training series: level ii sensores opticos productos y aplicaciones productos y aplicaciones

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Training Series: Level II Sensores Opticos Productos y Aplicaciones

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Page 1: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Sensores OpticosSensores Opticos

Productos y Aplicaciones

Productos y Aplicaciones

Page 2: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Aspectos RelevantesSensores Opticos

Reseña Rápida– Productos estándar– Productos únicos de sensado– Productos únicos de encapsulado– Productos únicos eléctricamente– Posicionamiento único de productos en el

mercado– Amplia variedad de accesorios– Presencia competitiva en 38 países

alrededor del mundo.

Nivel II: Sensores FotoeléctricosNivel II: Sensores Fotoeléctricos

Level IIIAdvance Problem Solving

Level IIProducts andApplications

Level ISensorBasics

Page 3: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Estructura de BloquesTipos de Sensado

Tecnologías :• Emisor / Receptor

(Through Beam)• Retroreflectivo• Retroreflectivo Polarizado• Difuso• Difuso Fijación de Enfoque• Difuso Supresión de Fondo• Difuso Supresión de Frente

Nivel II:Sensores FotoeléctricosNivel II:Sensores Fotoeléctricos

Elección de Luz Emisora:

• Roja (Estándar)• Infrarroja• Verde• Blanca• Láser• Ultravioleta

Page 4: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Estructura de BloquesEncapsulados

• Encapsulados de Propósito General– Tubular Estándar– Bloque Estándar– Híbrido Estándar– Fotoeléctrico Proxinox

(Acero Inoxidable)

• Aplicación Específica– Fibras Ópticas– Ranuras– Ventanas

Nivel II: Sensores FotoeléctricosNivel II: Sensores Fotoeléctricos

Page 5: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Estructura de BloquesEléctrico

Características Eléctricas:Versiones:

• Voltaje de Operación:– AC/DC ( Corriente Alterna / Corriente Directa )– DC ( Corriente Directa )

• Tipo de Salida:– Discreta (on-off ) Estado Sólido– Analógica ( Voltaje o Corriente )

ULTRA LINEAL

Definición de SensorDefinición de Sensor

Page 6: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Tecnología de SensadoTecnología de Sensado

• Modos básicos• Diferentes tecnologías

• Modos básicos• Diferentes tecnologías

Page 7: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Modos de Sensado: Tres Tecnologías

Emisor/Receptor

(Thru-Beam)

Retroreflectivo

Difuso

Tecnología de SensadoTecnología de Sensado

Page 8: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Modos de SensadoEmisor / Receptor

Dark-ON ó Light-ON

Retroreflectivo

Dark-ON ó Light-ON

Difuso

Light-ON ó Dark-ON

Tecnología de SensadoTecnología de Sensado

Page 9: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Emisor Receptor Sistema de dos piezasEstableciendo el haz de luz

Emisor Receptor

Emitter’s Beam PatternEffective BeamAlineación de recepción

Tecnología de SensadoTecnología de Sensado

Page 10: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Emisor ReceptorSistema de dos piezasInterrumpiendo el haz de luz

Emisor Receptor

Objeto detectado

Tecnología de SensadoTecnología de Sensado

Page 11: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Emisor ReceptorVentajas

– Mejor contraste– Amplio rango(50Mts.)– Capaz de sensar a

través de objetos translúcidos.

– Detección de partes pequeñas con apertura

– Detección independiente de un objeto a color

– Excelente Repetibilidad

Desventajas– Deben ser instalados

dos dispositivos– No detecta objetos

transparentes– Dificultad para detectar

materiales translúcidos

Tecnología de SensadoTecnología de Sensado

Page 12: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

RetroreflectivoSistema de ReflexiónEstableciendo el haz de luz

Emisor

Reflector

Emitter’s Beam PatternObjeto a detectar

Tecnología de SensadoTecnología de Sensado

Page 13: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

RetroreflectivoSistema de Reflexión

Detectando un objeto

Reflector

Emisor

Haz de luz efectivo

Tecnología de SensadoTecnología de Sensado

Page 14: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Retroreflectivo

Ventajas:– Amplio rango(12Mts.)– Detecta objetos de

bajo contraste– Instalación eléctrica

de un solo dispositivo– Detección

independiente de un objeto a color

– Fácil alineación

Desventajas:– Requiere reflector– Puede fallar la

detección de un objeto brilloso a menos que se use un filtro polarizado

Tecnología de SensadoTecnología de Sensado

Page 15: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

RetroreflectivoPolarizado

Protección contra altas

pérdidas en objetos

reflectivos.

