tri state presentation - 9-24-15

70
LAKE MEAD WATER INTAKE NO. 3 Constructing the highest pressure tunnel in the world to preserve drinking water supply for two million people

Upload: noah-hoefs

Post on 14-Jan-2017

56 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Tri State Presentation - 9-24-15

LAKE MEAD WATER INTAKE NO. 3Constructing the highest pressure tunnel in the world

to preserve drinking water supply for two million people

Page 2: Tri State Presentation - 9-24-15

Drought in the Colorado River basin Colorado River supplies 90% of Las Vegas’

water

1983 2013

The Situation

Page 3: Tri State Presentation - 9-24-15

3

Lake Mead dropped 150 feet between

2000 and 2015

Page 4: Tri State Presentation - 9-24-15

HIGH AND LOW LAKE LEVEL ELEVATIONS

Page 5: Tri State Presentation - 9-24-15

Intake No. 1 Out of ServiceIntake No. 2 Out of Service

Saddle Island Elevation 860’

Spillway gates

Elevation 1,000’

Hoover Dam

Dead Pool - Elevation 897’

Spillway Gate - Elevation 1,224’

Elevation 1,050’

INTAKE NO. 3

INTAKE NO. 2

INTAKE NO. 1

Drought Impacts

Page 6: Tri State Presentation - 9-24-15

If the lake level falls below 1,050 feet: Intake No. 1 will be out of service Pumping capacity will be reduced

A new intake system is needed to preserve existing

capacity and water quality if lake levels continue to decline.

Lake Mead Water Level Impacts

Page 7: Tri State Presentation - 9-24-15

Lake Mead Intake No. 3 Approved by SNWA Board of Directors May

2005 Six contracts (originally), $817 Million total

(est)… Deferred Pumping Station - three major contracts $650M estimated construction value

Completion 2015 (2020 with Pumping Station)

Page 8: Tri State Presentation - 9-24-15

Challenges Variable Geology:

Hard, fractured Weak sedimentary Volcanic rock

High tunneling pressures – 17 bar (250 psi)

Intake Structure installed in 350 feet of water

Intake Structure/TBM docking within a 1-ft tolerance after 3 miles of tunneling

Connection to existing operating intakes

Page 9: Tri State Presentation - 9-24-15

Project Location

Lake Mead Las Vegas

Page 10: Tri State Presentation - 9-24-15

Exist Water Treatment

Facility

L3P3 PUMPING STATION

Intake 3

INTAKE TUNNEL

DISCHARGE PIPELINES

INTAKE No. 2 CONNECTOR TUNNEL

Lake Mead Intake No. 3 Contracts

Exist Intake 1

Exist Intake 2

INTAKE No. 2 CONNECTION & MODIFICATIONS

Lake Mead

Saddle Island

Page 11: Tri State Presentation - 9-24-15

Exist Water Treatment

Facility

Intake 3

INTAKE TUNNEL

INTAKE No. 2 CONNECTION

Exist Intake 1

Exist Intake 2

INTAKE No. 2 CONNECTION & MODIFICATIONS

Lake Mead

Saddle Island

Page 12: Tri State Presentation - 9-24-15

Vegas Tunnel Constructors (Design-Build) ~ $450MAccess Shaft• ~ 600’ deep• 30’ finished interior diameter

Tunnel• Launch Chamber ~ 202’ long, 47’ W x 35’ H• Starter Tunnel ~ 450’ long, 27’ W x 25’ H • TBM tunnel

– 20’ finished internal diameter– ~ 14,904’ long– 14” concrete segmental lining

Intake Structure (elev 860)• 96’ high• 16’ diameter riser• Radial inlet

Shafts & TunnelAs deep as the Wynn is tall!

Page 13: Tri State Presentation - 9-24-15

13

Top-Down Shaft Construction Sequence

1) Drill2) Blast3) Excavate4) Map the rock

face5) Initial Support6) Lower Form7) Cast ConcreteRepeat…

Page 14: Tri State Presentation - 9-24-15

Shaft ExcavationCompleted

January 2010

Page 15: Tri State Presentation - 9-24-15

TBM Assembly Chamber

TBM Chamber Excavating Top Heading – Nov 2009

Page 16: Tri State Presentation - 9-24-15

TBM Assembly Chamber

Page 17: Tri State Presentation - 9-24-15

Beginning of inflow in Starter Tunnel - June 28, 2010

Incursion of Unstable Ground

Page 18: Tri State Presentation - 9-24-15

Tunnel Flooding

Flooding EventJune 28th – July 1st, 2010

Page 19: Tri State Presentation - 9-24-15

Area of Tunnel Inflows

Tunnel Realignment

New Alignment

January 2011

Page 20: Tri State Presentation - 9-24-15

20 Realigned Starter Tunnel viewed from Cavern – 03/29/11

Page 21: Tri State Presentation - 9-24-15

Starter Tunnel

CompletedJune 2011

Page 22: Tri State Presentation - 9-24-15

Drilling Jumbo Truck - Hoover Dam Diversion Tunnelshttp://www.usbr.gov/history/photos/dams007.jpg

Back then…

Page 23: Tri State Presentation - 9-24-15

23

Tunnel Boring Machine• 24ft Outside Diameter• 600ft Long Trailing Gear • Total Weight 1500 Metric

Tons• TBM was designed to be

driven in rock with water head up to 17 bar (250 psi)

