transfer system lte - montech system lte ... the maximum belt load of a bypass conveyor is the same...

TRANSFER SYSTEM LTE

more than technology

2 03/2016 LTE

CUSTOMIZED SOLUTIONS

Automotive Automotive Supplier Automotive Supplier Electronic

Electronic AirportElectronic

Cosmetic

Pharmaceutical

Medical Medical

Cosmetic

Pharmaceutical

Watch

Cosmetic

Packaging

Solar

Packaging

Solar

http://www.montech.ch/solutions/?lang=en

3LTE 03/2016

TRANSFER SYSTEM LTE

The function of the single-belt transfer system from Montech

is to automatically guide workpieces through the necessary

workstations according to their asssembly sequence.

The workpieces to be processed are attached to standardized

workpiece holders made of high-strength plastic and are

carried on single-belt conveyors.

The modular system makes it possible to implement the

automation process step-by-step. Subsequent modifications

can be made with minimum expenditure.

PRODUCT DESCRIPTION 3

TECHNICAL DATA 5

WORKPIECE HOLDER WTE 8

CONVEYOR TB30 11

BYPASS CONVEYOR BPBE 14

MOTOR LOCATION AND DIRECTION 16

BELT FABRICATION 17

CONVEYORS COMPONENTS 19

CURVES KFE / KBEA 23

BYPASS BPE/BPEA 27

TRANSFER GATE WEE 30

INDEXING DEVICE IVE/IVEB 32

POSITIONING UNIT PVE 36

ACCESSORIES 39

Modifications may be made without notice.

4 03/2016 LTE

Typical application criteria are:

• assembly automation and logistics

• system arrangement «inline» and/or «offline»

• repeatability ± 0.05 mm

• four workpiece holders: 80x80, 115x115, 160x160 and

225x225 mm

To ensure a high degree of flexibility, we recommend the use of

the profile system Quick-Set as a substructure. It is based on a

dovetail clamping principle, requires no drilling or pinning, and

can be used universally.

PRODUCT DESCRIPTION TRANSFER SYSTEM LTE

5LTE 03/2016

TECHNICAL DATA TRANSFER SYSTEM LTE

WEIGHT OF CONVEYORS

Transfer system LTE

Ambient temperature +10 to +40 °C

Rel. humidity < 85% (without condensation)

Air purity normal workshop atmosphere

Noise level [dBA] < 70

Gear motor

Connection by external driver

Voltage/frequency 1×200-240V, 50 Hz / 1x100-120V, 60Hz

Nominal rating [W] 120

Rated current [A] 1.2

Category of protection motor IP65 / driver IP20

Gear reduction ratio 30

Components

Repeatability WTE in IVE/IVEB/PVE [mm] ± 0.05

Workpiece holder WTE sizes 80× 80 mm (weight: 170 g)

115×115 mm (weight: 360 g)

160×160 mm (weight: 690 g)

225×225 mm (weight: 1660 g)

Max. load workpiece holder

WTE 80 [kg] 2.3

WTE 115 [kg] 3.3

WTE 160 [kg] 4.3

WTE 225 [kg] on request

Max. torque on WTE in IVE/IVEB [Nm] 5

Max. pressure on WTE in IVE/IVEB [N] 120

Max. pressure on WTE in PVE* [N/mm2] 15

Operating pressure [bar] 5–6

Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 °C

Material workpiece holder WTE polyethylenterephtalat PET, black

Material lateral guide polyethylen PE, black, antistatic

Belt type (recommended) ENI-5EE, antistatic; manufacturer Habasit

Material chassis aluminium with gliding plate of stainless steel

* this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore statedin N/mm2.

