalification.
• STEP 4 : Cutting, grinding and fit up as per approved shop floor drawing received from engineering.
• STEP 5 : Welding of fit up materials and offering for testing the welding quality for repairs if any.
• STEP 6 : Heat treatment.• STEP 7 : Manufactured material is
inspected and witnessed by Notify body or client .
• This Quality mark demonstrates the products or service meets the requirements of industry standards. Product
• Certification is very essential for Quality system.
Testing & PaintingAfter quality passed
material is tested for design pressure to ensure equipment should not get failed in field , same will be witnessed by
Notify body / client.
After passing of Hydrotest,
equipment is sent for painting and final assembly.
Equipment is finally tested in front of client in
assembled condition for any
leak.
Dispatch
After completion of all the process , Packing and preservation will be
carried out as per following procedures such as water in the
equipment is fully drained, placing moisture absorbing packs, closing all open ends with wooden blanks instruments are protected by air bubble wrappers and ensuring
equipment is fully safe from damage during transportation.
Now equipment is ready for Dispatch with safety warning sign boards such as how to lift
and handle during transportation.