training series: level ii sensores opticos productos y aplicaciones productos y aplicaciones
TRANSCRIPT
Training Series: Level IITraining Series: Level II
Sensores OpticosSensores Opticos
Productos y Aplicaciones
Productos y Aplicaciones
Aspectos RelevantesSensores Opticos
Reseña Rápida– Productos estándar– Productos únicos de sensado– Productos únicos de encapsulado– Productos únicos eléctricamente– Posicionamiento único de productos en el
mercado– Amplia variedad de accesorios– Presencia competitiva en 38 países
alrededor del mundo.
Nivel II: Sensores FotoeléctricosNivel II: Sensores Fotoeléctricos
Level IIIAdvance Problem Solving
Level IIProducts andApplications
Level ISensorBasics
Estructura de BloquesTipos de Sensado
Tecnologías :• Emisor / Receptor
(Through Beam)• Retroreflectivo• Retroreflectivo Polarizado• Difuso• Difuso Fijación de Enfoque• Difuso Supresión de Fondo• Difuso Supresión de Frente
Nivel II:Sensores FotoeléctricosNivel II:Sensores Fotoeléctricos
Elección de Luz Emisora:
• Roja (Estándar)• Infrarroja• Verde• Blanca• Láser• Ultravioleta
Estructura de BloquesEncapsulados
• Encapsulados de Propósito General– Tubular Estándar– Bloque Estándar– Híbrido Estándar– Fotoeléctrico Proxinox
(Acero Inoxidable)
• Aplicación Específica– Fibras Ópticas– Ranuras– Ventanas
Nivel II: Sensores FotoeléctricosNivel II: Sensores Fotoeléctricos
Estructura de BloquesEléctrico
Características Eléctricas:Versiones:
• Voltaje de Operación:– AC/DC ( Corriente Alterna / Corriente Directa )– DC ( Corriente Directa )
• Tipo de Salida:– Discreta (on-off ) Estado Sólido– Analógica ( Voltaje o Corriente )
ULTRA LINEAL
Definición de SensorDefinición de Sensor
Training Series: Level IITraining Series: Level II
Tecnología de SensadoTecnología de Sensado
• Modos básicos• Diferentes tecnologías
• Modos básicos• Diferentes tecnologías
Modos de Sensado: Tres Tecnologías
Emisor/Receptor
(Thru-Beam)
Retroreflectivo
Difuso
Tecnología de SensadoTecnología de Sensado
Modos de SensadoEmisor / Receptor
Dark-ON ó Light-ON
Retroreflectivo
Dark-ON ó Light-ON
Difuso
Light-ON ó Dark-ON
Tecnología de SensadoTecnología de Sensado
Emisor Receptor Sistema de dos piezasEstableciendo el haz de luz
Emisor Receptor
Emitter’s Beam PatternEffective BeamAlineación de recepción
Tecnología de SensadoTecnología de Sensado
Emisor ReceptorSistema de dos piezasInterrumpiendo el haz de luz
Emisor Receptor
Objeto detectado
Tecnología de SensadoTecnología de Sensado
Emisor ReceptorVentajas
– Mejor contraste– Amplio rango(50Mts.)– Capaz de sensar a
través de objetos translúcidos.
– Detección de partes pequeñas con apertura
– Detección independiente de un objeto a color
– Excelente Repetibilidad
Desventajas– Deben ser instalados
dos dispositivos– No detecta objetos
transparentes– Dificultad para detectar
materiales translúcidos
Tecnología de SensadoTecnología de Sensado
RetroreflectivoSistema de ReflexiónEstableciendo el haz de luz
Emisor
Reflector
Emitter’s Beam PatternObjeto a detectar
Tecnología de SensadoTecnología de Sensado
RetroreflectivoSistema de Reflexión
Detectando un objeto
Reflector
Emisor
Haz de luz efectivo
Tecnología de SensadoTecnología de Sensado
Retroreflectivo
Ventajas:– Amplio rango(12Mts.)– Detecta objetos de
bajo contraste– Instalación eléctrica
de un solo dispositivo– Detección
independiente de un objeto a color
– Fácil alineación
Desventajas:– Requiere reflector– Puede fallar la
detección de un objeto brilloso a menos que se use un filtro polarizado
Tecnología de SensadoTecnología de Sensado
RetroreflectivoPolarizado
Protección contra altas
pérdidas en objetos
reflectivos.