Se polariza el emisor

para que la luz salga

acostada, el reflector la

invierte y el receptor se

polariza para recibirla.

Sólo así.

Tecnología de SensadoTecnología de Sensado

Page 16: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

RetroreflectivoPolarizado

Ventajas– No pierde de vista el objeto– Supera en todo al reflectivo

estándar

Desventajas– Sólo un pequeño

incremento en el costo– Reducción en el rango

de detección– Requiere un reflector

especial

Tecnología de SensadoTecnología de Sensado

Page 17: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Sensor Difuso

• Estándar• Fijación de Enfoque• Supresión de Fondo• Supresión de Frente

Tecnología de SensadoTecnología de Sensado

Page 18: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

¿Qué es la Reflexión Difusa?

Observando un acercamiento de la superficie

Reflexión Difusa:La luz se dispersa entodas direcciones

Plástico

Buen Objeto

Tecnología de SensadoTecnología de Sensado

Page 19: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

¿Qué es una mala reflexión difusa?

Observando un acercamiento de la superficieReflexión Especular:La luz se refleja en un ángulo opuesto

Cromo

ObjetoDeficiente

Tecnología de SensadoTecnología de Sensado

Page 20: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Sensado Difuso Estándar• La luz impacta sobre el objeto

Emisor

Receptor

Objetoa sensar

Done

• La luz difusa en todas direcciones es detectada por el receptor

Tecnología de SensadoTecnología de Sensado

Page 21: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Difuso (Estándar)Ventajas

– Unidad simple– Fácil de instalar– No requiere reflector– Amplio rango de

sensado comparado con otros modos difusos

Desventajas– Rango de sensado

corto comparado con el Emisor/Receptor

– Problemas para sensar objetos pequeños

– Reduce el rango con objetos pequeños de color obscuro

Tecnología de SensadoTecnología de Sensado

Page 22: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Difuso: Fijación de Enfoque

• El enfoque del haz de luz es emitido

Emisor

Receptor

Objeto a sensar

Done

• La concentración del haz de luz golpea el objeto y es detectado por el receptor

Fijaciónde

Punto

Tecnología de SensadoTecnología de Sensado

Page 23: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Difuso: Fijación de EnfoqueVentajas

– Detecta partes muy pequeñas

– Sensibilidad ajustable– Puede detectar marcas

de gran contraste a color

– Unidad simple

Desventajas– Sensado en

pequeñas distancias en cualquier modo difuso

– Zona muerta en la parte frontal del sensor

– Muy suceptible a variaciones en objetos de color

Tecnología de SensadoTecnología de Sensado

Page 24: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Tecnología Única de SensadoTecnología Única de Sensado

Suministrando tecnología que resuelve aplicaciones del

mundo real

Suministrando tecnología que resuelve aplicaciones del

mundo real

Page 25: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Tecnologías

• Luz láser• Supresión de fondo• Supresión de frente• Detección de todos los colores• Detección de luminiscencia

Futuras TecnologíasFuturas Tecnologías

Page 26: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Luz láserLuz láser

Luz láser concentrada puede checar partes muy

pequeñas

Luz láser concentrada puede checar partes muy

pequeñas

Page 27: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

El concepto

• Alta exactitud en distancias largas - Detección de objetos pequeños

Laser Technology

Technology: LaserTechnology: Laser

Page 28: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Como trabajaLa lus láser produce rayos de luz

coherentes

Luz blanca normal

Luz láser

Ondas de luz al azar

Ondas de luz ordenadas

Technology: LaserTechnology: Laser

Page 29: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Beneficios• Detección de objetos pequeños• La luz lasér no se dispersa• Alta velocidad de detección• Alta visibilidad incluso

en ambientes dificiles• Operacion segura

láser Clase I & II

Encapsulados

Technology: LaserTechnology: Laser

Page 30: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Supreción de fondoSupreción de fondo

El sensor mas perfectoEl sensor mas perfecto

Page 31: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

ConceptoRango ajustable con punto de corte exacto

Fo

nd

o

Objetot

Rango ajustable

Sensor con supreción de

fondo

Technology: BGSTechnology: BGS

Page 32: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Como Trabaja• El sensor de supreción de fondo usa

triangulación• Dos metodos de ajuste

Ajuste Mecanico• Movimiento mecanico del lente del receptor• Ofrece rango largo y buen precio

Ajuste Electrico• Posición de sensado electronicamente• Excelente exactitud y no hay partes moviles