Size Weight [kg] (base L=1000 mm) Extension per meter [kg]

Single belt TB30-105 10.9 3.8

TB30-140 11.6 4.6

TB30-185 12.5 5.7

TB30-250 14.0 7.6

Dual belt TB30-105 10.9 3.8

TB30-140 11.6 4.6

TB30-185 12.5 5.7

TB30-250 14.0 7.6

0.51 12.7 19.1 25.4

126

104

59

0.51 12.7 19.1 25.4

63

52

30

6 03/2016 LTE

MAXIMUM TORQUE POSITIONING UNIT PVE

MAXIMUM BELT LOAD

WTE 80´80

Center 4.0 Nm

0 to 30 mm 3.5 Nm

30 to 60 mm 3.0 Nm

WTE 115´115

Center 6.0 Nm

0 to 40 mm 4.5 Nm

40 to 80 mm 3.0 Nm

WTE 160´160

Center 6.5 Nm

0 to 60 mm 5.5 Nm

60 to 120 mm 5.0 Nm

WTE 225´225

Center 7.0 Nm

0 to 90 mm 6.0 Nm

90 to 180 mm 5.5 Nm

The maximum belt load depends on the conveying speed. Additionally it matters if conveying mode or buffering

mode is performed. The diagrams below show the maximum load with regard to these factors.

Conveying mode Buffering mode

Speed [m/min]

Conveying mass [kg] Conveying mass [kg]

Speed [m/min]

6080

80

30

4080115

115

60120

160

160

225

225

18090

7LTE 03/2016

Changeover times [s] (with belt type ENI-5EE)

Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or thebypass with drive, plus the transit time of the workpiece holder.For the curve and the bypass BPE without drive, the time indicated refers to the time for setting and setting backplus the transit time of the workpiece holder.

Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min

Indexing device IVE/ IVEB

IVE/ IVEB-105 0.70 0.55 0.45 0.40 0.35

IVE/IVEB-140 0.95 0.80 0.65 0.55 0.50

IVE/IVEB-185 1.30 1.05 0.85 0.70 0.60

IVE/IVEB-250 1.75 1.40 1.15 0.95 0.75

Positioning unit PVE

PVE-105 0.70 0.55 0.45 0.40 0.35

PVE-140 0.95 0.80 0.65 0.55 0.50

PVE-185 1.30 1.05 0.85 0.70 0.60

PVE-250 1.75 1.40 1.15 0.95 0.75

Movable curve with drive KBEA

KBEA-105 3.7 3.2 2.6 2.2 1.9

KBEA-140 4.7 3.9 3.3 2.8 2.5

KBEA-185 5.7 4.7 3.9 3.5 2.9

KBEA-250 6.8 5.6 4.5 3.8 3.1

Movable curve without drive KBE

KBE-105 2.9 2.3 1.9 1.6 1.4

KBE-140 3.6 2.9 2.5 2.2 1.8

KBE-185 4.7 3.9 3.0 2.6 2.2

KBE-250 6.2 5.0 4.0 3.4 2.7

Transfer gate WEE

WEE-105 3.4 2.7 2.3 2.1 1.7

WEE-140 4.1 3.4 2.8 2.5 2.2

WEE-185 5.8 4.7 3.9 3.5 2.8

Bypass with drive BPEA

BPEA-105 5.3 4.4 3.6 3.0 2.5

BPEA-140 6.3 5.1 4.0 3.5 2.8

BPEA-185 6.8 5.8 4.5 3.9 3.2

BPEA-250 8.8 7.2 5.9 5.0 4.2

Bypass without drive BPE

BPE-105 – – 2.8 2.4 1.9

BPE-140 – – 4.1 3.6 3.0

BPE-185 – – 4.3 3.6 2.9

BPE-250 – – 5.8 4.8 4.0

TECHNICAL DATA TRANSFER SYSTEM LTE

8 03/2016 LTE

The workpiece holder WTE made from high-strength plastic is available in

four standard sizes: 80×80, 115×115, 160× 160 and 225×225 mm.

Depending on the design of the pallet transfer system and the preferred

direction of transport, version A or mirrored version B is used.

The permissible load of each workpiece holder is visible in the technical

data on page 5.

PRODUCT DESCRIPTION WORKPIECE HOLDER WTE

9LTE 03/2016

7

A

B

C

10

D

4

F

E

1

G Ø 8

10

20H

3

DIMENSIONS WORKPIECE HOLDER WTE

Type WTE 80´80 WTE 115´115 WTE 160´160 WTE 225´225

for TB30-105 for TB30-140 for TB30-185 for TB30-250

A 80 115 160 225

B 40 57.5 80 112.5

C 17 25 45 25

D 80 115 160 225

E 19 19 19 19

F 24 24 24 24

G 30 57 72 77

H 55 90 135 200

Ref. No.