Se polariza el emisor
para que la luz salga
acostada, el reflector la
invierte y el receptor se
polariza para recibirla.
Sólo así.
Tecnología de SensadoTecnología de Sensado
RetroreflectivoPolarizado
Ventajas– No pierde de vista el objeto– Supera en todo al reflectivo
estándar
Desventajas– Sólo un pequeño
incremento en el costo– Reducción en el rango
de detección– Requiere un reflector
especial
Tecnología de SensadoTecnología de Sensado
Sensor Difuso
• Estándar• Fijación de Enfoque• Supresión de Fondo• Supresión de Frente
Tecnología de SensadoTecnología de Sensado
¿Qué es la Reflexión Difusa?
Observando un acercamiento de la superficie
Reflexión Difusa:La luz se dispersa entodas direcciones
Plástico
Buen Objeto
Tecnología de SensadoTecnología de Sensado
¿Qué es una mala reflexión difusa?
Observando un acercamiento de la superficieReflexión Especular:La luz se refleja en un ángulo opuesto
Cromo
ObjetoDeficiente
Tecnología de SensadoTecnología de Sensado
Sensado Difuso Estándar• La luz impacta sobre el objeto
Emisor
Receptor
Objetoa sensar
Done
• La luz difusa en todas direcciones es detectada por el receptor
Tecnología de SensadoTecnología de Sensado
Difuso (Estándar)Ventajas
– Unidad simple– Fácil de instalar– No requiere reflector– Amplio rango de
sensado comparado con otros modos difusos
Desventajas– Rango de sensado
corto comparado con el Emisor/Receptor
– Problemas para sensar objetos pequeños
– Reduce el rango con objetos pequeños de color obscuro
Tecnología de SensadoTecnología de Sensado
Difuso: Fijación de Enfoque
• El enfoque del haz de luz es emitido
Emisor
Receptor
Objeto a sensar
Done
• La concentración del haz de luz golpea el objeto y es detectado por el receptor
Fijaciónde
Punto
Tecnología de SensadoTecnología de Sensado
Difuso: Fijación de EnfoqueVentajas
– Detecta partes muy pequeñas
– Sensibilidad ajustable– Puede detectar marcas
de gran contraste a color
– Unidad simple
Desventajas– Sensado en
pequeñas distancias en cualquier modo difuso
– Zona muerta en la parte frontal del sensor
– Muy suceptible a variaciones en objetos de color
Tecnología de SensadoTecnología de Sensado
Training Series: Level IITraining Series: Level II
Tecnología Única de SensadoTecnología Única de Sensado
Suministrando tecnología que resuelve aplicaciones del
mundo real
Suministrando tecnología que resuelve aplicaciones del
mundo real
Tecnologías
• Luz láser• Supresión de fondo• Supresión de frente• Detección de todos los colores• Detección de luminiscencia
Futuras TecnologíasFuturas Tecnologías
Training Series: Level IITraining Series: Level II
Luz láserLuz láser
Luz láser concentrada puede checar partes muy
pequeñas
Luz láser concentrada puede checar partes muy
pequeñas
El concepto
• Alta exactitud en distancias largas - Detección de objetos pequeños
Laser Technology
Technology: LaserTechnology: Laser
Como trabajaLa lus láser produce rayos de luz
coherentes
Luz blanca normal
Luz láser
Ondas de luz al azar
Ondas de luz ordenadas
Technology: LaserTechnology: Laser
Beneficios• Detección de objetos pequeños• La luz lasér no se dispersa• Alta velocidad de detección• Alta visibilidad incluso
en ambientes dificiles• Operacion segura
láser Clase I & II
Encapsulados
Technology: LaserTechnology: Laser
Training Series: Level IITraining Series: Level II
Supreción de fondoSupreción de fondo
El sensor mas perfectoEl sensor mas perfecto
ConceptoRango ajustable con punto de corte exacto
Fo
nd
o
Objetot
Rango ajustable
Sensor con supreción de
fondo
Technology: BGSTechnology: BGS
Como Trabaja• El sensor de supreción de fondo usa
triangulación• Dos metodos de ajuste