Technology: BGSTechnology: BGS

Page 33: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Como trabaja

Ajuste mecanicoEl receptor completo y el lente rotan hasta

encontrar el punto de corte

Emitter

Pivot Assembly

Receiver

Backg

rou

nd

Target

AdjustmentScrew

Technology: BGSTechnology: BGS

Page 34: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

How it Works• Electronic Adjustment

Simple on-off photo receiver is replaced with a Position Sensitive Device (PSD)

PSDOhmMeter

Technology: BGSTechnology: BGS

Page 35: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

How it Works

Electronic AdjustmentPotentiometer sets switching point

Laser Emitter

PSD

Focal Lens

Control

Potentiometer

Technology: BGSTechnology: BGS

Page 36: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Benefits• Ignores reflective backgrounds• Sensing distance constant regardless of color• True Adjustable

sensing distances• Detects targets with

very low reflectivity

BOS-SR2

Housings

Technology: BGSTechnology: BGS

Page 37: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Foreground/Background Suppression

FGS

Foreground/Background Suppression

FGS

Great problem solverGreat problem solver

Page 38: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

The Concept

Adjustablesensing window

Potential problems:• Seeing lip of bottle• Seeing shoulder of bottle

No Problem forForeground/Background Suppression

Background Suppression

Max

Min

Level Check Application

Technology: FGSTechnology: FGS

Page 39: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

How it Works

Electronic AdjustmentPotentiometer or push button sets switching points

Emitter

PSD

Focal Lens

Control

Potentiometer

Preset window

Sensing window

Technology: FGSTechnology: FGS

Page 40: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Benefits• Ignores reflective foregrounds & backgrounds• Sensing distance constant regardless of color• True adjustable sensing window• Detects targets with very

low reflectivity

Housings

Technology: FGSTechnology: FGS

S50

Page 41: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

LuminescenceDetection

LuminescenceDetection

Sensing the InvisibleSensing the Invisible

Page 42: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Concept• Targeting invisible

marks– Marks can be used for:

• Sorting/classifying• Orientation/verification• Lot control

Technology: LuminescenceTechnology: Luminescence

Page 43: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Concept• Sensing difficult objects

– Objects with UV pre-applied• Safety seals• Glue• Any object with UV

inks or dyes applied

App0 1

Technology: LuminescenceTechnology: Luminescence

Page 44: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

How it works• Invisible Ultra Violet light strikes a Luminescence target

Emitter

Receiver

LuminescentObject

• Luminescence target converts UV light into reflected visible light

• Sensor’s optical receiver detects the visible light.

Technology: LuminescenceTechnology: Luminescence

Page 45: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Benefits• Detects marks on products without

consumer’s knowledge• Detects targets otherwise

impossible for typical sensors• Can detect products and

marks regardless of color• Very dependable sensing

method; ideal for critical applications.

HousingsLD

S60S50

Technology: LuminescenceTechnology: Luminescence

Page 46: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

True ColorDetectionTrue ColorDetection

Identifying subtle color changesIdentifying subtle color changes

Page 47: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

The Concept

Picking the exact color from a mix of colors

Send signal when lipstick is the correct shade

Technology: True ColorTechnology: True Color

Page 48: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

How it works• White light strikes a target

• Target color is reflected back to 3 receivers• Microprocessor evaluates the color levels

and sets out if a match is found

Emitter

Receivers

TargetObject

Technology: True ColorTechnology: True Color

Page 49: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Benefits• Detects marks on products without

consumer’s knowledge• Detects targets otherwise

impossible for typical sensors• Can detect products and

marks regardless of color• Very dependable sensing

method; ideal for critical applications.

Housing26KTEC

Technology: True ColorTechnology: True Color

Page 50: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Optical SensorProduct LinesOptical SensorProduct Lines

Standard ProductStandard Product

Page 51: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Universal SensorsThe S50

Available Models Diffuse 80, 100, 400, 700 mm Color Mark 10mm Background Suppression 100 mm Luminescence 8-20mm Foreground Suppression 40-100mm Polarized Retroreflective 3, 4.5m Fixed Focus 80, 100mm Retroreflective (transparent) 1.7m Analog distance 50-100mm Fiber-optics Plastic Fibers Thru-beam Metal Versions

Handles Any TaskMore sensing mode than any other sensor

Mount AnywhereUnique combination of tubular and block style

Right-Angle VersionsMount in any location

Highly Visible LEDClear end allows viewing from multiple angles

Products: StandardProducts: Standard

Page 52: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Excellent sensingcharacteristicsDetection of partsas small as 0.05mmat a range of up to 200mm

