tra fab,welding

8/18/2019 TRA Fab,Welding

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SIEMENS RISK ASSESSMENTTASK: Enhancement Project Kadanwari.

MECHANICAL WORK INSI E O! PLANT AREA."rea#down o$ Ta%#

1) Excavation, backflling 8) Sleeving2) Li ting Operation 9) Hydro tatic !e t") Sca#olding 1$) %iping& in tallation o pre' abricated pool() abrication 11) *nder gro+nd %iping

) -.! 12) !o+c/+p %ainting0) rit bla ting 1") Ho+ e keeping

3) Holiday

Acti&it' HA(AR S E)ect% Ri%# Additiona* Contro*%

+ E,ca&ation - "ac# **in/.

a 4an+al Excavation 2 5 467 L cceptable

b 2 5 467 L cceptable

S-NO erit 0a0i

RESI1ALRISK

A%%e%%men

.e/ydration, d+ t,/it & c+t, lip,exi ting+ndergro+ndcable & in tr+ entt+be : piping

%eoplein;+ry0

%!+ip ent

Hit,%eoplein;+ry,e>+ip ent da age

%%E, ir t aid box, 7n pection oite e>+ip ent, %!


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Acti&it' HA(AR S E)ect% Ri%# Additiona* Contro*%S-NO erit 0a0iRESI

1ALRISK

A%%e%%men

2 Li$tin/ O3eration

a 2 5 L cceptable

b 2 5 L cceptable

4 Sca)o*din/

a 2 5 L cceptable

b 2 5 L cceptable

Loading& O# loadingo pipe , Spool &

e blie ,E>+ip ent and ot/er

aterial at a igned& ;ob location

Hit&Slip& all,

+nbalance, ail+reo ec/ani 0

%er onnel7n;+ry&e>+

ip entda age0

7??4

?evie= o ? , %!+ip ent,e ploy ent o certifed crane,

operator, : li tinggear ,barricade t/e =orking

area, fr t aid box, clo e+pervi ion0

%lace ent oE>+ip ent atlocation

Hit&Slip& all,+nbalance, ail+re

o ec/ani 0

%er onnel7n;+ry&e>+

ip entda age0

7??4

%!+ip ent, e ploy ent o

certifed crane, operator, :li ting gear ,barricade t/e

=orking area, clo e +pervi ion0

Erection oSca#olding

.i t+rbance onacce , /it, all,t/ro=

%er onin;+ry,propertyda age

7??4

7n pection o aterial : ite,%!


3/22

3 OF 22


1ALRISK

A%%e%%men

5 !a0rication# and !ittin/

a +ip ent ail+ar0


7??4

in pection o ite ande>+ip ent, deploy >+alifed=elder , proper =elding /ood,

onitor t/e conditioncontin+o+ ly, arrange ent o=ater and ni kol, en +re t/eavailability o fre exting+i /er,fre proo trepollian& blanket,arrange ent o =ater & andb+ck, barrication, no +n'

rinding and + e o%o=er br+ /

Spark, ire,Explo ion,

e>+ip ent ail+re0

%er on

in;+ry,propertyda age

7??4

%!+ip ent, deploy co petentper on , + e t/e ace /ield,arrange ent o =ater andni kol at ite,

6+tting, + e oc+tting torc/ et0


e>+ip ent ail+re 0

%er onin;+ry,property

da age

7??4

%!+ip ent, deploy trained

per on , availability o freexting+i /er, fre prootrepollian& blanket, arrange ento =ater : and flled b+cket


4/22

4 OF 22


1ALRISK

A%%e%%men

d " 5 L cceptable

6 N T

a + e , ell, " 5 6leaner, developer, penitrator

b 4egna @+x " 5

c *!' *ltra onic !e t " 5

d " 5

7 "*a%tin/

6old 6+tting,+ired

6+t, Slip, Hit& all&ire, park


7??4

%!+ip ent , prior to tart o

cold c+tting =ork, + e o propercold c+tter, bonding cla p :

ot/er /and tool , barricade t/e=orking area&deploy killedanpo=er, + e o 4+d pl+g orpl+g&blind t/e c+tted pipe0

.%!' .ry%enitration !e t

7??4

'

%article7??4

7??4

?!' ?adiograp/ic !e t0

?adiation, toredenergy

6/ronice#ect on/ealt/ opeople

7??4

rea =ill be5arricaded&Evac+ate t/e

radiation area

/&+e o

confnedcont


5/22

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1ALRISK

A%%e%%men

L cceptablerit bla ting & Sandbla ting

.+ t, ?+pt+re o/o e, loo ing o

ftting , /it, all


7n pection o e>+ip ent,ite,deploy trained anpo=er,

fr t aid box /o+ld be availableat ite0+ e t/e proper /ood =it/

re / air& li e line,clo e+pervi ion, %!


