trevira fibre innovations based on ingeo tm biopolymer/media/itr2012/2012/... · ·...
TRANSCRIPT
![Page 1: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/1.jpg)
1
Jörg Dahringer
Trevira GmbH
Trevira fibre innovations
based on IngeoTM
biopolymer
![Page 2: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/2.jpg)
2
Index of contents
� Overview about Trevira
� Market demands
� Challenges
� Fiber innovations based on IngeoTm for different applications
� Summary
![Page 3: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/3.jpg)
3
The Trevira Group – Facts
�Trevira is an innovative European manufacturer of high-value polyester fibre specialities for home textiles, the automotive industry, functional apparel, hygiene and technical applications.
�Our customers: The global textile industry with focus on EU countries (> 80% of sales).
�Sales volume (2010): 240 Mio €
�Workforce: 1,350 employees (Jan. 2011)
�Production (2011):90.000 to staple fibres and filaments; 16.000 to polyester chips.
�Trevira is internationally certified:
DIN EN ISO 9001; DIN EN ISO 14001.Trevira products carry the Oeko-Tex Standard 100 Certificate.
![Page 4: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/4.jpg)
4
Trevira Sites
� Headquarter
� Polymer
� POY/FOY
� Staplefibres
� R & D Center
Bobingen(Germany)
� Polymer
� POY/FOY
� Textured Yarns (DTY)
� R & D/TCC Text. Yarns
Guben(Germany)
Hattersheim(Germany)
� Marketing & Sales
Zielona Gora(Poland)
� Textured Yarns (ATY)
![Page 5: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/5.jpg)
5
The Owners of Trevira
� The world’s leading manufacturer of PET,polyester fibre and PTA
� Market Cap. US $ 8 bn (average/Thailand S.E.)
� consolidated revenue 06/2010-05/2011 of US $3.6 bn
� Approx. 6,650 employees worldwide (2011)
� Privileged access to raw materials (contracts LT)
� Consolidation of market share in China, USA and Europe (7 corporate transactions in 2010 between acquisitions and joint ventures)
![Page 6: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/6.jpg)
6
The Owners of Trevira
� Sales: 140 mn. €
� Workforce: 700 employees
� Locations: 6 (Europe, Turkey, Brazil, China)
� Production: 35,000 tonnes polyester filament yarns
![Page 7: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/7.jpg)
7
Product examples Trevira
fibres for hygiene
products
technical applications,
e.g. filter materials
functional underwear
& active sportswear
fill fibres for bedding
antimicrobial house textiles
corporate wear & workwearjeans / denim cleaning textiles
automotive textile interiors
![Page 8: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/8.jpg)
8
Product examples home textiles / Trevira CS
public spaces health care sector
private market
office interiors
technical applicationstransport sectorhospitality sector
event & fair design
![Page 9: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/9.jpg)
9
Market demands
� Product safety
� Hygienic application
� FDA approved or components listed
� Processability
� Throughput
� Technical performance
� Functionality
� Bonding behavior
� Influence to the surface haptic
![Page 10: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/10.jpg)
10
Market requirements
� Environmental value
� Sustainable / Green brands
� Environmental friendly
/ carbon food print
� Economical value
� Energy consumption
� High efficiency
![Page 11: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/11.jpg)
11
Challenges
� Fibre grades based on PLA IngeoTm
� Processability of the raw material (melt spinning process / conventional stretch line)
� Reach the expected fibre properties
� Further processing during the web forming
� Conversion to the final product
![Page 12: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/12.jpg)
12
Challenges of PLA IngeoTMMMM
� Lower melting point compared to PET (160°C / 253°C)
� Lower glass transition temperature compared to PET (60°C / 78°C)
� Requires modified spinning and stretching conditions compared toPET
� To get similar crimp properties, crimping conditions need to be adjusted
![Page 13: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/13.jpg)
13
Challenges
� Important fibre properties
� Fineness
� Finish on the fibre
�crimp contraction (K1)
� Crimp
�crimps / cm (crimps / inch)
decrimped length – crimped length
decrimped length
![Page 14: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/14.jpg)
14
Fibres based on IngeoTM