Extraordinary small sizeHousings as small as 2mmdiameter allows mounting in virtually any location

Flexible housingAmplifiers can beDIN rail mountedor panel mounted

Separate amplifierRemotely locating electronicsallow easy adjustment andtroubleshooting of sensorswhile keeping cost ofsensor heads down

Status LED’sPower/stability(universal models)and output LED’s enables easyinstallation and service

Amplifier for every taskAvailable in standard models(low cost) and universal models(selectable light/dark, alarm outputs and time delays) with options forhigh resolution (small parts) andhigh speed

Sensitivity adjustmentAllows detection of largerobjects while ignoringsmaller objectsOptional cable

Sensor headcable availablein standard PURjacket or high-flexPVC

Available ModelsDiffuse 12mm & 63 mm Thru-Beam 200mm & 800mm

Sub-MiniatureThe Mini Optos

Products: StandardProducts: Standard

Page 53: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsDiffuse 100 & 300 mm Polarized Retroreflective 1.5mThru-Beam 12m Retroreflective 2m

Economical Sensors

The S51Handles Common TasksOnly the most popular sensing modes

Functional HousingUniversally accepted 18mm tubular housing

Right-Angle VersionsMount in any location

Highly Visible LEDClear end allows viewing from multiple angles

Products: StandardProducts: Standard

Page 54: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Visible light sourcesVisible red for convenience

and easy allighnment

Adaptable housingM18 metal tubular housingwith straight or right-angle

sensing heads sealed toIP67 standards

High speedLaser thru-beamsensor offers lightningfast switching speed of6kHz provides excellentrepeatability

Adaptable laser thru-beamFocusing lens allows laser to objectsas small as 0.03mm or at a distance ofup to 50m and sensitivivity adjustmentfor translucent objects

Standardized outputAvailable in PNP mode with NOand NC, short circuit protected outputs

Tightest background suppression availablePotentiometer adjusts sensing distance to less than 1mm for exceptional detail detection

Status LED’sPower/stability andoutput LED’s enableseasy installation andservice

Available ModelsThru-Beam Laser (18M 1LT) 50mBackground Suppression (SDS10) 120mm

Precision Tubular Sensors The SDS10 & 18M Laser

Products: StandardProducts: Standard

Page 55: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available Models

12M 18M 30M 12M 18M 30MDiffuse 400mm 1m 2m Polarized Retroreflective 1.5m 2m -Thru-Beam 5m 16m - Retroreflective - 4m -

30M

18M

12M

Light source optionsChoose from infrared forextended distance or visiblered for convenience

Handles any sensing taskDiffuse and thru-beam sensors areamong the most powerful sensorsanywhere, providing extendedsensing distance and immunityto dirt build-up

Rugged housingCompleted epoxy filled, metalbodied housing resist shockand vibration, sealed to IP-67standards

Adaptable housingAvailable in M12, M18 or M30 tubularhousing with cable out or quick disconnect

Adjustable rangePotentiometer on diffuse modelsprovide adaptability to varying applications

Standardized outputAvailable in PNP or NPN modeswith wiring identical to standardinductive proximity sensors

Status LED’sPower/stability (some models)and output LED’s enables easyinstallation and service

Bullet-Proof Tubular Optical Sensors

The 12M, 18M & 30M

Products: StandardProducts: Standard

Page 56: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Flexible HousingCompact housing offersconvenience of block-stylemounting or thru-hole mounting

Handles any sensing taskAll common sensing modessupported with visible greenlight source options

Rugged housingPlastic housing sealed to IP-67standards and withstands1200 psi wash-down

Cable strain reliefProtects cable for pulling andyanking on both cable-outand pig-tail versions

Output meets any taskAvailable in 3-wire DC (PNP and NPN)or 2-wire AC/DC, short circuit protected

Captive coverAllows quick access to sensitivityadjustment and light/dark selection

Status LED’sPower stability/ short-circuit andOutput LED’s enable easyinstallation and service

Performance in a Compact Housing

The MiniPro

Available ModelsDiffuse 190 & 380 mm Polarized Retroreflective 2mFixed-Focus 16 & 43 mm Retroreflective 5mThru-Beam 30m Fiber-optics Plastic & Glass Fibers

Products: StandardProducts: Standard

Page 57: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available Models Background Suppression 100mm Polarized Retro 2.5m Standard Diffuse 300mm Pol. Retro (Clear objects) 0.5m Thru-Beam 6m Analog + Set point 20-80mm

