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Toward Controlled Passive Actuation Douwe Dresscher ASTRA 2013 1

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Page 1: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Toward Controlled Passive Actuation

Douwe Dresscher

ASTRA 2013

1

Page 2: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (I)

2

Page 3: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (I)

20 minutes presentation (a lot of me)

2

Page 4: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (I)

20 minutes presentation (a lot of me)

5 minutes of Q&A and discussion afterwards (a lot of you)

2

Page 5: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (I)

20 minutes presentation (a lot of me)

5 minutes of Q&A and discussion afterwards (a lot of you)

---------------------------------------- +

2

Page 6: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (I)

20 minutes presentation (a lot of me)

5 minutes of Q&A and discussion afterwards (a lot of you)

---------------------------------------- +25 minutes total

2

Page 7: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

3

Page 8: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

• Context

3

Page 9: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

• Context

• Problem

3

Page 10: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

• Context

• Problem

• Solution

3

Page 11: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

• Context

• Problem

• Solution

• Wrap-up

3

Page 12: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What can you expect (II)

• Context

• Problem

• Solution

• Wrap-up

• Questions

3

Page 13: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Context: the short version

4

Page 14: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

5

RObotic SEnsors project

Page 15: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

5

RObotic SEnsors project

Page 16: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

6

RObotic SEnsors projectLocomotion

Rocks/stones

Loose sand

Steep slopes

Roads

Energy consumption (potential)

Environmental footprint

ESA - AOES Medialab Mattracks FZI Research Centerfor Information TechnologyImage courtesy of:

Page 17: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

6

RObotic SEnsors projectLocomotion

Rocks/stones

Loose sand

Steep slopes

Roads

Energy consumption (potential)

Environmental footprint

ESA - AOES Medialab Mattracks FZI Research Centerfor Information TechnologyImage courtesy of:

Page 18: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

The problem(s)(Challanges if you wish)

7

Page 19: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Low energy-efficiency

Energy lost at impact scales with mass

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

Based on literature8

Page 20: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Low energy-efficiency

Energy lost at impact scales with mass

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

Based on literature

“It seems unrealistic to acount the low energy efficiency to impact only”

8

Page 21: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Motion profile

0 1 2 3 4 5 6time {s}

-0.05

0

0.05

0.1Position setpoint {m}Velocity setpoint {m/s}

9

Page 22: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Energy

0 1 2 3 4 5 6time {s}

-10

0

10

20

30

40

Supplied Energy {J}Dissipated Energy {J}Stored Energy {J}

10

Page 23: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Energy

0 1 2 3 4 5 6time {s}

-10

0

10

20

30

40

Dissipated Energy {J} - Motor electrical resistance Dissipated Energy {J} - SoilDissipated Energy {J} - GearboxDissipated Energy {J} - Total

11

Page 24: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Energy

0 1 2 3 4 5 6time {s}

-10

0

10

20

30

40

Dissipated Energy {J} - Motor electrical resistance Dissipated Energy {J} - SoilDissipated Energy {J} - GearboxDissipated Energy {J} - Total

76%

11

Page 25: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Low energy-efficiency

Energy lost at impact scales with mass

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

12

Page 26: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Low energy-efficiency

Energy lost at impact scales with mass

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

Additional movement in the legs compared

to wheeled and tracked vehicles

Servo-motors are very energy-inefficient in start

stop behavior and providing constant torque

Significant losses in actuatorsAND AND

12

Page 27: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

The proposed solution(How we are approaching it)

13

Page 28: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Ploss = (1-efficiency) * Pin

14

Page 29: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Ploss = (1-efficiency) * Pin

We cant do anything about that

14

Page 30: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Ploss = (1-efficiency) * Pin

We cant do anything about that

But we can try to do something about that

14

Page 31: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Ploss = (1-efficiency) * Pin

