triango series tr-7cmplusmedtech.com/16001/pdf/1426.pdf · skytron authorized representative must...

INSTALLATION INSTRUCTIONS

Read this manual before operating this light! This information is necessary for the safe and efficient operation of the equipment.

TEC-B-0093 REV104/03/2013

TRIANGO SERIES TR-7C

COMPETENCY AND INSTALLATION REQUIREMENTSThis product is a Class 2 medical device that is subject to FDA Part 820 requirements. Installation can only take place by qualified and trained individuals. An Installation Qualification Report is required as proof of system operational validation prior to clinical use. Contact Skytron for installation needs.

TRIANGO TR-7C INSTALL • REV104/03/2013

TABLE OF CONTENTSTITLE PAGE

Although current at the time of publication, SKYTRON's policy of continuous development makes ths manual subject to change without notice.

SECTION 1. SAFETY INFORMATION ................................................................................................31-1. Special User Attention ..................................................................................................................31-2. Safety Precautions .......................................................................................................................31-3. Label Symbols ..............................................................................................................................4SECTION 2. EQUIPMENT SPECIFICATIONS / REQUIREMENTS ...................................................52-1. Permissible Environmental Conditions .........................................................................................52-2. Electrical Requirements ................................................................................................................52-3. ESD Sensitive Devices .................................................................................................................52-4. National Electric Code, NFPA & ANSI Requirements ....................................................................52-5. Bending Requirements ..................................................................................................................52-6. Conduit Requirements ...................................................................................................................52-7. Protective Means ...........................................................................................................................62-8. Final Assembly ..............................................................................................................................6SECTION 3 MODEL IDENTIFICATION ...............................................................................................7SECTION 4. PRE-INSTALLATION INSTRUCTIONS .........................................................................84-1. Uncrating ......................................................................................................................................84-2. Typical Installations ......................................................................................................................84-3. Structural Guidelines ....................................................................................................................8SECTION 5. INSTALLATION INSTRUCTIONS ................................................................................115-1. Install Mounting Fixture ...............................................................................................................115-2. Install Radial Arm and Spring Arm Assembly ............................................................................. 135-3. Install Lighthead ......................................................................................................................... 14SECTION 6. REVISION HISTORY .................................................................................................... 17


Distributed by:US - SKYTRON5085 Corporate Exchange Blvd. S.E.Grand Rapids, MI 49512 (616) 656-2900www.skytron.us

Waldman Lighting Company9, W. Centry DriveWheeling, IL 60090

Manufactured by:Derungs Licht AGHofmattstrasse 129200 GossauSchweiz


SECTION 1. SAFETY INFORMATION

1-1. Special User AttentionThe procedures described in this manual will be performed by representatives of the owner (staff or contracted service), therefore it is the responsibility of the owner to ensure that all safety precautions are followed. Only qualified and trained individuals should attempt the installation of this product.

1-2. Safety PrecautionsThe following is a summary of DANGERS, WARNINGS, and CAUTIONS denoted in this manual. These precautions are found throughout the manual where they are applicable. Carefully read the manual before proceeding to operate or service the equipment.

DANGER

Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

Facility supplied wiring must be disconnected and locked out from the power source.

Beware of potential injury from unfolding spring arm.

CAUTION

Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

To avoid the risk of electric shock, this equipment must only be connected to a supply mains with protective earth ground.

Potential hazard from falling light head if the safety key is not installed properly.

CAUTION

CAUTION without the safety alert symbol, is used to address practices not related to personal injury but with a possibility of damage to equipment.

This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment. It may be necessary to take mitigation measures, such as re-orienting or relocating the lighthead or shielding the location.

This fixture requires that electrical connections are made by a licensed electrician in accordance with state, local, and national electrical codes using UL (Underwriters Laboratory) recognized materials.

This fixture requires a properly circuit protected, appropriately sized circuit. Power supply circuit must be protected by an appropriately sized double pole, single throw circuit breaker.

NOTICE

Indicates important information not related to personal injury.


1-3. Label Symbols

Symbol Description

With the word DANGER, indicates a hazardous situation that, if not avoided, will result in death or serious injury.

With the word WARNING, indicates a hazardous situation that, if not avoided, could result in death of serious injury.

With the word CAUTION, indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Indicates AC power supply.