6/22

6 OF 22


1ALRISK

A%%e%%men

8 Ho*ida' Te%tin/

L cceptable

9 S*ee&in/

L cceptable

H'dro%tatic Te%t.

a 2 5 L cceptable

Holiday !e ting ordetect t/e pin /ole

in =elded pool 0

Electric /ock, 4i '/andling, /it & all0

%er onin;+ry,e#ecton

e>+ip ent

%%E, %! , certifcate, deployco petent per on, contin+e

onitoring activity, eart/ing on

pool 0

ixing & applying oHeat Sleeve

Spark, ire,Explo ion


%!+ip ent, deploy trainedper on , availablity o freexting+i /er, fre proo

trepollan& blenket, arrange ento =ater : and flled b+cket

7n tallation o ittingand @ange 0

Sliping o ftting,tool , /it

%er onin;+ry

7??4

%!


7/22

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1ALRISK

A%%e%%men

b illing o +ip ent likeco pre +re, %SB,g+age , valve , /it0

%er onin;+ry,e>+ip ent da age,e#ect on

environent0

%!+ip ent,

proper onitoring, barrication0

.e'pre +riAe : &@+ /ing

?+pt+re& br+ t o/o e, entry o +na+t/oriAed per on ,lake oco +nication,

%er onin;+ry,e>+ip ent da age,e#ect on

environ

ent0

7??4

%!


8/22

8 OF 22


1ALRISK

A%%e%%men

+; Pi3in/- In%ta**ation o$ 3re


9/22

9 OF 22


1ALRISK

A%%e%%men

b 1 5 467 L cceptable

c !o+c/ +p %ainting 1 5 467 L cceptable

+4 Ho=%e #ee3in/ - Re%toration o$ %ite

.+ t & arbage 1 5 467 L cceptable

4ixing o paint =it/t/inner

+ e , contact =it/kin,eye , fre

6/ronice#ect on/ealt/,environent

da age0

%%E,%!


10/22

Enhancement Project OM> Pa#i%tan? Kadanwari.TASK:MECHANICAL WORK INSI E O! PLANT AREA. " r e a # d o w n o $ T a % #1) Excavation& 5ack flling ) 5la ting 11) *nder gro+nd piping2) Li ting Operation 3) Holiday 12) %ainting

") Sca#olding 8) Sleeving 1") Ho+ e Ceeping() abrication : itting0 9) Hydro tatic !e t

) -.! 1$) %iping& 7n tallation o Spool

S-NO Acti&it' HA(AR S E)ect% Ri%# Additiona* Contro*%

+ E,ca&ation - "ac# **in/.

a 4an+al Excavation 2 5 467 L

b 2 5 467 L

Attendees2345

Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

, ,/it & c+t, lip,exi ting+ndergro+ndcable &in tr+ ent t+be :

%eoplein;+ry0

%!+ip ent

Hit,%eoplein;+ry,e>+ip ent da age

%%E, ir t aid box, 7n pection oite e>+ip ent, %!


11/22

Enhancement Project OM> Pa#i%tan? Kadanwari.TASK:MECHANICAL WORK INSI E O! PLANT AREA. " r e a # d o w n o $ T a % #1) Excavation& 5ack flling ) 5la ting 11) *nder gro+nd piping2) Li ting Operation 3) Holiday 12) %ainting

") Sca#olding 8) Sleeving 1") Ho+ e Ceeping() abrication : itting0 9) Hydro tat ic !e t



Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

2 Li$tin/ O3eration

a " 5 7??4 L

b 2 5 7??4 L

4 Sca)o*din/

a 2 5 7??4 L

Attendees23

45

Loading& O# loadingo pipe , Spool &

e blie ,E>+ip ent andot/er aterial ata igned& ;oblocation


o ec/ani 0

%er onnel

7n;+ry&e>+ip entda age0

?evie= o ? , %!+ip ent,

e ploy ent o certifed crane,operator, : li tinggear ,barricade t/e =orking

area, fr t aid box, clo e+ ervi ion0

cceptable

%lace ent oE>+ip ent atlocation


o ec/ani 0

%er onnel7n;+ry&e>+

ip entda age0

%!+ip ent, e ploy ent o

certifed crane, operator, :li ting gear ,barricade t/e

=orking area, clo e +pervi ion0

cceptable

Erection oSca#olding

.i t+rbance onacce , /it, all,t/ro=


7n pection o aterial : ite,%!