Ajuste Mecanico• Movimiento mecanico del lente del receptor• Ofrece rango largo y buen precio
Ajuste Electrico• Posición de sensado electronicamente• Excelente exactitud y no hay partes moviles
Technology: BGSTechnology: BGS
Como trabaja
Ajuste mecanicoEl receptor completo y el lente rotan hasta
encontrar el punto de corte
Emitter
Pivot Assembly
Receiver
Backg
rou
nd
Target
AdjustmentScrew
Technology: BGSTechnology: BGS
How it Works• Electronic Adjustment
Simple on-off photo receiver is replaced with a Position Sensitive Device (PSD)
PSDOhmMeter
Technology: BGSTechnology: BGS
How it Works
Electronic AdjustmentPotentiometer sets switching point
Laser Emitter
PSD
Focal Lens
Control
Potentiometer
Technology: BGSTechnology: BGS
Benefits• Ignores reflective backgrounds• Sensing distance constant regardless of color• True Adjustable
sensing distances• Detects targets with
very low reflectivity
BOS-SR2
Housings
Technology: BGSTechnology: BGS
Training Series: Level IITraining Series: Level II
Foreground/Background Suppression
FGS
Foreground/Background Suppression
FGS
Great problem solverGreat problem solver
The Concept
Adjustablesensing window
Potential problems:• Seeing lip of bottle• Seeing shoulder of bottle
No Problem forForeground/Background Suppression
Background Suppression
Max
Min
Level Check Application
Technology: FGSTechnology: FGS
How it Works
Electronic AdjustmentPotentiometer or push button sets switching points
Emitter
PSD
Focal Lens
Control
Potentiometer
Preset window
Sensing window
Technology: FGSTechnology: FGS
Benefits• Ignores reflective foregrounds & backgrounds• Sensing distance constant regardless of color• True adjustable sensing window• Detects targets with very
low reflectivity
Housings
Technology: FGSTechnology: FGS
S50
Training Series: Level IITraining Series: Level II
LuminescenceDetection
LuminescenceDetection
Sensing the InvisibleSensing the Invisible
Concept• Targeting invisible
marks– Marks can be used for:
• Sorting/classifying• Orientation/verification• Lot control
Technology: LuminescenceTechnology: Luminescence
Concept• Sensing difficult objects
– Objects with UV pre-applied• Safety seals• Glue• Any object with UV
inks or dyes applied
App0 1
Technology: LuminescenceTechnology: Luminescence
How it works• Invisible Ultra Violet light strikes a Luminescence target
Emitter
Receiver
LuminescentObject
• Luminescence target converts UV light into reflected visible light
• Sensor’s optical receiver detects the visible light.
Technology: LuminescenceTechnology: Luminescence
Benefits• Detects marks on products without
consumer’s knowledge• Detects targets otherwise
impossible for typical sensors• Can detect products and
marks regardless of color• Very dependable sensing
method; ideal for critical applications.
HousingsLD
S60S50
Technology: LuminescenceTechnology: Luminescence
Training Series: Level IITraining Series: Level II
True ColorDetectionTrue ColorDetection
Identifying subtle color changesIdentifying subtle color changes
The Concept
Picking the exact color from a mix of colors
Send signal when lipstick is the correct shade
Technology: True ColorTechnology: True Color
How it works• White light strikes a target
• Target color is reflected back to 3 receivers• Microprocessor evaluates the color levels
and sets out if a match is found
Emitter
Receivers
TargetObject
Technology: True ColorTechnology: True Color
Benefits• Detects marks on products without
consumer’s knowledge• Detects targets otherwise
impossible for typical sensors• Can detect products and
marks regardless of color• Very dependable sensing
method; ideal for critical applications.