Indicates Manufacturer

1A FUSE TYPE 1 AMP, 250V, TIMELAG

Indicates Dangerous Voltage 100-240V ~, 50/60Hz


SECTION 2. EQUIPMENT SPECIFICATIONS / REQUIREMENTS

2-1. Permissible Environmental Conditions

a. During Transport and Storage (in Original Packaging Materials)• Ambient Temperature: -4° to 158°F (-20° to 70°C)• Relative Humidity: 10% to 75% (No Condensation)• Atmospheric Pressure: 14 in-Hg to 31 in-Hg (500 hPa to 1060 hPa)

b. During Use - For Dry Locations• Ambient Temperature: 50° to 95°F (10° to 35°C)• Relative Humidity: 30% to 60% (No Condensation)• Atmospheric Pressure: 20.7 in-Hg to 31.3 in-Hg (700 hPa to 1060 hPa)

2-2. Electrical RequirementsCAUTION

This fixture requires that electrical connections are made by a licensed electrician in accordance with state, local, and national electrical codes using UL (Underwriters Laboratory) recognized materials.

DO NOT turn on main power to fixture until lightheads are installed, connections are complete, and the fixture has been reviewed by a SKYTRON representative.ELECTRICAL HAZARDS EXIST!Exercise caution when working on this fixture, the installation of this fixture must be made only by qualified and authorized personnel familiar with the essential knowledge and techniques.

2-3. ESD Sensitive DevicesWhen installing devices with electronic circuit boards (e.g., lightheads, wall control units), appropriate precautions should be taken to prevent damage caused by electrostatic discharge (ESD). These precautions include as a minimum, the use of an ESD wrist strap that is properly connected to an ESD ground.

2-4. National Electric Code, NFPA & ANSI RequirementsThe installation of connecting cords between equipment parts shall meet the requirements of the National Electrical Code, ANSI/NFPA70, IEC 60601-1 and all local codes, as applicable.

2-5. Bending RequirementsConnection leads shall be constructed in such a manner that moveable leads in normal use are not bent around a radius of less than five (5) times the outer diameter of the lead concerned. Avoid conditions employing severe bends to ensure the integrity of conductors.

2-6. Conduit RequirementsUse of approved metal conduit shall be employed throughout the fixture's wiring circuit where applicable.

CAUTION

This equipment is intended for use by healthcare professionals only. This equipment may cause radio interference or may disrupt the operation of nearby equipment. It may be necessary to take mitigation measures, such as re-orienting or relocating the lighthead or shielding the location.


2-7. Protective Means

WARNING

To avoid the risk of electric shock, this equipment must only be connected to a supply mains with protective earth ground.

CAUTION

This fixture requires a properly circuit protected, appropriately sized circuit. Power supply circuit must be protected by an appropriately sized double pole, single throw circuit breaker.

Proper performance and safety of this fixture can only be achieved by an adequate grounding system. Fixture ground must be a dedicated ground point ultimately bonded to the facilities grounding system to prevent the migration of electrical interference generated by other devices.

2-8. Final AssemblyAll installations of SKYTRON Surgical Lights should be under the direct supervision of a SKYTRON authorized representative.Prior to the fixture being placed in service, the SKYTRON authorized representative must initialize the fixture and complete the installation report.To maintain product warranty and performance, this product requires routine service. Contact your SKYTRON representative for factory service or preventive maintenance contracts.


SECTION 3 MODEL IDENTIFICATION

Figure 3-1. Model TR-7C Ceiling Mounted Lighthead

VERTICAL SUPPORT TUBE (VST)

CEILING COVER

RING

RADIAL ARM

SPRING ARM

STERILIZABLE POSITIONING HANDLE

LIGHTHEAD


SECTION 4. PRE-INSTALLATION INSTRUCTIONS

4-1. UncratingShould any damage to the fixture be noted while uncrating, further unpacking should be stopped and the container with all the wrappings held for inspection. The transportation company should be notified immediately so an inspector can be sent. Consult the Damaged Shipment Claim Procedure sheet for further details.Personnel uncrating SKYTRON surgical lights should be aware that they are delicate medical equipment and special care in handling should prevail throughout installation.

NOTICE

Details may vary depending upon model and support structure fabrication.

