trail boss model #a99aa25ca rev. 01 - pi54.compi54.com/corp/manuals/parts/9914959r01.pdfpolaris...

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PARTS MANUAL PN 9914959 and MICROFICHE PN 9915651 1/99

TRAIL BOSSModel #A99AA25CA

Rev. 01

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TABLE OF CONTENTSTrail Boss A99AA25CA

Parts Manual

AAIR BOX A14. . . . . . . . . . . . . . . . . . . . . . . . . . .

BBUMPER and RACK MOUNTING A7. . . .

CCARBURETOR C13. . . . . . . . . . . . . . . . . . . . BRAKE/GEARCASE MOUNTING B13. . . . CLUTCH COVER B10. . . . . . . . . . . . . . . . . . . CONTROLS - MASTER

CYLINDER/BRAKE LINE B2. . . . . . . . CONTROLS - THROTTLE

ASSEMBLY/CABLE B1. . . . . . . . . . . . . CRANKCASE and CYLINDER C7. . . . . . . CRANKSHAFT and PISTON C8. . . . . . . . CYLINDER and CRANKCASE C7. . . . . . .

DDECALS A8. . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE CLUTCH B11. . . . . . . . . . . . . . . . . . . . DRIVEN CLUTCH B12. . . . . . . . . . . . . . . . . . .

EELECTRICAL/TAILLIGHT C2. . . . . . . . . . . ENGINE MOUNTING A9. . . . . . . . . . . . . . . EXHAUST SYSTEM A10. . . . . . . . . . . . . . . . .

FFRONT BRAKE B6. . . . . . . . . . . . . . . . . . . . FRONT CAB A5. . . . . . . . . . . . . . . . . . . . . . . FRONT WHEEL B5. . . . . . . . . . . . . . . . . . . . FUEL TANK A11. . . . . . . . . . . . . . . . . . . . . . . .

GGEARCASE C3-C4. . . . . . . . . . . . . . . . . . . . . . . . GEARCASE/BRAKE MOUNTING B13. . . . .

HHEADLIGHT A13. . . . . . . . . . . . . . . . . . . . . . .

MMAGNETO C9. . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C12. . . . . . . . . . . . . . . . . . . . . . . . . OIL TANK A12. . . . . . . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX C14-D4. . . . . . . . . . . . . . PISTON and CRANKSHAFT C8. . . . . . . .

RRACK and BUMPER MOUNTING A7. . . . REAR BRAKE B14. . . . . . . . . . . . . . . . . . . . . . REAR CAB A6. . . . . . . . . . . . . . . . . . . . . . . . REAR WHEEL DRIVE C1. . . . . . . . . . . . . . . RECOIL STARTER C11. . . . . . . . . . . . . . . . .

SSHIFT LINKAGE C5. . . . . . . . . . . . . . . . . . . . STARTING MOTOR C10. . . . . . . . . . . . . . . . STEERING/A-ARM B4. . . . . . . . . . . . . . . . . . STEERING - HANDLEBAR B7. . . . . . . . . . STEERING POST B8. . . . . . . . . . . . . . . . . . . STRUT B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . SWING ARM/SHOCK MOUNTING B9. . . .

TTAILLIGHT/ELECTRICAL C2. . . . . . . . . . . TOOL KIT C6. . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is notto be used for assembly.

1999 TRAIL BOSS ATV SPECIFICATIONSBRAKES

Type - FrontType - RearType - AuxiliaryType - Parking

Hydraulic DiscHydraulic Disc

MechanicalHydraulic Lock

CAPACITIESCoolant Capacity (quarts)Fuel Tank (gallon)Gearcase Lube (ounces)Engine Counter Balance 10W30Oil, Injector, (quarts)Oil, Engine, OW40 (quarts)Rack, Front (pounds)Rack, Rear (pounds)Tongue Weight (pounds)Tow HitchTow Capacity

N/A4

16N/A

2N/A

Accessory, 7512530

Standard850

DRIVE TRAINType PVT

DRIVE CLUTCHBearingsCenter Distance (inches)Clutch Offset (inches)Clutch WeightDiameterSpiderSpring Color

Garlock D.U.101/2

#16 (43)7.38Cast

Blue/Green

DRIVEN CLUTCHHelix AngleSpring Position

40°2-2

DIMENSIONAL FEATURES

Turning Radius (Approx. inches)Ground Clearance (inches)Height (inches)Length (inches)Seat Height (inches)Weight, Dry (inches)Wheel Base (inches)Width (inches)Tool Box (Approx. Vol. cu. inches)

605.544

73.233

42549.75

44250

ENGINEEngine Model NumberEngine TypeBore & Stroke (mm)Displacement (cc’s)Compression RatioCoolingAlternator OutputElec. Start w/Recoil Back UpCarburetors (no. of/size)

Main JetPilot JetNeedle JetCut AwayAir ScrewJet Needle

IgnitionIgnition (Type & Deg. BTDC)Spark Plug Gap (inches)Spark Plug (Type)Exhaust

EC25PFE102 Cycle, Single Cylinder

72x60244

6.1/1 EffectiveAir

150WStandard

1VM30SS14540

0-4 (169)2.0

1 Turn5DP7-3

CDI25@3000

.028NGK BR8ESUSFS Appr.

GEARCASETypeShift TypeGear Reduction - LowGear Reduction - ReverseGear Reduction - HighFront Drive (ratio)Final Drive (ratio)Center Drive (ratio)Axle to AxleChain Type

PRDSide Lever

N/A3.42/12.68/1

N/A12/42 88P

N/AN/A

520 O-Ring

GRAPHICSBody StyleBumper CapsCargo Box or BedFender, FrontFender, RearFootwellFrame/SteelFront CoverHandlebar Cover w/DecalHeadlight/Dash PodRack, FrontRack, RearRimsSeat VinylSide PanelSpring, FrontSpring, RearTank CoverTool Box Cover

GEN IIPorsche Red

N/ABright WhiteBright White

BlackBlack

N/ABlack

Bright WhiteN/A

Fire RedBright White

Porsche RedPorsche Red

Fire RedFire Red

Porsche RedBright White

LIGHTS/BATTERYHeadlight (watts)Taillight (watts)Brake Light (watts)Other (Grill Mntd. Lights)Indicator Bulb

12 V 60/60 W12 V/8.26 W12 V/26.9 W

N/A12 V/1.25 W

SUSPENSIONFront Type -

Front Travel (inches)Rear Type -

Rear Travel (inches)ShockAdjustment

MacPherson Strut6.25

Progressive Rate Swing Arm8.5

1″ Bore Gas BagCAM

TIRES & WHEELSTire ManufacturerTire Size - FrontTire Size - RearTire Size - CenterTire Pressure - FrontTire Pressure - RearTire Pressure - CenterWheel Bolt Pattern - FrontWheel Bolt Pattern - RearWheel Bolt Pattern - Center

GoodYear23x7-10

22x11-10N/A

43

N/A4 Bolt, 6.15 Dia.4 Bolt, 4.0 Dia.

N/A

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its productswithout notice.

1999 ATV PUBLICATION NUMBERS

MODEL MODEL NO. OWNER’SMANUAL

OWNER’SMANUAL

SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

Trail Boss A99AA25CA 9914905 9914903 9914959 9915651 9914961

A5

FRONT CABTrail Boss A99AA25CA

1

23

4

15

7

8

10 11

13

12

1415

17

1

18

86

1611

11

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7670060 6 Nut, Speed2 5431197-136 1 Cover, Fuel Tank3 ––––––– 1 Cover, Oil Tank/Headlamp

(See Headlight Pg. A13, Ref. 7)4 7621460 2 Rivet, Pop5 2631924-133 1 Front Cab, White

(Incl. Warning Decals)6 5430887 2 Plug, Rack Hole7 7670052 4 Fastener, Push-On Clip8 7512282 14 Bolt9 7558301 4 Washer

10 7558302 2 Washer

11 7512232 6 Screw12 7555859 10 Washer, Flat13 7542122 15 Nut, Nylok14 5211131-067 2 Bracket, Mudflap15 5850082-070

5850092-07011

Mudflap, Front, LHMudflap, Front, RH

16 ––––––– 1 Foot Pad (See Bumper and RackMounting Pg. A7, Ref. 27)

17 5410012 2 Plug, Hole, Rubber18 5430971-136

5430970-13611

Cover, Side Panel, RHCover, Side Panel, LH

4/98

A6

REAR CABTrail Boss A99AA25CA

11

1213

14

9

8

10

8715

16

18

19

20,21

22

5

23

24

26

22

27

28

28

28

29

22

30

3132

12

3

4

17

6

9

RH

21

25

LH

16

16

16


1 7670050 2 Clip, Lid Hinge2 7077920 1 Decal - Passenger Warning3 5430882 1 Compartment, Tool4 7621462 4 Rivet, Pop5 7072791 1 Decal - Filter Element6 5411042 2 Grommet7 7621432 4 Rivet, Pop8 5410414 8 Bumper, Rubber9 7621403 4 Rivet, Pop

10 5222837-067 1 Bracket, Support, Seat Base11 2682357-136

2681723-13611

Asm., Seat, Porsche Red (Incl. 8-14)Covering, Seat, Porsche Red

12 1011558 1 Latch, Seat13 7041158 1 Spring, Latch14 5211033 2 Bracket, Lever Retainer15 7512242 4 Screw16 7555859 24 Washer17 7073761 1 Decal - Carb Info18 5432532-133 1 Cab, Rear

19 5220880 2 Bracket, Rear Seat Holddown20 5810957

581099111

Foil, Rear CabFoil, Rear Cab

21 5810310 1 Tape, Foil22 7512282 24 Bolt23 5222860-067 1 Guard, Clutch, Outer24 7661638 4 Rivet25 ––––––– 1 Foot Pad (See Bumper and Rack

Mounting Pg. A7, Ref. 27)26 5850111

585007611

Mudflap, Rear, Lower, RHMudflap, Rear, Lower, LH

27 5211131-067 1 Bracket, Mudflap (LH Only)28 7542122 26 Nut, Nylok29 5850061

585006011

Mudflap, Rear, RHMudflap, Rear, LH

30 7558212 4 Washer31 5430769-133 1 Cover, Tool Box32 5410425 1 Strap, Tool Compartment

8/97

A7

BUMPER and RACK MOUNTINGTrail Boss A99AA25CA

1 2

345678

91011

12

135

14

10

1316

17

18

19

2021

22

23

24

15

25

26

2829

30

31

9

323

27


1 2670136-067 1 Rack, Rear2 5810455 4 Pad, Rack Mount3 7512282 8 Bolt4 7515304 1 Screw5 7555716 3 Washer6 5010192 2 Bushing7 5410241 2 Dampener, Vibration8 5220899-067

5220901-06711

Bracket, Support Rack, LHBracket, Support Rack, RH

9 7542122 8 Nut, Nylok10 5410012 2 Plug, Rubber Hole11 5220902-067 2 Support, Rear Fender12 5410436 2 Washer, Rubber13 7542324 4 Nut, Nylok14 1040592-067 1 Frame, Main15 5810467 1 Plug, Frame16 7558402 4 Washer

