ultramax awning / casement technical manual

Issue date: August 2018

FRONT PAGE

ULTRAMAX

AWNING / CASEMENT

TECHNICAL MANUAL

IMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY

OF CONCEPT ALUMINIUM. THIS DRAWING MAY NOT BE COPIED OR DISTRIBUTED WITHOUT THE WRITTEN CONSENT OFCONCEPT ALUMINIUM.


FRONT PAGEIMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY



INDEXIMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


CONCEPT ALUMINIUM INDEX

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INDEX

SECTION 1INTRODUCTION

page 1

page 2

page 3

page 4

Design Specification

Casement - Features & Benefits

Awning - Features & Benefits

Multi Point Locking System - Features & Benefits

SECTION 2TECH DATA

page 1Profile Data

MANUAL HISTORYMANUAL HISTORY

SECTION 3PROFILES

System Shapespage 1 - page 2

SECTION 4ACCESSORIES

page 1 - page 2Hardware Components

SECTION 5AWNING GENERAL ASSEMBLIES

page 1

page 2

page 3

page 4

page 5

page 6

page 7

page 8

page9

page 10

page 11

page 12

page 13

page 14

page 15

page 16

page 17

Standard Awning Elevations

CS A - S/G Sash Head Detail

CS A - D/G Sash Head Detail

CS B - S/G Sash Sill Detail

CS B - D/G Sash Sill Detail

CS C - S/G Sash Jamb Detail

CS C - D/G Sash Jamb Detail

CS D1&2 - S/G Transom Sill & Head Details

CS D1&2 - D/G Transom Sill & Head Details

CS D3 - S/G Sash Over Sash Transom Detail

CS D3 - D/G Sash Over Sash Transom Detail

CS E1 - S/G & D/G Fixed Sill Detail

CS E2 - S/G & D/G Fixed Sill as Head Detail

CS F - S/G Fixed Jamb Detail

CS F - D/G Fixed Jamb Detail

CS G - S/G Mullion Detail

CS G - D/G Mullion Detail

SECTION 6CASEMENT GENERAL ASSEMBLIES

page 1

page 2

page 3

page 4

page 5

page 6

page 7

page 8

page9

page 10

page 11

page 12

page 13

page 14

page 15

page 16

page 17

page 18

page 19

Standard Casement Elevations

CS 1 - S/G Sash Head Detail

CS 1 - D/G Sash Head Detail

CS 2 - S/G Sash Sill Detail

CS 2 - D/G Sash Sill Detail

CS 3 - S/G Sash Jamb Pivot Detail

CS 3 - D/G Sash Jamb Pivot Detail

CS 4 - S/G Sash Jamb Locking Detail

CS 4 - D/G Sash Jamb Locking Detail

CS 5A&B - S/G Transom Sill & Head Details

CS 5A&B - D/G Transom Sill & Head Details

CS 5C - S/G Sash Over Sash Transom Detail

CS 5C - D/G Sash Over Sash Transom Detail

CS 6A - S/G & D/G Fixed Sill Detail

CS 6B - S/G & D/G Fixed Sill as Head Detail

CS 7 - S/G Fixed Jamb Detail

CS 7 - D/G Fixed Jamb Detail

CS 8 - S/G Sash-Fixed Mullion Detail

CS 8 - D/G Sash-Fixed Mullion Detail


INDEXIMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


CONCEPT ALUMINIUMINDEXSY

STEM

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SECTION 7MANUFACTURE

page 1

page 2

page 3

page 4

page 5

page 6

page 7

page 8

page9

page 10

page 11

page 12

page 13

Jamb Hole Positions

Jamb Adapter & Infill

Sash Holes

Sill Machining Details

Jamb Adapter Machining (Optional)

Casement Stays and Snubber Installation

Casement Stay Spacer Installation

Casement Sash (Track & Bracket Installation)

Casement Sash Snubber Installation

Awning Four-Bar Stay Installation

Awning Sash (Track & Narrow bracket Installation)

Multi Point Locking (Configuration and Installation)

Single Point Locking (Keep & Lock Installation)

SECTION 8GLAZING

page 1Glass Sizes

SECTION 9FORMULAS

page 1

page 2

page 3

page 4

page 5

page 6

page 7

page 8

S/G (Sash) Formula

S/G (Sash Over Fixed) Formula

S/G (Fixed Over Sash) Formula

S/G (Sash Over Sash) Formula

S/G (Sash Beside Sash) Formula

S/G (Sash Beside Fixed) Formula

S/G (Sash Between Fixed) Formula

S/G (Sash Between Fixed) Formula

SECTION 9FORMULAS

page 1

page 2

page 3

page 4

page 5

page 6

page 7

page 8

D/G (Sash) Formula

D/G (Sash Over Fixed) Formula

D/G (Fixed Over Sash) Formula

D/G (Sash Over Sash) Formula

D/G (Sash Beside Sash) Formula

D/G (Sash Beside Fixed) Formula

D/G (Sash Between Fixed) Formula

D/G (Sash Between Fixed) Formula

Issue date: August 2018 MANUAL HISTORYIMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


CONCEPT ALUMINIUM MANUAL HISTORY

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AUGUST 2018ULTRAMAX - CASEMENT/AWNING -- MANUAL CREATED

JANUARY 2019Typographical error in Jamb Adapter

JUNE 2019Changed the Transom Assemblies (replaced with DF401)




CONCEPT ALUMINIUMMANUAL HISTORYSY

STEM

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MANUAL HISTORY

CONCEPT ALUMINIUM


SECTION 1 - IntroductionDESIGN SPECIFICATION

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Section 1 - Page 1IMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


CASEMENT

AWNING

Sash Width

STANDARD

NARROW

Sash Height: 360 to 2100mm

Sash Width: 450 to 1500mm

Sash Weight: 136kg Max.


Sash Wdth: 360 TO 500mm


Sash Width

DUAL ARM OPERATOR DYAD OPERATOR







OPERATOR COVER & HANDLE - available as Standard and Key-lockable:

Sash H

eight

Sash H

eight

CONCEPT ALUMINIUM


SECTION 1 - IntroductionCASEMENT - FEATURES AND BENEFITS

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Section 1 - Page 2 IMPORTANT NOTICETHIS DRAWING AND THE DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


Casement Stays allow for full 90 opening

Ergonomic Locking handle

with positive detent

Washability feature

allows for easy maintenance

from the insde

Accepts Insect or Security Screen

up to 11mm thick

Twin-gasket weatherproof system

for exceptional weather

and acoustic performance

"Push and Pull" action of Dual Arm

allows for mechanical advatange

Stays' Detachable Link Arm

allows Sash installation on-site

and easy Sash removal for repair

Note: Handing is determined by the hinge side looking from the outside - LH Casement shown

Eccentric Stud allows for 2mm lateral adjustment

1

6

0

1

2

.