4-2. Typical InstallationsThe TR-7C fixture can be mounted in one of two (2) configurations.

a. Standard Ceiling MountIn the standard ceiling mount configuration (Figure 4-1), the customer supplied mounting structure is installed so the mounting adapter and cover will assemble over and cover the hole in the ceiling.

b. Recessed Ceiling MountIn the recessed ceiling mount configuration (Figure 4-2), the customer supplied mounting structure is installed so the mounting adapter and cover are installed so they are recessed above the ceiling. An optional disc cover (PN USA-001-411) is installed on the VST to cover the hole in the ceiling.

Figure 4-2. Recessed Ceiling Mount

4-3. Structural GuidelinesStructural guidelines for the standard ceiling mount TR-7C fixture are provided in Figure 4-3.Structural guidelines for the recessed ceiling mount TR-7C fixture are provided in Figure 4-4.

FINISHED CEILING

MOUNTING ADAPTER

COVER

CUSTOMER SUPPLIED MOUNTING STRUCTURE

MOUNTING ADAPTER

FINISHED CEILING

COVER DISC COVER

VST

CUSTOMER SUPPLIED MOUNTING STRUCTURE

Figure 4-1. Standard Ceiling Mount


Figure 4-3. Structural Guidelines (Standard Mount)

60˚Ø10-5/8” (270mm)BOLT CIRCLE

MOUNTING ADAPTERØ13-5/16” (338mm)

Ø9/16” (14mm)MOUNTING HOLES

FINISHED CEILING

Ø12-5/8” (320mm)MOUNTING HUB

(SKYTRON SUPPLIED)(SEE NOTE 2)

1-1/2” (38mm)MOUNTING ADAPTER

(SKYTRON SUPPLIED)

MOUNTING STRUCTURE(CUSTOMER SUPPLIED)

(SEE NOTE 1)

CONDUIT ACCESS (SEE NOTE 3)

NOTES:1. Customer supplied mounting structure located for total support of light. All labor and materials for mounting structure fabrication supplied by General Contractor. Fixture to be level at mounting and positioned as shown to assure proper fit of cover. Mounting structure must support a moment load of 1,860 in-lbs (210 Nm), vertical weight force of 45 lb-ft (205 N), and fixture weight of 33 lbs (15 kg).2. Mounting hub to be positioned 1-1/2” (38mm) below mounting adapter, leveled, and secured with (12 each) 7/16” hex nuts, washers, and lock washers (SKYTRON supplied).3. All conduit, wiring, and other electrical materials, as well as installation labor for such materials associated with the installation of the SKYTRON examination light to be provided by Electrical Contractor. All installations of SKYTRON examination lights should be under the direct supervision of a SKYTRON representative. All wiring to be in accor - dance with local codes. Properly circuit protected 100-120/200-240VAC, 50/60Hz, power supply to be provided by facility.4. CONTRACTOR HAS FINAL RESPONSIBILITY for the strength and stability of the mounting structure.

Ø13-1/2” (343mm)COVER (SKYTRON SUPPLIED)

CEILING COVER


Figure 4-4. Structural Guidelines (Recessed Mount)

60˚Ø10-5/8” (270mm)BOLT CIRCLE

MOUNTING ADAPTERØ13-5/16” (338mm)

Ø9/16” (14mm)MOUNTING HOLES

FINISHED CEILING

1-1/2” (38mm)MOUNTING ADAPTER

(SKYTRON SUPPLIED)

MOUNTING STRUCTURE(CUSTOMER SUPPLIED)

(SEE NOTE 1)

CONDUIT ACCESS (SEE NOTE 3)

NOTES:1. Customer supplied mounting structure located for total support of light. All labor and materials for mounting structure fabrication supplied by General Contractor. Fixture to be level at mounting and positioned as shown to assure proper fit of cover. Mounting structure must support a moment load of 1,860 in-lbs (210 Nm), vertical weight force of 45 lb-ft (205 N), and fixture weight of 33 lbs (15 kg).2. Mounting hub to be positioned 1-1/2” (38mm) below mounting adapter, leveled, and secured with (12 each) 7/16” hex nuts, washers, and lock washers (SKYTRON supplied).3. All conduit, wiring, and other electrical materials, as well as installation labor for such materials associated with the installation of the SKYTRON examination light to be provided by Electrical Contractor. All installations of SKYTRON examination lights should be under the direct supervision of a SKYTRON representative. All wiring to be in accor - dance with local codes. Properly circuit protected 100-120/200-240VAC, 50/60Hz, power supply to be provided by facility.4. CONTRACTOR HAS FINAL RESPONSIBILITY for the strength and stability of the mounting structure.