17 7512329 2 Bolt18 2670106-067 1 Bumper, Front19 7512208 3 Screw20 5220981 1 Plate, Skid21 7512399 3 Screw22 5431013-136 2 Cap, Front Bumper, Porsche Red23 5431023 2 Cover, Bumper Mounting Bracket24 7621229 4 Rivet25 7512232 6 Screw26 5240560-067 1 Guard, Rock27 1040274-067

1040417-06711

Foot Pad, LHFoot Pad, RH

28 5431484 2 Trim, Footrest29 7661825 8 Rivet30 7661638 12 Rivet31 5432047 2 Plug, End Cap32 2670133 2 Reflector, Red

8/97

A8

DECALSTrail Boss A99AA25CA

19

11 17

86

12

18

20

2

9

10

LH

RH

3

14

7

16

131

11

15

45

3


1 7074220 1 Decal - “MACPHERSON STRUT”2 7077765 1 Decal - “POLARIS’ Domed3 7077829 2 Decal - “POLARIS”4 7076202 1 Decal - CE Regulation5 7076274 1 Decal - Override Switch, 2WD6 7077890 1 Decal - Tank Side, LH7 7074827 1 Decal - Warning, Age8 7077832 1 Decal - “TRAIL BOSS”, LH9 7072788 1 Decal - Rear Rack

10 7074690 1 Decal - Caution, Tire Pressure

11 7077835 2 Decal - “250”12 7077833 1 Decal - Side Panel, LH13 7074637 1 Decal - Fuel Lever14 7077919 1 Decal - Warning, General-CPSC15 7077920 1 Decal - “PASSENGER” Warning16 7074173 1 Decal - Warning, Rack Load17 7077910 1 Decal - “TRAIL BOSS”, RH18 7077834 1 Decal - Side Panel, RH19 7077674 1 Decal - Discretionary Warning20 7077891 1 Decal - Tank Side, RH

4/98

A9

ENGINE MOUNTINGTrail Boss A99AA25CA

12

3 48

7

10

111213

14

7

16 7

17

18

19

1

2122

2023

25

26

27

25

28

2122

29

7

7

32

31

34

32

31

6

6

33

24

30

15

5

15

31

9


1 3110026 2 Mount, Motor2 5430802 1 Insulator, Mount, Motor3 7515321 2 Bolt4 7552901 2 Washer, Spring Lock5 7512232 1 Screw6 4010132 1 Cable, Ground, Engine7 7542403 5 Nut, FLEXLOC8 5242073-067 1 Mount, Engine, Top9 7052192 2 Fitting, Vent

10 7512566 1 Bolt11 7575202 1 Washer, Lock12 5210748 1 Washer13 5430261 1 Bushing14 ––––––– 1 Asm., Drive Clutch

(See Drive Clutch Pg. B11, Ref. 16)15 7555806 2 Washer16 3070156 1 Spark Plug, NGK BR8ES17 5410346 1 Insulator, Cable18 7080511 2 Clamp, Narrow Band19 5410421 1 Boot, Clutch Intake

20 5220881-067 1 Plate, Front Motor Mount21 7552603 4 Washer, Spring Lock22 7512490 4 Screw23 3084717 1 Engine, Short Block, EC25PF10

NOTE: The Short Block assemblycontains a crankcase assembly,cylinder and cylinder head assem-bly, and a piston & crankshaft as-sembly. Prior authorization requiredfor warranty consideration.

24 7075741 1 Decal - Drain Recoil25 8360009-600 AR Line, Fuel26 7052047 1 Valve, Check, Vent27 7052005 1 Fitting, Tee28 5241176-067 1 Mount, Rear29 3110028 1 Mount, Engine, Rubber30 7555801 1 Washer, Wrought31 7080236 4 Clamp, Hose32 8450042-600 AR Line, Fuel33 7542411 1 Nut, FLEXLOC34 2530009 1 Filter

11/97

A10

EXHAUSTTrail Boss A99AA25CA

123

44

5

6

9

10

11

1213

14

15

16

17 18

19

232221

20

7

8

19


1 7542324 2 Nut, Nylok2 7555716 3 Washer3 5010192 2 Bushing4 5410241 2 Dampener, Vibration5 5220901-067

5220899-06711

Bracket, Rack Support, RHBracket, Rack Support, LH

6 ––––––– 2 Support, Rear Fender (See Bumperand Rack Mounting Pg. A7, Ref. 11)

7 5410467 1 Dampener, Vibration8 7555726 2 Washer9 5410436 2 Washer, Rubber

10 7515316 1 Bolt, Carriage11 7512666 1 Bolt12 ––––––– 3 Mount, Rubber (See Crankcase

and Cylinder Pg. C7, Ref. 6)

13 ––––––– 3 Collar (See Crankcase and CylinderPg. C7, Ref. 7)

14 ––––––– 2 Bolt and Washer(See Crankcase and Cylinder Pg.C7, Ref. 5)

15 ––––––– 1 Bolt and Washer (See Recoil Starter Pg. C11, Ref. 14)

16 5220671-067 1 Shield, Muffler17 7042031 2 Spring, Exhaust18 1260540-029 1 Headpipe19 7042029 4 Spring, Exhaust20 1260535-029 1 Muffler21 1260543-029 1 Manifold22 ––––––– 2 Washer, Lock (See Crankcase and

Cylinder Pg. C7, Ref. 37)23 ––––––– 2 Nut (See Crankcase and Cylinder

Pg. C7, Ref. 38)

8/97

A11

FUEL TANKTrail Boss A99AA25CA

12

1

21

4

5

6

7

8

9

1314

15

16

11

10

17

18

19

20

3

2


1 5810423 1 Pad, Silencer2 5430725 1 Cap, Gas Tank3 5810144 1 Gasket, Fuel Cap4 5431053 1 Vent, Tank5 7512310 2 Bolt6 5222154-067

5222155-06711

Bracket, Fuel Cover, Rear, LHBracket, Fuel Cover, Rear, RH

7 7512232 2 Screw8 5220916-067 1 Bracket, Tank Mount, Rear9 7542324 2 Nut, Nylok

10 5431391 1 Extension, Fuel Lever11 7041209 1 Spring, Lever Compression

12 7555726 1 Washer13 5431021 1 Lever, Fuel14 7511840 1 Screw15 ––––––– 1 Duct, Inlet Down Tube

(See Clutch Cover Pg. B10, Ref. 16)16 7515136 2 Screw17 7051006 1 Asm., Valve, Fuel (Incl. 18)18 5810859 1 Gasket, Fuel Valve19 8360026 2 Pad, Foam20 2511323 1 Asm., Fuel Tank (Incl. 4,16-18)21 8360009-600 AR Hose, Gas Tank Vent

4/98

A12

OIL TANKTrail Boss A99AA25CA

1

24

3

5

6

7

8 9

10

12

10

9

14

11 13


1 5430779 1 Cap, Oil Tank2 5810141 1 Gasket, Oil Cap3 7052077 1 Fitting4 5431066 1 Tank, Oil, Drilled5 8360009-600 AR Line, Fuel6 4110146 1 Switch, Oil Level7 7621460 2 Rivet, Pop

8 7052153 1 Fitting, Hose9 7080568 1 Clamp

10 8450003-1525 AR Line, Fuel11 7080307 2 Clamp, Hose12 2530009 1 Filter13 7080236 1 Clamp14 8360026 1 Pad, Foam

4/98

A13

HEADLIGHTTrail Boss A99AA25CA

1

23

4

5

2223

24

25

7

8

9

1011

12

13

1415

16

2119

12

20

17

18

6


1 2460427 1 Harness, Headlight2 4032066 1 Cover, Headlamp Socket3 4030028 1 Bulb, Headlamp4 4032063 1 Retainer, Headlamp Bulb5 4032065 1 Asm., Incandescent Headlamp

w/Bulb Seal (Incl. 2-4)6 ––––––– 1 Decal - Override Switch, 2WD

(See Decal Pg. A8, Ref. 5)7 5430973-133 1 Cover, Oil Tank/Headlamp8 4032003 2 Screw9 4032042 2 Screw, Adjusting

10 70803712200188

11

Cable, Choke ControlKit - Choke Control

11 7511862 2 Screw12 4110194 1 Switch, Ignition (Incl. 17,18)

NOTE: Ignition Key may be orderedby using the 4 digit number on thekey.

13 5220965-067 1 Bracket, Ignition Panel14 4032037 1 Strip, Socket15 4030042 4 Bulb16 5430995 1 Panel, Ignition17 5431964 1 Cover, Key18 5432090 1 Nut, Ignition Switch19 7072528 1 Decal - Panel20 7080229 1 Nut, Choke Slide21 2652049 1 Asm., Lens, Pilot Light (Incl. 19)

22 4032002 2 Spring, Adjusting23 7512017 2 Screw24 4032041 2 Spring, Adjusting25 2670134 2 Reflector, Amber

8/97

A14

AIR BOXTrail Boss A99AA25CA

12

3

4

910

11

12

131415

17 18

16

19

20

8

76

5

21


1 5810444 1 Filter, Foam2 5810441 1 Seal, Foam3 5431485 1 Box, Air Silencer4 5410506 1 Boot, Air Silencer5 5220980 1 Retainer, Air Intake Cover6 5430884 1 Cover, Air Intake7 5410510 1 Seal, Air Intake Cover8 7080369 1 Filter, Air Intake9 7512246 2 Screw

10 7558302 2 Washer, Wrought11 7670060 2 Nut, Speed

12 1253123 1 Asm., Box, Air Intake (Incl. 19)13 5410549 1 Valve, Umbrella14 5811009 1 Foam15 7512275 4 Bolt, Carriage16 7080413 1 Clamp, Narrow Band17 7080140 1 Clamp18 5411159 1 Boot, Carburetor19 5810310 1 Tape, Foil, Air Box20 7670080 4 Palnut21 7542127 4 Nut, Wing

8/97

B1

CONTROLS – THROTTLE ASM./CABLETrail Boss A99AA25CA

12

3

4

5

6

7

8

911

10


1 2010079 3 Screw2 7072724 1 Decal - Throttle3 2010080 1 Cap4 2010081 1 Packing5 2010159 1 Asm., Throttle Control (Incl. 1-10)6 2010078 1 Holder

7 2010077 2 Screw8 2010076 1 Bolt9 2010075 1 Plate

10 4110203 1 Switch, ETC11 7080531 1 Cable, Throttle Control

8/97

B2

CONTROLS – MASTER CYLINDER/BRAKE LINETrail Boss A99AA25CA

5

6

12

13

14

11

12

3

23 25

18

17

20

2122

24

19

16 15

4

109

8

7


1 1930797 1 Bolt, Cap2 1930796 1 Cap, Reservoir3 1930795 2 Diaphragm4 2050073

220080911

Asm., Master Cylinder (Incl. 1-14)Kit - Master Cylinder Reservoir (Incl. 1-2,14)

5 2200808 1 Kit - Clamp6 1930799 1 Asm., Piston, Master Cylinder7 1930804 1 Rivet8 2201034 1 Kit - Brake Lever w/Park Brake