7

CONCEPT ALUMINIUM


SECTION 1 - IntroductionAWNING - FEATURES AND BENEFITS

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Stay geometry allows hot air to escape on top Sash

and cool air to vent from underneath

Heavy Duty Four-bar Stainless Steel Stays

provide balancing action for smooth operation

Pivot Shoe and Slider allow for

consistent and smooth operation

Scissor-action Awning operator, balanced by the Stays

provides smooth operation of heavy Sashes up to 136kg

Note: Stay selection is based on Sash height and weight to ensure optimal balancing action

Pivot Shoe Clip allows for quick Sash

disconnection for maintenance or egress

A

p

p

r

o

x

.

3

6

0

m

m

o

p

e

n

i

n

g

CONCEPT ALUMINIUM


SECTION 1 - IntroductionMULTI POINT LOCKING SYSTEM - FEATURES AND BENEFITS

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Sequential Multi-point Locking System -

components and functions

Third (and fourth)

Keep engage last

"Wrap-around"

Tie Bar Guide

eliminates Tie Bar

twist and provides

maximum security

Middle Keep

engages second

Bottom Keep

engages first

Hinge Side

SNUBBERS (Interlockers)

are used on the hinge side

to ensure positive gasket

engagement and optimal

performance and security

LOCK HANDLES

are available in Black, White & Aluminium finishes

These are supplied with insulating Silicone Gaskets

and mounting accessories

CONCEPT ALUMINIUM


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Section 2 - Page 1

SECTION 2 - Tech DataProfile Data



CONCEPT ALUMINIUM


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Section 2 - Page 2

SECTION 2 - Tech DataProfile Data



CONCEPT ALUMINIUM


SECTION 3 - ProfilesSYSTEM SHAPES

SY

ST

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AX

AW

NIN

G /

CA

SE

ME

NT

Section 3 - Page 1

VS

SECTION #A. PERIMLENGTH

DF400629.85mm6.5m

FRAME

101.6

55


DF401522.15mm6.5m

SILL

VS

101.6

55

32.4

5


ULT-F400666.56mm6.5m

HEAD & SILL

44.8

95.5

55

101.6

VS

VS

VS

VS VS

VS

VS

VS

VS

44.03

60.0

4


ULT-J401309.70mm6.5m

JAMB ADAPTER

50

66.4

4

VS

VS

VS


ULT-S402257.62mm6.5m

SASH


ULT-B14136.77mm6.5m

14MM GLAZING BEADSECTION #A. PERIMLENGTH

ULT-B3090.30mm6.5m

33MM GLAZING BEAD

19.05

17.4

4

17.4

4

17.24

3.11

VS

VS VS

VS

VS

VS

VSVS



CONCEPT ALUMINIUM


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Section 3 - Page 2


44.4

22.47


DF408245.40mm6.5m

S/G SILL BEAD

VS

VS


DF402190.25mm6.5m

D/G SILL BEAD

32.83

25.5

VS

VS


DF403369.14mm6.5m

ADAPTER

90.6

27

VSVS

VS VS


DF606248.27mm6.5m

S/G POCKET REDUCER

41.66

23.05


DF610148.37mm6.5m

S/G SILL REDUCER

28.06

25.65

VSVS

VSVS

VS

VS

41.7

18.7

VSVS


DF605158.18mm6.5m

POCKET FILLER


CA430340.38mm6.5m

REVEAL ADAPTER

90.8

52

23.59

10.9


CFS2582.95mm6m

25mm FLYSCREEN FRAME

VS




CA441505.18mm6.5m

SUB HEAD

VS

VS VS

VS

120.35

51.5

CONCEPT ALUMINIUM



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CONCEPT ALUMINIUM


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Section 3 - Page 4




CONCEPT ALUMINIUM


SECTION 4 - AccessoriesHARDWARE COMPONENTS

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Section 4 - Page 1

PRODUCT #QTY.

CS420LOOSE

CORNER STAKE



PRODUCT #QTY.

PF0513Glazing Wedge

PRODUCT #QTY.

PF0660-4mm100m

Glazing WedgePRODUCT #QTY.

PF0660-5mm100m


PF0660-6mm100m

Glazing Wedge

PRODUCT #QTY.

PF0528-5mm200m


PFX005150m

Captive WedgePRODUCT #QTY.

PX0644250m

Bulb Seal

CONCEPT ALUMINIUM


SECTION 4 - AccessoriesHARDWARE COMPONENTS

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PRODUCT #QTY.

PF0913-TPV250m

V Seal

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sSTANDARD AWNING ELEVATIONS

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Section 5 - Page 1

A

A

B

B

CCC C

A

A

CC CC

D-1

D-1

E-1

E-1

F F F F

E-2

E-2

D-2

D-2

B

B

CCC C

F F F F

A

A

B

B

CCC C

CCC C

D-3

D3

F F

A

A

C C

B

B

E-1

E-1

GG

IMPORTANT NOTICETHIS DRAWING AND THE CURTAIN WALL DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


CONCEPT ALUMINIUM


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Section 5 - Page 2

SECTION 5 - Awning GA'sCROSS SECTION A - S/G SASH HEAD DETAIL

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

S/G GLAZING 4 - 10.36mm

ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED

FIXING TYPE AND CENTRES

TO ENGINEERS

RECOMENDATIONS

SPLINE



PX0644

55

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION A - D/G SASH HEAD DETAIL

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Section 5 - Page 3

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED


TO ENGINEERS

RECOMENDATIONS

SPLINE

ULT-F400



PX0644

CONCEPT ALUMINIUM


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Section 5 - Page 4

SECTION 5 - Awning GA'sCROSS SECTION B - S/G SASH SILL DETAILS


TO ENGINEERS

RECOMENDATIONS

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

TOP GROOVE FOR

AWNING TRACK

AWNING OPERATOR

CONTINUOUS SEAL



PX0644

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION B - D/G SASH SILL DETAIL

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Section 5 - Page 5


TO ENGINEERS

RECOMENDATIONS

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

TOP GROOVE FOR

AWNING TRACK

AWNING OPERATOR

CONTINUOUS SEAL



PX0644

CONCEPT ALUMINIUM


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Section 5 - Page 6

SECTION 5 - Awning GA'sCROSS SECTION C - S/G SASH JAMB DETAIL

FIXING TYPE AND ENTRES

TO ENGINEERS

RECOMENDATIONS

CONTINUOUS WEATHER SEAL

CONTINUOUS AIR SEAL

DF403

DF400

TRUTH AWNING

STAYS

ULT-B14

T6 TAPE

S/G 4-10.38mm

GLAZING

ULT-J401

TRUTH LOCK HANDLE

CFS25

SPLINE

PXO644

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

TRUTH KEEPER



CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION C - D/G SASH JAMB DETAIL