We cant do anything about that

But we can try to do something about that

Minimize the energy flow trough the actuators

14

Page 32: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Additional movement in the legs compared

to wheeled and tracked vehicles

Low energy-efficiency

Servo-motors are very energy-inefficient in start

stop behavior and providing constant torque

Energy lost at impact scales with mass

Significant losses in actuators

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

AND AND

15

Page 33: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Additional movement in the legs compared

to wheeled and tracked vehicles

Low energy-efficiency

Servo-motors are very energy-inefficient in start

stop behavior and providing constant torque

Energy lost at impact scales with mass

Significant losses in actuators

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

AND AND

Reduce the number and/of size of actuatorsAbsorb the impact energyPassive gravity

compensation

Minimize the energy flow trough actuators

15

Page 34: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Additional movement in the legs compared

to wheeled and tracked vehicles

Low energy-efficiency

Servo-motors are very energy-inefficient in start

stop behavior and providing constant torque

Energy lost at impact scales with mass

Significant losses in actuators

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

AND AND

Reduce the number and/of size of actuatorsAbsorb the impact energyPassive gravity

compensation

Minimize the energy flow trough actuators

15

✓ ✓

✓ ✓

Page 35: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

High number of actuators compared to tracked and

wheeled vehiclesActuators are heavy

Mass has to be supported by the legs

Low payload-to-weight ratio

Additional movement in the legs compared

to wheeled and tracked vehicles

Low energy-efficiency

Servo-motors are very energy-inefficient in start

stop behavior and providing constant torque

Energy lost at impact scales with mass

Significant losses in actuators

Relatively high system mass

Impact at every step

System suffers increased mechanical

stress

AND AND

AND

AND AND

Reduce the number and/of size of actuatorsAbsorb the impact energyPassive gravity

compensation

Minimize the energy flow trough actuators

15

✓ ✓

✓ ✓

Page 36: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

What will we use to achieve this

16

Page 37: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

17

Page 38: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation Position

-1 0 1 2 3 4 5 6

-1

0

1

2

3

Actual position {m}Position setpoint {m}

y

x

18

Page 39: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

19

Page 40: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

20

Page 41: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

20

Page 42: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

➡Actuators only used for reconfiguration

20

Page 43: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

➡Actuators only used for reconfiguration

➡Actuators can be (much) smaller

20

Page 44: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

➡Actuators only used for reconfiguration

➡Actuators can be (much) smaller

➡Minimal energy flow trough actuators

20

Page 45: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

➡Actuators only used for reconfiguration

➡Actuators can be (much) smaller

➡Minimal energy flow trough actuators

2.Intrinsic gravity compensation

20

Page 46: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Controlled passive actuation

1.Actuation forces are delivered by the spring

➡Actuators only used for reconfiguration

➡Actuators can be (much) smaller

➡Minimal energy flow trough actuators

2.Intrinsic gravity compensation

3.Enables absorbtion and re-use of impact energy

20

Page 47: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Impact absorption

21

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22

Page 49: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Energy

0 0.1 0.2 0.3 0.4 0.5 0.6time {s}

0

5

10

15

Kinetic energy {J}Mass potential energy {J}Spring potential energy {J}

Forces

0 0.1 0.2 0.3 0.4 0.5 0.6time {s}

-400

-300

-200

-100

0

100

Internal force {N}

Energy

0 0.1 0.2 0.3 0.4 0.5 0.6time {s}

0

5

10

15

Kinetic energy {J}Mass potential energy {J}

Forces

0 0.1 0.2 0.3 0.4 0.5 0.6

time {s}

-40000

-30000

-20000

-10000

0

Internal Force {N}

Without impact absorption With impact absorption

23

Page 50: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Wrap-up

24

Page 51: Toward Controlled Passive Actuationrobotics.estec.esa.int/.../Astra2013/Presentations/... · Controlled passive actuation 1.Actuation forces are delivered by the spring Actuators

Thank you!

25

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