ultraflex solar array systems - northropgrumman.com · the shape of power in space ultra •...
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The Shape of Power in SpaceUltra• Lightweight: 1/3 total mass* (150 W/kg BOL)• High strength: Designs with strength >5 g's, flight
proven*• High Deployed Stiffness: 3-8x higher 1st mode*,
designs with 3-5 Hz available• Compact: 1/4 stowage volume and footprint*
(40 kW/m3)• Reliable: flight proven; deployment powered by a
single (electrically redundant) motor
Flexible • Interchangeable with rigid array technology• Scalable: ~Ø1.7 m (0.5 kW) to Ø10 m (20 kW) and
beyond• Customizable: may be optimized for $/W, W/kg,
deployed frequency, etc.• Maneuverable: option to withstand >5 g’s deployed
(e.g. for landing, docking, or transfer orbit power)• All photovoltaic technologies accommodated
including with concentrators
Motor Driven Deployment / Staging Options:• “Standard” wing staging (e.g. Phoenix, CRS, InSight)• Options with hinged standoff boom (e.g. Orion CEV)
UltraFlex™ Solar Array Systems
Breakthrough Performance, Competitive Cost, Space Flight Proven
* compared with rigid panel solar array of same power
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Array Pow
er, B
OL (kW, 2 wings)
Array M
ass (kg, 2 wings)
Wing Dia (m)
2 decades of development and Flight Heritage
www.atk.com
Non-export controlled – Marketing Level 12/4/13
UltraFlex Solar Array Systems MegaFlex Array-level (2 wings) performance
vs. Diameter (30% TJ cells)
Program
Dat
e Hardware Built
Wing Dia. (m)
Cell Technology (efficiency)
Maturity Achieved Comments
Qualification UltraFlex
solar array wing 19
94 -
1995 Qual Wing
(1 active gore)
3.1 BSFR Silicon (13.7%)
Successfully completed full
wing level qualification
tests
Qual-wing system (with one active gore) successfully qualified - survived all thermal, vibration, and vacuum environments. Successful coupon testing: 1650 cycles -150C to 100C.
Mars 01-Lander 19
98 2 Flight Wings
2.1
High Efficiency
Silicon(17%)
Flight hardware built, qualified, and delivered.
Robust design deploys without offloading in 1g. Program cancelled due to NASA budget constraints. Successful coupon testing 200 cycles -140C to 80C.
Mars Phoenix Lander
2004
- 20
07
2 Flight Wings
2.1 TJ(24%)
100% Flight success
Robust design deploys without offloading in 1g environment and provides >103 watts/kg specific power
NASA-New Millenium ST8
2004
-200
9
Full-scale EDU
5.5Mass
Simulators
Completed CDR; TRL 6
achieved. Mission
Cancelled
Scale-up hardware and modeling capability validated by extensive hardware build & test program
NASA CEV - Orion
(now MPCV) 2008
-201
1
Many validation coupons
6 TJ(28%)
PDR 8/2009 (on hiatus)
UF Technology selected for flagship manned NASA mission 2.7g’s on-orbit strength. Coupon qualifications.
Orbital CRS Cygnus
2011
-201
4
10 Flight wings
3.7 ZTJ Luna (29%)
Delivered, flight pending
UF selected for ISS "COTS" resupply cargo mission. ~5 g's deployed strength to withstand Station plume loads.
MegaFlex: Advanced Solar Array
for SEP 2012
-201
4
Full-scale Flight-like
Wing9.6
Large-area TJ & IMM coupons
TRL 5 demonstration
program
Technology Development to enable near-term Solar Electric Propulsion missions of 30-50kW with scalability to 250kW.
Mars Insight
2013
-201
5
2 Flight Wings
2.15
High Aspect ratio ZTJ 29.5+%
Red / BOL optimized
CDR 3/2014(in production)
Scaled-up of Mars Phoenix arrays; 75 m/s Martian wind load capability.
Two Decades of Development and Flight Heritage
MegaFlex350kW Spacecraft in EELVMegaFlex incorporates a folding panel for twice the power on a given launch vehicle.
10 15 20 25 30 35 400100
Arr
ay P
ower
, BO
L (k
W, 2
win
gs)
Arr
ay M
ass
(kg,
2 w
ings
)
MegaFlex Array-level (2 wings) Performancevs. Diameter (30% TJ cells)
Wing Diameter (m)
200300400500600700
01000
200030004000500060007000
LEO
GEO
Planetary Lander
Deep Space (Solar Electric Propulsion)
Successfully completed full wing level qualification tests
Flight hardware built, qualified, and delivered.
100% Flight success
Completed CDR; TRL 6 achieved. Mission Cancelled
PDR 8/2009 (on hiatus)
Flown 3 Missions
TRL 5 demonstration program
Delivered2018 Flight
BSFR Silicon (13.7%)
High E�ciency Silicon (17%)
TJ (24%)
Mass Simulators
TJ (28%)
ZTJ Luna (29%)
Large-area TJ & IMM coupons
HIgh Aspect ratio ZTJ 29.5+%Red / BOL optimized
Qual Wing (1 active gore)
2 Flight Wings
2 Flight Wings
Full-scale EDU
Many validation coupons
10 Flight wings
Full-scale Flight-like Wing
2 Flight Wings
3.1
2.1
2.1
5.5
6
3.7
9.6
2.15
‘94-’95
‘98
04’-07’
04’-09’
08’-11’
11’-14’
12’-14’
13’-15’
Qual-wing system (with one active gore) successfully qualified - survived all thermal, vibration, and vacuum environments.Successful coupon testing: 1650 cycles - 150C to 100C.
Robust design deploys without o¥oading in 1g. Program cancelled due to NASA budget constraints. Successful coupon testing 200 cycles -140C to 80C.
Robust design deploys without o¥oading in 1g environment and provides >103 watts/kg specific power
Scale-up hardware and modeling capability validated by extensive hardware build & test program
UF Technology selected for flagship manned NASA mission 2.7g’s on-orbit strength. Coupon qualifications.
UF selected for ISS "COTS" resupply cargo mission. ~5 g's deployed strength to withstand Station plume loads.
Technology Development to enable near- term Solar Electric Propulsion missions of 30-50kW with scalability to 250kW.
Scale-up of Mars Phoenix arrays; 75 m/s Martian wind load capability.
Program Started
ZTJ Luna (29%)
2 Flight Wings
6.118’-21’ Scale-up of CRS/Cygnus design, engineered for 5.1AU deep space environment.
MarsInsight
LUCY
MegaFlex:AdvancedSolar Arrayfor SEP
Orbital ATKCRSCygnus
NASA CEV -Orion(now MPCV)
NASA - NewMilleniumST8
MarsPhoenixLander
QualificationUltraFlexSolar ArrayWing
Mars 01 -Lander
CommentsMaturityAchieved
CellTechnology(e�ciency)
WingDiameter
(m)
HardwareBuilt
DateYear(s)Program
Qualified for all Space Environments:
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