Latch (Incl. 7-10)9 ––––––– 1 Spring, Flat

10 2201090 1 Kit - Park Brake Lever (Incl. 7,9)11 1930806 2 Nut12 1930792 1 Bolt, Master Cylinder Reservoir

13 1930805 1 Bolt, Master Cylinder Handle Pivot14 ––––––– 1 Ring, Square, Master Cylinder

Reservoir15 7621462 2 Rivet16 7080539 2 Clamp, Nylon17 1930752 1 Line, Brake, LH, Front w/Fittings18 8360031-30 1 Conduit, 30cm19 7512024 2 Screw20 8360031-38 1 Conduit, 38cm21 1930753 1 Line, Brake, RH, Front w/Fittings22 7052103 1 Fitting, Inverted Flare Cross23 1930748 1 Line, Brake, Upper w/Fittings24 4110164 1 Switch25 1930751 1 Line, Brake, Rear

11/97

B3

STRUTTrail Boss A99AA25CA

1

2

3

4

5

6

7

8 9

10

11

12

13

14

16

13

15

17


1 7542507 2 Nut, FLEXLOC2 7555749 2 Washer3 5810291 2 Spacer, Rubber4 5430806 2 Pivot, Ball, Top5 5430807 2 Pivot, Ball, Bottom6 5130668 2 Spacer, Threaded7 5220602 2 Retainer, Spring, Top8 7041238-067 2 Spring, Coil9 5410429 2 Bumper, Rubber

10 7041451 2 Strut, Front w/Cap11 7080573 2 Clamp, Rubber Coated12 7542303 4 Nut, FLEXLOC13 7558402 6 Washer14 7080306 2 Fitting, Lubrication15 7515339 4 Bolt16 5130803

513080411

Support, Strut & Spindle, LHSupport, Strut & Spindle, RH

17 5211115 2 Washer

8/97

B4

STEERING/A-ARMTrail Boss A99AA25CA

6

12

3

45

6

78

9

1310

12

11

18

19

20

211716

1617

1415

1415

6

7


1822307 2 Asm., Tie Rod Relube (Incl. 1-5)1 7060172 2 End, Rod, RH w/Fitting2 7546901 2 Nut, RH3 5020478 2 Rod, Tie4 7546902 2 Nut, LH5 7060171 2 End, Rod, LH, w/Fitting6 7661203 6 Pin, Cotter7 7546904 4 Nut8 7555806 2 Washer9 ––––––– 1 Support, Strut & Spindle

(See Strut Pg. B3, Ref. 16)10 5211121 2 Bracket, Ball Joint11 7512284 4 Screw

12 5410548 2 Boot, Rubber13 7080673 2 Joint, Ball14 7512492 4 Screw15 7552603 4 Washer, Spring Lock16 5431596 4 Bushing, A-Arm Long17 5020677 4 Bushing18 7542438 2 Nut, Castle19 2200477

2200478

1

1

Kit - A-Frame, LH(Incl. 6,14-17,19,20)Kit - A-Frame, RH(Incl. 6,14-17,19,20)

20 7080433 2 Fitting, Lubrication21 5020680 2 Shaft, A-Arm

4/98

B5

FRONT WHEELTrail Boss A99AA25CA

1

23 4

5 6

7

8

93

11

12

1314

15

16

17

10


1 ––––––– 1 Support, Strut & Spindle(See Strut Pg. B3, Ref. 16)

2 3610020 2 Seal, Front Hub3 3513519 4 Bearing, Ball4 5211325 2 Disc, Brake5 5130940 2 Hub, Wheel6 5410906 2 Tire, Front (23x7–10)7 1520175-133 2 Rim, Front8 1525017 2 Valve, Rim

9 5010256 2 Spacer, Hub Front10 7555721 2 Washer11 7542712 2 Nut, Castle12 7661407 2 Pin, Cotter13 5431018 2 Cap, Hub14 5410470 2 O-Ring15 7542459 8 Nut, Flange16 7515523 8 Stud17 7512325 8 Bolt

8/97

B6

FRONT BRAKETrail Boss A99AA25CA

1

2 3

910

12

11

131415

8

4 5 67


1910236 1 Caliper, Brake, Front, LH1910237 1 Caliper, Brake, Front, RH

1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131261

513126211

Caliper, Brake, Machined, LHCaliper, Brake, Machined, RH

1930642 1 Kit - Front Brake Boot4 5410779 1 Ring, Square, Molded (.094)5 5410780 1 Ring, Square, Molded (.103)6 5020506 1 Piston, Caliper7 5910026 1 Insulator, Caliper

8 1930665 1 Kit - Piston and Insulator Seal (Incl. 4-7)

9 220090122011492200465

111

Kit - Severe Duty Brake Pad, FrontKit - Brake Pads, Soft, FrontKit - Brake Pads, General, Front

10 1910057 2 Mount, Caliper11 5410495 1 Boot, Bushing12 5410494 1 Boot, Pin Seal13 7558402 4 Washer14 7552901 4 Washer, Spring Lock15 7512365 4 Screw

11/97

B7

STEERING – HANDLEBARTrail Boss A99AA25CA

4

5

6

7

11

12

108

7

15

2

1

3

14

13

9


1 ––––––– 1 Asm., Throttle Control (See Controls-Throttle Asm./Cable Pg. B1, Ref. 5)

2 5224316-067 1 Tube, Handlebar3 7515189 4 Screw4 7517395 2 Screw5 5810379 1 Pad, Handlebar6 5220946 1 Mount, Handlebar Pad7 2200774

5630616-06712

Kit - Handlebar Block (Incl. 3,7,15)Block, Handlebar

8 ––––––– 1 Asm., Master Cyl.(See Controls-Mas-ter Cyl./Brake Line Pg. B2, Ref. 4)

9 5433198 1 Spacer10 4110193 1 Switch, Handlebar, Hi/Low/Off, LH11 5431030 2 Grip, Handlebar12 2010055 2 Screw13 4020158 1 Connector, Ignition, LH Control14 7080631 1 Clip, Cable Retaining15 7542122 4 Nut, Nylok

4/98

B8

STEERING POSTTrail Boss A99AA25CA

1

17

16

152

3

4

5

14

9

136

8

7

12

78

11

8

10


1 1843071 1 Asm., Steering Post (Incl. 13,14)2 5431573 1 Bushing, Steering, Console3 7080510 1 Fitting, Lubrication (90°)4 ––––––– 1 Bracket, Ignition Panel

(See Headlight Pg. A13, Ref. 13)5 7515321 2 Bolt6 7661632 2 Rivet7 5410772 2 O-Ring8 7555878 3 Washer9 7661633 1 Pin, Cotter

10 7543203 1 Nut, Hex, Slotted11 5431571 1 Spacer, Steering Post12 5431570 1 Bushing, Steering, Lower13 5431574 1 Plug, Grease14 7080433 1 Fitting, Lubrication15 5431572 1 Bushing, Steering, Console16 5222999-067 1 Bracket, Upper, Steering Bushing17 7542324 2 Nut, Nylok

8/97

B9

SWING ARM/SHOCK MOUNTINGTrail Boss A99AA25CA

6

7

8

5

9

10

4

3

11 1213 14

15

1

1413

1211

2

17

19

18

16

19

17

2

23

22

27

2625

24

20

31

30

35

34

32

3328

29

21


1 7512701 1 Bolt, Shoulder2 5220958 2 Plate, Bolt Lock3 5630334 1 Cam, Adjustment4 5630351 1 Adaptor, Spring Seat5 7041204-067 1 Spring, Rear Compression6 7542439 2 Nut, Nylok7 7515415 1 Screw8 5241147 1 Retainer, Shock9 7041448 1 Shock, Rear

10 5431032 1 Sleeve, Spring Protector11 5240952 2 Bushing, Thrust12 5431977 2 Bushing, Thrust13 7555911 2 Washer14 7542602 2 Nut, Nylok15 ––––––– 2 Bushing, Pivot16 7512702 1 Bolt, Shoulder17 5020793 2 Bushing, Swing Arm Extended18 7080438 2 Fitting, Lubrication, 45°

19 5431972 4 Bushing20 7515438 1 Screw21 7074214 1 Decal - Lubrication22 7621433 2 Rivet, Pop23 5431310 1 Guide, Chain24 7515304 1 Screw25 7558402 1 Washer26 5332828 1 Bushing27 5430776 1 Guard, Chain28 7542321 1 Nut29 1580090 1 Asm., Swing Arm (Incl. 18,19)30 7555883 2 Washer31 7542503 2 Nut, FLEXLOC32 7074752 1 Decal - Chain Free Play33 7072533 1 Decal - Hitch34 2200472 1 Kit - Hitch (Incl. 30-35)35 7512576 2 Bolt

4/98

B10

CLUTCH COVERTrail Boss A99AA25CA

7

6

1 2

3

4

8

91011

5

12

20

16

17

19

21

2223

11

24

18

2

14

15

2

13


1 5410489 1 Seal, Cover Case2 7517599 3 Asm. Bolt and Washer3 5521301 1 Seal, Clutch Cover4 5431961 1 Cover, Clutch, Front5 7670051 1 Clip, Clutch Cover6 7512093 5 Screw7 7074946 1 Decal - Clutch Cover8 7077377 1 Decal - Eng./Clutch Modification9 7074782 1 Decal - Automatic Transmission

10 7512094 2 Screw11 7080492 4 Cable Tie12 5410421 1 Boot, Clutch Intake

13 7512232 2 Screw14 5432302 2 Clip15 7512024 2 Screw16 5431006 1 Duct, Inlet Down Tube17 5410509 1 Boot, Intake18 5431007 1 Duct, Inlet Top19 7512017 2 Screw20 5432303 1 Duct, Air Outlet Clutch21 2200792 1 Kit - Inner Clutch Cover (Incl. 6,10,)22 5410749 1 Seal, Cover Case23 5222877-067 1 Bracket, Retainer Seal24 3084205 4 Screw and Washer

4/98

B11

DRIVE CLUTCHTrail Boss A99AA25CA

16

1 2

3 4

8

7

14

5 6 8

9

13

12

10 11

15


1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Bearing, Cover4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5410610 3 O-Ring8 5430768 6 Button, Guide9 5210752

524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

10 5630279 3 Weight, Shift (16)11 7512266 3 Bolt, Shoulder12 7541906 3 Nut, FLEXLOC13 3576504 1 Bearing, Moveable, 1/2�14 5020795 3 Pin, Spider15 5410609 3 Washer, Rubber16 1321635 1 Asm., Drive Clutch, ATV-08, Basic

(Incl. All Less 4,10)

11/97

B12

DRIVEN CLUTCHTrail Boss A99AA25CA

34

56

7

8

11

12

13

15

16

17

4

12

10

14

9


1 7555990 1 Bushing2 7556401 AR Bushing (3 Max)3 3211077 1 Belt, Drive4 1322180 1 Asm., Driven Clutch (Incl. 8-17)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515382 1 Bolt8 7555898 AR Washer9 7556076 AR Washer

10 7556804 AR Washer11 3514314 1 Bearing12 7041198 1 Spring, Clutch13 5131446 1 Ramp, Stationary14 5210752 1 Spacer15 7710448 1 Ring, Retaining16 7511854 3 Bolt17 5430766 3 Button, Ramp