Ø12-5/8” (320mm)MOUNTING HUB

(SKYTRON SUPPLIED)(SEE NOTE 2)

Ø13-1/2” (343mm)COVER (SKYTRON SUPPLIED)

MIN. 5” (127mm)CLEARANCE

DISC COVER

CEILING COVER


SECTION 5. INSTALLATION INSTRUCTIONS

5-1. Install Mounting Fixturea. Check the strength and stability of the customer supplied mounting structure. Verify that the mounting structure height has been installed at the appropriate height and that it is level.

WARNING

Facility supplied wiring must be disconnected and locked out from the power source.

b. Route the facility supplied 100-120/ 200-240VAC, 50/60 Hz power source wiring through conduit to the mounting adapter plate (Figure 5-1). Figure 5-2. Fixure Mounting Hub Assembly

e. Assemble the fixture mounting hub assembly to the threaded rods on the adapter mounting assembly using the supplied 7/16" hex nuts, washers, and lock washers (Figure 5-3).

Figure 5-1. Mounting Adapter Assemblyc. Assemble mounting adapter assembly to the customer supplied mounting structure and level using digital level.

NOTICE

On a standard mounting configuration, the installed mounting adapter plate should butt up against the ceiling and should cover the opening in the ceiling.

d. Obtain the fixture mounting hub assembly. Remove the cotter pins and mounting pins from each side of the fixture mounting hub (Figure 5-2). Set cotter keys and mounting pins aside.

Figure 5-3. Assemble Fixture Mounting HubNOTICE

Make sure there is at least 1½ inches (38 mm) clearance between the mounting adapter and the fixture mounting hub.

f. Use a digital level to check the level of fixture mounting hub. Use the jam nuts on the threaded rods as required to adjust or level the fixture mounting hub.g. Obtain the Vertical Support Tube (VST) and pull the connector and cable out from the ceiling end of the tube.

CONDUITACCESS

MOUNTING PIN (2)COTTER PIN (2)

JAM NUTS/WASHERS/LOCK WASHERS

FIXTURE MOUNTINGHUB ASSEMBLY

ADAPTER PLATE ASSEMBLY

1-1/2”(38MM)


h. Carefully slide the connector end of the VST onto the fixture mounting hub and align holes for mounting pins. Assemble mounting pins and cotter pins (removed in Step d) to secure the VST to the fixture mounting hub (Figure 5-4 and 5-5).

Figure 5-5. Assemble VST (Mounting Pin #2)i. Tighten the four (4) set screws in the fixture mounting hub to secure the VST (Figure 5-6)

Figure 5-6. Tighten Set Screwsj. Connect the facility supplied wiring to the terminal on the fixture mounting hub assembly (Figure 5-7)

Figure 5-4. Assemble VST (Mounting Pin #1)

Figure 5-7. Connect Facility Wiringk. Connect VST connector with connector from fixture mounting assembly (power supply) (Figure 5-8)

Figure 5-8. VST Connectionl. On a standard ceiling light configuration, perform the following (Figure 5-9):

Figure 5-9. Assemble Cover (Standard Ceiling Light)

COTTERPIN

MOUNTINGPIN

COTTERPIN MOUNTING

PIN

SETSCREWS (4)

NEUTRAL GROUNDLINE

FIXTURE POWERSUPPLY CONNECTOR

CONNECTORFROM VST

CEILING

MOUNTING ADAPTER

COVER

VST

RING


1. Slide cover up on VST until the fixture mount plate is inside the cover and the cover rest against the ceiling.2. When the cover is in place, slide the ring up against the cover and tighten the two (2) screws to secure the cover in place on the VST.

m. On a recessed ceiling light configuration, perform the following (Figure 5-10):

Figure 5-11. Remove Radial Arm Coversc. Remove the two (2) screws securing the receptacle mount (slip ring) in place on the radial arm mounting stub (Figure 5-12)

Figure 5-12. Disassemble Receptacle Mountd. Pull the receptacle mount (slip ring) out of the mounting stub (Figure 5-12) to provide access for installing the radial arm mounting stub on the VST.e. Slide the radial arm mounting stub onto the end of the VST (Figure 5-13).