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Section 5 - Page 7


TO ENGINEERS

RECOMENDATIONS


DF403

DF400

TRUTH AWNING

STAYS

ULT-B30

T6 TAPE

D/G 24mm

GLAZING

ULT-J401

TRUTH LOCK HANDLE

CFS25

SPLINE

CONTINUOUS AIR SEAL

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

TRUTH KEEPER



PXO644

CONCEPT ALUMINIUM


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Section 5 - Page 8

SECTION 5 - Awning GA'sCROSS SECTION D-1 - S/G TRANSOM SILL DETAILCROSS SECTION D-2 - S/G TRANSOM HEAD DETAIL

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14 CFS25

GLAZING WEDGETO SUIT GLASS

THICKNESS

SPLINE

TOP GROOVE FORAWNING TRACK

AWNING OPERATOR

ULT-S402

T6 TAPE

PFO913-TPV


ULT-B14 CFS25


THICKNESS

SPLINE

DF606

GLAZING WEDGETO SUIT GLASSTHICKNESS


PFX005

PFX005



PX0644

PX0644

DF408 DF610

DF403

ULT - J401

DF401

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION D-1 - D/G TRANSOM SILL DETAIL

CROSS SECTION D-2 - D/G TRANSOM HEAD DETAIL

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Section 5 - Page 9

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30 CFS25


THICKNESS

SPLINE

TOP GROOVE FORAWNING TRACK

AWNING OPERATOR

ULT-S402

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30 CFS25


THICKNESS

SPLINE



PFX005

PFX005



PX0644

PX0644

DF402

DF403

ULT - J401

DF401

CONCEPT ALUMINIUM


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Section 5 - Page 10

SECTION 5 - Awning GA'sCROSS SECTION D-3 - S/G SASH OVER SASH TRANSOM DETAIL

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

TOP GROOVE FOR

AWNING TRACK

AWNING OPERATOR

ULT-S402

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

ULT-J401

DF403



PX0644

PX0644

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION D - D/G SASH OVER SASH TRANSOM DETAIL

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Section 5 - Page 11

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

TOP GROOVE FOR

AWNING TRACK

AWNING OPERATOR

ULT-S402

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE



PX0644

PX0644

CONCEPT ALUMINIUM


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Section 5 - Page 12

SECTION 5 - Awning GA'sCROSS SECTION E-1 - S/G FIXED SILL DETAILCROSS SECTION E-1 - D/G FIXED SILL DETAIL

DF401

DF408

GLAZING WEDGETO SUIT GLASSTHICKNESS PFX005

ULT-F400


FIXING TYPE AND CENTRESTO ENGINEERS

RECOMENDATIONS

CONTINUOUS SEAL

DF610


RECOMENDATIONS

CONTINUOUS SEAL

DF402



CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION E-2 - S/G FIXED SILL AS HEAD DETAILCROSS SECTION E-2 - D/G FIXED SILL AS HEAD DETAIL

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Section 5 - Page 13

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED


TO ENGINEERS

RECOMENDATIONS

DF408

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF610

DF401

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED

DF402

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF401



CONCEPT ALUMINIUM


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Section 5 - Page 14

SECTION 5 - Awning GA'sCROSS SECTION F - S/G FIXED JAMB DETAIL


TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF606



CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION F - D/G FIXED JAMB DETAIL

SYST

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Section 5 - Page 15


TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005



DF403

DF400

TRUTH AWNING

STAYS

ULT-B14

T6 TAPE

S/G 4-10.38mm

GLAZING

ULT-J401

TRUTH LOCK HANDLE

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

TRUTH KEEPER

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

DF606

PFX005

CONCEPT ALUMINIUM


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Section 5 - Page 16

SECTION 5 - Awning GA'sCROSS SECTION G - S/G MULLION DETAIL



PXO644

DF403

DF400

TRUTH AWNING

STAYS

ULT-B30

T6 TAPE

D/G 24mm

GLAZING

ULT-J401

TRUTH LOCK HANDLE

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

TRUTH KEEPER

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

CONCEPT ALUMINIUM


SECTION 5 - Awning GA'sCROSS SECTION G - D/G MULLION DETAIL

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Section 5 - Page 17IMPORTANT NOTICETHIS DRAWING AND THE CURTAIN WALL DESIGN SHOWN IS THE INTELLECTUAL PROPERTY


PXO644

CONCEPT ALUMINIUM


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Section 5 - Page 18

SECTION 5 - Awning GA's



5-A

6-A

6-B

6-B

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sSTANDARD AWNING ELEVATIONS

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1

1

2

2

2

2 2

2

2

2

3

3

3 3

4 4

3 3 4 4 3 333

44

44

3 3

44

1

1

1

1

5-A

5-B

5-B

6-A

6-A

6-A

5-C

5-C

1

1

7 7

7

7

7 7

7 78 8

7 7

CONCEPT ALUMINIUM


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Section 6 - Page 2

SECTION 6 - Casement GA'sCROSS SECTION 1 - S/G SASH HEAD DETAIL



ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED


TO ENGINEERS

RECOMENDATIONS

SPLINE

TRUTH STAYS

PX0644

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 1 - D/G SASH HEAD DETAIL

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED


TO ENGINEERS

RECOMENDATIONS

SPLINE

ULT-F400

TRUTH STAYS

CASEMENT USE OUTER 'V'

PX0644

CONCEPT ALUMINIUM


SYST

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ULT

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X AW

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/ CAS

EMEN

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Section 6 - Page 4

SECTION 6 - Casement GA'sCROSS SECTION 2 - S/G SASH SILL DETAILS


TO ENGINEERS

RECOMENDATIONS

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

CONTINUOUS SEAL



TRUTH STAYS

CASEMENT USE OUTER 'V'

PX0644

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 2 - D/G SASH SILL DETAIL

SYST

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ULT

RAMA

X AW

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/ CAS

EMEN

T

Section 6 - Page 5


TO ENGINEERS

RECOMENDATIONS

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

CONTINUOUS SEAL



CASEMENT OPERATOR

PX0644

CONCEPT ALUMINIUM


SYST

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Section 6 - Page 6

SECTION 6 - Casement GA'sCROSS SECTION 3 - S/G SASH JAMB PIVOT DETAIL


TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

ULT-B14

T6 TAPE

S/G 4-10.38mm

GLAZING

ULT-J401

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402



PXO644

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 3 - D/G SASH JAMB PIVOT DETAIL

SYST

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ULT

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/ CAS

EMEN

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Section 6 - Page 7


TO ENGINEERS

RECOMENDATIONS


DF403

DF400

ULT-B30

T6 TAPE

D/G 24mm

GLAZING

ULT-J401

CFS25

SPLINE

CONTINUOUS AIR SEAL

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402



PXO644

CONCEPT ALUMINIUM


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Section 6 - Page 8

SECTION 6 - Casement GA'sCROSS SECTION 4 - S/G SASH JAMB LOCKING DETAIL




TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

ULT-B14

T6 TAPE

S/G 4-10.38mm

GLAZING

ULT-J401

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

PXO644

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 4 - D/G SASH JAMB LOCKING DETAIL