Highly Visible Status LED’sShows output function and

stability/contamination

Trouble-Free SurfaceSmooth sensing surfaceresistant to the build-up

of dirt

Visible Red LightProduces a visible red

spot to allow easy targeting

Output meets any TaskSelectable light-on or dark-on,available PNP or NPN models,

switching frequency of 1 kHzRemote Teach-InPermits teach-in even ifbutton is inaccessible

Sub-Miniature HousingAvailable with M8 quick-disconnector 2m cable, sealed to IP67 standards

Compatible Mounting HolesHole dimensions compatible withmany other existing sensor models

Innovative Push-ButtonRecessed to protect againstaccidental activation whileproviding excellent tactical feel.Membrane cover insurescomplete sealing for yearsto come

Dynamic Teach-InQuick and reliable settings everytime, ,with the push of a button

Advanced Miniature SensorsThe 6K

Products: StandardProducts: Standard

Page 58: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Economical Miniature BlockThe S41Highly Visible Status LED’s Shows output function and stability/contamination

Simple Potentiometer on Polarized Retroreflective and Diffuse versions only

4-Pin Nano ConnectorNO/NC output

Available Models Standard Diffuse w/ Pot. 350mm Fixed Focus Diffuse No Pot. 100mm Polarized Retro w/Pot. 2.5m Polarized Retro No Pot. 2.5m Thru-Beam 6m

Compatible Mounting Holes

Products: StandardProducts: Standard

Page 59: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsDiffuse 100 & 500 mm Polarized Retroreflective 1.8mFixed-Focus 12 mm Retroreflective 0.6 & 2.5 mThru-Beam 5m Fiber-optics Plastic Fibers

Handles any sensing taskAll sensing modes supportedallows large scale standardization

Status LED’sPower,stability (universalmodels) and output LED’senables easy installationand service

Alarm output(cable models only)Separate alarm outputprovides maximum up-time

Adaptable housingAvailable in straight or rightangle optics with cableout or quick disconnect

Adjustable rangePotentiometer on modelsprovide adaptability tovarying applications

Rugged housingMiniature plastic housingsealed to IP-66 standards

Output meets any taskWiring options for light/darkon and PNP or NPN (cable- out only) modes

Economical Mini-Block The S3

Products: StandardProducts: Standard

Page 60: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Universal Block StyleThe S60

Available Models Diffuse TBD Color Mark 10mm Background Suppression TBD Luminescence 8-20mm Foreground Suppression TBD Polarized Retroreflective TBD Fixed Focus TBD Retroreflective (transparent) TBD Analog distance TBD Fiber-optics TBD

Highly Visible Status LED’s Shows output function and stability/contamination

Rotatable ConnectorAllows mounting in any direction

EASY Touch™ Teach-in Setting

Allows one-touch set-up

20ms Pulse Stretcher Ideal for high-speed detection

Remote Teach-in Let your PLC set-up the sensor

Products: StandardProducts: Standard

Page 61: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Precision Block SensorsThe BOS 26K

Available ModelsLaser, Background Suppression 150mm Laser, Polarized Retroreflective 12m

Visible Red, Background Suppression 300mm Visible Red, Polarized Retroreflective 5.5m

Infrared Background Suppression 600mm

Adjustable RangeTwo-turn potentiometer with exactposition indication allows preciserange setting

Sloped Lens CoverPrevents dirt and debrisfrom building up on lenssurface

Rotatable ConnectorPosit ion cable exit for best fit in any application

Light Source OptionsChoose from laser for accuracy, visible redfor convenience or infrared for economical distance

Superior OpticsDiffuse models use background

suppression for precise sensing.Polarized retroreflective modelsuse autocollimating lens provide

use uniform sensing

Output Meets any TaskComplementary (NO and NC) outputs with shortcircuit protection available in PNP or NPNversions and switching ratings up to 2500 Hz

Highly Functional HousingSealed to IP67 standards, compatible

mounting holes and highly visiblestatus LED’s

Products: StandardProducts: Standard

Page 62: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsDiffuse 900 & 2000 mm Polarized Retroreflective 3.5 mThru-Beam 1 m & 50 m Retroreflective 5 m

Status LED’sPower/stability andoutput LED’s enableseasy installation andservice.