Housing26KTEC
Technology: True ColorTechnology: True Color
Training Series: Level IITraining Series: Level II
Optical SensorProduct LinesOptical SensorProduct Lines
Standard ProductStandard Product
Universal SensorsThe S50
Available Models Diffuse 80, 100, 400, 700 mm Color Mark 10mm Background Suppression 100 mm Luminescence 8-20mm Foreground Suppression 40-100mm Polarized Retroreflective 3, 4.5m Fixed Focus 80, 100mm Retroreflective (transparent) 1.7m Analog distance 50-100mm Fiber-optics Plastic Fibers Thru-beam Metal Versions
Handles Any TaskMore sensing mode than any other sensor
Mount AnywhereUnique combination of tubular and block style
Right-Angle VersionsMount in any location
Highly Visible LEDClear end allows viewing from multiple angles
Products: StandardProducts: Standard
Excellent sensingcharacteristicsDetection of partsas small as 0.05mmat a range of up to 200mm
Extraordinary small sizeHousings as small as 2mmdiameter allows mounting in virtually any location
Flexible housingAmplifiers can beDIN rail mountedor panel mounted
Separate amplifierRemotely locating electronicsallow easy adjustment andtroubleshooting of sensorswhile keeping cost ofsensor heads down
Status LED’sPower/stability(universal models)and output LED’s enables easyinstallation and service
Amplifier for every taskAvailable in standard models(low cost) and universal models(selectable light/dark, alarm outputs and time delays) with options forhigh resolution (small parts) andhigh speed
Sensitivity adjustmentAllows detection of largerobjects while ignoringsmaller objectsOptional cable
Sensor headcable availablein standard PURjacket or high-flexPVC
Available ModelsDiffuse 12mm & 63 mm Thru-Beam 200mm & 800mm
Sub-MiniatureThe Mini Optos
Products: StandardProducts: Standard
Available ModelsDiffuse 100 & 300 mm Polarized Retroreflective 1.5mThru-Beam 12m Retroreflective 2m
Economical Sensors
The S51Handles Common TasksOnly the most popular sensing modes
Functional HousingUniversally accepted 18mm tubular housing
Right-Angle VersionsMount in any location
Highly Visible LEDClear end allows viewing from multiple angles
Products: StandardProducts: Standard
Visible light sourcesVisible red for convenience
and easy allighnment
Adaptable housingM18 metal tubular housingwith straight or right-angle
sensing heads sealed toIP67 standards
High speedLaser thru-beamsensor offers lightningfast switching speed of6kHz provides excellentrepeatability
Adaptable laser thru-beamFocusing lens allows laser to objectsas small as 0.03mm or at a distance ofup to 50m and sensitivivity adjustmentfor translucent objects
Standardized outputAvailable in PNP mode with NOand NC, short circuit protected outputs
Tightest background suppression availablePotentiometer adjusts sensing distance to less than 1mm for exceptional detail detection
Status LED’sPower/stability andoutput LED’s enableseasy installation andservice
Available ModelsThru-Beam Laser (18M 1LT) 50mBackground Suppression (SDS10) 120mm
Precision Tubular Sensors The SDS10 & 18M Laser
Products: StandardProducts: Standard
Available Models
12M 18M 30M 12M 18M 30MDiffuse 400mm 1m 2m Polarized Retroreflective 1.5m 2m -Thru-Beam 5m 16m - Retroreflective - 4m -
30M
18M
12M
Light source optionsChoose from infrared forextended distance or visiblered for convenience
Handles any sensing taskDiffuse and thru-beam sensors areamong the most powerful sensorsanywhere, providing extendedsensing distance and immunityto dirt build-up
Rugged housingCompleted epoxy filled, metalbodied housing resist shockand vibration, sealed to IP-67standards
Adaptable housingAvailable in M12, M18 or M30 tubularhousing with cable out or quick disconnect
Adjustable rangePotentiometer on diffuse modelsprovide adaptability to varying applications
Standardized outputAvailable in PNP or NPN modeswith wiring identical to standardinductive proximity sensors
Status LED’sPower/stability (some models)and output LED’s enables easyinstallation and service
Bullet-Proof Tubular Optical Sensors
The 12M, 18M & 30M
Products: StandardProducts: Standard
Flexible HousingCompact housing offersconvenience of block-stylemounting or thru-hole mounting
Handles any sensing taskAll common sensing modessupported with visible greenlight source options
Rugged housingPlastic housing sealed to IP-67standards and withstands1200 psi wash-down
Cable strain reliefProtects cable for pulling andyanking on both cable-outand pig-tail versions
Output meets any taskAvailable in 3-wire DC (PNP and NPN)or 2-wire AC/DC, short circuit protected