4/98

B13

GEARCASE/BRAKE MOUNTINGTrail Boss A99AA25CA

12

3

4

5

8

10

24

31

30

28

27

26

1914

12

17

1615

18

28

13

29

25

6

28

20

21 2322

7

9

11

29


1 7515345 2 Bolt2 7552901 2 Washer, Spring Lock3 7558402 2 Washer4 5241018-067 1 Shield, Caliper, Rear5 1910224 1 Caliper, Rear Brake6 5220958 2 Plate, Bolt Lock7 1590237 1 Asm., Output Shaft Bearing

(Incl. 21,22)8 7512702 1 Bolt, Shoulder, Long9 3221044 1 Sprocket

10 1910177 1 Disc, Brake11 7710434 1 Ring, Retaining12 7512252 1 Screw13 7558301 1 Washer14 5431766 1 Guard, Brake Disc15 7555770 1 Washer16 7552606 1 Washer, Split17 7515328 1 Bolt

18 7075339 1 Decal - Brake Shield19 5333255 1 Spacer20 7542449 2 Nut21 7080306 1 Fitting, Lubrication22 3610026 2 Seal, Brake23 5211065

52107645211517

ARARAR

Shim, Bearing (.010)Shim, Chaincase(.020)Shim, Bearing (.030)

24 7515484 2 Bolt, Carriage25 7542330 1 Nut26 7542403 1 Nut, FLEXLOC27 7515472 1 Screw28 7552603 4 Washer, Spring Lock29 7515522 2 Bolt30 7512701 1 Bolt, Shoulder31 ––––––– 1 Asm., Gearcase

(See Gearcase Pg. C4 for Details)

4/98

B14

REAR BRAKETrail Boss A99AA25CA

3

467

8

1

9

1011

12

13

14

15

16

1718

1920

21

29 28

26

272223

25

2422

23

5

2


1 7080352 1 Screw, Bleeder2 1910224

5131272

1

1

Asm., Brake Caliper, Rear(Incl. 2-21)Caliper, Brake, Rear

3 7661820 2 Pin, Brake Caliper4 2200899

22011502200464

1

11

Kit - Severe Duty Brake Pad, Rear(Complete Set of 2 Pads) (Incl. 3)Kit - Brake Pads, Soft, RearKit - Brake Pads, General, Rear

5 2200463 1 Kit - Piston and Seal (Incl. 6-8)6 5410766 1 Ring, Square (.134 Sq.)7 5410767 1 Ring, Square (.099 Sq.)8 5020667 1 Piston, Caliper9 5240993 1 Spring, Anti-Rattle

10 5410542 2 O-Ring11 7041219 1 Spring, Compression, Brake12 5020666 1 Pin, Brake Caliper13 5830009 1 Gasket, Brake

14 5630651 1 Ramp, Moveable Brake15 5630652 1 Ramp, Stationary Brake16 7512173 2 Screw17 3610026 1 Seal, Brake18 5240624 1 Arm, Brake Caliper19 7555828 1 Washer20 7542129 1 Nut21 7515145 1 Screw22 7661203 2 Pin, Cotter23 7555806 2 Washer24 5224531 1 Rod, Brake25 1910144-067 1 Brake, Foot26 5431107 2 Bushing, Pedal Pivot27 7555919 2 Washer28 7661401 1 Pin, Cotter29 7042029 1 Spring, Exhaust

11/97

C1

REAR WHEEL DRIVETrail Boss A99AA25CA

12

3 4

5

67

10

911 12

13

14

8

15

19

21

222324

2526

27

30

25

2423

2829

54

3

31

32

7911

12

13

14

17

16

18

20

16


1 7555764 1 Washer2 5020468 2 Nut, Jam, Rear Axle3 7512673 8 Bolt4 2200341 1 Kit - Hub, Rear (Incl. 11)5 7670081 8 Retainer, Bolt, Pushnut6 5410539 2 Tire (22x11–10)7 1525017 2 Valve, Rim8 3225024 1 Link, Connector, Drive Chain9 7555745 2 Washer, Flat

10 7542714 8 Nut, Wheel11 7555796 2 Washer, Cone12 7543005 2 Nut, Castle13 7661404 2 Pin, Cotter14 5411164 2 Hub, Dust Cover15 3224042 1 Chain, Drive, 88P16 7542439 6 Nut, Nylok

17 5211618-067 1 Guard, Sprocket18 5630586 1 Spacer, Sprocket Guard19 3222070 1 Sprocket, 42T20 7515540 3 Bolt21 1520170 1 Asm., Hub Sprocket (Incl. 22)22 7515513 3 Stud23 5410415 2 O-Ring24 3610013 2 Seal, Rear Axle25 3515501 2 Bearing, Rear Axle26 5010204 1 Tube, Bearing Spacer27 5130663 1 Housing, Axle28 5010206 1 Spacer, Bearing29 7710405 1 Ring, Retaining30 7080306 1 Fitting, Lubrication31 5020504 1 Axle, Rear32 1520183-133 2 Rim, Rear

8/97

C2

ELECTRICAL/TAILLIGHTTrail Boss A99AA25CA

1

32

7 8

9

10

11

4

12

13

23

25

17 18

19

20

21

2235

13 3426 27

28

2930

31

32

33

5

6

14

15

16

24


1 2460487 1 Harness, Wire, Main2 7621470 2 Rivet, Pop3 5211391-067 1 Isolator, Taillight4 7670054 2 Nut, Speed, Washer5 7555916 2 Washer6 2432034 1 Taillight w/Brake Light7 4032046 1 Lens, Taillight8 4032029 2 Screw, Taillight9 4030043 1 Bulb, Taillight

10 4032045 1 Gasket, Taillight11 4032064 1 Backing, Taillight/Brake Light12 7080138 12 Cable Tie13 7541925 4 Nut, Nylok14 7512027 2 Screw15 5431769 1 Cover, Battery16 2200361 1 Kit - Battery Bolt, Short17 4010095 1 Cable, Battery/Engine18 7010032 2 Hook, Battery Strap

19 5410424 1 Strap, Battery Holddown20 5432077

7080303AR

1Tube, VentPolyclamp

21 5810290 3 Pad, Battery22 4140006 1 Battery23 4010094 1 Cable, Battery/Solenoid24 ––––––– 1 Magnetic Switch

(See Magneto Pg. C9, Ref. 18)25 4010064 1 Cable, Solenoid/Starter26 4040056 1 Board, Terminal27 7621322 2 Rivet, Pop28 7512007 2 Bolt29 5431152 1 Shield, Terminal Board30 5210650 1 Sink, Heat31 4060216 1 Rectifier, Regulator, LR39-132 4060085 1 Limiter, Reverse Speed, LR4433 7512018 2 Screw34 7571602 3 Washer35 7512232 1 Screw

6/98

C3

GEARCASETrail Boss A99AA25CA

1

2

34

5

6 7

6

8

9

16

1011 12

13 1415

17

19

20

30

29

1828

27

26

3

2524

23

4

2221

34

35

36

37

38

39

4041

42

4443

34

17

3231

33

3

C4

GEARCASETrail Boss A99AA25CA


1341151 1 Asm., Gearcase(Incl. 1-32,34-44)

1 3233095 1 Gearcase, LH2 3233026 10 Screw3 3233248 3 Seal4 3233024 2 Bushing, Pivot5 3233025 1 Stud6 3233021 2 Pipe, Knock7 3233098 1 Shift Fork8 3233178 3 Plug9 3233117 1 Shift Shaft

10 3233179 1 O-Ring11 3233119 1 Washer12 3233045 1 Snap Ring13 3233155 1 Bellcrank14 3233054 1 Washer15 3233055 1 Nut16 4110172 1 Switch17 3233031 2 Pin, Interlock18 3233033 2 Screw19 3233030 1 Interlock Bracket20 3233032 1 Spring21 3233018 1 Bearing

22 3233007 1 Washer23 3233184 1 Dog, Engagement, Forward24 3233106 1 Snap Ring25 3233105 1 Washer26 3233242 1 Sprocket, Forward, 19T27 3233103 1 Bearing, Needle28 3233241 1 Gear 19T, Reverse29 3233181 1 Shaft, Input30 3233180 1 Dog, Engagement, Reverse31 3233099 1 Washer32 3233019 1 Bearing33 5020741 1 Bushing, Speedo Drive34 3233020 2 Bearing35 1500032 1 Washer36 3233109 1 Gear, 65T37 3233121 1 Sprocket, 51T38 3233111 1 Silent Chain, 60P (11W)39 3233112 1 Shaft Output40 3233185 1 Gearcase, RH41 3233035 1 Washer42 3233448 1 Plug43 3233478 1 Dipstick44 3233037 1 Vent Tube

8/97

C5

SHIFT LINKAGETrail Boss A99AA25CA

2

8

97

5

6

10

11

6

12

13614

1617

18

1

3

4

19

15


1 4110168 1 Switch, Neutral Indicator2 7074357 1 Decal - Shift Pattern3 5850081 1 Washer4 7080379 1 Boot, Threaded5 7041227 1 Spring, Shift Lever6 7542303 2 Nut, FLEXLOC7 1341071-067 1 Lever, Shift8 5410545 1 Handle, Lever9 7621418 1 Rivet, Pop

10 7558302 2 Washer

11 5431106 1 Block, Shift Pivot12 7555795 4 Washer13 7061013 1 End, Rod, LH14 7546702 1 Nut, LH15 5020743 1 Rod, Shift Linkage16 7546701 1 Nut, RH17 7061014 1 End, Rod, RH18 7546707 2 Nut, FLEXLOC19 –––––––– 1 Bellcrank

(See Gearcase Pg. C4, Ref. 13)

8/97

C6

TOOL KITTrail Boss A99AA25CA

1

2

3

4

5

6

7


1 2690016 1 Pouch, Tool Kit2 3083612 1 Wrench, Box, Special3 3083613 1 Wrench, 10-12 Spanner4 3083843 1 Screwdriver

5 2870725 1 Gauge, Tire Pressure6 3083675 1 Kit, Tool (Incl. 1-5)7 9914905

991490311

Manual, Owner’s, ATVSupplement, Owner’s Manual, ’99 Trail Boss

4/98

C7

CRANKCASE and CYLINDERTrail Boss A99AA25CA

21

1 2 3

4

56

7

8

910

12

15 14

13

1617

18

2019

24

25

18

262728

29

16

30

31

32

4

3334

3637

38

3

35

11

22

21

22

19

23


1 3083931 1 Fin Damper 32 3082910 6 Nut, Flange3 3083932 2 Fin Damper 44 3083929 4 Fin Damper 15 3083730 2 Bolt and Washer6 3083731 2 Mount, Rubber7 3083732 2 Collar8 3083620 1 Head, Cylinder9 3084015 1 Gasket

10 3083930 2 Fin Damper 211 3084292 1 O-Ring12 3085013 1 Adapter (Incl. 11)13 3081330 2 Bolt, Socket Head14 3082257 1 Asm., Band (Incl. 15)15 3081497 1 Screw, Pan Head16 3080746 4 Stud17 3080006 1 Seal, Oil18 3080103 4 Pin, Dowel19 3085889 1 Asm., Crankcase