• Capable of grouting and soil improvement ahead of the face

• Machine designed and fabricated specifically for this project with strict cooperation between SNWA, Design-Builder, and Supplier (Herrenknecht)

Page 24: Tri State Presentation - 9-24-15

Contract 01

TBM TRAILING / SUPPORT GEAR - 585’ long, 1500 tons

TBM

Page 25: Tri State Presentation - 9-24-15

Strand Jacks Used to Handle Weight and Depth

Page 26: Tri State Presentation - 9-24-15

Lowering TBM Down Shaft

Page 27: Tri State Presentation - 9-24-15

27 TBM Lowering September 2011

Page 28: Tri State Presentation - 9-24-15

TBM Positioned At Tunnel Face

December 27, 2011

Page 29: Tri State Presentation - 9-24-15

Local Mfg. of Precast Segments

5 Segments + I keystone = Ring

Page 30: Tri State Presentation - 9-24-15

30 Tunnel Segments delivered to Site

Page 31: Tri State Presentation - 9-24-15

31

Page 32: Tri State Presentation - 9-24-15

Segment Transport

Page 33: Tri State Presentation - 9-24-15

3,000 feet at

13.5 bar WHAT PSI IS 13.5

BAR ?

195.80 PSI

Page 34: Tri State Presentation - 9-24-15

Took a Toll on the Machine

2013 Mar 29

Page 35: Tri State Presentation - 9-24-15

2013/2014 TBM Repairs

3 Repair Stops

4 foot deep niche excavated in front of cutterhead

Page 36: Tri State Presentation - 9-24-15

36

Page 37: Tri State Presentation - 9-24-15
Page 38: Tri State Presentation - 9-24-15

Soft eye

Page 39: Tri State Presentation - 9-24-15
Page 40: Tri State Presentation - 9-24-15

25’ 10”

Page 41: Tri State Presentation - 9-24-15

41 Stainless Steel Riser Assembly

Page 42: Tri State Presentation - 9-24-15

42 Stainless Steel Intake Screen

Page 43: Tri State Presentation - 9-24-15

Intake Riser - Excavation

Spring 2010

Page 44: Tri State Presentation - 9-24-15

44

Preparations for Excavation at lake bottom

• Additional ground investigation• Bathymetry Survey• Excavation and Blasting done from

crane barge• Clam and airlift “Overburden”-

15,000 CY• Overburden was 6 ft of desert soil;

very small silt layer about 6 inch on top.

Page 45: Tri State Presentation - 9-24-15

Shaped Charges Placed on rock surface 7.5 kg / charge Placement structure

30 ft x 30 ft Small blasts at surface – Fish Scare

23,000 charges

Page 46: Tri State Presentation - 9-24-15

46 Rendering of final excavation at lake bottom

Page 47: Tri State Presentation - 9-24-15

Intake Structure Installation

Total Tremie Concrete = 11,300 cy

February and March 2012

Page 48: Tri State Presentation - 9-24-15

Assembled Intake Structure Conveyed to Intake Site

15 Feb 2012

Page 49: Tri State Presentation - 9-24-15

Concrete Batch Plant

Page 50: Tri State Presentation - 9-24-15

Concrete Transport Barge

Page 51: Tri State Presentation - 9-24-15
Page 52: Tri State Presentation - 9-24-15
Page 53: Tri State Presentation - 9-24-15

Intake Structure Tie in

10-ft.

Page 54: Tri State Presentation - 9-24-15
Page 55: Tri State Presentation - 9-24-15

ROV Intake Inspection

Page 56: Tri State Presentation - 9-24-15

Cleaning Seal with ROV

Page 57: Tri State Presentation - 9-24-15

Lowering Bulkhead

Page 58: Tri State Presentation - 9-24-15

Piece of soft eye during hole through

Page 59: Tri State Presentation - 9-24-15

59

Breakthrough on December 10, 2014

Page 60: Tri State Presentation - 9-24-15

60

Page 61: Tri State Presentation - 9-24-15

TBM Removal

Page 62: Tri State Presentation - 9-24-15

TBM Removal

Page 63: Tri State Presentation - 9-24-15

TBM Removal - Completed Apr 27, 2015

Page 64: Tri State Presentation - 9-24-15
Page 65: Tri State Presentation - 9-24-15
Page 66: Tri State Presentation - 9-24-15

Tunnel Steam Cleaner

Page 67: Tri State Presentation - 9-24-15

Remaining Milestones

Intake No. 3 Shafts & Tunnel

Operational October 2015 Final Completion January 2016

Page 68: Tri State Presentation - 9-24-15

600

800

700

900

1100

1000

1200

1300

Intake 3 Tunnel

Inta

ke 3

Inta

ke 1

Connector Tunnel

RMWTF

AMSWTF BROFIPS-1 IPS-2

IPS-2 Pump Operation Limit El. 1000

IPS-1 Pump Operation Limit El. 1050

Lake Elev. (feet above MSL)

Inta

ke 2

Isola

tion

Gate

L3PS

68

Low Lake Level Pumping Station

L3PS was approved by the SNWA on December 10, 2014

Page 69: Tri State Presentation - 9-24-15

L3PS CONTRACT PACKAGES

Mass Excavation - Design-Bid-Build

Pumping Station - CMAR Underground Mechanical and Electrical

Discharge Pipelines – Design-Bid-Build

Electrical Feed & Substation – Design-Bid-Build (by CRC)

Page 70: Tri State Presentation - 9-24-15

Questions? Questions ?