Captive coverAllows quick access to sensitivityadjustment and light/dark selection
Status LED’sPower stability/ short-circuit andOutput LED’s enable easyinstallation and service
Performance in a Compact Housing
The MiniPro
Available ModelsDiffuse 190 & 380 mm Polarized Retroreflective 2mFixed-Focus 16 & 43 mm Retroreflective 5mThru-Beam 30m Fiber-optics Plastic & Glass Fibers
Products: StandardProducts: Standard
Available Models Background Suppression 100mm Polarized Retro 2.5m Standard Diffuse 300mm Pol. Retro (Clear objects) 0.5m Thru-Beam 6m Analog + Set point 20-80mm
Highly Visible Status LED’sShows output function and
stability/contamination
Trouble-Free SurfaceSmooth sensing surfaceresistant to the build-up
of dirt
Visible Red LightProduces a visible red
spot to allow easy targeting
Output meets any TaskSelectable light-on or dark-on,available PNP or NPN models,
switching frequency of 1 kHzRemote Teach-InPermits teach-in even ifbutton is inaccessible
Sub-Miniature HousingAvailable with M8 quick-disconnector 2m cable, sealed to IP67 standards
Compatible Mounting HolesHole dimensions compatible withmany other existing sensor models
Innovative Push-ButtonRecessed to protect againstaccidental activation whileproviding excellent tactical feel.Membrane cover insurescomplete sealing for yearsto come
Dynamic Teach-InQuick and reliable settings everytime, ,with the push of a button
Advanced Miniature SensorsThe 6K
Products: StandardProducts: Standard
Economical Miniature BlockThe S41Highly Visible Status LED’s Shows output function and stability/contamination
Simple Potentiometer on Polarized Retroreflective and Diffuse versions only
4-Pin Nano ConnectorNO/NC output
Available Models Standard Diffuse w/ Pot. 350mm Fixed Focus Diffuse No Pot. 100mm Polarized Retro w/Pot. 2.5m Polarized Retro No Pot. 2.5m Thru-Beam 6m
Compatible Mounting Holes
Products: StandardProducts: Standard
Available ModelsDiffuse 100 & 500 mm Polarized Retroreflective 1.8mFixed-Focus 12 mm Retroreflective 0.6 & 2.5 mThru-Beam 5m Fiber-optics Plastic Fibers
Handles any sensing taskAll sensing modes supportedallows large scale standardization
Status LED’sPower,stability (universalmodels) and output LED’senables easy installationand service
Alarm output(cable models only)Separate alarm outputprovides maximum up-time
Adaptable housingAvailable in straight or rightangle optics with cableout or quick disconnect
Adjustable rangePotentiometer on modelsprovide adaptability tovarying applications
Rugged housingMiniature plastic housingsealed to IP-66 standards
Output meets any taskWiring options for light/darkon and PNP or NPN (cable- out only) modes
Economical Mini-Block The S3
Products: StandardProducts: Standard
Universal Block StyleThe S60
Available Models Diffuse TBD Color Mark 10mm Background Suppression TBD Luminescence 8-20mm Foreground Suppression TBD Polarized Retroreflective TBD Fixed Focus TBD Retroreflective (transparent) TBD Analog distance TBD Fiber-optics TBD
Highly Visible Status LED’s Shows output function and stability/contamination
Rotatable ConnectorAllows mounting in any direction
EASY Touch™ Teach-in Setting
Allows one-touch set-up
20ms Pulse Stretcher Ideal for high-speed detection
Remote Teach-in Let your PLC set-up the sensor
Products: StandardProducts: Standard
Precision Block SensorsThe BOS 26K
Available ModelsLaser, Background Suppression 150mm Laser, Polarized Retroreflective 12m
Visible Red, Background Suppression 300mm Visible Red, Polarized Retroreflective 5.5m
Infrared Background Suppression 600mm
Adjustable RangeTwo-turn potentiometer with exactposition indication allows preciserange setting
Sloped Lens CoverPrevents dirt and debrisfrom building up on lenssurface
Rotatable ConnectorPosit ion cable exit for best fit in any application
Light Source OptionsChoose from laser for accuracy, visible redfor convenience or infrared for economical distance
Superior OpticsDiffuse models use background
suppression for precise sensing.Polarized retroreflective modelsuse autocollimating lens provide
use uniform sensing
Output Meets any TaskComplementary (NO and NC) outputs with shortcircuit protection available in PNP or NPNversions and switching ratings up to 2500 Hz
Highly Functional HousingSealed to IP67 standards, compatible
mounting holes and highly visiblestatus LED’s
Products: StandardProducts: Standard
Available ModelsDiffuse 900 & 2000 mm Polarized Retroreflective 3.5 mThru-Beam 1 m & 50 m Retroreflective 5 m
Status LED’sPower/stability andoutput LED’s enableseasy installation andservice.