(Incl. 16-18,21-25,27-29)

20 3084018 1 Gasket, Starter21 3082758 2 Gasket, Aluminum22 3083767 2 Plug23 3085890 1 Bearing, Ball24 3084580 1 Bearing, Ball25 3080739 2 Bolt and Washer26 3081635 4 Screw and Washer27 3084581 1 Seal, Oil (PTO)28 3083615 2 Bolt and Washer29 3082096 1 Bolt and Washer30 3083337 1 Valve, Check31 3084016 1 Gasket, Cylinder32 3082911 4 Nut, Flange33 3085541 1 Cylinder (Incl. 34,35)34 3085326 2 Stud35 3080283 6 Stud36 3084017 1 Gasket, Exhaust37 3080530 2 Washer, Spring Lock38 3080285 2 Nut

4/98

C8

CRANKSHAFT and PISTONTrail Boss A99AA25CA

1

4

2

3

8

4

75

17

6

16

15

14

6

910

11

1213


1 3083546308367830837173083974

2222

Ring, Piston (Std.)Ring, Piston (0.25mm/.010″ O/S)Ring, Piston (0.50mm/.020″ O/S)Ring, Piston (1.00mm/.040″ O/S)

2 3083942308394330839443083972

1111

Piston (Std.)Piston (0.25mm/.010″ O/S)Piston (0.50mm/.020″ O/S)Piston (1.00mm/.040″ O/S)

3 3083838 1 Pin, Piston4 3083839 2 Clip, Piston Pin5 3082796 1 Crank Pin 26 3083804 2 Spacer, Crank Pin7 3082790 1 Rod, Connecting8 3083626 1 Bearing, Small End

9 3084580 1 Bearing, Ball10 3083745 1 Gear, Crankshaft (O/I)11 3080130 1 Key, Woodruff12 3083904 1 Washer13 3083905 1 Nut, Lock14 3085893

3083899

1

1

Asm., Crankshaft (Incl. 5-7,9,10,14-16)Crankshaft 1

15 3083803 1 Bearing, Large End16 3085891 1 Crankshaft 217 3084778

3085892ARAR

Spacer 1 (0.2mm)Spacer 3 (0.1mm)

4/98

C9

MAGNETOTrail Boss A99AA25CA

1

2

5

67

8

9

10

11

12

13

14

4

15

16

17

18

3

1920


1 4020129 1 Cap, Resistor Plug2 3083423 2 Screw and Washer3 3083939 1 Flywheel w/Ring Gear4 3083422 1 Coil, Exciting5 3083976 1 Coil, Lighting6 3081256 1 Screw and Washer7 3083774 2 Screw and Washer8 3083357 2 Washer9 3083979

308363411

Asm., Plate (Incl. 2,5,6,9-15)Plate, Coil

10 3081296 1 Clamp

11 3081260 1 Screw and Washer12 3083909 1 Coupler, 3P13 3083978 1 Harness, Wire (Incl. 12,14)14 3083773 1 Grommet15 3083736 2 Screw and Washer16 3083923 1 Ignition Coil17 3083977 1 C.D.I. System18 3085521 1 Magnetic Switch19 3080077 2 Washer, Spring Lock20 3083073 2 Nut

8/97

C10

STARTING MOTORTrail Boss A99AA25CA

312

4

89

10

11

13

14 15 4

16

18

19

20

21

22

23

24

12

5

76

17


1 3083649 1 Nut, Flange2 3084406 1 Brush3 3085392

3085393

1

1

Asm., Starting Motor(Incl. 1-5,8,9,12-18,20-24)Asm., Starter (Incl. 1,2,4,5,8,9,12-17)

4 3084405 2 Ring, Rubber5 3085032 1 Cover, Rear6 3082758 1 Gasket, Aluminum7 3083568 1 Bolt, Flange8 3084408 2 O-Ring9 3084407 2 Bolt

10 3083650 1 Bracket11 3081665 4 Bolt and Washer12 3083754 1 Washer Set

13 3084404 1 Asm., Armature (Incl. 14,15)14 3083934 1 O-Ring15 3083777 1 Bearing, Ball16 3083741 1 O-Ring17 3085305 1 Front Cover (Incl. 16)18 3083737 1 Washer, Gear Shaft19 3082038 2 Bolt and Washer20 3084409 1 Clip21 3084410 1 Spring, Return22 3085394 1 Asm., Gear Shaft

(Incl. 18,20,21,23,24)23 3084411 1 Spring, Weight24 3084412 1 Clip

8/97

C11

RECOIL STARTERTrail Boss A99AA25CA

12

3 45

6

8

9

10

11

13

12

14

15

16

17

18

19

20

21 22 23

2425

26

27

28

7


1 3083815 1 Spring, Spiral2 3083924

308391111

Recoil Starter (Incl. 1,2,7-13,20-28)Starter Case B

3 3083732 1 Collar4 3083731 1 Mount, Rubber5 3083926 1 Bolt and Washer6 3082228 4 Bolt and Washer7 3083817 1 Grommet8 3083814 1 Reel9 3083826 4 Bolt, Flange

10 3083914 1 Starter Case11 3083828

28706211

ARAsm., Rope (Incl. 11-13)Recoil Rope

12 3083660 1 Cap, Knob13 3083659 1 Starter Knob

14 3083729 1 Bolt and Washer15 3083669 1 Bushing, Starter16 3083453 1 Plug17 3082956 1 Gasket18 3083915 1 Pulley, Starting19 3081665 3 Bolt and Washer20 3083827 1 Spring, Return21 3083819 1 Ratchet22 3083820 1 Pin, Ratchet23 3083818 1 Hook, Spring24 3083821 1 Guide, Ratchet25 3083912 1 Spring, Friction26 3083925 1 Case, Spring27 3084176 4 Screw and Washer28 3083913 1 Guide

8/97

C12

OIL PUMPTrail Boss A99AA25CA

1

2

31

4

5

6

7

9

8

1011

1213

14

15

16

17


1 3083141 2 Clamp, Hose2 3084467 1 Pipe, Vinyl3 3083125 1 Screw, Air Vent4 3083126 1 Packing5 3085624 1 Asm., Oil Pump (Incl. 3,4,7-12)6 3083783 2 Screw and Washer7 3083758 1 Cap8 3085625 1 Lever & Spring Set9 3083757 1 Collar, Camshaft

10 3083121 1 Washer, Spring

11 3083120 1 Nut12 3083127 1 O-Ring13 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

14 3083353 1 Bushing, Oil Pump15 3083129 1 O-Ring16 3083429 1 Gear, Small17 3083428 1 Spacer

8/97

C13

CARBURETORTrail Boss A99AA25CA

1

2

3

304

5

6

29

28

27

2625

24

2322

21

20

191817

16

15

14

1011

1312

9

8

7


1 3130060 1 Cap2 3130354 1 Spring, Throttle3 3130002 1 Plate, Throttle4 3130356 1 Jet Needle (5DP7-2)5 3130355 1 Washer6 3130420 1 Valve, Throttle (2.0)7 3130359 1 Cap, Plunger8 3130006 1 Spring, Plunger9 3130328 1 Starter Plunger

10 3130012 1 Spring, Air Adjuster11 3130011 1 Screw, Air12 3130010 1 Spring, Throttle Adjuster13 3130324 1 Screw, Throttle Stop14 3130067 1 Pilot Jet (#40)15 3130014 1 Washer, Main Jet

16 3130025 4 Screw and Washer17 3130321 1 Bolt, Banjo18 3130239 1 O-Ring19 3130351 1 Jet, Main (#145)20 3130441 1 Float Chamber21 3130021 2 Float22 3130237 2 Cap23 3130020 1 Packing, Float Chamber24 3130360 1 Valve, Needle (2.5)25 3130018 1 Arm, Float26 3130361 1 Pin, Float27 3130017 1 Packing, Needle Valve28 3130424 1 Asm., Carburetor (Incl. 1-30)29 3130409 1 Needle Jet (0-4)30 3130003 1 E-Ring

8/97

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

Trail Boss A99AA25CA

C14

1011558 12 A6. . . . . . . . . 1040274-067 27 A7. . . . . 1040417-067 27 A7. . . . . 1040592-067 14 A7. . . . . 1253123 12 A14. . . . . . . . 1260535-029 20 A10. . . . 1260540-029 18 A10. . . . 1260543-029 21 A10. . . . 1321457 6 B11. . . . . . . . . 1321635 16 B11. . . . . . . . 1322180 4 B12. . . . . . . . . 1341071-067 7 C5. . . . . . 1341151 C4. . . . . . . . . . . . . 1500032 35 C4. . . . . . . . . 1520170 21 C1. . . . . . . . . 1520175-133 7 B5. . . . . . 1520183-133 32 C1. . . . . 1525017 8 B5. . . . . . . . . . .

7 C1. . . 1580090 29 B9. . . . . . . . . 1590237 7 B13. . . . . . . . . 1822307 B4. . . . . . . . . . . . . 1843071 1 B8. . . . . . . . . . 1910057 10 B6. . . . . . . . . 1910144-067 25 B14. . . . 1910177 10 B13. . . . . . . . 1910224 5 B13. . . . . . . . . .

2 B14. . 1910236 B6. . . . . . . . . . . . . 1910237 B6. . . . . . . . . . . . . 1930665 8 B6. . . . . . . . . . 1930748 23 B2. . . . . . . . . 1930751 25 B2. . . . . . . . . 1930752 17 B2. . . . . . . . . 1930753 21 B2. . . . . . . . . 1930792 12 B2. . . . . . . . . 1930795 3 B2. . . . . . . . . . 1930796 2 B2. . . . . . . . . . 1930797 1 B2. . . . . . . . . . 1930799 6 B2. . . . . . . . . . 1930804 7 B2. . . . . . . . . . 1930805 13 B2. . . . . . . . . 1930806 11 B2. . . . . . . . . 2010055 12 B7. . . . . . . . . 2010075 9 B1. . . . . . . . . . 2010076 8 B1. . . . . . . . . . 2010077 7 B1. . . . . . . . . . 2010078 6 B1. . . . . . . . . . 2010079 1 B1. . . . . . . . . . 2010080 3 B1. . . . . . . . . . 2010081 4 B1. . . . . . . . . . 2010159 5 B1. . . . . . . . . . 2050073 4 B2. . . . . . . . . . 2200188 10 A13. . . . . . . . 2200341 4 C1. . . . . . . . . . 2200361 16 C2. . . . . . . . . 2200463 5 B14. . . . . . . . . 2200464 4 B14. . . . . . . . .

2200465 9 B6. . . . . . . . . . 2200472 34 B9. . . . . . . . . 2200477 19 B4. . . . . . . . . 2200478 19 B4. . . . . . . . . 2200774 7 B7. . . . . . . . . . 2200792 21 B10. . . . . . . . 2200808 5 B2. . . . . . . . . . 2200809 4 B2. . . . . . . . . . 2200899 4 B14. . . . . . . . . 2200901 9 B6. . . . . . . . . . 2201034 8 B2. . . . . . . . . . 2201090 10 B2. . . . . . . . . 2201149 9 B6. . . . . . . . . . 2201150 4 B14. . . . . . . . . 2432034 6 C2. . . . . . . . . . 2460427 1 A13. . . . . . . . . 2460487 1 C2. . . . . . . . . . 2511323 20 A11. . . . . . . . 2530009 34 A9. . . . . . . . . .

