tracer engineering overview - voyageurraychem.net/pdf/기술자료2.pdf · self-regulating,...
TRANSCRIPT
Propriety
311/26/2008 Confidential – For Internal Use Only
A global leader in heat management solutions
Well positioned in large, fragmented industries
Supplier of Floor Heating, Specialty Heaters, Fire-Rated Wiring, Temperature Measurement and Leak Detection Products
A portfolio of trusted brands
Global presence with local expertise
Geographic diversity – 80% of revenue outside the U.S.
End market diversity– serve a broad range of industries and customers
More than 2200 employees in 56 locations Headquarters – Houston, TX
2010 Revenue of $600M
Tyco Thermal Controls At A Glance
Propriety
411/26/2008 Confidential – For Internal Use Only
Heat Management System:A Complete System
Self-regulating, Power-limiting, Series Resistance heating cables, tank pad heaters
Mineral Insulated cables for heating, and fire rated wiring
Heat-tracing Control, Monitoring and Power Distribution Systems
Turnkey EPC Services for Heat Management Systems, and a full line of engineered products
Propriety
511/26/2008 Confidential – For Internal Use Only
Heat tracing application for off-shore
1. Icing Prevention(enable safe operation for most severe low temperature/high wind and humidity environmental circumstances) for:• Escape ways • Hand Railing• Stairs• Helicopter deck• Prevention for ice-peak breaking and hurting of people• Freeze protection of water systems.
2. Process tracing:• Facilitating process condition of media like fuel gas, Hydro carbons, etc.
Propriety
611/26/2008 Confidential – For Internal Use Only
Icing prevention can be realized by • Anti-Icing (prevent ice formation); • De-Icing (remove ice).
With safety and reliability feature, self-regulating electrical heat tracing is widely adopted in the icing prevention applications.
The design maintenance temperature of 0℃to +2℃ is usually specified even though sea water freezes between -2.8℃ to 0℃.
Icing Prevention
Propriety
711/26/2008 Confidential – For Internal Use Only
1. Pipe freeze protection • Seawater pipe system;• Fresh water pipe system (source water, injection water, living water, fire water);• Closed drainage system;• Boiler feed pipes;• Dosage and brocading water treatment;• Compressed air anti condensation;• Well work over mud pipe;• Pressure instrument, flow transmitter equipment etc.;
2. Process temperature maintenance• Oil production tube;• Oil separating and dehydration process;• Heat exchange and measurement;• Export pump and pipe
Process Tracing
Propriety
911/26/2008 Confidential – For Internal Use Only9
Offshore solutions summaryApplication Drilling module Processing
moduleUtilities module Accommodation
moduleStorage& Transport
TTC Offering
Freeze protection Drilling water pipe, Mud pump pipe, Kill and choke lines
Production water, Source water, Injection water, Gas pipe,Process valve, instrument, transducer
Fire hydrant, Boiler pipe, Oil hydraulic unit, Fresh water, Sea water, Compressed air,Deck wash water,Ballast water
Potable water, Waste water, Refrigerator hatches
Export pipe Heat tracing(Self-Regulating, MI heating,)
Process temperature maintain
Downhole oil production tube, Crude oil
Diesel pipe, Lubricant pipe
Cargo cleaning, Oil cargo,Oil flowlines, subsea pipeline
Heat tracing(Self-Regulating, MI, STS, DHSX)
Snow meltingAnti-icingDe-icing
Escape passage, Doors/hatches, Walking deck, Helipad, Staircase, Handrail, GPS antenna
Heat tracing(Self-Regulating, MI heating)
Floor heating;Hot water maintenance
Central room floor warming
Cabin/canting floor warming, Bath and laundry hot water
Comfort (HWAT, T2)
Safety leak detection
Crude oil pipe Refrigerator water pipe
Fresh water pipe Oil pipeline Leak Detection(TraceTek)
Instrument winterization
Offline instrument/analyzer
Offline instrument/analyzer
O’brien (Tubing bundle)
High temperature wiring
Flare stack wiring Industrial Wiring(Alloy 825)
Fire emergency circuit integrity
Emergency block valve
Fire pump wiring, emergency lighting
Emergency lighting,Fire alarm
Emergency block valve
Update Presentation Name or Confidentiality Status Under Footer Menu September 2, 2014
Project Execution Plan
Propriety
1111/26/2008 Confidential – For Internal Use Only
Project Organization ;Preliminary
Project Manager
Design Manager
Tech. Consultant
Fabrication Manager Construction Manager Project Admin.