Universal VoltagesDC and AC optionswith selectable PNP orNPN (DC models), relayoutputs (AC models)
Rugged housingPlastic housing sealed to IP66standards with internal wiringchamber
Handles any sensing taskAll sensing modes supported,allows large scale standardization
Wiring Chamber (open)Allows acsess to wire terminationand setup functions
Adjustable rangePotentiometer on all modelsprovide adaptability tovarying applications
Time delay optionsAdjustable on, off andon/off delay handleany control systemrequirement
Economical High-PowerThe S2
Products
Products: StandardProducts: Standard
Status LED’sPower/stability and
output LED’s enableseasy installat ion and
service
Handles any sensing taskAll sensing modes supported,allows large scale standardization
Defogging lens optionHeated lens cover preventsfogging in wet applications
Adjustable rangePotentiometer on modelsprovide adaptability tovarying applications
Rugged housingPlastic housing sealed to IP67standards with internal wiringcamber or quick disconnect
Time delay optionsAdjustable on, off on/off andone-shot delay handle anycontrol system requirement
Universal voltagesDC and AC options withselectable PNP or NPNDC models, relay outputs(AC models)
Networkable optionsConnect sensors directly toan ASi bus system to eliminatewiring and increase diagnostics
Alarm outputSeparate alarm outputprovides maximum up-time
Available ModelsDiffuse 2.0m Polarized Retroreflective 9mBackground Suppression 1.1m Thru-Beam 50m
High-Power w/Advanced OptionsThe S30
Products: StandardProducts: Standard
Available ModelsCable Out Housing Quick Disconnect Housing
Compatible fiber opticsAccepts industry standard2.2mm OD plasticfiber-optic cable, compatiblewith many manufacturers
Two hysteresis settingAllows easy detection oflow contrast targets
Connection optionsAvailable with a 4-pinnano connector (S74)or cable out
Output meets any taskOutput drives both PNP and NPNload with programmable light/dark modes
Remote programmingExternal connect allowprogramming of amp froma remote location
Programmable delayOn or off delay programmable in steps from 40ms to 5 seconds
Bank of status LED’sPower,stability, button lockand output LED’s enableseasy installation and service
Push-button programmableAllows simple and accuratesettings every time with lockoutfeature to prevent further tampering
Manual adjustment possibleApplication with unique sensingdemands can be easy set-up manually
Push-Button Fiber-Optic AmpsThe 20K
Products: StandardProducts: Standard
Available ModelsCable Out Housing Quick Disconnect Housing
Dual Fiber AmpThe TED Series
2 Independent Channels Allows more sensing point in a smaller space
EASY Touch™ Teach-in Setting
Allows one-touch set-up
Clear Front-end
Allows installer to see if fiber is positioned correctly
Fast Switching
Up to 2Khz switching handles most high-speed applications
Two sensors in one
DIN Rail or Panel Mounting
Products: StandardProducts: Standard
Superior OpticsMeasurements made bytriangulation of light method.
Laser Light SourceAccurate and small laser beam
produces a brilliant visible dot atthe point of measurement. Class 2
laser is safe for all applications.
Shielded CableIntegrated shielded cable withtwisted pair conductors reducesnoise on analog signal.
Analog OutputProduces linear 0-10 V analog outputwith resolution of 80mm (o.oo315 in.)or 20mm (0.0008 in.)
Highly Functional HousingSealed to IP67 standards, compatiblemounting holes and highly visiblestatus LED’s.
Sloped Lens CoverPrevents dirt and debris
from building up on lens cover.