Universal VoltagesDC and AC optionswith selectable PNP orNPN (DC models), relayoutputs (AC models)

Rugged housingPlastic housing sealed to IP66standards with internal wiringchamber

Handles any sensing taskAll sensing modes supported,allows large scale standardization

Wiring Chamber (open)Allows acsess to wire terminationand setup functions

Adjustable rangePotentiometer on all modelsprovide adaptability tovarying applications

Time delay optionsAdjustable on, off andon/off delay handleany control systemrequirement

Economical High-PowerThe S2

Products

Products: StandardProducts: Standard

Page 63: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Status LED’sPower/stability and

output LED’s enableseasy installat ion and

service

Handles any sensing taskAll sensing modes supported,allows large scale standardization

Defogging lens optionHeated lens cover preventsfogging in wet applications

Adjustable rangePotentiometer on modelsprovide adaptability tovarying applications

Rugged housingPlastic housing sealed to IP67standards with internal wiringcamber or quick disconnect

Time delay optionsAdjustable on, off on/off andone-shot delay handle anycontrol system requirement

Universal voltagesDC and AC options withselectable PNP or NPNDC models, relay outputs(AC models)

Networkable optionsConnect sensors directly toan ASi bus system to eliminatewiring and increase diagnostics

Alarm outputSeparate alarm outputprovides maximum up-time

Available ModelsDiffuse 2.0m Polarized Retroreflective 9mBackground Suppression 1.1m Thru-Beam 50m

High-Power w/Advanced OptionsThe S30

Products: StandardProducts: Standard

Page 64: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsCable Out Housing Quick Disconnect Housing

Compatible fiber opticsAccepts industry standard2.2mm OD plasticfiber-optic cable, compatiblewith many manufacturers

Two hysteresis settingAllows easy detection oflow contrast targets

Connection optionsAvailable with a 4-pinnano connector (S74)or cable out

Output meets any taskOutput drives both PNP and NPNload with programmable light/dark modes

Remote programmingExternal connect allowprogramming of amp froma remote location

Programmable delayOn or off delay programmable in steps from 40ms to 5 seconds

Bank of status LED’sPower,stability, button lockand output LED’s enableseasy installation and service

Push-button programmableAllows simple and accuratesettings every time with lockoutfeature to prevent further tampering

Manual adjustment possibleApplication with unique sensingdemands can be easy set-up manually

Push-Button Fiber-Optic AmpsThe 20K

Products: StandardProducts: Standard

Page 65: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsCable Out Housing Quick Disconnect Housing

Dual Fiber AmpThe TED Series

2 Independent Channels Allows more sensing point in a smaller space

EASY Touch™ Teach-in Setting

Allows one-touch set-up

Clear Front-end

Allows installer to see if fiber is positioned correctly

Fast Switching

Up to 2Khz switching handles most high-speed applications

Two sensors in one

DIN Rail or Panel Mounting

Products: StandardProducts: Standard

Page 66: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Superior OpticsMeasurements made bytriangulation of light method.

Laser Light SourceAccurate and small laser beam

produces a brilliant visible dot atthe point of measurement. Class 2

laser is safe for all applications.

Shielded CableIntegrated shielded cable withtwisted pair conductors reducesnoise on analog signal.

Analog OutputProduces linear 0-10 V analog outputwith resolution of 80mm (o.oo315 in.)or 20mm (0.0008 in.)

Highly Functional HousingSealed to IP67 standards, compatiblemounting holes and highly visiblestatus LED’s.

Sloped Lens CoverPrevents dirt and debris

from building up on lens cover.

Short Range Laser MeasurementThe BOD 26K

Available Models45-85mm range, 80m (0.00315 in) resolution, 2 ms update time45-85mm range, 20m (0.0008 in) resolution, 25 ms update time

Products: StandardProducts: Standard

Page 67: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Rugged Metal Housing – Balluff ToughNew Balluff standard housingSides extend beyond lens for mechanical protection

Laser Light SourceAccurate and small laser beam produces a brilliant visible line at the point of measurement. Class 2 laser is safe for all applications

Dual Function LED’sGreen LED - Power On and Fault ConditionYellow LED - Object in range and Teach-in progress

Advanced OpticsMeasurements made by triangulation and CCD Line Receiver

Analog Output – Produces 1-10 V Analog output with resolution of 5mm.PNP Set-point Output – Offers a discrete output for difficult applications

Long Range Laser MeasurementThe BOD 66M

Available Models 200-2000mm range, <5mm resolution

Products: StandardProducts: Standard

Page 68: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsRed & Green emission 9 & 18 mm Optional Lens 9, 18, 28 & 50mmRed & Blue emission 9 mm Optional Fiber-optics 0.5 to 25 mmWhite emission 9mm

