type x & ex [px] · type x & ex [px] 6000 series 94 type x & ex [px] subject to...
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Type X
& E
x [px]
6000SERIES
91
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Description The 6000 series Type X, EEx ‘px’ purge pressurization system protects general-purpose equipment mounted in a standard enclosure so that it can be located and operated in a hazardous area. The hazardous area classification can be Class I and/or Class II, Division 1/Zone 1 and/or Zone 21. The 6000 series operates by controlling and monitoring compressed instrument air or inert gas through the protected enclosure(s) to remove and prevent the accumulation of flammable gas, vapors, or dust.
The 6000 series system features these main parts:• Electronicprocessor(EPCU)housedinanexplosion/
flameproof enclosure• Intrinsicallysafeelectrical/pneumaticmanifoldassembly• Input/outputconnectionsandcontrolsforoperation• I.S.userinterfaceforprogrammingandmonitoringthe
system• 316Lstainlesssteeltype4XenclosureforEPCUand
connections• Pressurereliefventwithflowandpressuremonitoringatthe
exhaust
Theuserinterfaceallowsprogrammingofupto4switchinputs,temperaturemodules,enclosurepowercontacts,2 auxiliary outputs, and various operational functions. Also,theuserinterfacescreenallowsmonitoringandeasysetup of configurable variables. With the user interface menus, configuration of the standard information for setup andoperationofasystemsuchaspurgetime,flowrates,pressures, and enclosure size are easily programmable. AdditionalfeaturesallowClassIandClassIIoperation,inputsforsystembypass,enclosurepoweron/off,temperatureoverloadandactivationofRapidExchangeflowforcoolingorauxiliaryrelayforseparatecoolingsource,delaypowershutdown,andmuchmore.Thetwoauxiliarycontactoutputscanbeconfiguredtoactivateonmostoftheinputswitchesoranyoftheconfiguredalarmstatesforpressure,flows,andtemperature.
Thepowerforthesolenoidvalveonthemanifoldunit,inputs,andEPV-6000ventareprovidedbytheEPCUthroughthe internal, galvanically isolated intrinsic barrier. No additional intrinsic safety barriers are required for annunciation.
The adjustable mounting brackets and the universally mounted vent make the 6000 system easy to install horizontally or vertically onto the enclosure. Component kits are available at a cost savings for custom installation requirements.
The 6000 series provides a complete system for purging and pressurizing enclosures for hazardous location operation.
The 6000 series system can be set up for Class I/ Division 1 (Zone 1), Class II/Division 1 (Zone 21), or both Class I & Class II/Division 1(Zone 1 & Zone 21) applications in accordance withtheNEC-NFPA70,NFPA496,ISA12.4,IEC61241-4,andEN60079-2.ThissystemalsocomplieswithIEC61508,SIL2levelofintegritywithSIL3optionavailable.
6000 Series
Standard Model Applications
Class I & Class II, (≤ 450 ft3) Zone I & Zone 21 (12.7 m3)
Model Numbers: 6000 Type X & Ex pxDesignation: Rapid Exchange®PurgingSystemsModel6000EnclosureVolume: 450ft3/12.7m3 max.
EX approvals: Ex II 2GD EEx px, ib, de, d, IIC, Demko ATEXtotheEN60079-2forgas,IEC61241-4 for dust, designated Ex px
cULus: Type X, Class I / Division 1 / Groups A-D, Class II / Division1/GroupsE,F,&GtotheNFPA496
IECEx: IECExUL08.0003
Safety Integrity Level: IEC61508,SIL2.SIL3optionavailable
Model EPV-6000-AA-01
Model 6000-DV-S2-UN-WH-AC
User-interfaceControl unit w/ Ex enclosure
Manifold with solenoid
Component Kit (model 6000-DV-S2-UN-CF-AC)
Type X
& E
x [p
x]
6000SERIES
92
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Mounts on vertical or horizontal surface of enclosure
Movablevent cap
Series 6000 Identification of Components
1½"NPTknockoutwithseal lock nut
ConnectorforI.S.connection back to control unit
Sparkarrestor
Userinterfacemodule for easy programming withdisplay
Type4X(IP66)fittingsforflow
316LstainlesssteelType4x(IP66)ratings
Cable glands forI.S.inputs/outputs
¾" conduit for powerconnections,easy to add poured seals
Brackets for easy mounting to enclosure
Easy connection to protective gas supply
Manifold for purging and pressurization
I.S.wiringterminals
Manifoldwithsolenoid valve
SealsorExdecableglands for conduit entry. Customer provides standard poured seals.