12/22

12 OF 22

Enhancement Project OM> Pa#i%tan? Kadanwari.TASK:MECHANICAL WORK INSI E O! PLANT AREA. " r e a # d o w n o $ T a % #1) Excavation& 5ack flling ) 5la ting 11) *nder gro+nd piping2) Li ting Operation 3) Holiday 12) %ainting") Sca#olding 8) Sleeving 1") Ho+ e Ceeping() abrication : itting0 9) Hydro tatic !e t



Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t '/dul aha/ M#n#$er HSE SIEME%S


13/22

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Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

b 2 5 7??4 L

5 !a0rication and !ittin/

a


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Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

b 2 5 7??4 L

c 2 5 7??4 L

d 2 5 7??4 L

rinding and + e o%o=er br+ /


e>+ip ent ail+re0


%!+ip ent, deploy co petentper on , + e t/e ace /ield,arrange ent o =ater and

ni kol at ite,

cceptable

6+tting, + e oc+tting torc/ et0


e>+ip ent ail+re 0


%!+ip ent, deploy trainedper on , availability o freexting+i /er, fre prootrepollian& blanket, ar

cceptable

6old 6+tting,+ired

6+t, Slip, Hit& all&ire, park


%!+ip ent , prior to tart o

cold c+tting =ork, + e o propercold c+tter, bonding cla p :

ot/er /and tool , barricade t/e=orking area&deploy killed

anpo=er, + e o 4+d pl+g orpl+g&blind t/e

cceptable


15/22

15 OF 22

Enhancement Project OM> Pa#i%tan? Kadanwari.TASK:MECHANICAL WORK INSI E O! PLANT AREA. " r e a # d o w n o $ T a % #1) Excavation& 5ack flling ) 5la ting 11) *nder gro+nd piping2) Li ting Operation 3) Holiday 12) %ainting") Sca#olding 8) Sleeving 1") Ho+ e Ceeping

() abrication : itting0 9) Hydro tatic !e t) -.! 1$) %iping& 7n tallation o Spool


Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

6 Non etecti&e Te%t @N T

a 2 5 467 L

b 2 5 467 L

c 2 5 467 L

d " 5 7??4 L

7 "*a%tin/

PT ' .ry%enitration !e t

Spray o c/e ical,+ e , ell,

E#ect on/ealt/and eye

%!


16/22

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Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

" 5 7??4 L

8 Ho*ida' Te%tin/

2 5 7??4 L

9 S*ee&in/

2 5 7??4 L

rit bla ting & Sandbla ting

.+ t, ?+pt+re o/o e, loo ing oftting , /it, all


7n pection o e>+ip ent,ite,deploy trained anpo=er,

fr t aid box /o+ld be availableat ite0+ e t/e proper /ood =it/

re / air& li e line,clo e+pervi ion, %!


17/22

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Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

H'dro%tatic Te%t.

a 2 5 467 L

b illing o


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Se&<erit'

Pro0<a0i*it'

RESI<1AL

RISK

!ina*A%%e%%men

t

a 7n;+ry 2 5 7??4 L

b 2 5 7??4 L

++ 1nder /ro=nd 3i3in/

2 5 7??4 L

+2 Paintin/

Stringing : Stackingo pipe & pool

Hit, lip, all otool

%rior to tart o =ork vi +alin pection o ;ob location,proper +pervi ion, + e ocertifed crane, operator, li ting

ear , %%E, %!


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S-NO Acti&it' HA(AR S E)ect% Ri%# Additiona* Contro*%Se&


20/22

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S-NO Acti&it' HA(AR S E)ect% Ri%# Additiona* Contro*%Se&


21/22

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Enhancement Project OM> Pa#i%tan? Kadanwari.

ASK: Fab r ica t ion and F i t ti ng Location: SIEMENS WORK SHOP IN DRILLING YARD

1) 7n pection o ;ob Location )


22/22

22 of 22

Enhancement Project OM> Pa#i%tan? Kadanwari.

ASK: Fabr ica t ion and Fi t t ing Location: SIEMENS WORK SHOP IN DRILLING YARD

1) 7n pection o ;ob Location )

tra fab,welding

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