Optional Light SourcesCovers a wide spread of possiblecolor combinations

Status LED’sPower/stability and and output LED’senables easy installation and service

Push-button programmableAllows s imple and accurate settingsevery time, microprocessor selectsbest light source to ensure correctoperation

Flexible Lens OptionsWide range of lensesavailableto sharpenbeam or increasesensingrange, lenscan be installed intooneof two locations

Functional HousingAnodized aluminum housingwith rotatable connector fitinto any application

High-speed outputResponse time of 50usallows accurate andrepeatable detectionat very high speeds

Output for any taskSwitch selectable for eitherPNP or NPN digital outputand 0-5V analog outputavailable on each model

Remote programmableAllows remote access toteach-in functions or abilityto recall up to 4 previouslystored settings

Fiber optic optionsGlass fiber-optic cables allow colormark detection in high temperatureand confining locations

Color Mark SensorsThe TL

Products: StandardProducts: Standard

Page 69: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsCable out and Quick Disconnect Models Optional Lens: 25-45mm and 40-

80mmSensing range 9-18mm and 15-30mm

Other Options: Fiber-opticcable

Removable LensesVarious lenses available for extendedRanges from 9-80cm, and fiber opticCable available for compromisingLocations.

Solid State Light SourceA special high efficiencyLED with a l ife greater than100,000 hours emits light at380nm.

Teach-InThe set up of the thresholdand dark/light pulse can be

done automatically fromsensor buttons or a remote

location.

Output meets any TaskSelectable digital output NPN/PNPby means of an internal switch, &0-7V analog output.

Time Delay FeatureA 20ms off delay enabledcan be reached by meansof an internal switch.

Compatible Mounting HolesHole dimensions compatible withcompetitors luminescencesensors.Connector Rotation

3 position connectorrotation(also availablein cable out versions)

Remote RecallThe LDu has the ability to remember

up to 4 previous settings, reducingsetup time to a complete minimum.

Luminescence DetectorsThe LD

Products: StandardProducts: Standard

Page 70: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

True Color DetectionThe BFS 26K

Available Model Quick Disconnect 12-32mm

White Light Source Captures all color shades

Push-button Setup Control all major functions from here

3 Programmable OutputsDetect up to 3 shades of colors

Remote ProgrammingLet your PLC take control

LED Info Panel Verify the state of each output and tolerance levels

Extremely Small HousingIndustries smallest and most versatile package

Products: StandardProducts: Standard

Page 71: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Application Specific Products

Application Specific Products

Housing that make a difference

Housing that make a difference

Page 72: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Slot Sensors – Fiber ReplacementsThe BGL Series

7 Gap sizes – 5mm,10mm, 20mm, 30mm, 50mm, 80mm, 120mm

Balluff-Tough Rugged Aluminum Housing (IP65)

2 Potentiometers

Sensitivity and ON/OFF Delay

3 Pin Connector – Offers fast and error free change out

Powerful SensingThru-beam mode provides maximum power

Constant AlignmentNever re-adjust a thru-beam pair again

Available Models 7 Gap Sizes (5mm, 10mm, 20mm, 30mm, 50mm, 80mm, 120mm)

Products: App SpecificProducts: App Specific

Page 73: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

BGL Slot SensorsApplication: Replacing Fiber thru-beam

The Problems:• Alignment• Size• Fragile

The Solution: BGL: Drop-in & go

Products: App SpecificProducts: App Specific

Page 74: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsRed & Green emission (AH) For Commonplace LabelsInfrared, high power (AR) For thick webs and dark labelsInfrared, low power (AV) For highly transparent labels

Detection slotSmooth contours on the 2mm widesensing slot allow jam-free detectionof labels at high speed

Optional light sourcesCovers a wide spread ofapplications from clearlabels to very dark labels

Cross hairAlignment marks

to positively identifyyour target spot

Status LED’sPower/stability and output LED’s

enables easy installation and service

Push button programmableAllows simple and accuratesettings every t ime, ensuringagainst faulty settings

Functional housingAnodized aluminum housingwith rotatable connector fit intoany application

Standardized outputBoth PNP and NPN outputsavailable on each modelswith short-circuit protected

High speed outputResponse time of 80usallows accurate andrepeatable detection atvery high speeds

Label Detection Slot SensorThe SR21

Products: App SpecificProducts: App Specific

Page 75: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

SR21 Label Slot SensorsApplication

Detecting labels on a translucent webUsed for:

– Applicators– Counters– Cutters

Web

Label

Products: App SpecificProducts: App Specific

Page 76: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Available ModelsAs Small as 40mm x 40mm As Large as 400mm x 400mm

100% coverageSeries of thru-beam light arrayscomplete cover window opening,detecting parts as small as 0.8mm

Dynamic sensingSensing grid recognizes moving objectsonly allowing shuts or clear tubes to giudeparts through window. Optional for staticoutput signals when an object is stationaryin the window. Optional for static output signalswhen an object is stationary in the window.