Removable electronics
Display rotates for HorizontalorVerticalMounting
6000 Control Unit
EPV-6000 Vent
Exploded View
Ex d, explosionproof enclosure
Removable connector forpowerconnections
Type X
& E
x [px]
6000SERIES
93
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
System Bypass LED(Yellow)ON- When bypass is initiated
Rapid Exchange® LED(Blue)ON-WhenRapidExchangeflowis above min.
Enclosure Power LED (Green)ON-Whenpowerrelay is energized
Safe Pressure LED(Blue)ON>0.25"(6.4mm)w.c.
SetupTo enter setup mode
ExitTo exit a menu screen
StatsHistory and current
Start / SetMenu entry selection
Arrow keysScrollingthrough the menus
Display - 2 x 20LCDwithbacklight screen
Alarm Fault LED(Red) Blinking - any alarm input detected Solid-6000seriessystem fault
Series 6000 Component Kit
User-Interface w/cable and V31 connector
Control unit and explosion / flameproof enclosure
Optional pneumatic manifold w/solenoid
Rapid Exchange® is a Registered Trademark of Pepperl+Fuchs Inc.
Type X
& E
x [p
x]
6000SERIES
94
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Operation of 6000 series
The 6000 series consists of the control unit and user interface mountedina316LstainlesssteelType4X(IP66)enclosurewiththepneumaticsolenoidvalvemountedontheunit.Aproportional valve can be ordered in place of the solenoid valve forcontinuouscontrolofflowandpressuretotheenclosure.TheEPV-6000seriesreliefventisseparateandismountedtothe enclosure. The 6000 series control unit is also available in a kit form that consists of the key components of the system, the control unit, and the user interface. It does not include the enclosure and manifold. The user interface includes a panel-mount bracket so that it can be panel mounted to the customer’s enclosure. The pneumatic valve for the protective gas can be supplied by the customer, or the 6000 series manifold or proportionalvalvecanbepurchasedseparately.TheEPV-6000relief vent is still required.
The components of the 6000 series control unit are listed below:
• EPCUmountedinanexplosion/flameproofenclosure
• I.S.user-interfacewithdisplayandcable
• I.S.terminationboard(doesnotcomewith‘CK’kitversion)
• ManifoldwithI.S.solenoidvalve(doesnotcomewith‘CK’kitversion)
• Flushmounttype4XIP66fittingforprotectivegassupplytoenclosurewithtubeattached
• Type4XcableglandsforI.S.wiringtoI.S.inputs,vents,andtemperature modules
• 316Lstainlesssteelpipenipplesforpowerwires
• 316Lstainlesssteeltype4Xenclosureforthe6000seriescontroller
The components of the EPV-6000 vent:
• EPV-6000ventwithsparkarrestorscreen
• 1½”sealingnutwithgasketforattachmentofventtocustomer’s enclosure
• A5meter,quickdisconnectcable;blue(denotingI.S.),forconnectiontoI.S.terminationboardinside6000seriescontrolunit
The 6000 series control unit and vent can be universally mounted to the customer enclosure. Top, bottom, right-, or left-sidemountingcanbecompletedwithonlyonecontrolunitandvent. Mounting configuration does not need to be designated whenordering.Oneunitisusedforenclosuresizesupto450ft3 (12.7m3).
Electronic Power Control Unit – EPCU TheEPCUhousestheredundantmicroprocessors,enclosurepowercontacts,(2)auxiliarycontacts,powersupplymodule,galvanically isolated barriers for the inputs, vent(s), and temperaturemodules;allstackableandeasytoremoveandinstall into the explosionproof enclosure that houses them. Thepowersupplymoduleisavailablein24VDCor100-250VACunits.Theenclosurepowercontactsareforced-guidedsafetyrelays. The auxiliary contacts can be user configured for different functions depending on user requirements.