SYST

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Section 6 - Page 9IMPORTANT NOTICETHIS DRAWING AND THE CURTAIN WALL DESIGN SHOWN IS THE INTELLECTUAL PROPERTY



TO ENGINEERS

RECOMENDATIONS


DF403

DF400

ULT-B30

T6 TAPE

D/G 24mm

GLAZING

ULT-J401

CFS25

SPLINE

CONTINUOUS AIR SEAL

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

PXO644

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14 CFS25


THICKNESS

SPLINE

ULT-S402

T6 TAPE

PFO913-TPV


ULT-B14 CFS25


THICKNESS

SPLINE

CONCEPT ALUMINIUM


SYST

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Section 6 - Page 10

SECTION 6 - Casement GA'sCROSS SECTION 5-A - S/G TRANSOM SILL DETAILCROSS SECTION 5-B - S/G TRANSOM HEAD DETAIL

DF606



PFX005

PFX005



PX0644

PX0644

DF408 DF610

DF403

ULT - J401

DF401

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 5-A - D/G TRANSOM SILL DETAIL

CROSS SECTION 5-B - D/G TRANSOM HEAD DETAIL

SYST

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Section 6 - Page 11

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30 CFS25


THICKNESS

SPLINE

ULT-S402

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30 CFS25


THICKNESS

SPLINE



PFX005

PFX005



PX0644

PX0644

DF402

DF403

ULT - J401

DF401

CONCEPT ALUMINIUM


SYST

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ULT

RAMA

X AW

NING

/ CAS

EMEN

T

Section 6 - Page 12

SECTION 6 - Casement GA'sCROSS SECTION 5-C - S/G SASH OVER SASH TRANSOM DETAIL

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

ULT-S402

T6 TAPE

PFO913-TPV


ULT-B14

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

ULT-J401

DF403



PX0644

PX0644

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 5-C - D/G SASH OVER SASH TRANSOM DETAIL

SYST

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Section 6 - Page 13

ULT-S402

ULT-F400

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE

ULT-S402

T6 TAPE

PFO913-TPV

D/G GLAZING 24mm

ULT-B30

CFS25

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

SPLINE



PX0644

PX0644

CONCEPT ALUMINIUM


SYST

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Section 6 - Page 14

SECTION 6 - Casement GA'sCROSS SECTION 6-A - S/G FIXED SILL DETAILCROSS SECTION 6-A - D/G FIXED SILL DETAIL

DF401

DF408


ULT-F400



RECOMENDATIONS

CONTINUOUS SEAL

DF610


RECOMENDATIONS

CONTINUOUS SEAL

DF402



CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED


TO ENGINEERS

RECOMENDATIONS

DF408

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF610

DF401

CONTINUOUS EXTERNAL

WEATHER SEAL

CONTINUOUS

INTERNAL AIR SEAL

PACKING AS

REQUIRED

DF402

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF401

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 6-B - S/G FIXED SILL AS HEAD DETAILCROSS SECTION 6-B - D/G FIXED SILL AS HEAD DETAIL

SYST

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ULT

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/ CAS

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CONCEPT ALUMINIUM


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Section 6 - Page 16

SECTION 6 - Casement GA'sCROSS SECTION 7 - S/G FIXED JAMB DETAIL


TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

DF606



CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 7 - D/G FIXED JAMB DETAIL

SYST

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ULT

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/ CAS

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Section 6 - Page 17


TO ENGINEERS

RECOMENDATIONS


CONTINUOUS AIR SEAL

DF403

DF400

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005



DF403

DF400

ULT-B14

T6 TAPE

S/G 4-10.38mm

GLAZING

ULT-J401

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

DF606

PFX005

CONCEPT ALUMINIUM


SYST

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ULT

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/ CAS

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Section 6 - Page 18

SECTION 6 - Casement GA'sCROSS SECTION 8 - S/G SASH-FIXED MULLION DETAIL



PXO644

DF403

DF400

ULT-B30

T6 TAPE

D/G 24mm

GLAZING

ULT-J401

CFS25

SPLINE

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFO913TV

ULT-S402

GLAZING WEDGE

TO SUIT GLASS

THICKNESS

PFX005

CONCEPT ALUMINIUM


SECTION 6 - Casement GA'sCROSS SECTION 8 - D/G SASH-FIXED MULLION DETAIL

SYST

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ULT

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X AW

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EMEN

T



PXO644

CONCEPT ALUMINIUM


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Section 6 - Page 20

SECTION 6 - Casement GA's



CONCEPT ALUMINIUM


SECTION 7 - ManufactureJAMB HOLE POSSITIONS

SYST

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39.05

76.2

39.05

76.212.7 12.7

12.712.7

CONCEPT ALUMINIUM


SYST

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Section 7 - Page 2

SECTION 7 - ManufactureJAMB ADAPTER AND INFILL



40.8

15.88

4.96

8.1

CONCEPT ALUMINIUM


SECTION 7 - ManufactureSASH HOLES

SYST

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ULT

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X AW

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CS420 CORNER

STAKE

CS420 CORNER

STAKE

12.7

31

Sill - Operator Cut-out and Drain opening detail

Sill (AWNING ONLY)

ULT-F400 Head / Sill Section

101.6

Hinge side

(CASEMENT ONLY)

Operator fixing hole pattern

25

32 45 32

203 (CASEMENT ONLY)

3.5 in six places, Groove located

8

22.5 (AWNING ONLY)

Cut length = Overall Frame width - 110

17

2

45

55

40.5

D

r

a

i

n

h

o

l

e

s

b

o

t

h

e

n

d

s

R

2

1

2

6

1

9

4

(

C

A

S

E

M

E

N

T

O

N

L

Y

)

CONCEPT ALUMINIUM


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Section 7 - Page 4

SECTION 7 - ManufactureSILL MACHINING DETAILS



60

ULT-J401

Jamb Adapter

Notching for Head and Sill

50

Lock Handle

cut out detail

R5.5

Notched Jamb Adapter installed, concealing Frame Glazing Pocket

16.5

Sill end

Note: Lock Handle cut out for Casements opposite to Hinge Side

Note: Lock Handle cut out for Awinings on both sides

Overall F

ram

e height - 110

40.5

40.5

44

20

113.5

97

20

4

0

.

5

CONCEPT ALUMINIUM


SECTION 7 - ManufactureJAMB ADAPTER MACHINING (OPTIONAL)

SYST

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Casement Stays are available in E-Gard (shown) or Stainless Steel

#8 x 19 CSK Zinc (in E-Gard Stay)

#8 x 19 CSK SST (Stainless Stay)

Snubber flush to Jamb Adapter

Snubbers require #8 x 19 Pan Head SST

Track end flush to Jamb

Frame Snubber Placement:

(Head mirror image plus one

Snubber at the Frame centre)

These are to align with Sash Snubbers

(See Casement Sash fabrication details)

3.0 Track offset from Sill / Head shoulder

(a suitable Packer or Jig may be required)

#8 x 19 CSK

1

0

1

.