Short Range Laser MeasurementThe BOD 26K
Available Models45-85mm range, 80m (0.00315 in) resolution, 2 ms update time45-85mm range, 20m (0.0008 in) resolution, 25 ms update time
Products: StandardProducts: Standard
Rugged Metal Housing – Balluff ToughNew Balluff standard housingSides extend beyond lens for mechanical protection
Laser Light SourceAccurate and small laser beam produces a brilliant visible line at the point of measurement. Class 2 laser is safe for all applications
Dual Function LED’sGreen LED - Power On and Fault ConditionYellow LED - Object in range and Teach-in progress
Advanced OpticsMeasurements made by triangulation and CCD Line Receiver
Analog Output – Produces 1-10 V Analog output with resolution of 5mm.PNP Set-point Output – Offers a discrete output for difficult applications
Long Range Laser MeasurementThe BOD 66M
Available Models 200-2000mm range, <5mm resolution
Products: StandardProducts: Standard
Available ModelsRed & Green emission 9 & 18 mm Optional Lens 9, 18, 28 & 50mmRed & Blue emission 9 mm Optional Fiber-optics 0.5 to 25 mmWhite emission 9mm
Optional Light SourcesCovers a wide spread of possiblecolor combinations
Status LED’sPower/stability and and output LED’senables easy installation and service
Push-button programmableAllows s imple and accurate settingsevery time, microprocessor selectsbest light source to ensure correctoperation
Flexible Lens OptionsWide range of lensesavailableto sharpenbeam or increasesensingrange, lenscan be installed intooneof two locations
Functional HousingAnodized aluminum housingwith rotatable connector fitinto any application
High-speed outputResponse time of 50usallows accurate andrepeatable detectionat very high speeds
Output for any taskSwitch selectable for eitherPNP or NPN digital outputand 0-5V analog outputavailable on each model
Remote programmableAllows remote access toteach-in functions or abilityto recall up to 4 previouslystored settings
Fiber optic optionsGlass fiber-optic cables allow colormark detection in high temperatureand confining locations
Color Mark SensorsThe TL
Products: StandardProducts: Standard
Available ModelsCable out and Quick Disconnect Models Optional Lens: 25-45mm and 40-
80mmSensing range 9-18mm and 15-30mm
Other Options: Fiber-opticcable
Removable LensesVarious lenses available for extendedRanges from 9-80cm, and fiber opticCable available for compromisingLocations.
Solid State Light SourceA special high efficiencyLED with a l ife greater than100,000 hours emits light at380nm.
Teach-InThe set up of the thresholdand dark/light pulse can be
done automatically fromsensor buttons or a remote
location.
Output meets any TaskSelectable digital output NPN/PNPby means of an internal switch, &0-7V analog output.
Time Delay FeatureA 20ms off delay enabledcan be reached by meansof an internal switch.
Compatible Mounting HolesHole dimensions compatible withcompetitors luminescencesensors.Connector Rotation
3 position connectorrotation(also availablein cable out versions)
Remote RecallThe LDu has the ability to remember
up to 4 previous settings, reducingsetup time to a complete minimum.
Luminescence DetectorsThe LD
Products: StandardProducts: Standard
True Color DetectionThe BFS 26K
Available Model Quick Disconnect 12-32mm
White Light Source Captures all color shades
Push-button Setup Control all major functions from here
3 Programmable OutputsDetect up to 3 shades of colors
Remote ProgrammingLet your PLC take control
LED Info Panel Verify the state of each output and tolerance levels
Extremely Small HousingIndustries smallest and most versatile package
Products: StandardProducts: Standard
Training Series: Level IITraining Series: Level II
Application Specific Products
Application Specific Products
Housing that make a difference
Housing that make a difference
Slot Sensors – Fiber ReplacementsThe BGL Series
7 Gap sizes – 5mm,10mm, 20mm, 30mm, 50mm, 80mm, 120mm
Balluff-Tough Rugged Aluminum Housing (IP65)
2 Potentiometers
Sensitivity and ON/OFF Delay
3 Pin Connector – Offers fast and error free change out
Powerful SensingThru-beam mode provides maximum power
Constant AlignmentNever re-adjust a thru-beam pair again
Available Models 7 Gap Sizes (5mm, 10mm, 20mm, 30mm, 50mm, 80mm, 120mm)
Products: App SpecificProducts: App Specific
BGL Slot SensorsApplication: Replacing Fiber thru-beam
The Problems:• Alignment• Size• Fragile
The Solution: BGL: Drop-in & go
Products: App SpecificProducts: App Specific
Available ModelsRed & Green emission (AH) For Commonplace LabelsInfrared, high power (AR) For thick webs and dark labelsInfrared, low power (AV) For highly transparent labels
Detection slotSmooth contours on the 2mm widesensing slot allow jam-free detectionof labels at high speed
Optional light sourcesCovers a wide spread ofapplications from clearlabels to very dark labels
Cross hairAlignment marks
to positively identifyyour target spot
Status LED’sPower/stability and output LED’s
enables easy installation and service
Push button programmableAllows simple and accuratesettings every t ime, ensuringagainst faulty settings
Functional housingAnodized aluminum housingwith rotatable connector fit intoany application
Standardized outputBoth PNP and NPN outputsavailable on each modelswith short-circuit protected
High speed outputResponse time of 80usallows accurate andrepeatable detection atvery high speeds
Label Detection Slot SensorThe SR21
Products: App SpecificProducts: App Specific
SR21 Label Slot SensorsApplication
Detecting labels on a translucent webUsed for:
– Applicators– Counters– Cutters
Web
Label
Products: App SpecificProducts: App Specific
Available ModelsAs Small as 40mm x 40mm As Large as 400mm x 400mm
100% coverageSeries of thru-beam light arrayscomplete cover window opening,detecting parts as small as 0.8mm
Dynamic sensingSensing grid recognizes moving objectsonly allowing shuts or clear tubes to giudeparts through window. Optional for staticoutput signals when an object is stationaryin the window. Optional for static output signalswhen an object is stationary in the window.