User-Interface Controller - UIC The 6000 series is user programmable for many of the configurableoptionsavailable.Thisisdonewiththeintrinsicallysafeuser-interfaceonthefaceoftheunit,whichcanalsoberemotemounted.Theuser-interfaceisa2x20LCDthatisprogrammed through a set of buttons on the menu driven unit. All configuration and options are programmed through this unit. Therearealso(5)LEDsforeasyvisualindicationofoperation:
• SafePressure–Thisturnson(blue)whensafepressureisachieved inside the enclosure.
• Enclosurepower–Thisis(red)whentheenclosurepowerisoff,and(green)whenenclosurepowerison.Theenclosurepowercanbeononlyafterasuccessfulpurgeandasafepressureisachieved.Bypassoptionallowspowertoremainonif safe pressure is lost.
• RapidExchange®–TheRapidExchangeorpurgingflowrateturnson(blue)whentheflowrateismeasuringproperflow.
• SystemBypass–Thisturnson(yellow)whenthesystembypassisactive.Thisshouldbeusedonlywhentheareaaroundtheenclosureisknowntobesafe.
• AlarmFault–The(red)LEDblinkswhenanyalarminputisdetectedandissolidwhenthereisaninternalsystemfault.
Pneumatic Manifold with I.S. Solenoid• ManifoldwithI.S.solenoidvalve:Themanifoldsystemis
mounted on the 6000 control unit providing a needle valve to setenclosurepressureandanI.S.solenoidvalvethatisusedforpurging(RapidExchange).PowerfortheI.S.solenoidvalveisprovidedbytheEPCUandisgalvanicallyisolated.Regulatedinstrument-grade air or nitrogen is required.
• Proportionalvalveoption:TheI.S.proportionalvalveisseparated on the 6000 control unit and provides continuous flowandpressuretotheenclosureforpurging(RapidExchange)andpressurization.PowerfortheI.S.solenoidvalveisprovidedbytheEPCUandisgalvanicallyisolated.Noneedlevalveisrequired.Pressurescanbecontrolledfromausersetpoint.
The6000seriesunitcanbeorderedwithoutthemanifoldorproportionalvalvesothatcustomerscanusetheirownmethod or valves for purging and pressurization. If a third-party electronic valve is used, the valve must be certified and installed inaccordancewiththehazardouslocationwhereitisoperating.Theuseofthe6000seriesmanifoldunitallowseasyandcorrectinstallation of the system.
Requirements for Purging/PressurizationCertificationsallowthe6000seriestobeusedonenclosuresin a gas, dust, or both gas and dust hazardous atmospheres. Gas atmospheres require the purging of the enclosure. Dust atmospheres require the physical removal of all the dust that collects inside. Both gas and dust atmospheres require the following:1)removingthedust,2)sealingtheenclosure,andthen3)purgingtheenclosure.Afterthesesequences,thepressurewithintheenclosureisabovetheminimumlevel.Theequipmentwithintheenclosurecan be energized.
Type X
& E
x [px]
6000SERIES
95
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Operation of 6000 series
Purge Timing When using the 6000 series in a gas or gas and dust location, the time for purging an enclosure can be based either on a knownpurgerateandtime(fixedpurgetime),orbasedontheflowratebeingmeasuredfromthevent(dynamicpurgetime).Bothmethodsbasethetimeontheflowmeasurementatthevent,andcompletetheprocessinsteps.TheEPCUwilltakethereadings from the vent and use the appropriate reading (listed below)astheuseableflowrate.Forexample,iftheflowratemeasurementfromtheEPV-6000ventis7SCFM,theEPCUwilluse5SCFMastheflowrateforevaluation.Theflowratemeasurement steps and corresponding enclosure pressures are asfollows: •[email protected]”w.c.,(141l/[email protected].) •[email protected]”w.c.,(340l/[email protected].) •[email protected]”w.c.,(565l/[email protected].) •[email protected]”w.c.,(850l/[email protected].)
Fixed Purge Time If the purge time must be held to a specific time, then this time isbasedontheknownenclosurevolume,numberofvolumeexchanges,andflowratethroughthevent.Iftheflowrateisbelowtherequiredminimum,thenthepurgingcyclewillresetandwillnotstartuntiltheflowrateisabovetheselectedrate.Thissetupdoesnotallowpurgeflowtogobelowthevaluerequiredandwillnotrecalculatethetimeforpurgingifitgoesabove the required purge rate. This measurement method is the sametypeaswasusedinourprevioussystem,the4000series.