6

1

0

1

.

6

8

5

.

7

81 S

nubber fixing location

39

CONCEPT ALUMINIUM


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Section 7 - Page 6

SECTION 7 - ManufactureCASEMENT STAYS AND SNUBBER INSTALLATION



Refer to FSA Hardware Kits for ordering information

Hole pattern for Casement Stays

Note: Casement Sash corner Fasteners

are placed vertically to avoid interference

with the Stay Arm fasteners

Casement Stay Arm

Stay Spacer

Recommended Fastener: #8 x 25mm CSK

Spacer flush to

Sash shoulder

Second Groove

for Stay Arm

Note: Swing the Link Arm and Slider out as shown for easy access to fixing locations

Locate and secure Spacer in place as shown

Spacer flush to Sash Stile

3

5

7

3

3

5

1

6

.

5

CONCEPT ALUMINIUM


SECTION 7 - ManufactureCASEMENT STAY SPACER INSTALLATION

SYST

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Dual Arm Track and Bracket placement

Casement Track and Bracket (handed) are available in E-Gard (shown) or Stainless Steel

#8 x 19 CSK SST (Stainless Track)

#8 x 19 CSK Zinc (E-Gard Track)

600 to 1000 Sash width

for Dual Arm Operator

Sash viewed from inside

Bottom Groove for Track and Bracket fixing

A

A-A

B-B

A

Dyad Bracket placement

Bracket (handed) is available in E-Gard (shown) or Stainless Steel

#8 x 19 CSK SST (Stainless Bracket)

#8 x 19 CSK Zinc (E-Gard Bracket)

360 to 600 Sash width

for Dyad Operator

B

180

46

B


Bottom Groove for Bracket fixing

46

CONCEPT ALUMINIUM


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Section 7 - Page 8

SECTION 7 - ManufactureCASEMENT SASH (TRACK AND BRACKET INSTALLATION)




Snubbers are required since the Hinge side Stile must be secured

to Frame once Sash is closed.

They assist in proper operation of the Multi Point locking system

and provide Gasket compression, assist in Negative Air Pressure

performance and add safety and security.

These are installed as shown, FSA recommends three sets of Snubbers

on Casements up to 1800 and four sets for taller windows.

Recommended Fastener:

#8 x 19 Pan Head SST

Snubber flush to Sash shoulder

65

==

65

CONCEPT ALUMINIUM


SECTION 7 - ManufactureCASEMENT SASH SNUBBER INSTALLATION

SYST

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Stays are non-handed, supplied in pairs

Stays come assembled as one unit

Stay Arm shown separately for clarity

Stay flush to Head

20 (33 for #28S Four-Bar Stay)

Elongated fixing holes

allow for adjustment

Anchor Hole

Stay Arm flush to Sash lip

Anchor

hole

Anchor hole

Stay

Track

flush to

Jamb

Adapter

step

STAY SIZE TABLE & FIXING LOCATIONS

Stay

#10

#12

#16

#20

#24

#28

#28S

Length

267

318

419

521

622

724

724

Dim A

166

166

242

293

243

428

428

Dim B

217

268

370

471

573

674

674

Note: Anchor holes are fixed last, once Stay position is confirmed

Anchor hole quantity and locations vary depending on the Stay

Recommended Fastener:


Note: for installations with restricted opening. suitable Limit Devices are available from FSA

Dim

A

(refer T

able)

Stay Length (refer T

able)

Dim

B

(refer T

able)

40

CONCEPT ALUMINIUM


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Section 7 - Page 10

SECTION 7 - ManufactureAWNING FOUR-BAR STAY INSTALLATION




Awning Track placement

Awning Track is available in E-Gard or Stainless Steel (shown)


#8 x 19 CSK SST (Stainless Track)

#8 x 19 CSK Zinc (E-Gard Track)

450 to 1500 Awning Sash width

11 Offset

Top Groove for

Track fixing

A-A

A

A

49

Awning Track Sash

Once Track is installed, slide two Pivot Shoes supplied into Track channel - these will connect to Operator

Arms via Clips when Sash is installed. Note the Pivot Shoe orientation:

Awning Bracket placement


Awning Bracket is supplied

with Narrow Operator


360 to 500 Narrow

Awning Sash width

Narrow Awning Pivot Pin engages

the Bracket when Sash is installed:

11 Offset

Top Groove for

Bracket fixing

A-A

Bracket Sash

A

A

11.5

CONCEPT ALUMINIUM


SECTION 7 - ManufactureAWNING SASH (TRACK & NARROW BRACKET INSTALLATION)

SYST

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ULT

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Sash MP Keep placement

KEEP & TBG LOCATION

Frame Height A B C

890-990 353 N/A N/A

991-1095 404 N/A N/A

1096-1194 787 N/A N/A

1195-1400 506 480 N/A

1401-1600 607 581 N/A

1601-1700 709 683 N/A

1701-1800 500 500 494

1801-1920 534 434 528

1921-2020 568 568 562

Tie Bar selection based

on Sash height

(Refer to FSA Kits)

Dim C =

Fourth TBG

(Not shown)

Dim C =

Fourth Keep

(Not shown)

A A

B

B-B

B

Second Groove

for MP Keeps

MX TBG placement

A-A

#8 X 25 Pan Head SST

Tie B

ar show

n Locked

123

19

Fram

e H

eight

123

190

Dim

A

(refer T

able)

56

Dim

B

(refer T

able)

90

Dim

A

(refer T

able)

Dim

B

(refer T

able)

CONCEPT ALUMINIUM


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Section 7 - Page 12

SECTION 7 - ManufactureMULTI POINT LOCKING (CONFIGURATIONS AND INSTALLATION)




A A B B

Cut away of SP Lock and Backing Plate assembly

mounted in the Jamb Adapter

Refer to Jamb Adapter notching and Lock Cutout

detail

SP SST Keep

(non-handed)

Shown in locked position

Anchor hole

fixed last

Anchor hole

points upwards

on opposing Stile

#10 Pan Head SST x 13

Second Groove for SP Keep

#10-24 X 9/16 Pan Head

A-A

B-B

16

175

66

24

113.5

97

CONCEPT ALUMINIUM


SECTION 7 - ManufactureSINGLE POINT LOCKING (KEEP AND LOCK INSTALLATION)