12 A12. . 2631924-133 5 A5. . . . . . 2652049 21 A13. . . . . . . . 2670106-067 18 A7. . . . . 2670133 32 A7. . . . . . . . . 2670134 25 A13. . . . . . . . 2670136-067 1 A7. . . . . . 2681723-136 11 A6. . . . . 2682357-136 11 A6. . . . . 2690016 1 C6. . . . . . . . . . 2870621 11 C11. . . . . . . . 2870725 5 C6. . . . . . . . . . 3070156 16 A9. . . . . . . . . 3080006 17 C7. . . . . . . . . 3080077 19 C9. . . . . . . . . 3080103 18 C7. . . . . . . . . 3080130 11 C8. . . . . . . . . 3080283 35 C7. . . . . . . . . 3080285 38 C7. . . . . . . . . 3080530 37 C7. . . . . . . . . 3080739 25 C7. . . . . . . . . 3080746 16 C7. . . . . . . . . 3081256 6 C9. . . . . . . . . . 3081260 11 C9. . . . . . . . . 3081296 10 C9. . . . . . . . . 3081330 13 C7. . . . . . . . . 3081497 15 C7. . . . . . . . . 3081635 26 C7. . . . . . . . . 3081665 11 C10. . . . . . . . .

19 C11. . 3082038 19 C10. . . . . . . . 3082096 29 C7. . . . . . . . . 3082228 6 C11. . . . . . . . . 3082257 14 C7. . . . . . . . . 3082758 21 C7. . . . . . . . . .

6 C10. . 3082790 7 C8. . . . . . . . . . 3082796 5 C8. . . . . . . . . . 3082910 2 C7. . . . . . . . . . 3082911 32 C7. . . . . . . . .

3082956 17 C11. . . . . . . . 3083073 20 C9. . . . . . . . . 3083120 11 C12. . . . . . . . 3083121 10 C12. . . . . . . . 3083125 3 C12. . . . . . . . . 3083126 4 C12. . . . . . . . . 3083127 12 C12. . . . . . . . 3083129 15 C12. . . . . . . . 3083141 1 C12. . . . . . . . . 3083337 30 C7. . . . . . . . . 3083353 14 C12. . . . . . . . 3083357 8 C9. . . . . . . . . . 3083422 4 C9. . . . . . . . . . 3083423 2 C9. . . . . . . . . . 3083428 17 C12. . . . . . . . 3083429 16 C12. . . . . . . . 3083453 16 C11. . . . . . . . 3083546 1 C8. . . . . . . . . . 3083568 7 C10. . . . . . . . . 3083612 2 C6. . . . . . . . . . 3083613 3 C6. . . . . . . . . . 3083615 28 C7. . . . . . . . . 3083620 8 C7. . . . . . . . . . 3083626 8 C8. . . . . . . . . . 3083634 9 C9. . . . . . . . . . 3083649 1 C10. . . . . . . . . 3083650 10 C10. . . . . . . . 3083659 13 C11. . . . . . . . 3083660 12 C11. . . . . . . . 3083669 15 C11. . . . . . . . 3083671 13 C12. . . . . . . . 3083672 13 C12. . . . . . . . 3083673 13 C12. . . . . . . . 3083675 6 C6. . . . . . . . . . 3083678 1 C8. . . . . . . . . . 3083717 1 C8. . . . . . . . . . 3083729 14 C11. . . . . . . . 3083730 5 C7. . . . . . . . . . 3083731 6 C7. . . . . . . . . . .

4 C11. . 3083732 7 C7. . . . . . . . . . .

3 C11. . 3083736 15 C9. . . . . . . . . 3083737 18 C10. . . . . . . . 3083741 16 C10. . . . . . . . 3083745 10 C8. . . . . . . . . 3083754 12 C10. . . . . . . . 3083757 9 C12. . . . . . . . . 3083758 7 C12. . . . . . . . . 3083767 22 C7. . . . . . . . . 3083773 14 C9. . . . . . . . . 3083774 7 C9. . . . . . . . . . 3083777 15 C10. . . . . . . . 3083783 6 C12. . . . . . . . . 3083803 15 C8. . . . . . . . . 3083804 6 C8. . . . . . . . . . 3083814 8 C11. . . . . . . . . 3083815 1 C11. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.


D1

3083817 7 C11. . . . . . . . . 3083818 23 C11. . . . . . . . 3083819 21 C11. . . . . . . . 3083820 22 C11. . . . . . . . 3083821 24 C11. . . . . . . . 3083826 9 C11. . . . . . . . . 3083827 20 C11. . . . . . . . 3083828 11 C11. . . . . . . . 3083838 3 C8. . . . . . . . . . 3083839 4 C8. . . . . . . . . . 3083843 4 C6. . . . . . . . . . 3083899 14 C8. . . . . . . . . 3083904 12 C8. . . . . . . . . 3083905 13 C8. . . . . . . . . 3083909 12 C9. . . . . . . . . 3083911 2 C11. . . . . . . . . 3083912 25 C11. . . . . . . . 3083913 28 C11. . . . . . . . 3083914 10 C11. . . . . . . . 3083915 18 C11. . . . . . . . 3083923 16 C9. . . . . . . . . 3083924 2 C11. . . . . . . . . 3083925 26 C11. . . . . . . . 3083926 5 C11. . . . . . . . . 3083929 4 C7. . . . . . . . . . 3083930 10 C7. . . . . . . . . 3083931 1 C7. . . . . . . . . . 3083932 3 C7. . . . . . . . . . 3083934 14 C10. . . . . . . . 3083939 3 C9. . . . . . . . . . 3083942 2 C8. . . . . . . . . . 3083943 2 C8. . . . . . . . . . 3083944 2 C8. . . . . . . . . . 3083972 2 C8. . . . . . . . . . 3083974 1 C8. . . . . . . . . . 3083976 5 C9. . . . . . . . . . 3083977 17 C9. . . . . . . . . 3083978 13 C9. . . . . . . . . 3083979 9 C9. . . . . . . . . . 3084015 9 C7. . . . . . . . . . 3084016 31 C7. . . . . . . . . 3084017 36 C7. . . . . . . . . 3084018 20 C7. . . . . . . . . 3084176 27 C11. . . . . . . . 3084205 24 B10. . . . . . . . 3084292 11 C7. . . . . . . . . 3084404 13 C10. . . . . . . . 3084405 4 C10. . . . . . . . . 3084406 2 C10. . . . . . . . . 3084407 9 C10. . . . . . . . . 3084408 8 C10. . . . . . . . . 3084409 20 C10. . . . . . . . 3084410 21 C10. . . . . . . . 3084411 23 C10. . . . . . . . 3084412 24 C10. . . . . . . . 3084467 2 C12. . . . . . . . . 3084580 24 C7. . . . . . . . . .

9 C8. . .

3084581 27 C7. . . . . . . . . 3084717 23 A9. . . . . . . . . 3084778 17 C8. . . . . . . . . 3085013 12 C7. . . . . . . . . 3085032 5 C10. . . . . . . . . 3085305 17 C10. . . . . . . . 3085326 34 C7. . . . . . . . . 3085392 3 C10. . . . . . . . . 3085393 3 C10. . . . . . . . . 3085394 22 C10. . . . . . . . 3085521 18 C9. . . . . . . . . 3085541 33 C7. . . . . . . . . 3085624 5 C12. . . . . . . . . 3085625 8 C12. . . . . . . . . 3085889 19 C7. . . . . . . . . 3085890 23 C7. . . . . . . . . 3085891 16 C8. . . . . . . . . 3085892 17 C8. . . . . . . . . 3085893 14 C8. . . . . . . . . 3110026 1 A9. . . . . . . . . . 3110028 29 A9. . . . . . . . . 3130002 3 C13. . . . . . . . . 3130003 30 C13. . . . . . . . 3130006 8 C13. . . . . . . . . 3130010 12 C13. . . . . . . . 3130011 11 C13. . . . . . . . 3130012 10 C13. . . . . . . . 3130014 15 C13. . . . . . . . 3130017 27 C13. . . . . . . . 3130018 25 C13. . . . . . . . 3130020 23 C13. . . . . . . . 3130021 21 C13. . . . . . . . 3130025 16 C13. . . . . . . . 3130060 1 C13. . . . . . . . . 3130067 14 C13. . . . . . . . 3130237 22 C13. . . . . . . . 3130239 18 C13. . . . . . . . 3130321 17 C13. . . . . . . . 3130324 13 C13. . . . . . . . 3130328 9 C13. . . . . . . . . 3130351 19 C13. . . . . . . . 3130354 2 C13. . . . . . . . . 3130355 5 C13. . . . . . . . . 3130356 4 C13. . . . . . . . . 3130359 7 C13. . . . . . . . . 3130360 24 C13. . . . . . . . 3130361 26 C13. . . . . . . . 3130409 29 C13. . . . . . . . 3130420 6 C13. . . . . . . . . 3130424 28 C13. . . . . . . . 3130441 20 C13. . . . . . . . 3211077 3 B12. . . . . . . . . 3221044 9 B13. . . . . . . . . 3222070 19 C1. . . . . . . . . 3224042 15 C1. . . . . . . . . 3225024 8 C1. . . . . . . . . . 3233007 22 C4. . . . . . . . . 3233018 21 C4. . . . . . . . .

3233019 32 C4. . . . . . . . . 3233020 34 C4. . . . . . . . . 3233021 6 C4. . . . . . . . . . 3233024 4 C4. . . . . . . . . . 3233025 5 C4. . . . . . . . . . 3233026 2 C4. . . . . . . . . . 3233030 19 C4. . . . . . . . . 3233031 17 C4. . . . . . . . . 3233032 20 C4. . . . . . . . . 3233033 18 C4. . . . . . . . . 3233035 41 C4. . . . . . . . . 3233037 44 C4. . . . . . . . . 3233045 12 C4. . . . . . . . . 3233054 14 C4. . . . . . . . . 3233055 15 C4. . . . . . . . . 3233095 1 C4. . . . . . . . . . 3233098 7 C4. . . . . . . . . . 3233099 31 C4. . . . . . . . . 3233103 27 C4. . . . . . . . . 3233105 25 C4. . . . . . . . . 3233106 24 C4. . . . . . . . . 3233109 36 C4. . . . . . . . . 3233111 38 C4. . . . . . . . . . 3233112 39 C4. . . . . . . . . 3233117 9 C4. . . . . . . . . . 3233119 11 C4. . . . . . . . . 3233121 37 C4. . . . . . . . . 3233155 13 C4. . . . . . . . . 3233178 8 C4. . . . . . . . . . 3233179 10 C4. . . . . . . . . 3233180 30 C4. . . . . . . . . 3233181 29 C4. . . . . . . . . 3233184 23 C4. . . . . . . . . 3233185 40 C4. . . . . . . . . 3233241 28 C4. . . . . . . . . 3233242 26 C4. . . . . . . . . 3233248 3 C4. . . . . . . . . . 3233448 42 C4. . . . . . . . . 3233478 43 C4. . . . . . . . . 3513519 3 B5. . . . . . . . . . 3514314 11 B12. . . . . . . . 3515501 25 C1. . . . . . . . . 3576504 13 B11. . . . . . . . 3576510 3 B11. . . . . . . . . 3610013 24 C1. . . . . . . . . 3610020 2 B5. . . . . . . . . . 3610026 22 B13. . . . . . . . .

