type series booklet controlmatic e · type series booklet 5125.53-10 controlmatic e automatic...

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Type Series Booklet 5125.53-10 Controlmatic E Automatic Control Units Fields of Application Controlmatic E can be used to start up, switch off and control small pumps in water supply systems. Medium Handled Drinking water, service water, rain water, fire-fighting water, cooling water, provided the fluid pumped is not chemically or mechanically aggressive to the control unit’s materials. Operating Data Capacity Q up to 10 m 3 /h, 2.77 l/s Operating pressure p 10 bar 1 ) Minimum start-up pressure 1.5 bar Minimum flow rate 0.1 m 3 /h Water temperature 0 up to 60 °C Maximum ambient temperature 60 °C Integrated pressure setting from 1.5 to 2.6 bar Only single-phase a. c. motor 1 ) Controlmatic E must be protected against any pressure higher than the operating pressure. Designation Controlmatic E Design Monitoring unit governed by pressure gauge and flow meter. Controlmatic E controls start-up and stopping of the pump when the consumer installation is opened or closed. Function 1. The consumer installation is closed, the pump is switched off. Controlmatic E’s green ’availability’ LED is lit. 2. When the consumer installation is opened, the hydraulic pressure in the system decreases. The pump is started up. 3. The pump is working, the yellow ’operation’ LED is lit. 4. When the consumer installation is closed and the flow rate is zero, the pump is switched off after 10 seconds. Dry-running protection The pump is protected against dry-running thanks to simultaneous monitoring of the pump’s pressure and flow rate. If there is a lack of water, Controlmatic E automatically stops the pump, the red ’fault’ LED lights up. Materials Casing Polyamide Membrane Elastomer

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Page 1: Type Series Booklet Controlmatic E · Type Series Booklet 5125.53-10 Controlmatic E Automatic Control Units Fields of Application Controlmatic E can be used to start up, switch off

Type Series Booklet5125.53-10 Controlmatic E

Automatic Control Units

Fields of ApplicationControlmatic E can be used to start up, switch off and controlsmall pumps in water supply systems.

Medium HandledDrinking water, service water, rain water, fire-fighting water,cooling water, provided the fluid pumped is not chemically ormechanically aggressive to the control unit’s materials.

Operating DataCapacity Q up to 10 m3/h, 2.77 l/sOperating pressure p 10 bar 1)Minimum start-up pressure 1.5 barMinimum flow rate 0.1 m3/hWater temperature 0 up to 60 °CMaximum ambient temperature 60 °CIntegrated pressure setting from 1.5 to 2.6 barOnly single-phase a. c. motor1) Controlmatic E must be protected against any pressure higher than the

operating pressure.

DesignationControlmatic E

DesignMonitoring unit governed by pressure gauge and flow meter.Controlmatic E controls start-up and stopping of the pumpwhen the consumer installation is opened or closed.

Function1. The consumer installation is closed, the pump is switched off.Controlmatic E’s green ’availability’ LED is lit.

2. When the consumer installation is opened, the hydraulicpressure in the system decreases. The pump is started up.

3. The pump is working, the yellow ’operation’ LED is lit.

4. When the consumer installation is closed and the flow rateis zero, the pump is switched off after 10 seconds.

Dry-running protectionThe pump is protected against dry-running thanks tosimultaneous monitoring of the pump’s pressure and flow rate.If there is a lack of water, Controlmatic E automatically stops thepump, the red ’fault’ LED lights up.

MaterialsCasing PolyamideMembrane Elastomer

Page 2: Type Series Booklet Controlmatic E · Type Series Booklet 5125.53-10 Controlmatic E Automatic Control Units Fields of Application Controlmatic E can be used to start up, switch off

Minimum flow rate 0.10 m3/h

The pump isstarted up

The pump is stopped

Curve to be selected

This type of curve mustbe avoided.

Max. duty point

When selecting pumps, please note:The start-up pressure set on Controlmatic E must be lower than the max. shutoff head.

Minimum start-up pressure 1.5 bar

Rp 1

G 1 1/4G 1 1/4

Rp 1

G 1 1/4

Controlmatic E

2

Designation Controlmatic EMax. operating pressure 1) bar 10Capacity m3/h

l/s102.77

Type of enclosure IP 44

Temperature of medium handled / ambient temperature 0 up to 60 °CMains voltage 1~220/240 VFrequency Hz 50 / 60Max. current intensity A 10Dry-running protection yesRe-start after lack of water manualWeight kg 1.3Ident-No. 39 019 124

1) The automatic control unit Controlmatic E must be protected against any pressure higher than the operating pressure. Minimum start-uppressure 1.5 bar.

The following must be strictly complied with:Pressuresuction side + pressuremax. pump (at zero flow) < 10 barIn case of doubt regarding the suction side pressure:-- either a safety margin of 3 bar has to be taken into account, i.e.:

(pressuresuction side + 3 bar) + [pressuremax. pump (at zero flow)] < 10 bar-- or a pressure reducer (pressure stabiliser) must be installed between the pump and Controlmatic E or on the pump suction side in order to avoidexcessive pressure.If the plant is expected to be subject to surge pressures by quick-closing valves (e.g. solenoid valves), please contact one of KSB’s sales branches.

Controlmatic E can be used with the following pumps (single-phase motor only)

Pumpe Multi Eco Multichrom S Movichrom NB Ixo S 100B

33 E, 34 E, 35 E,36 E, 65 E

33 E, 34 E, 35 E,36 E, 53 E, 54 E,55 E

3 E, 5 E 45 E, 55 E, 65 E,48 E, 58 EIxo RWS 45 E,55 E, 65 E

1/7, 1/9, 1/12, 1/14, 1/162/7, 2/11, 2/15, 2/184/4, 4/6, 4/9, 4/127/5, 7/7, 7/9

Controlmatic E • • • • •Connectionparts Accessory Accessory Accessory Accessory Accessory

An additional correction part might be required depending on the pump nozzle diameter.

The start-up pressure has been set to1.5 bar at the factory and may beincreased to 2.6 bar, if required.

Page 3: Type Series Booklet Controlmatic E · Type Series Booklet 5125.53-10 Controlmatic E Automatic Control Units Fields of Application Controlmatic E can be used to start up, switch off

226

18079

,5

G1”

G1”

After modification the pressure gauge can be fitted at 2 different positions.

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Controlmatic E

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DimensionsControlmatic E

Installation Positions

Accessories

ca. kg

Connection part made of brassExternal / internal thread G 1

X X 39 019 415 0.6

Connection part made of brassExternal thread G 1 1/4 / internal thread G 1

X X X 39 019 530 0.5

Page 4: Type Series Booklet Controlmatic E · Type Series Booklet 5125.53-10 Controlmatic E Automatic Control Units Fields of Application Controlmatic E can be used to start up, switch off

KSB Aktiengesellschaft67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)Tel. +49 6233 86--0 • Fax +49 6233 86--3401 • www.ksb.com

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Compared with pump sets fitted with pressure vessels, pumps controlled by Controlmatic Eautomatic control units will supply a constant pressure at any particular flow rate.

Dischargehead

Time

Controlmatic ECustomer Benefits: The start-up pressure can

be set externallyto a value between1.5 and 2.6 bar

Pressure readingvia integratedpressure gaugewhich can be fitted at2 different positions

Integrated socketfor pump connection

Cable with shockproof plugfor mains connection

LEDs:Green -- AvailableYellow -- Pump runningRed -- Fault or lack of water

Controlmatic E

Pressure Characteristics in Comparision