Dynamic Purge Time Dynamicpurgetimeallowsthepurgetimetobeupdatedtothepurgeflowthroughthevent.Thismethodisnotdependentonaconstantflowfromtheprotectivegassource.Itbasesthepurgetimeonthemeasuredflowandnotasetflow.Thisisveryusefulwhentheprotectivegassupplypressurevariesthroughoutthepurgingcycleorwhenitmayvaryfromoneinstallation to another.
Thefollowingparametersmustbeenteredforthedynamicpurge time: •Enclosurevolume •Numberofexchanges
ThepurgetimewillbebasedonthemeasurementoftheventandevaluationofthismeasurementfromtheEPCU.Thisallowsrecalculation of the time based on this measurement. During the dynamicpurgetime,theuser-interfacewilldisplaythepurgetimeinapercentagestartingwith0%andendingwith100%(purge time complete).
Purging Modes Purgingstart-upcanbesetupin4differentmodes,whichareexplainedbelow:
•STD–Standardmoderequirestheoperatortoengagethemanifoldsolenoidvalvemanuallywhenpurgingandmanuallydisengagewhenasuccessfulpurgingiscomplete.
•SA–Semiautomaticmoderequirestheoperatortoengagethemanifoldsolenoidvalvemanuallywhenpurging.TheEPCUwillautomaticallydisengagewhenasuccessfulpurging is complete.
•FA–Fully-automaticmodewillautomaticallyengagethemanifoldsolenoidvalvewhensafepressureisdetectedandwillautomaticallydisengagewhenasuccessfulpurgingiscomplete.
•PV–Theproportionalmodewillcontinuouslycontroltheflowrateduringandafterpurging.Thisallowsmaximumefficiency of the protective gas supply. This is very useful forareaswherethereisalimitedamountoftheprotectivegas supply available.
Inputs Thereare(4)intrinsicsafetyinputsforactivationofvariousoutputsandactionsbytheEPCU.TheseinputsacceptonlyadrycontactforactivationandaresuppliedbytheEPCU’sgalvanically isolated barrier. The assignments of the inputs for various actions are achieved through the user-interface controller.Onlyonefunctioncanoperateaninput.Theseinputscan bypass the system for live maintenance on the enclosure. The intrinsic safety inputs activate the auxiliary relays, energize the Rapid Exchange valve, de-energize the enclosure contacts, andshutthesystemdown,inadditiontomanymoreactionsand outputs.
Outputs There are (2) normally open dry contacts for the enclosure powerthatcanbeenergizedonlyafterasuccessfulpurgingandaminimumenclosurepressureismaintained.Lossofpressurewillcausethecontactstode-energizeunlesstheshutdowntimer is active or bypass mode is implemented. AlsoavailablearetheAuxiliary1andAuxiliary2,SPDTdrycontact outputs. The auxiliary outputs can be user configured using the user-interface controller and are controlled by various inputsorvariousconditionssuchaslowpressure,lossofpressure, bypass implemented, Rapid Exchange valve on, enclosure above maximum pressure setting, and many more. Both enclosure contacts and auxiliary contacts are forced-guided safety relays for functional safety.
EPV-6000 I.S. Relief Vent TheEPV-6000ventexhaustsexcesspressurefromtheenclosureifthepressurewithintheenclosureisabove1.0”w.c.andmeasuresflowandpressureduringoperation.The6000seriesventhasapressuretransducerandthermalflowsensorthatisconnectedtothe6000EPCUandisintrinsicallysafethroughthegalvanicisolationbarrierwithintheEPCU.Becausemeasurementoftheflowisalwaysattheexhaustofthepressurized enclosure, the vent is located on the enclosure(s) such that it is venting to the atmosphere.TheventisconnectedtotheI.S.terminationboardusingtheV1connectorandcablethatcomeswiththevent.TheEPV-6000 vent can be mounted vertically or horizontally and is not gravitydependent.Forcorrosiveenvironments,theEPV-6000has an optional stainless steel cap so that the body of the vent ismountedintheenclosurewithjustthestainlesssteelcapexposed to the outside environment.