Version A 49609 49610 49611 56307

Version B 49639 49638 49636 56306

CAD-Data

http://montech.partcommunity.com/portal/portal/montech

10 03/2016 LTE

DIMENSIONS WORKPIECE HOLDER WTE

Version B

115×115 mmVersion A



80×80 mmVersion A

115×115 mmVersion B



80×80 mmVersion B

Version A

11LTE 03/2016

PRODUCT DESCRIPTION CONVEYOR TB30

The Conveyor TB30 forms the basis of the transfer system.

Chassis widths of 105, 140, 185 and 250 mm are used for the

respective workpiece holders.

The conveyors are driven by brushless DC Motors with exter-

nal drivers. Belt speeds can be varied simply and economi-

cally from 0.5 bis 25 m/min.

The construction is precise, stable and durable: All steel parts

are nickel plated or made from non-corroding materials;

deflecting rollers are stainless, and the drive rollers are

coated with vulcanized rubber.

12 02/2016 LTE

DIMENSIONS CONVEYOR TB30 SINGLE BELT

Type TB30-105 TB30-140 TB30-185 TB30-250

A chassis [mm] 105 140 185 250

B conveyor width ±0.5 mm [mm] 33–83 68–118 113–163 178–228

C gliding plate [mm] 84 119 164 229

X belt width [mm] 75 110 155 220

L total length max. 10 m – belt lengths beyond 10 m on request

(for conveyors with lengths beyond 7 m an additional belt tensioner is needed)

A

AA – A

116

40

30 79

A14

.5

E

90

100

X

B

C

A

7.5

94

16

5.52.5

11

1214

1

40

L

min. 90 139 min. 90

60 60

111

Ø 30

Configurator CAD-Data


http://montech-configurator.partcommunity.com/portal/portal/montech-configurator#!prjpathinfo=montech_conveyors%2Fconveyors%2Ftransportband_tb30

13LTE 02/2016

DIMENSIONS CONVEYOR TB30 DUAL BELT

Type TB30-105 TB30-140 TB30-185 TB30-250

A chassis [mm] 105 140 185 250

B conveyor width ±0.5 mm [mm] 33–83 68–118 113–163 178–228

C gliding plate [mm] 84 119 164 229

X belt width [mm] 75 110 155 220

L total length max. 10 m – belt lengths beyond 10 m on request

(for conveyors with lengths beyond 7 m an additional belt tensioner is needed)

A

A

30 79

L

60

4011

614

.5

E

90

100

A

16 D 16

BCA

7.5

9

416

5.52.5

11

1214

1

40

25 25

A – A

min. 90 139 min. 90

60

111

Ø 30

Configurator CAD-Data



14 03/2016 LTE

PRODUCT DESCRIPTION BYPASS CONVEYOR BPBE

The bypass belt permits the installation of two parallel

conveying sections with only one drive unit. The distance

between the two conveyor belts is 12 mm. Consequently,

the inward and outward transfer elements (see catalog,

pages 27 to 29) can be installed in the bypass belt for

construction of a bypass.

15LTE 03/2016

DIMENSIONS BYPASS CONVEYOR BPBE SINGLE BELT WITH GLIDING PLATE

Lmin. 90 139 min. 90

60 30 79 60

111

116

40A

A12

14.5

X X

A A12

C C

113

90

1413

B B

Ø30A

AA – A

Type BPBE-105 BPBE-140 BPBE-185 BPBE-250

A chassis [mm] 105 140 185 250

B conveyor width ±0.5 mm [mm] 81 116 161 226

Cgliding plate [mm] 84 119 164 229

X belt width [mm] 75 110 155 220

L total length min. 0.32 m / max. 3 m; belt lengths beyond 3 m on request

CAD-Data

The maximum belt load of a bypass conveyor is the same as of the single-belt conveyor, see diagrams page 6.