17 B14. . 4010064 25 C2. . . . . . . . . 4010094 23 C2. . . . . . . . . 4010095 17 C2. . . . . . . . . 4010132 6 A9. . . . . . . . . . 4020129 1 C9. . . . . . . . . . 4020158 13 B7. . . . . . . . . 4030028 3 A13. . . . . . . . . 4030042 15 A13. . . . . . . . 4030043 9 C2. . . . . . . . . . 4032002 22 A13. . . . . . . . 4032003 8 A13. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.


D2

4032029 8 C2. . . . . . . . . . 4032037 14 A13. . . . . . . . 4032041 24 A13. . . . . . . . 4032042 9 A13. . . . . . . . . 4032045 10 C2. . . . . . . . . 4032046 7 C2. . . . . . . . . . 4032063 4 A13. . . . . . . . . 4032064 11 C2. . . . . . . . . 4032065 5 A13. . . . . . . . . 4032066 2 A13. . . . . . . . . 4040056 26 C2. . . . . . . . . 4060085 32 C2. . . . . . . . . 4060216 31 C2. . . . . . . . . 4110146 6 A12. . . . . . . . . 4110164 24 B2. . . . . . . . . 4110168 1 C5. . . . . . . . . . 4110172 16 C4. . . . . . . . . 4110193 10 B7. . . . . . . . . 4110194 12 A13. . . . . . . . 4110203 10 B1. . . . . . . . . 4140006 22 C2. . . . . . . . . 5010192 6 A7. . . . . . . . . . .

3 A10. . 5010204 26 C1. . . . . . . . . 5010206 28 C1. . . . . . . . . 5010256 9 B5. . . . . . . . . . 5020468 2 C1. . . . . . . . . . 5020478 3 B4. . . . . . . . . . 5020504 31 C1. . . . . . . . . 5020506 6 B6. . . . . . . . . . 5020666 12 B14. . . . . . . . 5020667 8 B14. . . . . . . . . 5020677 17 B4. . . . . . . . . 5020680 21 B4. . . . . . . . . 5020741 33 C4. . . . . . . . . 5020743 15 C5. . . . . . . . . 5020793 17 B9. . . . . . . . . 5020795 14 B11. . . . . . . . 5130663 27 C1. . . . . . . . . 5130668 6 B3. . . . . . . . . . 5130803 16 B3. . . . . . . . . 5130804 16 B3. . . . . . . . . 5130940 5 B5. . . . . . . . . . 5131261 3 B6. . . . . . . . . . 5131262 3 B6. . . . . . . . . . 5131272 2 B14. . . . . . . . . 5131446 13 B12. . . . . . . . 5210650 30 C2. . . . . . . . . 5210748 12 A9. . . . . . . . . 5210752 9 B11. . . . . . . . . .

14 B12. . 5210753 9 B11. . . . . . . . . 5210754 9 B11. . . . . . . . . 5210764 23 B13. . . . . . . . 5211033 14 A6. . . . . . . . . 5211065 23 B13. . . . . . . . 5211115 17 B3. . . . . . . . . . 5211121 10 B4. . . . . . . . . .

5211131-067 14 A5. . . . . . . 27 A6. . .

5211325 4 B5. . . . . . . . . . 5211391-067 3 C2. . . . . . 5211517 23 B13. . . . . . . . 5211618-067 17 C1. . . . . 5220602 7 B3. . . . . . . . . . 5220646 5 B12. . . . . . . . . 5220671-067 16 A10. . . . 5220880 19 A6. . . . . . . . . 5220881-067 20 A9. . . . . 5220899-067 8 A7. . . . . . .

5 A10. . 5220901-067 8 A7. . . . . . .

5 A10. . 5220902-067 11 A7. . . . . 5220916-067 8 A11. . . . . 5220946 6 B7. . . . . . . . . . 5220958 2 B9. . . . . . . . . . .

6 B13. . 5220965-067 13 A13. . . . 5220980 5 A14. . . . . . . . . 5220981 20 A7. . . . . . . . . 5222154-067 6 A11. . . . . 5222155-067 6 A11. . . . . 5222837-067 10 A6. . . . . 5222860-067 23 A6. . . . . 5222877-067 23 B10. . . . 5222999-067 16 B8. . . . . 5224316-067 2 B7. . . . . . 5224531 24 B14. . . . . . . . 5240560-067 26 A7. . . . . 5240624 18 B14. . . . . . . . 5240952 11 B9. . . . . . . . . 5240993 9 B14. . . . . . . . . 5241018-067 4 B13. . . . . 5241147 8 B9. . . . . . . . . . 5241176-067 28 A9. . . . . 5242073-067 8 A9. . . . . . 5242981 9 B11. . . . . . . . . 5332828 26 B9. . . . . . . . . 5333255 19 B13. . . . . . . . 5410012 17 A5. . . . . . . . . .

10 A7. . . 5410241 7 A7. . . . . . . . . . .

4 A10. . 5410346 17 A9. . . . . . . . . 5410414 8 A6. . . . . . . . . . 5410415 23 C1. . . . . . . . . 5410421 19 A9. . . . . . . . . .

12 B10. . 5410424 19 C2. . . . . . . . . 5410425 32 A6. . . . . . . . . 5410429 9 B3. . . . . . . . . . 5410436 12 A7. . . . . . . . . .

9 A10. . 5410467 7 A10. . . . . . . . . 5410470 14 B5. . . . . . . . .

5410489 1 B10. . . . . . . . . 5410494 12 B6. . . . . . . . . 5410495 11 B6. . . . . . . . . 5410506 4 A14. . . . . . . . . 5410509 17 B10. . . . . . . . 5410510 7 A14. . . . . . . . . 5410539 6 C1. . . . . . . . . . 5410542 10 B14. . . . . . . . 5410545 8 C5. . . . . . . . . . 5410548 12 B4. . . . . . . . . 5410549 13 A14. . . . . . . . 5410609 15 B11. . . . . . . . 5410610 7 B11. . . . . . . . . 5410749 22 B10. . . . . . . . 5410766 6 B14. . . . . . . . . 5410767 7 B14. . . . . . . . . 5410772 7 B8. . . . . . . . . . 5410779 4 B6. . . . . . . . . . 5410780 5 B6. . . . . . . . . . 5410906 6 B5. . . . . . . . . . 5411042 6 A6. . . . . . . . . . 5411159 18 A14. . . . . . . . . 5411164 14 C1. . . . . . . . . . 5430261 13 A9. . . . . . . . . 5430725 2 A11. . . . . . . . . 5430766 17 B12. . . . . . . . 5430768 8 B11. . . . . . . . . 5430769-133 31 A6. . . . . 5430776 27 B9. . . . . . . . . 5430779 1 A12. . . . . . . . . 5430802 2 A9. . . . . . . . . . 5430806 4 B3. . . . . . . . . . 5430807 5 B3. . . . . . . . . . 5430882 3 A6. . . . . . . . . . 5430884 6 A14. . . . . . . . . 5430887 6 A5. . . . . . . . . . 5430945 5 B11. . . . . . . . . 5430970-136 18 A5. . . . . 5430971-136 18 A5. . . . . 5430973-133 7 A13. . . . . 5430995 16 A13. . . . . . . . 5431006 16 B10. . . . . . . . 5431007 18 B10. . . . . . . . 5431013-136 22 A7. . . . . 5431018 13 B5. . . . . . . . . 5431021 13 A11. . . . . . . . 5431023 23 A7. . . . . . . . . 5431030 11 B7. . . . . . . . . 5431032 10 B9. . . . . . . . . 5431053 4 A11. . . . . . . . . 5431066 4 A12. . . . . . . . . 5431106 11 C5. . . . . . . . . 5431107 26 B14. . . . . . . . 5431152 29 C2. . . . . . . . . 5431197-136 2 A5. . . . . . 5431310 23 B9. . . . . . . . . 5431391 10 A11. . . . . . . . 5431484 28 A7. . . . . . . . . 5431485 3 A14. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.


D3

5431570 12 B8. . . . . . . . . 5431571 11 B8. . . . . . . . . 5431572 15 B8. . . . . . . . . 5431573 2 B8. . . . . . . . . . 5431574 13 B8. . . . . . . . . 5431596 16 B4. . . . . . . . . 5431766 14 B13. . . . . . . . 5431769 15 C2. . . . . . . . . 5431961 4 B10. . . . . . . . . 5431964 17 A13. . . . . . . . 5431972 19 B9. . . . . . . . . 5431977 12 B9. . . . . . . . . 5432047 31 A7. . . . . . . . . 5432077 20 C2. . . . . . . . . 5432090 18 A13. . . . . . . . 5432302 14 B10. . . . . . . . 5432303 20 B10. . . . . . . . 5432532-133 18 A6. . . . . 5433198 9 B7. . . . . . . . . . 5521301 3 B10. . . . . . . . . 5630279 10 B11. . . . . . . . 5630334 3 B9. . . . . . . . . . 5630351 4 B9. . . . . . . . . . 5630586 18 C1. . . . . . . . . 5630616-067 7 B7. . . . . . 5630651 14 B14. . . . . . . . 5630652 15 B14. . . . . . . . 5810141 2 A12. . . . . . . . . 5810144 3 A11. . . . . . . . . 5810290 21 C2. . . . . . . . . 5810291 3 B3. . . . . . . . . . 5810310 21 A6. . . . . . . . . .

19 A14. . 5810379 5 B7. . . . . . . . . . 5810423 1 A11. . . . . . . . . 5810441 2 A14. . . . . . . . . 5810444 1 A14. . . . . . . . . 5810455 2 A7. . . . . . . . . . 5810467 15 A7. . . . . . . . . 5810859 18 A11. . . . . . . . 5810957 20 A6. . . . . . . . . 5810991 20 A6. . . . . . . . . 5811009 14 A14. . . . . . . . 5830009 13 B14. . . . . . . . 5850060 29 A6. . . . . . . . . 5850061 29 A6. . . . . . . . . 5850076 26 A6. . . . . . . . . 5850081 3 C5. . . . . . . . . . 5850082-070 15 A5. . . . . 5850092-070 15 A5. . . . . 5850111 26 A6. . . . . . . . . . 5910026 7 B6. . . . . . . . . . 7010032 18 C2. . . . . . . . . 7041157 4 B11. . . . . . . . . 7041158 13 A6. . . . . . . . . 7041198 12 B12. . . . . . . . 7041204-067 5 B9. . . . . . 7041209 11 A11. . . . . . . .