SYST

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ULT

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CONCEPT ALUMINIUM


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Section 7 - Page 14

SECTION 7 - Manufacture



CONCEPT ALUMINIUM


SYST

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AMAX

AW

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Section 8 - Page 1

SECTION 8 - GLAZING GLASS SIZES



13.81 29.75

13

13

53.44

53.44

4mm5mm6mm8mm10mm

ULT-B30ULT-B30ULT-B30ULT-B30ULT-B30

Glass Thickness Bead Glazing WedgePF0660 - 4mmPF0660 - 5mmPF0660 - 6mm

PF0513

24mm ULT-B30Glass Thickness Bead Glazing Wedge

PF0513

5mm PACKER

3mm PACKER

5mm PACKER

T5 TAPE T5 TAPE

15mm PACKER

38

4mm5mm6mm8mm10mm

PFX005PFX005PFX005CaulkCaulk

Glass Thickness Captive Glazing WedgePF0660 - 4mmPF0660 - 5mmPF0660 - 6mm

CaulkCaulk

28mm PFX005Glass Thickness Captive Glazing Wedge

PF0528 - 5mm

10mm PACKER

10

10.1

19.1

CONCEPT ALUMINIUM


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Section 8 - Page 2

SECTION 8 - GLAZINGGLASS SIZES



A A

B

BView from Outside

W

DL = W-110

Sash (w) = DL-10

Glass w = Sash (w)-107

Flyscreen w = DL (w) - 85Bead (w) = Sash (w) - 98

A-A Slice

H

DL

(h) =

H -

110

Sas

h (h

) = D

L (h

) + 1

0

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (h

) - 7

5

B-B Slice

Bea

d h

= S

ash

(h) -

134

H

W

SG Awning / Casement SashDescription Qty Code Formula

Reveal Adapter (w) 2 CA430 W+40

Reveal Adapter (h) 2 CA430 H

Head (w) 1 ULT-F400 W-110 = DL(w)

Sill (w) 1 ULT-F400 W-110 = DL(w)

Jamb (h) 2 DF400 H

Jamb Adapter (h) 2 ULT-J401 DL(h) - 82

Sash (w) 2 ULT-S402 DL(w) - 10

Sash (h) 2 ULT-S402 DL(h) + 10

Pocket Filler 4 DF605 95.50mm

SG Bead (w) 2 ULT-B14 Sash (w) - 98

SG Bead (h) 2 ULT-B14 Sash (h) - 133

Glass (w) 1 SG Sash (w) - 107

Glass (h) 1 SG Sash (h) - 107

Flyscreen (w) 2 CFS25 DL (w) - 85

Flyscreen (h) 2 CFS25 DL (h) - 75

note : DL considered as the clear distance between two frames.

5555

5555

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH) FORMULA

SYST

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ULT

RAMA

X AW

NING

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T



Jam

b A

dapt

er(h

) = D

L(h)

- 82

A A

B

B

View from Outside

W

DL = W-110

Sash (w) = DL-10


Flyscreen w = DL (w) - 85

Sash Bead (w) = Sash (w) - 98

A-A Slice

H

Sas

h (h

) = D

L1+1

0

H1

= H

-H2

H2

= H

-H1

Gla

ss h

= D

L2+2

0

F/sc

reen

H =

DL

(h) -

75

Gla

ss H

=S

ash

(h) -

107

DL1

= H

1-83

FIX

B-B Slice

H

W

DL2

DL1 H1

H2

DL

DL2

= H

2-83

W

DL = W-110Fixed Glass w = DL + 20

A-A Slice

55 55

55 55


1 21 2

55

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH OVER FIXED) FORMULA

SYST

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EMEN

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SG Awning / Casement SashDescription Qty Code Formula



Head (w) 1 ULT-F400 W-110 = DL(w)

Sill (w) 1 DF401 W-110 = DL(w)

SG Sill Bead 1 DF408 W-110 = DL(w)

SG Sill Reducer 1 DF610 W-110 = DL(w)

Jamb (h) 2 DF400 H


Transom 1 ULT-F400 DL(w)

Frame Adapter 1 DF403 DL(w)

SG Pocket Reducer1 DF606 DL(w)

2 DF606 DL2(h) + 50






Sash Glass 1 SGSash (w) - 107

Sash (h) - 107

Fixed Glass 1 SGDL(w) + 20

DL2(h) + 20



CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (FIXED OVER SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



A A

B

B

View from Outside

H

Sas

h (h

) = D

L2

H1

= H

-H2

H2

= H

-H1

Gla

ss h

= D

L1+2

0

Gla

ss H

= S

ash

(h) -

107

DL2

= H

2-83

F/sc

reen

H =

DL

(h) -

85

FIX

W

DL1

DL2

HH

1H

2

DL

W

DL = W-110

Sash (w) = DL-10




A-A Slice

W

DL = W-110

Fixed Glass w = DL + 20

A-A Slice

55 55

55 55

SG Awning / Casement Sash with LowlightDescription Qty Code Formula



Head 1 DF400 W-110 = DL(w)

SG Pocket Reducer1 DF606 DL(w)

2 DF606 DL1(h) + 50

Transom / Sill 1 DF401 DL(w)

SG Sill Bead 1 DF408 DL(w)

SG Sill Reducer 1 DF610 DL(w)

Pocket Filler 2 DF605 76mm


Jamb Adapter1 ULT-J401 DL(w)

2 ULT-J401 DL2(h) - 92

Sill 1 ULT-F400 DL(w)

Jamb 2 DF400 H


Sash (h) 2 ULT-S402 DL2(h)



Sash Glass 1 SGSash (w) - 107

Sash (h) - 107

Fixed Glass 1 SGDL(w) + 20

DL1(h) + 20


Flyscreen (h) 2 CFS25 DL (h) - 85note : DL considered as the clear distance between two frames.

55

1 21 2

55D

L1 =

H1-

83

55

W

DL = W-110

Sash (w) = DL-10


Flyscreen W = DL-86


A-A Slice

H

Sas

h (h

) = D

L2

H1

= H

-H2

H2

= H

-H1

DL1

= H

1-83

DL2

= H

2-83

Sas

h (h

) = D

L1+1

0

Gla

ss h

= S

ash

(h)-

107

A A

B

BView from Outside

Gla

ss H

= S

ash

(h) -

107

SG Awning / Casement Sash over SashDescription Qty Code Formula



Head (w) 1 ULT-F400 W-110

Transom 1 ULT-F400 W-110

Transom's Adapter (w) 1 DF403 W-110

Transom's Jamb Adapter (w) 1 ULT-J401 W-110

Sill (w) 1 ULT-F400 W-110

Jamb (h) 2 DF400 H

Jamb Adapter (h) 4 ULT-J401 DL1 - 82 , DL2 - 82

Pocket Filler4 DF605 95.50 mm

2 DF605 146 mm

Sash (w) 4 ULT-S402 DL - 10

Top Sash (h) 2 ULT-S402 DL1 + 10

Bottom Sash (h) 2 ULT-S402 DL2



Sash Glass (w) 1 SG Sash (w) - 107

Sash Glass (h) 1 SG Sash (h) - 107



1 21 2

55


DL

DL1

DL2

W

55 55

5555

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH OVERS SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