16 03/2016 LTE

Options for motor location

Options for direction of travel

MOTOR LOCATION AND DIRECTION OF TRAVEL

left right

forward backward

forward backward

(TB30 motor left)

(TB30 motor right)

17LTE 03/2016

Structure of our code: 15/0135/09085/1

TB30 Belt definition: TB30-185, L = 4450 mm, with 2×deflecting rollers Ø 30 mm, belt type ENI-5EE

according to formula on page 18: G = (2 × L) + 235 mm = 9135 mm

Belt definition 15/0135/09135/1

LIST OF BELT CODES

CALCULATION EXAMPLES

Connection code (see code below)

Belt length (always 5-digit)

Belt width (always 4-digit)

Belt number (see code below)

No. Belt designation Connection code Supplier

15 ENI-5EE 1 / 3 / 4 Habasit

Connection code 1 = endless flexproofConnection code 2 = endless thermofixConnection code 3 = open beveledConnection code 4 = cut square

Prefere connection code 1 or 2!

Variante 1 You order the belt yourself from the manufacturer in the table below.You determine the belt length using the formula at the bottom of page 18.

Variante 2 Montech procures the belt for you according to the list of belt codesbelow.

BELT FABRICATION CONVEYOR LTE

Manufacturer’s design. ENI-5EE

Thickness [mm] 1.2

Dimensions [kg/m2] 1.2

Min. drum Ø [mm] R41)

k1% [N/mm] 5

kperm. [N/mm] 8

Operating temp.

cont. [°C] –30/80

Operating temp.

briefly [°C] –30/100

Field of use Mo, El

Method of transport

horizontal X

buffering X

rejection of goods X

inclinedSurface struc-

of conveying side tured

Cleats no

Color of conveying side black

Antistatic yes

Suitable for food no

1) Nose bar radius

k1% Required force for 1% elongationkperm. Maximum permissible force

Mo Mounting systems, generalEl lectronics industry (electrically conductive

18 03/2016 LTE

LG

LC

L

CALCULATION FORMULAS FOR CHASSIS, GLIDING PLATE AND BELT LENGTHS

Calculation of chassis lengthChassis length Lc = L – 120 mm

Calculation of gliding plateGliding plate length LG = L – 121 mm

Calculation of belt length– with 2 deflection rollers Ø 30 mm G = (2 × L) + 235 mm– with additional tensioning station Gs = G + 325 mm

Configurator


19LTE 03/2016

COMPONENTS CONVEYORS TB30

Gear motor Ref. No.

BLM5120P-EFV 522067

Driver Ref. No.

1×200–240V, 50 Hz 522033

1×100–120V, 60 Hz 522034

Connecting cable motor Ref. No..

Cable 1 m CC01HBLF 522068



Angle support for driver Ref. No.

Angle support MAFP05V 65508

Mounting bracket for driver (DIN rail) Ref. No.

Mounting bracket, for mounting on DIN rail 522129

20 03/2016 LTE


Drive unit center drive, single belt, right Ref. No.

TB30-105 65677

TB30-140 65678

TB30-185 65679

TB30-250 65680

Drive unit center drive, single belt, left Ref. No.

TB30-105 65684

TB30-140 65685

TB30-185 65686

TB30-250 65687

Drive unit center drive, dual belt, right Ref. No.

TB30-105 65691

TB30-140 65692

TB30-185 65693

TB30-250 65694

Drive unit center drive, dual belt, left Ref. No.

TB30-105 65698

TB30-140 65699

TB30-185 65700

TB30-250 65701

21LTE 03/2016


BPBE drive unit for bypass, right Ref. No.

TB30-105 65859

TB30-140 65860

TB30-185 65861

TB30-250 65862

BPBE drive unit for bypass, left Ref. No.

TB30-105 65896

TB30-140 65897

TB30-185 65898

TB30-250 65899

Chassis binder BPBE Ref. No.

BPBE 55145

22 03/2016 LTE


TB30 end section Ø30, single belt Ref. No.

TB30-105 56990

TB30-140 63694

TB30-185 63695

TB30-250 63696

TB30 end section Ø30, dual belt Ref. No.

TB30-105 56994

TB30-140 56995

TB30-185 56996

TB30-250 56997

Gliding plate Ref. No.