Project Consultant(Europe)
• Heater Calculation• ISO Drawing• Wiring Diagram• General
Arrangement Drawing
• Pipe Plan for EHT
• Bed Case Fabrication
• Handrail Fabrication
• Stair Fabrication
• Heater Installation• Bed Case
Installation• Insulation Work• Electrical Work • Quality Test
• Order entry• Local Buyout• Import / Export
Matters
• Interface with ShipOwner
Propriety
1211/26/2008 Confidential – For Internal Use Only
Clearly understand & implement Contracts or POs from commercial and technical
Ensure fully implement Risk Management ;
Overall EPC project execution accountability for EHS policy, Quality Management,
Project Controls, etc.;
Primary interface with customer & conduct project meeting during the execution stage;
Overall contracting & resources coordination with internal functional departments;
Plan, organize, direct and control all project phases, responsible for day-to-day
execution;
Prepare and submit project reports, approve regular document;
Change management, payment collection and project close-out;
Roles and Responsibilities: Project Manager
Propriety
1311/26/2008 Confidential – For Internal Use Only
Roles and Responsibilities: Design Manager
○ Overall technical accountability for project execution;
○ Engineering Resources & Design Schedule compliance with project master schedule &
customer’s expectations;
○ Coordinate with related technical professionals & conduct related meeting;
○ Make Design Changes per site actual conditions & its approval coordination;
○ Review project design data & specifications provided by customer;
○ Prepare Design Guide / Design Summary;
○ Plan, manage engineering design day-to-day quality works within budget and on
schedule;
○Review and approve Drawings & Technical Documentation and submit periodic report
to PM;
○ Ensure to prepare and archive document following document control system;
Propriety
1411/26/2008 Confidential – For Internal Use Only
Roles and Responsibilities: Construction Manager
○ Overall accountability for site activities with compliance of TTC EHS & QA/QC policies,
ensure Zero Harm and acceptable quality;
○ Overall and day-to day plan and manage site works with all related resource within
budgetary and meet schedule requirement.
○ Coordinate with client’s site representative and 3rd parties for all site activities, i.e.
inspection, permits/approvals, etc.
○ Prepare and submit periodic Site Progress Report to PM internally;
○ Review and approve site instructions and other document;
○ Ensure to prepare and archive site document following document control system ;
Propriety
1511/26/2008 Confidential – For Internal Use Only
• Basic Engineering Reviews (FEED)
• Specification Development
• HMS Optimization Studies:
○ Thermal Reviews
○ Control & Power Distribution Reviews
○ Heat Tracing Technology Analyses
○ Alternative Technology Analyses
○ P&ID and HAZOP Reviews
Full Service… from FEED to Installation to Maintenance Programs
• Engineering & Design Services
• Procurement Services
• Project & Construction Management
• Construction Execution
• QA/QC Services
• Pre-Commissioning Services
• Maintenance
A complete range of site-based services are available, creating more opportunity for value
Propriety
1611/26/2008 Confidential – For Internal Use Only
The Heat Management System is complex in that its design and, therefore, its cost and reliability, are influenced by a multitude of engineering disciplines:
Process
Mechanical
Electrical
Instrumentation
Piping
TTC bridges across these disciplines, delivering the right
expertise to design, build, operate, and maintain the safest,
most reliable, and lowest total cost heating system.
The Role of the HMS Integrator Bridging the Project Disciplines
Propriety
1711/26/2008 Confidential – For Internal Use Only
Differentiates #1: FEED / Basin Design
Primary Definition of Winterization
Input Data :-General Arrangement Drawing- Environment Specification- Winterization Philosophy or specification-By EHT Supplier(Experience and Knowhow Required )
Finalize the Winterization Area
Activity:- Several Times of Revision- WorkshopBy - Marine 3rd Party (e.g. DNV)- Ship Owner(Safety, Operation, Maintenance) - Ship Builder- EHT Supplier
MTO / RFQGeneration
By -3D Modeling - Cad Design- Typical installation Drawing
Begin Detail Design
Propriety
2011/26/2008 Confidential – For Internal Use Only
Differentiates #3: Test Lab. for winterization application
The North Pole ChamberTemp’ Mini. : -50℃Wind Speed : 10m/s
Propriety
2211/26/2008 Confidential – For Internal Use Only
Differentiates #5: Norsok Experience
1. Understanding of Norsok• E001 Electrical Systems• IFEA• C002 Living Quarters Area(e.g. coating method)• S001 Technical Safety• P100 Process System
2. Optimum Design• Total Power Load(e.g. ELCB Capacity)• 3D Modeling
3. Best Installation method to prevent heater damage• Cable entry kit for gutter, drain box• Cable protection between steps
4. Can advise the boundary of heat tracing area(including vendor package)
Propriety
2311/26/2008 Confidential – For Internal Use Only
Project DeliverablesRequired Data (Basic)
• Project Standards and Specifications• P&ID’s• Pipe Isometric Drawing• Line Lists or Line Designation Tables with
necessary temperature data to select and design tracing and insulation type and thicknesses
• Plot Plan• Room Detail Drawing• General Arrangement Drawing
Propriety
2411/26/2008 Confidential – For Internal Use Only
Project DeliverablesDeliverable Data (Basic)
• Design & Calculation Sheet• Bill of Material• EHT Isometric Drawing• Single Line or Block Diagram• Power Kit Location Drawing• Installation Typical Drawing• Installation Detail Drawing• Cable Schedule• Wiring diagram• Installation Manual• Catalogue & Data sheet• Control Panel Drawing & Data