F/sc

reen

H =

DL

(h) -

75

F/sc

reen

H =

DL

(h) -

75

A A

B

B

View from Outside

A-A Slice

H

DL

(h) =

H -

110

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L H

- 75

B-B Slice

Bea

d h

= S

ash

(h) -

134

12

12

W

DL1 = W1-83

Sash w1 = DL1-10

Glass w1 = Sash w1-107

Flyscreen w1 = DL1 - 86Bead w1 = SASH w1 - 98

DL2 = W2-83

Sash w2 = DL2-10


W1 W2

Flyscreen w1 = DL1 - 86Bead w1 = SASH w1 - 98

SG Awning / Casement Sash by SashDescription Qty Code Formula



Head / Sill (w) 2 ULT-F400 W1,2 - 83

Mullion (h) 1 DF400 H

Mullion's Adapter (h) 1 DF403 H

Mullion's Jamb Adapter (w) 2 ULT-J401 DL (h) -82

Mullion's Pocket Filler 4 DF605 95.50 mm

Jamb (h) 2 DF400 H

Jamb Adapter (h) 2 ULT-J401 H-192

Pocket Filler 4 DF605 95.50 mm


Sash (h) 4 ULT-S402 DL1,2 - 10








27.5 27.5

55 55

5555

DL H

W1 W2

W

DL1 DL2

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH BESIDE SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



DL1 = W1-83

Sash w1 = DL1-10


Flyscreen w1 = DL1 - 86Bead w1 = Sash w1 - 98

W1

Glass w2 = DL2 + 20

W2

DL2 = W2 - 83

W

A A

B

BView from Outside

FIX

B-B Slice

HD

L (h

) = H

- 11

0

Gla

ss h

= D

L +

20

Sill Bead w = DL2

A-A Slice

55 55

HD

L (h

) = H

- 11

0

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L H

- 75

B-B Slice

Bea

d h

= S

ash

(h) -

134

5555

SG Awning / Casement Sash with SidelighDescription Qty Code Formula



Head /Sill (w) 2 ULT-F400 W1 - 83

Head (w) 1 DF400 W2 - 83

Sill (w) 1 DF401 W2-83

SG Sill Bead 1 DF408 W2 - 83

SG Sill Reducer 1 DF610 W2 - 83



Mullion's Jamb Adapter (w) 1 ULT-J401 DL (h) - 82


SG Pocket Reducer (h) 2 DF606 H-110

SG Pocket Reducer (w) 1 DF606 W2 - 83

Jamb (h) 2 DF400 H

Jamb Adapter (h) 1 ULT-J401 H-110


Sash (w) 2 ULT-S402 DL1 - 10

Sash (h) 2 ULT-S402 DL + 10





Fixed Glass (w) 1 SG DL2 + 20

Fixed Glass (h) 1 SG DL + 20



Colonial Bar (h) a F74 Sash (h) - 134

Colonial Bar (w) b F74 Sash (w) - 164

Sidelight's Colonial Bar (h) a F74 DL1

Sidelight's Colonial Bar (w) b F74 DL - 30


5555

W1 W2W

DL H

DL1 DL2

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH BESIDE FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



DL2 = W2-55

Sash (w) = DL2-10

Glass w2 = Sash (w)-107

Flyscreen w = DL2 (w) - 86Bead (w) = Sash (w) - 98

W1 W3

W

A

B

BView from Outside

FIXFIXA

W2

Glass w1 = DL1 + 20

DL1 = W1 - 83

Sill Bead w = DL Sill Bead w = DL

Glass w3 = DL3 + 20

DL3 = W3 - 83

12

12

12

12

A-A Slice

B-B Slice

H

DL

(h) =

H -

110

Gla

ss h

= D

L +

20

H

DL

(h) =

H -

110

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (H

) - 7

5

C-C Slice

Bea

d h

= S

ash

(h) -

134

5555

5555

C

C

W1 W2 W3W

DL

DL1 DL2 DL3

H

SG Awning / Casement Sash between SideligtsDescription Qty Code Formula




Head (w) 2 DF400 W1 , 3 - 83

Sill (w) 2 DF401 W1 , 3 - 83

SG Sill Bead 2 DF408 W1 , 3 - 83

SG Sill Reducer 2 DF610 W1 , 3 - 83



SG Pocket Reducer (h) 4 DF606 H-110

SG Pocket Reducer (w) 2 DF606 W1 , 3 - 83

Jamb (h) 2 DF400 H

Jamb Adapter (h) 2 ULT-J401 DL (h) - 82


Sash (w) 4 ULT-S402 DL2 - 10






Fixed Glass (w) 2 SG DL1 , 3 + 20

Fixed Glass (h) 2 SG DL + 20




55 55

55 55

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH BETWEEN FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



H

Sas

h (h

) = D

L2

H2

H1

Gla

ss H

= D

L1+2

0

DL1

= H

1-83

1 21 2

F/sc

reen

H =

DL2

(h) -

75

Gla

ss H

= S

ash

(h) -

107

DL2

= H

2 - 5

5

B-B Slice

W

DL = W-110

Sash (w) = DL-10




A-A Slice

B

View from Outside

FIX

A

FIX

A

B

1 21 2

H3

Gla

ss H

= D

L3+2

0

DL3

= H

3-83

55


55 55

55H

WDL

DL3

DL2

DL1

H3

H2

H1

W

DL = W-110


A-A Slice

55 55

CONCEPT ALUMINIUM


SECTION 9 - FORMULASS/G (SASH BETWEEN FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



SG Awning / Casement Sash with LowlightDescription Qty Code Formula



Head 1 DF400 W-110 = DL(w)

Jamb 2 DF400 H


SG Sill Bead 2 DF408 DL(w)

SG Sill Reducer 2 DF610 DL(w)



2 ULT-J401 DL2(h) - 92


SG Pocket Reducer

2 DF606 H1

2 DF606 DL(w)

2 DF606 H3








Fixed Glass (w) 2 SG DL + 20 (w)

Fixed Glass (h) 2 SG DL + 20 (h)

CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



A A

B

BView from Outside

W

DL = W-110

Sash (w) = DL-10


Flyscreen w = DL (w) - 85Bead (w) = Sash (w) - 98

A-A Slice

H

DL

(h) =

H -

110

Sas

h (h

) = D

L (h

) + 1

0

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (h

) - 7

5B-B Slice

Bea

d h

= S

ash

(h) -

134

HW

5555

5555

DG Awning / Casement SashDescription Qty Code Formula



Head (w) 1 ULT-F400 W-110 = DL(w)

Sill (w) 1 ULT-F400 W-110 = DL(w)

Jamb (h) 2 DF400 H





DG Bead (w) 2 ULT-B30 Sash (w) - 98

DG Bead (h) 2 ULT-B30 Sash (h) - 133

Glass (w) 1 DG Sash (w) - 107

Glass (h) 1 DG Sash (h) - 107




43.15

Jam

b A

dapt

er(h

) = D

L(h)

- 82

CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH OVER FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