Type X
& E
x [p
x]
6000SERIES
96
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Electrical Wiring Diagrams
TheI.S.terminationboardismountedinsidetheType4X(IP66)stainlesssteelenclosureanddoesnotrequireanyleadsealstotheEPCUenclosure.WiringfromtheEPCUtothisI.S.terminationboardisprovided.
Thepowerconnectionforenclosurepower,auxiliaryoutputsandpowertotheEPCUiscompletedwithintheexplosionproofenclosurethathousestheEPCU.Astainlesssteel¾”conduitextendstotheoutsideoftheType4X,IP66stainlesssteelenclosureforeasyconnectionoftheleadseals.LeadsealsorExdecableglandsarenotprovided, but are available as an option. Any certified lead seal or Ex de cable glands can be used. No special seals are required.
EPCU Board
I.S. Termination Board*
PowertoEPCU
Enclosure contacts (2)N.O.
Auxoutput 1(1)SPDT
Auxoutput 2(1)SPDT
TempModule
Vent1
Vent2
Userinterface
connection prewired
I.S.solenoidvalve from
manifold prewired
Requires standard seals to Ex enclosure
Removable Terminals
Top of EPCU wiring terminals
ToI.S. terminal board
IS PWR 1+
IS PWR 1-
IS DATA 1A
IS DATA 1B
IS 1 SHLD
IS PWR 2+
IS PWR 2-
IS DATA 2A
IS DATA 2B
IS 2 SHLD
IS PWR 3+
IS PWR 3-
IS DATA 3A
IS DATA 3B
IS 3 SHLD
INPUT 1-
INPUT 1+
INPUT 2-
INPUT 2+
INPUT 3-
INPUT 3+
INPUT 4-
INPUT 4+
INPUT SHIELD
Inputs1thru4
*Doesnotcomewiththecomponentkit.
Type X
& E
x [px]
6000SERIES
97
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Dimensions
Pneumatic Diagram Model 6000 System Accessories
Connection Fittings US-EXDE-3/4 Exdecablegland LCK,TCK Conduitfittingkits EFC-6-SS(includedwithunit) Flushmountconnector CG-8 Cablegland
Additional Items HR-SW00 Keyswitch(removableinoneposition) HR-SW01 Pushbuttonswitch(on/off) US-B75-02-WJC 3/8”filterregulator(40micronfilter) SMK-6000 Mountingboltsandhardware SMK-6000-CK Mountingboltsandhardwareforcomponentkit 6000-RUI-KIT-00Kitforremotemountinguser-interfaceunit 6000-MAN-DV-01 Manifoldw/I.S.solenoidvalve 6000-MAN-PV-01 I.S.proportionalvalve
Warning Nameplates – (1) EWN tag comes with every system ordered ETW-15 Temperaturewarningmetaltag
Needle Valve
Plug Protective gas supply
Plug
SolenoidValve, EEx io2/2 way
Supply to enclosure
6000 Control unit with housing
367,
5 m
m (1
4.47
'')
182,8 mm (7.20'')
182,8 mm (7.20'')
32 mm (1.26'')
32 mm (1.26'')
220,7 mm (8.69'')
160,
2 m
m (6
.31'
')
152,
4 m
m (6
.00'
')
220,7 mm (8.69'')34,3 mm (1.35'')
58,4 mm (2.30'')
115,5 mm (4.55'')172,7 mm (6.80'')
5,1 mm (0.20'')
21,3 mm (0.84'')
247,9 mm (9.76'')
40,6
mm
(1.6
'')
19,3
mm
(0.7
6'')
38,3
mm
(1.5
1'')
51 m
m (2
.01'
')
2,3
mm
(0
.09'
')
Air outbottom position
Clearance hole for9/16 - 18 hardware
3 holes
Mtg hole for1/4 - 20 hardware
3 holes
Air intop position
Type X
& E
x [p
x]
6000SERIES
98
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Dimensions
133.3 mm (5.25'')
127.