TB30-105 58791/0084/....*

TB30-140 58791/0119/....*

TB30-185 58791/0164/....*

TB30-250 58791/0229/....*

* customer-specific in mm, several plates possible

When ordering chassis for gliding plate and glide platewithout assembly, the gliding plate is attached only percustomer’s request.

Chassis for gliding plate Ref. No..

TB30-105 58787/....*

TB30-140 58788/....*

TB30-185 58789/....*

TB30-250 58790/....*

* customer-specific in mm, max. 3000 mm

23LTE 03/2016

PRODUCT DESCRIPTION FIXED CURVE 90º KFE

The kit for fixed curve 90° KFE can simply be screwed onto

the conveyor profile. A finger protection device between the

conveyors is also installed manually; it ensures optimum

operational safety. In only a few minutes, the 90° connec-

tion can be installed.

The fixed curve allows queing while within the curve. This

keeps the control system simple and saves costs as there is

no need for stoppers in front of the curves.

24 03/2016 LTE

DIMENSIONS FIXED CURVE 90º KFE – VERSION E

DIMENSIONS FIXED CURVE 90º KFE – VERSION M

D

C

B

9.814

A

28.5

28.5

14 CB

A

Type KFE-105 for TB30-105 KFE-140 for TB30-140 KFE-185 for TB30-185 KFE-250 for TB30-250

A chassis [mm] 105 140 185 250

B [mm] 178 253 335 468

C [mm] 150 190 230 250

D [mm] 215 250 295 360

Ref. No.

Version E 49617 49618 49619 56312

Version M 49634 49633 49632 56313

CAD-Data


25LTE 03/2016

PRODUCT DESCRIPTION MOVABLE CURVE 90º KBEA/KBE

The movable curve 90° KBE can be used for inward and

outward transfer in a bypass. Just like the fixed curve, the

movable curve can be integrated into an existing transfer

system in a later phase.

At the inward end, stoppers are necessary (not included in

the scope of delivery, see options).

All further technical data of the movable curve 90°, like

change-over times, correspond to the data on page 7.

Safety Instruction:

The operating pressure for the cylinder on the movable curve

may not exceed two bar. Otherwise, there is a danger of

injury.

KBEA with drive

KBE without drive

26 03/2016 LTE

H

D

CAB

60

91A

E

F

G

16 D

C A

EF

16

B

6091

105

H

G

40 14

113.3

11.5

13.4

40

3.3

25.4

46 14

11

11.5

H

G

16

B

6023

9.7

A

D

C

A

E

F

H

G

6091

A

120

A

16

B

D

C

E

F

Type KBEA/KBE-105 KBEA/KBE-140 KBEA/KBE-185 KBEA/KBE-250

for TB-105 for TB-140 for TB 185 for TB-250

A [mm] 105 140 185 250

B [mm] 43.8 51.7 57.1 56.3

C [mm] 79 117.5 133 144.8

D [mm] 58 100.9 116.4 221

E [mm] 22 51.3 76.9 93.8

F [mm] 58 117.5 133 221

G [mm] 83.5 93.5 108.5 160.5

H [mm] 152.3 200.2 245.6 316.7

Installation left Installation right

Installation left Installation right

DIMENSIONS MOVABLE CURVE 90° WITH DRIVE KBEA

Ref. No.

KBEA 54506 54629 54613 56011

KBE 54610 54612 54614 56375

DIMENSIONS MOVABLE CURVE 90° WITHOUT DRIVE KBE

27LTE 03/2016

PRODUCT DESCRIPTION BYPASS BPE/BPEA

The two-part bypass BPE is used for inward and outward

transfer of a workpiece holder into a parallel work flow. In

the bypass, both a manual workstation (Stopper VSE or VSEB)

and an automatic station (indexing device IVE or IVEB) can be

installed. The distance between the two conveyors is limited

to 12 mm.

All further technical data of the bypass, like loading of the

WTs and change-over times correspond to the data on

page 5 und 7.

Safety Instruction:

The operating pressure for the cylinder on the bypass drive


injury.

The operating pressure for stoppers VSE and VSEB and

indexing devices IVE and IVEB is five to six bar.