� Homopolymer fibres for high loft nonwovens
� Trevira T 260, 6,7 dtex, 12,0 dtex, 60 mm
� Mechanical bonding of the web
� Typical end use:
nonwovens mattresses
source: EDANA
![Page 15: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/15.jpg)
15
Fibres based on IngeoTM
� Homopolymer fibres for spunlace / hydroentanglement
� Trevira T 260, 1,7 dtex, 38 mm
� Typical end use:
wet wipes
� Fibre requirements: less foaming finish
suitable for hygienic end use
source: Jacob Holm
![Page 16: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/16.jpg)
16
Fibres based on IngeoTM
� Homopolymer fibres for wetlaid
� Trevira T 260, 1,7 dtex, 4, 6 mm, uncrimped wet and dry
� Typical end use:
wipes, technical papers
� Fibre requirements:
dispersion performance
source: EDANA
![Page 17: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/17.jpg)
17
Fibres based on IngeoTM
poor dispersion performance good dispersion performance
![Page 18: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/18.jpg)
18
Fibres based on IngeoTM
Source: Farrington / Lunt / Davies / Blackburn
![Page 19: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/19.jpg)
19
Fibres based on IngeoTM
PLA fiber T 260 1,7 dtex PET wool type T 340 2,4 dtex
![Page 20: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/20.jpg)
20
DSC curve of T 260DSC curve of T 260DSC curve of T 260DSC curve of T 260
![Page 21: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/21.jpg)
21
Fibres based on IngeoTM
properties T 260
fineness / dtex 1, 7 – 12,0
tenacity / cN/tex 17 – 45
elongation / % 30 - 54
single fibre shrinkage
110°C / %] 0 - 12
150°C / % 10 - 60
![Page 22: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/22.jpg)
22
Fibres based on IngeoTM
0
5
10
15
20
25
30
35
40
50 60 70 80 90 100 110 120 130
heat setting / °C
sin
gle
fib
re s
hrin
ka
ge
/ %
110°C
150°C
![Page 23: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/23.jpg)
23
Fibres based on IngeoTM
� Bicomponent fibre, core/sheath, for airlaid
� Trevira T 266, 2,2 dtex, 4, 6 mm
� Typical end use:
wipes, femme care products
� Fibre requirements:
dispersion performance
bonding behaviour (additives)
� Melting points: 160°C / 130°C
source: EDANA
![Page 24: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/24.jpg)
24
Fibres based on IngeoTM
“melt sails”
airlaid webblend PLA/PLA fibre /
woodpulp)
![Page 25: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/25.jpg)
25
Fibres based on IngeoTM
� Bicomponent fibre, core/sheath, for thermal bonding
� Trevira T 266, 2,2 dtex, 4,4 dtex, 50 mm
� Typical end use:
agriculture nonwovens
� Fibre requirements:
crimp stability
source: EDANA
![Page 26: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/26.jpg)
26
Fibres based on IngeoTM
bonding points
carded web(100 % PLA/PLA fibre)
![Page 27: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/27.jpg)
27
Melting point vs. % D-isomer
source: Farrington / Lunt / Davies / Blackburn
![Page 28: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/28.jpg)
28
DSC curve of T 266DSC curve of T 266DSC curve of T 266DSC curve of T 266
![Page 29: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/29.jpg)
29
Fibres based on IngeoTM
properties T 266
fineness / dtex 2,2 – 4,4
tenacity / cN/tex 30 - 37
elongation / % 60 - 70
single fibre shrinkage
110°C / % 50 - 70
![Page 30: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/30.jpg)
30
Cross section of T 266
no barrier between core and sheath visible, due to same polymer chemistry
after heat setting at 100°C
![Page 31: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/31.jpg)
31
Melting behavior of T 266
![Page 32: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/32.jpg)
32
Summary Summary Summary Summary
� Existing market for products based on PLA IngeoTm
� More intelligent products with additional functions to save raw materials and resources
� Products based on PLA IngeoTm are alternatives with additional properties and provide the option to cover new applications and new (niche) markets
� Develop alternative feedstock's (Biomass) for PLA
![Page 33: Trevira fibre innovations based on Ingeo TM biopolymer/media/ITR2012/2012/... · · 2012-02-21Trevira fibre innovations based on Ingeo TM biopolymer. 2 Index of contents ... The](https://reader031.vdocuments.net/reader031/viewer/2022022004/5aaa475e7f8b9a9a188dfb44/html5/thumbnails/33.jpg)
33
Thank you for your attention