7 m
m (5
.03'
')ø50 mm (1.97'')
57.1
mm
(2.2
5'')
57.1
mm
(2.2
5'')
145.8 mm (5.74'')
82.5
mm
(3.2
5'')
57.6
mm
(2.2
7'')
28.4 mm (1.12'')
28.4
mm
(1.1
2'') 57.1 mm (2.25'')
1-1/2 NPS thread
1-1/2 NPSM thread
EPV-6000 Vent
82.8 mm (3.26'')20.6 mm (0.81'')
58.7
mm
(2.3
1'')
123.95 mm (4.88'')
26.9 mm (1.06'')
30 mm (1.18'')
35.6
mm
(1.4
0'')
62 mm (2.44'')
13.7
mm
(0
.54'
')
123.
95 m
m (4
.88'
')
#8-32 thdmountinglocation
#8-32 thdmountinglocation
User Interface with Mounting Bracket
User Interface without Mounting Bracket
53.3 mm (2.10'')
135.
6 m
m (5
.34'
')
35.3 mm (1.39'')
5.8
mm
(0.2
3'')
126.5 mm (4.98'')
145.
5 m
m (5
.73'
')
30 mm (1.18'')
0.25 mm (0.01'')
27.9 mm (1.10'')
35.5
mm
(1
.40'
')
ø4.6 mm (0.18'')
ø4.6 mm (0.18'')
ø4.6 mm (0.18'')
ø4.6 mm (0.18'')
93.5
mm
(3.6
9'')
21.1
mm
(0
.83'
')21
.1 m
m
(0.8
3'')
53.3 mm (2.10'')
20.1 mm (0.79'') 4 x
Ø 4.6 mm (0.18'')
20.1 mm (0.79'')
93.5 mm(3.69'')
82.8 mm (3.26'')
41.4 mm(1.63'')
51.5
mm
(2.0
3'')
User interface
(reference)
ø16.2 mm (0.64'')connectorclearance
ø4.3 mm (0.17'') mounting
hole
ø4.3 mm (0.17'') mounting
hole
Type X
& E
x [px]
6000SERIES
99
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Dimensions
6000 EPCU control unit with explosion / flameproof enclosure
25.4 mm (1.00'') 50.8 mm
(2.00'')
52.3
mm
(2
.06'
')13
9.95
mm
(5
.51'
')
60.5 mm (2.38'')
120.65 mm(4.75'')
171.
5 m
m (
6.75
'')
85.8
5 m
m
(3.3
8'')
69.8
5 m
m
(2.7
5'')
LC
3/4'' NPT thd
3/4” NPT thread
#5/16-18mounting hardware
#5/16-18mounting hardware
3/4''NPTthd
Type X
& E
x [p
x]
6000SERIES
100
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
Dimensions
6000 Manifold
76.21 mm(3.00")
72.96 mm (2.87")
72.96 mm (2.87")
72.9
6 m
m (2
.87"
)
53.35 mm (2.10")
53.35 mm (2.10")
53.35 mm (2.10")
11.43 mm(.45")
14.73 mm (.58")
38.15 mm(1.50")
38.15 mm(1.50")
20.67 mm(.79")
19.05 mm(.75")
24.13 mm (.95")
50.0
4 m
m (1
.97"
)
98.0
4 m
m (3
.86"
)
24.13 mm (.91")
16.02 mm(.63")
121.67 mm(4.79")101.85 mm
(4.01")
62.23 mm (2.45")
19.075 mm (.75")
3/8" npt inlet
3/8" npt outlet
3/8" npt outlet 3/8" npt inlet
Solenoid valve assySolenoid valve
cable entry
Needle valve, screwdriver slot drive
# 10-32 thd375 deep
c’sink 82° to ø .323mounting locations
Type X
& E
x [px]
6000SERIES
101
Type X & Ex [px]
Subject to modifications without notice
Pepperl+Fuchs Groupwww.pepperl-fuchs.com
USA: +1 330 486 [email protected] [email protected]
Singapore: +65 6779 [email protected]
Copyright Pepperl+Fuchs
Germany: +49 621 776 2222
Par
t No
9056
11 0
9/08
02
General Specifications
EnclosureVolume: 450ft3(12.7m3)Numberofvolumeexchange: 4to19Hazardous enviroment: Gas, Dust, Gas + DustOperation mode for Purging (Rapid Exchange valve) STD Manuallyengageanddisengage SA Manuallyengage,automaticallydisengage FA Automaticallyengageanddisengage
Electrical Parameters
6000 Series control unitPowerrequirement: ACVersion: 100to250VAC/50-60Hz/100mA DCVersion: 20to30VDC/600mAOutputs: Enclosurecontactoutput: 8A@240VAC (Drycontacts(2)SPSTN.O.) 8A@24VDC