28 03/2016 LTE

DIMENSIONS BYPASS LEFT BPE/BPEA

3.5

F11

.5

65

4014

16

E

D

A

12

A

B

12

F

C

Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250


A [mm] 105 140 185 250

B [mm] 332 317 426 669.6

C [mm] 3 28 9 10

D [mm] 245 215 246 340

E [mm] 290 245 307 490

F [mm] 111 146 191 256

Type Ref. No..

Bypass left without drive for TB30-105, BPE 54564

Bypass left with drive for TB30-105, BPEA 54632







CAD-Data


29LTE 03/2016

Type Ref. No.

Bypass right without drive for TB30-105, BPE 54494

Bypass right with drive for TB30-105, BPEA 54493







DIMENSIONS BYPASS RIGHT BPE/BPEA

B

E

D

12 26

F

30

54

F

65 3.5

40 14

11.5

C

AA

12

Type BPE/BPEA-105 BPE/BPEA-140 BPE/BPEA-185 BPE/BPEA-250


A [mm] 105 140 185 250

B [mm] 332 317 426 669.6

C [mm] 3 28 9 10

D [mm] 245 215 246 340

E [mm] 290 245 307 490

F [mm] 111 146 191 256

CAD-Data


30 03/2016 LTE

PRODUCT DESCRIPTION TRANSFER GATE WEE

The transfer gate WEE is used to distribute workpiece hol-

ders from one conveyor to two conveyors (inward transfer

gate) or from two conveyors to one conveyor (outward trans-

fer gate).

At the inward end, stoppers are used (not included in the

scope of delivery, see options).

All further technical data of the transfer gate, like loading of

the WTs, correspond to the data on page 7.

Safety Instruction:

The operating pressure for the cylinder on the transfer gate


injury.

31LTE 03/2016

DIMENSIONS TRANSFER GATE WEE

25.6

14 40 46

11

3.3

B A B

C

BA

D

16

E

179.7

E

Type WEE-105 for TB30-105 WEE-140 for TB30-140 WEE-185 for TB30-185

A chassis [mm] 105 140 185

B [mm] 58 117.5 133

C [mm] 52.5 70 92.5

D [mm] 43.3 66.1 92.1

E [mm] 52 67.9 67.9

Ref. No..

54789 54790 54791

CAD-Data


32 03/2016 LTE

PRODUCT DESCRIPTION INDEXING DEVICE IVE

The indexing device IVE is used for assembly and process

tasks which require excellent workpiece positioning accuracy.

In the indexing device, the workpiece holder WTE is positio-

ned with a repeatability of ± 0.05 mm and lifted slightly to

reduce conveyor belt wear.

At a maximum belt speed of 18.7 m/min, the change-over

time is 0.35 seconds with the smallest work-piece holder.

Since installation requires no additional drilling or milling on

the chassis, the position of the indexing device can easily be

adjusted even in a later phase.

33LTE 03/2016

DIMENSIONS INDEXING DEVICE IVE

E

11.5

63.4

–64

.6

15.7 A

43.1

–44

.3

73.4

–74.

6

BC

min

.D

55

63

Type IVE for TB30-105 IVE for TB30-140 IVE for TB30-185 IVE for TB30-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 113 148 193 258

E [mm] 80 115 160 225

Ref. No.

All widths 49613

CAD-Data


34 03/2016 LTE

PRODUCT DESCRIPTION INDEXING DEVICE IVEB

The indexing device IVEB is specially designed for use in the

bypass BPE. The stoppers acting from above take into

account the minimum distance of only 12 mm between the

two conveyor belts.

35LTE 03/2016

DIMENSIONS INDEXING DEVICE IVEB

D

B

34

29

C m

in.

F

E

29

169

7

101.

7–

103

.7 49.

7

36

0–

11

AA 12

11.5

63

.4–

64

.6G

Type IVEB for TB30-105 IVEB for TB30-140 IVEB for TB30-185 IVEB for TB30-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 149 184 229 294

E [mm] 106 150.5 198 315.5

F [mm] 25 32.5 35 87.5

G [mm] 80 115 160 225

Ref. No.