7041219 11 B14. . . . . . . . 7041227 5 C5. . . . . . . . . . 7041238-067 8 B3. . . . . . 7041448 9 B9. . . . . . . . . . 7041451 10 B3. . . . . . . . . 7042029 19 A10. . . . . . . . .

29 B14. . 7042031 17 A10. . . . . . . . 7051006 17 A11. . . . . . . . 7052005 27 A9. . . . . . . . . 7052047 26 A9. . . . . . . . . 7052077 3 A12. . . . . . . . . 7052103 22 B2. . . . . . . . . 7052153 8 A12. . . . . . . . . 7052192 9 A9. . . . . . . . . . 7060171 5 B4. . . . . . . . . . 7060172 1 B4. . . . . . . . . . 7061013 13 C5. . . . . . . . . 7061014 17 C5. . . . . . . . . 7072528 19 A13. . . . . . . . 7072533 33 B9. . . . . . . . . 7072724 2 B1. . . . . . . . . . 7072788 9 A8. . . . . . . . . . 7072791 5 A6. . . . . . . . . . 7073761 17 A6. . . . . . . . . 7074173 16 A8. . . . . . . . . 7074214 21 B9. . . . . . . . . 7074220 1 A8. . . . . . . . . . 7074357 2 C5. . . . . . . . . . 7074637 13 A8. . . . . . . . . 7074690 10 A8. . . . . . . . . 7074752 32 B9. . . . . . . . . 7074782 9 B10. . . . . . . . . 7074827 7 A8. . . . . . . . . . 7074946 7 B10. . . . . . . . . 7075339 18 B13. . . . . . . . 7075741 24 A9. . . . . . . . . 7076202 4 A8. . . . . . . . . . 7076274 5 A8. . . . . . . . . . 7077377 8 B10. . . . . . . . . 7077674 19 A8. . . . . . . . . 7077765 2 A8. . . . . . . . . . 7077829 3 A8. . . . . . . . . . 7077832 8 A8. . . . . . . . . . 7077833 12 A8. . . . . . . . . 7077834 18 A8. . . . . . . . . 7077835 11 A8. . . . . . . . . 7077890 6 A8. . . . . . . . . . 7077891 20 A8. . . . . . . . . 7077910 17 A8. . . . . . . . . 7077919 14 A8. . . . . . . . . 7077920 2 A6. . . . . . . . . . .

15 A8. . . 7080138 12 C2. . . . . . . . . 7080140 17 A14. . . . . . . . 7080229 20 A13. . . . . . . . 7080236 31 A9. . . . . . . . . .

13 A12. .

7080303 20 C2. . . . . . . . . 7080306 14 B3. . . . . . . . . .

21 B13. . 30 C1. . .

7080307 11 A12. . . . . . . . 7080352 1 B6. . . . . . . . . .

1 B14. . 7080369 8 A14. . . . . . . . . 7080371 10 A13. . . . . . . . 7080379 4 C5. . . . . . . . . . 7080413 16 A14. . . . . . . . 7080433 20 B4. . . . . . . . . .

14 B8. . . 7080438 18 B9. . . . . . . . . 7080492 11 B10. . . . . . . . 7080510 3 B8. . . . . . . . . . 7080511 18 A9. . . . . . . . . 7080531 11 B1. . . . . . . . . 7080539 16 B2. . . . . . . . . 7080568 9 A12. . . . . . . . . 7080573 11 B3. . . . . . . . . 7080631 14 B7. . . . . . . . . 7080673 13 B4. . . . . . . . . 7511840 14 A11. . . . . . . . 7511854 16 B12. . . . . . . . 7511862 11 A13. . . . . . . . 7512007 28 C2. . . . . . . . . 7512017 23 A13. . . . . . . . .

19 B10. . 7512018 33 C2. . . . . . . . . 7512024 19 B2. . . . . . . . . .

15 B10. . 7512027 14 C2. . . . . . . . . 7512093 6 B10. . . . . . . . . 7512094 10 B10. . . . . . . . 7512173 16 B14. . . . . . . . 7512176 1 B11. . . . . . . . . 7512208 19 A7. . . . . . . . . 7512232 11 A5. . . . . . . . . .

25 A7. . . 5 A9. . . 7 A11. .

13 B10. . 35 C2. . .

7512242 15 A6. . . . . . . . . 7512246 9 A14. . . . . . . . . 7512252 12 B13. . . . . . . . 7512266 11 B11. . . . . . . . 7512275 15 A14. . . . . . . . 7512282 8 A5. . . . . . . . . . .

22 A6. . . 3 A7. . .

7512284 11 B4. . . . . . . . . 7512310 5 A11. . . . . . . . . 7512325 17 B5. . . . . . . . . 7512329 17 A7. . . . . . . . . 7512365 15 B6. . . . . . . . . 7512399 21 A7. . . . . . . . . 7512490 22 A9. . . . . . . . .

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.


D4

7512492 14 B4. . . . . . . . . 7512566 10 A9. . . . . . . . . 7512576 35 B9. . . . . . . . . 7512666 11 A10. . . . . . . . 7512673 3 C1. . . . . . . . . . 7512701 1 B9. . . . . . . . . . .

30 B13. . 7512702 16 B9. . . . . . . . . .

8 B13. . 7515136 16 A11. . . . . . . . 7515145 21 B14. . . . . . . . 7515189 3 B7. . . . . . . . . . 7515304 4 A7. . . . . . . . . . .

24 B9. . . 7515316 10 A10. . . . . . . . 7515321 3 A9. . . . . . . . . . .

5 B8. . . 7515328 17 B13. . . . . . . . 7515339 15 B3. . . . . . . . . 7515345 1 B13. . . . . . . . . 7515382 7 B12. . . . . . . . . 7515415 7 B9. . . . . . . . . . 7515438 20 B9. . . . . . . . . 7515472 27 B13. . . . . . . . 7515484 24 B13. . . . . . . . 7515489 2 B6. . . . . . . . . . 7515513 22 C1. . . . . . . . . 7515522 29 B13. . . . . . . . 7515523 16 B5. . . . . . . . . 7515540 20 C1. . . . . . . . . 7517395 4 B7. . . . . . . . . . 7517599 2 B10. . . . . . . . . 7541906 12 B11. . . . . . . . 7541925 13 C2. . . . . . . . . 7542122 13 A5. . . . . . . . . .

28 A6. . . 9 A7. . .

15 B7. . . 7542127 21 A14. . . . . . . . 7542129 20 B14. . . . . . . . 7542303 12 B3. . . . . . . . . .

6 C5. . . 7542321 28 B9. . . . . . . . . 7542324 13 A7. . . . . . . . . .

1 A10. . 9 A11. .

17 B8. . . 7542330 25 B13. . . . . . . . 7542403 7 A9. . . . . . . . . . .

26 B13. . 7542411 33 A9. . . . . . . . . 7542438 18 B4. . . . . . . . . 7542439 6 B9. . . . . . . . . . .

16 C1. . . 7542449 20 B13. . . . . . . .

7542459 15 B5. . . . . . . . . 7542503 31 B9. . . . . . . . . 7542507 1 B3. . . . . . . . . . 7542602 14 B9. . . . . . . . . 7542712 11 B5. . . . . . . . . 7542714 10 C1. . . . . . . . . 7543005 12 C1. . . . . . . . . 7543203 10 B8. . . . . . . . . 7546701 16 C5. . . . . . . . . 7546702 14 C5. . . . . . . . . 7546707 18 C5. . . . . . . . . 7546901 2 B4. . . . . . . . . . 7546902 4 B4. . . . . . . . . . 7546904 7 B4. . . . . . . . . . 7552603 21 A9. . . . . . . . . .

15 B4. . . 28 B13. .

7552606 16 B13. . . . . . . . 7552801 2 B11. . . . . . . . . 7552901 4 A9. . . . . . . . . . .

14 B6. . . 6 B12. . 2 B13. .

7555716 5 A7. . . . . . . . . . . 2 A10. .

7555721 10 B5. . . . . . . . . 7555726 8 A10. . . . . . . . . .

12 A11. . 7555745 9 C1. . . . . . . . . . 7555749 2 B3. . . . . . . . . . 7555764 1 C1. . . . . . . . . . 7555770 15 B13. . . . . . . . 7555795 12 C5. . . . . . . . . 7555796 11 C1. . . . . . . . . 7555801 30 A9. . . . . . . . . 7555806 15 A9. . . . . . . . . .

8 B4. . . 23 B14. .

7555828 19 B14. . . . . . . . 7555859 12 A5. . . . . . . . . .

16 A6. . . 7555878 8 B8. . . . . . . . . . 7555883 30 B9. . . . . . . . . 7555898 8 B12. . . . . . . . . 7555911 13 B9. . . . . . . . . 7555916 5 C2. . . . . . . . . . 7555919 27 B14. . . . . . . . 7555990 1 B12. . . . . . . . . 7556076 9 B12. . . . . . . . . 7556401 2 B12. . . . . . . . . 7556804 10 B12. . . . . . . . 7558212 30 A6. . . . . . . . . 7558301 9 A5. . . . . . . . . . .

13 B13. .

7558302 10 A5. . . . . . . . . 10 A14. . 10 C5. . .

7558402 16 A7. . . . . . . . . . 13 B3. . . 13 B6. . . 25 B9. . .

3 B13. . 7571602 34 C2. . . . . . . . . 7575202 11 A9. . . . . . . . . 7621229 24 A7. . . . . . . . . 7621322 27 C2. . . . . . . . . 7621403 9 A6. . . . . . . . . . 7621418 9 C5. . . . . . . . . . 7621432 7 A6. . . . . . . . . . 7621433 22 B9. . . . . . . . . 7621460 4 A5. . . . . . . . . . .

7 A12. . 7621462 4 A6. . . . . . . . . . .

15 B2. . . 7621470 2 C2. . . . . . . . . . 7661203 6 B4. . . . . . . . . . .

22 B14. . 7661401 28 B14. . . . . . . . 7661404 13 C1. . . . . . . . . 7661407 12 B5. . . . . . . . . 7661632 6 B8. . . . . . . . . . 7661633 9 B8. . . . . . . . . . 7661638 24 A6. . . . . . . . . .

30 A7. . . 7661820 3 B14. . . . . . . . . 7661825 29 A7. . . . . . . . . 7670050 1 A6. . . . . . . . . . 7670051 5 B10. . . . . . . . . 7670052 7 A5. . . . . . . . . . 7670054 4 C2. . . . . . . . . . 7670060 1 A5. . . . . . . . . . .

11 A14. . 7670080 20 A14. . . . . . . . 7670081 5 C1. . . . . . . . . . 7710405 29 C1. . . . . . . . . 7710434 11 B13. . . . . . . . 7710448 15 B12. . . . . . . . 8360009-600 25 A9. . . . . .

21 A11. . 5 A12. .

8360026 19 A11. . . . . . . . . 14 A12. .

8360031-30 18 B2. . . . . . 8360031-38 20 B2. . . . . . 8450003-1525 10 A12. . . 8450042-600 32 A9. . . . . 9914903 7 C6. . . . . . . . . . 9914905 7 C6. . . . . . . . . .

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