Auxiliary1contactoutput: 2A@240VAC (Drycontacts,SPDT) 2.0A@24VDC
Auxiliary2contactoutputs: 2A@240VAC (Drycontacts,SPDT) 2.0A@24VDC
Inputs: Contactinputs1,2,3,4: 2.5VDC@2mA,I.S. Temperatureinputs: 6000-TEMP-…,I.S. Vent(s)EPV6000: I.S.connectionviaconnector Upto2ventscanbeconnected
UserInterfacemodule: I.S.connectionviaM8(V31)provided LCDformenudrivenset-upandoperation LEDindication SafePressure: BLUE–Safepressureisachieved EnclosurePower: GREEN-poweron,RED–poweroff RapidExchange: BLUE–whenpurgingisrunning SystemBypass: YELLOW–whenbypassisactivated AlarmFault: REDblinking-anyalarminputdetected REDsolid–6000seriessystemfault
Operation Conditions
StorageTemp: -30ºFto+190ºF(-34ºCto+88ºC)OperatingTemp: 6000Controlunit: -4ºFto+140ºF(-20ºCto+60ºC) EPV6000vent: -4ºFto+140ºF(-20ºCto+60ºC)
Pneumatic Parameters
Protectivegasrequirement: InstrumentgradeairorinertgasPressurerequirement: 20to120psig(Filter+Regulatornotprovided) Safepressureminimum: Gas: 0.25”w.c.(6.4mmw.c.) Dust: 0.65”w.c.(16.5mmw.c.) Gas+Dust: 0.65”w.c.(16.5mmw.c.)Purgingflowrateincrementandenclosurepressuresatflowrate: •[email protected]”w.c.,(141l/[email protected].) •[email protected]”w.c.,(340l/[email protected].) •[email protected]”w.c.,(565l/[email protected].) •[email protected]”w.c.,(850l/[email protected].)
Flowrate(pressurization): 0.01SCFM(0.30l/min)andup(depends on enclosure seal)
InletfittingtoManifold: 3/8"NPTfemaleOutletfittingfromManifold: 3/8"bulkheadfittingprovided
Mechanical Specifications
6000 Control unitProtectionclass(forallelectronics): Type4X,IP66Weight: 25lbPowerConnections: ¾”NPTmalepipe(explosionproofsealsrequired)I.S.Inputconnections: Terminal connection inside 6000 series unitMaterial: Enclosure: 316L(UNS31603)StainlessSteel Manifoldvalve: Anodized6082Aluminum Fittings: 316L(UNS31603)StainlessSteel EPV6000 Relief VentFlowratemeasurement Flowrateismeasuredinincrements, 5,12,20,30SCFM,(141l/min, 340l/min,565l/min,850l/min)
ProtectionClass: MountingfittingType4X,IP66Weight: 2lbPowerconnections: M12(V1)pinconnector(matingconnector withcablecomeswithventfor connectiontothecontrolunit);Intrinsicallysafe
Mounting: Mounting can be any orientation to the enclosure Not dependent on gravityMounting hole: 1½”NPTknockouthole,mountingwithsealednutMaterial: EPV-6000-AA: 6063T6AnodizedAluminum EPV-6000-SS: 303(UNS30300)StainlessSteelcap
Sparkarrestorassembly: Protectedwith304 (UNS31603)StainlessSteelScreen Movable so that opening can be positioneddownwards
Model Number Designations Control Unit 6000 - DV - S2 - UN - WH - AC
Valve Type DV - digital solenoid valve NV - no valve
Safety Integrity Level S2 -Sil2,IEC61508,standard S3 -Sil3,IEC61508
Connection Style WH -withstainlesssteelhousing CK - component kit XD -w/Exdecableglands Power Supply AC - 100-250VAC DC - 20-30VDC
Vent EPV - 6000 - AA - 1
Body Type AA - anodized aluminum std. SS - stainless steel cap
102Subject to modifications without notice
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Notes