Figure 5-10. Assemble Covers (Recessed Ceiling Light)

1. Slide the cover up on the VST until the fixture mounting plate is inside the cover.2. When the cover is in place, slide the ring up against the cover on the VST, then tighten the two (2) screws on the ring to secure it in place on the VST.3. Slide the disc cover and ring on the end of the VST.4. Slide the disc cover up on the VST until the cover rest up against the ceiling.5. When the disc cover is in place, slide the ring up against the cover on the VST, then tighten the two (2) screws on the ring to secure the it in place on the VST.

5-2. Install Radial Arm and Spring Arm Assembly

WARNING

Beware of potential injury from unfolding spring arm.

a. Obtain radial arm and spring arm assembly.

b. Gently pry the two halves of the cover apart on the VST end of the radial arm (Figure 5-11).

Figure 5-13. Install Radial Arm Mounting Stub on VST

MOUNTING ADAPTER

FIXTURE MOUNTING HUB

CEILING

COVER

DISC COVER

VST

RING

COVERS

SCREWS

RADIAL ARM

MOUNTINGSTUB

RECEPTACLE MOUNT(SLIP RING)

VST

RADIAL ARM

MOUNTING STUB

SPRING ARM


5-3. Install Lightheada. Remove the set screw from the sleeve on the end of the spring arm (Figure 5-17).

Figure 5-17. Remove Set Screwb. Turn sleeve 180° until safety key is accessible in slot in sleeve (Figure 5-18). Remove safety key and yellow plastic plug.

f. While holding the radial arm mounting stub in place (Figure 5-14), install the washer, then safety washer, followed by two (2) locking rings. Ensure that the tooth on the safety washer aligns with the hole in the VST.

Figure 5-14. Install Washers and Lock Ringsg. Insert slip ring end of receptacle mount into the end of the VST and slide receptacle mount into place (Figure 5-15).

Figure 5-15. Install Receptacle Mounth. Secure receptacle mount to mounting stub using two (2) screws removed in Step c. DO NOT overtighten.i. Gently replace covers and snap together (Figure 5-16).

Figure 5-18. Remove Safety Key and Yellow Plug

CAUTION

Potential hazard from falling light head if the safety key is not installed properly.

c. Obtain lighthead assembly. Carefully insert the brush block end of the light head into the end of the spring arm and slide the light head onto the spring arm (Figure 5-19).

Figure 5-19. Insert Light HeadFigure 5-16. Replace Covers

SCREWS

RADIAL ARM

MOUNTINGSTUB

RECEPTACLE MOUNT(SLIP RING)

COVERS

SET SCREW

SLEEVE

SPRINGARM ASSEMBLY

PLUG

SLEEVE

SAFETYKEY

SPRINGARM ASSEMBLYPLUG

SPRING ARMASSEMBLY

LIGHTHEAD

VST

RECEPTACLEMOUNT

WASHER

TOOTHED WASHER

LOCKING RIN

LOCKING RING


d. Install safety key, then turn sleeve 180° on spring arm (Figure 5-20).

Figure 5-20. Install Safety Keye. Align the threaded hole in the sleeve with the hole in the spring arm, then reinstall set screw from Step a (Figure 5-21). DO NOT overtighten set screw.

Figure 5-21. Reinstall Screwf. If desired, clip sterilizable positioning handle in place on the light head (Figure 5-22).

Figure 5-22. Sterilizable Positioning Handle

NOTCH

SLEEVE

SAFETYKEY

SLEEVE

SET SCREW

STERILIZABLEPOSITIONINGHANDLE

LOCKINGBUTTON


SECTION 6. REVISION HISTORY

Date Revision Revision History03/22/2013 0 Initial release.04/03/2013 1 Correction to Figures 4-3 and 4-4, changing bolt circle diameter from

16-5/8" to 10-5/8". 270mm is the correct metric dimension for 10-5/8"

5085 Corporate Exchange Blvd. S.E. Grand Rapids, MI 49512 • 616.656.2900 • FAX 616.656.2906

triango series tr-7cmplusmedtech.com/16001/pdf/1426.pdf · skytron authorized representative must...

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