Indexing device for bypass IVEB right 54492

Indexing device for bypass IVEB left 54633

Indexing right

Indexing left

Indexing left

Indexing right

CAD-Data


36 03/2016 LTE

PRODUCT DESCRIPTION POSITIONING UNIT PVE

The positioning unit PVE is used when application of a high

force to the workpiece has to be realized in addition to high

positioning accuracy in assembly and processing operations

(press and screw operations).

The repeatability accuracy is ± 0.05 mm.

During positioning, the workpiece support WTE rests on the

anvil, which must be supported from below (not connected

to the chassis). The belt is lowered in the positioning device.

The maximum permissible pressure is 14 N/mm2.

37LTE 03/2016

DIMENSIONS POSITIONING UNIT PVE

63.4

–64.

6

73.4

–74.

6

11.5 A

E

D

C m

in.

G

H

3030

F

B

4014

.5

1630

15.7

35

63

1.2

N m

in.

40

Type PVE-105 for TB30-105 PVE-140 for TB30-140 PVE-185 for TB30-185 PVE-250 for TB30-250

A chassis [mm] 105 140 185 250

B [mm] 34 51.5 74 106.5

C [mm] 49 66.5 89 121

D [mm] 113 148 193 258

E [mm] 106 150.5 198 315.5

F [mm] 25 32.5 35 87.5

G [mm] 80 115 160 225

H [mm] 40 57.5 80 112.5

I [mm] 103 138 183 248

J [mm] 39 74 119 184

K [mm] 100 115 160 225

L [mm] 70 85 130 87.5

M [mm] 51.5 69 91.5 124

N [mm] 240 302 372 522

MK

15L

=I32 J

12

Ø 9

3.5

M6M6

8

Ref. No.

55131 55132 55133 56507

CAD-Data


38 03/2016 LTE

POSITIONING UNIT PVE INFORMATION FOR THE DESIGNER

X N YL

L

LYX P

c

c

R3

T

SR5

A

Z Z

Z – Z

Conveyor without gliding plateLc see calculation formula for chassis

Conveyor with gliding plateLc see calculation formula for chassisN see page 37 (type of chassis without

gliding plate)X customer-specific lengthY customer-specific length

Conveyor without gliding plateLc see calculation formula for chassisP Projektspezifische Länge für PVE in Serie

(Chassistyp ohne Gleitblech)X customer-specific lengthY customer-specific length

Specification for the milled edge

Specification for the gliding plate

Type TB30-105 TB30-140 TB30-185 TB30-250

A 105 140 185 250

S 77 112 157 222

T 125 140 185 250

CAD-Data


39LTE 03/2016

7434

.5

16.2

63

30

9Ø

8

46333346

14.529

6

36

93

9.5

Ø8

Stopper VSE Ref. No.

Stopper VSEB Ref. No.

Holder for proximity switch HNEB Ref. No.

ACCESSORIES TRANSFER SYSTEM LTE

VSEB right 54601

VSEB left 54581

45

M8x

1

Proximity switch pluggable (sensing distance 4 mm) Ref. No.

M8 x1 508845

49612

max. radial force F = 135 N at 5 bar

Stroke 10

Stopper left

max. radial force F = 125 N at 5 bar

Stopper right

Stroke 10

Ø 8.5

8.6

3

76

0–1

116

M8 x1 54634

40 03/2016 LTE

ACCESSORIES TRANSFER SYSTEM LTE

Ø3.

5

22

M8

x1

2000

M8 x1 508848

With one-side angled socket for proximity switch 3-pin,

highly flexible, screwable M8x1

5 m 504929

10 m 507529

Proximity switch (sensing distance 2 mm) Ref. No.

Cable Ref. No.

14

0.250.25 11.7511.75

L = 2000 mm 49897

Lateral guide black, antistatic Ref. No.

More accessories under section conveyors accessories.

more than technology

MONTECH AGGewerbestrasse 12CH-4552 DerendingenFon +41 32 681 55 00Fax +41 32 682 19 [email protected]

http://www.montech.ch/

transfer system lte - montech system lte ... the maximum belt load of a bypass conveyor is the same...

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