Rugged housingAnodized aluminum housing withepoxy filed interior resist shock and vibration, sealed to IP-65 standards.

Standardized outputAvailable in PNP or NPNmodels with short circuit protection.

Status LED’sPower/stability (somemodels) and outputLED’s enables easyinstallation and service

Signal duration adjustmentAllows control systems enoughtime to acknowledge the fast signaks.

Sensitivity adjustmentAllows detection of largerparts while ignoring smallerparts.

Dynamic Optical WindowsThe BOWA

Products: App SpecificProducts: App Specific

Page 77: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

BOWA Dynamic Optical WindowApplications:

Partcounting

Liquid dropletcounting

Parts flowingin a tube

Thread/wiremovementdetection

Products: App SpecificProducts: App Specific

Page 78: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Tricks Of The TradeTricks Of The Trade

Accessories that make a

BIG difference

Accessories that make a

BIG difference

Page 79: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Air Blow-off Shield– Allows optical sensors to be placed in

heavily contaminated areas– Positive air pressure applied to face to

prevent dirt build-up

Low-FlowAir Supply

Products: AccessoriesProducts: Accessories

Page 80: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Standard BracketsDo NOT overlook brackets!!

– Versions available for all optical sensors– Low cost – Allows

horizontal& verticalalignments

– Comes withmounting screws

Page 81: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Standard and protective brackets,jointed support for standard profiles

ST-5021ST-5021ST-5020ST-5020

ST-5018ST-5018

ST-504ST-504

JOINT-60JOINT-60

ST-5019ST-5019

S60 Mounting AccessoriesS60 Mounting Accessories

Page 82: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Laser BracketThe only effective way to align a laser

Offers unmatched precision

Page 83: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Swivel Bracket– Allows free horizontal and vertical alignment– After proper alignment, lock into place

Page 84: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Signal Adapters• Modify a sensor’s output

in three ways:– Timer function– Counter functions– Converter for PNP to NPN and/or NO to NC

• Output current of 400 mA acts as an output amplifier

Timer Counter Converter

Page 85: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Solving ProblemsSolving Problems

Answers to specific applications

Answers to specific applications

Page 86: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Specific Problems• Sensing Clear Objects

– Low hysteresis Retroreflective• BOS S3 x A0.6• BOS 6K• NEW BOS S50

• Sensing Through Translucent Objects– High excess gain thru beam

• BOS 18M Infrared• BOS S2 Infrared• MiniPro

Product Path

Page 87: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Specific Problems

Small part detection– Laser Sensor: BOS 18M, 26K, 6k, S50

• Great for longer distances• One-piece solution

– Plastic Fiber: BOS 20K & TED• Good low cost alternative• Bendable probe tip versions

– Mini Optos: BMOA• Great for flexing and tight bending• Smallest sensing head in the industry

Product Path

Page 88: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Specific Problems

Confining location– Plastic Fibers

• Continues flex application• Field cutting possible• Low cost

– Glass Fiber• Handles high temperature • Resistant to crushing and hot chips• Completely sealed to IP65 or IP67

– NEW S41 & 6K Miniature Sensors• Sub-miniature block style• Remote teach-in or Pot

Page 89: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Specific ProblemsClose background

– BOS SDS10• Electronically adjustable background

suppression• Best background suppression in the business

– BOS 26K• Mechanically adjustable background

suppression• Greater ranger and laser options

– BOS 6K• Push-button adjustable background

suppression

– NEW BOS S50• Half Tube half block

Product Path

Page 90: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Long Range

• Diffuse– BOS 30M Tubular; 2m range– BOS S2 or S30; 2m range

• Retroreflective– BOS18M; 4m– BOS S30 (polarized); 9m

• Thru-Beam– BOS 18M Laser; 50m– BOS S2 or S30; 50m

BOS-SR2

BOS-SR2

BOS-SR2

Product Path

Page 91: Training Series: Level II Sensores Opticos Productos y Aplicaciones Productos y Aplicaciones

Training Series: Level IITraining Series: Level II

Optical SensorsOptical Sensors

Products and ApplicationsProducts and Applications