Rugged housingAnodized aluminum housing withepoxy filed interior resist shock and vibration, sealed to IP-65 standards.
Standardized outputAvailable in PNP or NPNmodels with short circuit protection.
Status LED’sPower/stability (somemodels) and outputLED’s enables easyinstallation and service
Signal duration adjustmentAllows control systems enoughtime to acknowledge the fast signaks.
Sensitivity adjustmentAllows detection of largerparts while ignoring smallerparts.
Dynamic Optical WindowsThe BOWA
Products: App SpecificProducts: App Specific
BOWA Dynamic Optical WindowApplications:
Partcounting
Liquid dropletcounting
Parts flowingin a tube
Thread/wiremovementdetection
Products: App SpecificProducts: App Specific
Training Series: Level IITraining Series: Level II
Tricks Of The TradeTricks Of The Trade
Accessories that make a
BIG difference
Accessories that make a
BIG difference
Air Blow-off Shield– Allows optical sensors to be placed in
heavily contaminated areas– Positive air pressure applied to face to
prevent dirt build-up
Low-FlowAir Supply
Products: AccessoriesProducts: Accessories
Standard BracketsDo NOT overlook brackets!!
– Versions available for all optical sensors– Low cost – Allows
horizontal& verticalalignments
– Comes withmounting screws
Standard and protective brackets,jointed support for standard profiles
ST-5021ST-5021ST-5020ST-5020
ST-5018ST-5018
ST-504ST-504
JOINT-60JOINT-60
ST-5019ST-5019
S60 Mounting AccessoriesS60 Mounting Accessories
Laser BracketThe only effective way to align a laser
Offers unmatched precision
Swivel Bracket– Allows free horizontal and vertical alignment– After proper alignment, lock into place
Signal Adapters• Modify a sensor’s output
in three ways:– Timer function– Counter functions– Converter for PNP to NPN and/or NO to NC
• Output current of 400 mA acts as an output amplifier
Timer Counter Converter
Training Series: Level IITraining Series: Level II
Solving ProblemsSolving Problems
Answers to specific applications
Answers to specific applications
Specific Problems• Sensing Clear Objects
– Low hysteresis Retroreflective• BOS S3 x A0.6• BOS 6K• NEW BOS S50
• Sensing Through Translucent Objects– High excess gain thru beam
• BOS 18M Infrared• BOS S2 Infrared• MiniPro
Product Path
Specific Problems
Small part detection– Laser Sensor: BOS 18M, 26K, 6k, S50
• Great for longer distances• One-piece solution
– Plastic Fiber: BOS 20K & TED• Good low cost alternative• Bendable probe tip versions
– Mini Optos: BMOA• Great for flexing and tight bending• Smallest sensing head in the industry
Product Path
Specific Problems
Confining location– Plastic Fibers
• Continues flex application• Field cutting possible• Low cost
– Glass Fiber• Handles high temperature • Resistant to crushing and hot chips• Completely sealed to IP65 or IP67
– NEW S41 & 6K Miniature Sensors• Sub-miniature block style• Remote teach-in or Pot
Specific ProblemsClose background
– BOS SDS10• Electronically adjustable background
suppression• Best background suppression in the business
– BOS 26K• Mechanically adjustable background
suppression• Greater ranger and laser options
– BOS 6K• Push-button adjustable background
suppression
– NEW BOS S50• Half Tube half block
Product Path
Long Range
• Diffuse– BOS 30M Tubular; 2m range– BOS S2 or S30; 2m range
• Retroreflective– BOS18M; 4m– BOS S30 (polarized); 9m
• Thru-Beam– BOS 18M Laser; 50m– BOS S2 or S30; 50m
BOS-SR2
BOS-SR2
BOS-SR2
Product Path
Training Series: Level IITraining Series: Level II
Optical SensorsOptical Sensors
Products and ApplicationsProducts and Applications