A A

B

B

View from Outside

W

DL = W-110

Sash (w) = DL-10




A-A Slice

H

Sas

h (h

) = D

L1+1

0

H1

= H

-H2

H2

= H

-H1

Gla

ss h

= D

L2+2

0

F/sc

reen

H =

DL

(h) -

75

Gla

ss H

= S

ash

(h) -

107

DL1

= H

1-83

FIX

B-B Slice

H

W

DL2

DL1 H1

H2

DL

DL2

= H

2-83

W

DL = W-110Fixed Glass w = DL + 20

A-A Slice

55 55

55 55

1 21 2

55


DG Awning / Casement SashDescription Qty Code Formula



Head (w) 1 ULT-F400 W-110 = DL(w)

Sill (w) 1 DF401 W-110 = DL(w)

DG Sill Bead 1 DF402 W-110 = DL(w)

Jamb (h) 2 DF400 H








Sash Glass 1 DGSash (w) - 107

Sash (h) - 107

Fixed Glass 1 DGDL(w) + 20

DL2(h) + 20



CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (FIXED OVER SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



A A

B

B

View from Outside

H

Sas

h (h

) = D

L2

H1

= H

-H2

H2

= H

-H1

Gla

ss h

= D

L1+2

0

Gla

ss H

=S

ash

(h) -

107

DL2

= H

2-83

F/sc

reen

H =

DL

(h) -

85

FIX

W

DL1

DL2

HH

1H

2

DL

W

DL = W-110

Sash (w) = DL-10




A-A Slice

W

DL = W-110


A-A Slice

55.0000 55.0000

55 55

55

1 21 2

55D

L1 =

H1-

83

55


DG Awning / Casement Sash with LowlightDescription Qty Code Formula



Head 1 DF400 W-110 = DL(w)


DG Sill Bead 1 DF402 DL(w)




2 ULT-J401 DL2(h) - 92

Sill 1 ULT-F400 DL(w)

Jamb 2 DF400 H





Sash Glass 1 DGSash (w) - 107

Sash (h) - 107

Fixed Glass 1 DGDL(w) + 20

DL1(h) + 20



CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH OVERS SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



W

DL = W-110

Sash (w) = DL-10


Flyscreen W = DL-86

A-A Slice

H

Sas

h (h

) = D

L2

H1

= H

-H2

H2

= H

-H1

DL1

= H

1-83

DL2

= H

2-83

Sas

h (h

) = D

L1+1

0

Gla

ss h

= S

ash

(h)-

107

A A

B

BView from Outside

Gla

ss H

= S

ash

(h) -

107

1 21 2

55

DL

DL1

DL2

W

55 55

5555

DG Awning / Casement Sash over SashDescription Qty Code Formula



Head (w) 1 ULT-F400 W-110

Transom 1 ULT-F400 W-110

Transom's Adapter (w) 1 DF403 W-110

Transom's Jamb Adapter (w) 1 ULT-J401 W-110

Sill (w) 1 ULT-F400 W-110

Jamb (h) 2 DF400 H

Jamb Adapter (h) 2 ULT-J401 DL1 (h) - 82, DL2 (h) - 82

Pocket Filler4 DF605 95.50 mm

2 DF605 146 mm


Top Sash (h) 2 ULT-S402 DL1 + 10

Bottom Sash (h) 2 ULT-S402 DL2



Sash Glass (w) 1 DG Sash (w) - 107

Sash Glass (h) 1 DG Sash (h) - 107





F/sc

reen

H =

DL

(h) -

75

F/sc

reen

H =

DL

(h) -

75

CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH BESIDE SASH) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



A

B

B

View from Outside

A-A Slice

H

DL

(h) =

H -

110

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (H

) - 7

5B-B Slice

Bea

d h

= S

ash

(h) -

134

12

12

W

DL1 = W1-83

Sash w1 = DL1-10


Flyscreen w1 = DL (W1) - 86Bead w1 = Sash w1 - 98

DL2 = W2-83

Sash w2 = DL2-10


W1 W2


27.5 27.5

55 55

5555

DL H

W1 W2W

DL1 DL2

DG Awning / Casement Sash by SashDescription Qty Code Formula



Head / Sill (w) 2 ULT-F400 W1,2 - 83



Mullion's Jamb Adapter (h) 2 ULT-J401 DL (H) - 82


Jamb (h) 2 DF400 H

Jamb Adapter (h) 2 ULT-J401 DL (H) - 82



Sash (h) 4 ULT-S402 DL1,2 - 10








CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH BESIDE FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



DL1 = W1-83

Sash w1 = DL1-10



W1

Glass w2 = DL2 + 20

W2

DL2 = W2 - 83

W

A A

B

BView from Outside

FIX

B-B Slice

HD

L (h

) = H

- 11

0

Gla

ss h

= D

L +

20

Sill Bead w = DL2

A-A Slice

55 55

HD

L (h

) = H

- 11

0

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (H

) - 7

5

B-B Slice

Bea

d h

= S

ash

(h) -

134

5555

5555

W1 W2W

DL H

DL1 DL2

DG Awning / Casement Sash with SidelighDescription Qty Code Formula




Head (w) 1 DF400 W2 - 83

Sill (w) 1 DF401 W2-83

DG Sill Bead 1 DF402 W2 - 83




Jamb (h) 2 DF400 H



Sash (w) 2 ULT-S402 DL1 - 10






Fixed Glass (w) 1 DG DL2 + 20

Fixed Glass (h) 1 DG DL + 20



Colonial Bar (h) a F74 Sash (h) - 134

Colonial Bar (w) b F74 Sash (w) - 164

Sidelight's Colonial Bar (h) a F74 DL1

Sidelight's Colonial Bar (w) b F74 DL - 30


CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH BETWEEN FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



DL2 = W2-55

Sash (w) = DL2-10

Glass w2 = Sash (w)-107


Bead (w) = Sash (w) - 98

W1 W3

W

A

B

BView from Outside

FIXFIXA

W2

Glass w1 = DL1 + 20

DL1 = W1 - 83

Sill Bead w = DL Sill Bead w = DL

Glass w3 = DL3 + 20

DL3 = W3 - 83

12

12

12

12

A-A Slice

B-B Slice

HD

L (h

) = H

- 11

0

Gla

ss h

= D

L +

20

HD

L (h

) = H

- 11

0

Sas

h (h

) = D

L +

10

Gla

ss h

= S

ash

(h)-

107

Flys

cree

n h

= D

L (H

) - 7

5

C-C Slice

Bea

d h

= S

ash

(h) -

134

5555

5555

C

C

W1 W2 W3W

DL

DL1 DL2 DL3

Hnote : DL considered as the clear distance between two frames.

55 55

55 55

DG Awning / Casement Sash between SideligtsDescription Qty Code Formula




Head (w) 2 DF400 W1&3 - 83

Sill (w) 2 DF401 W1&3 - 83

DG Sill Bead 2 DF402 W1&3 - 83



Jamb (h) 2 DF400 H



Sash (w) 4 ULT-S402 DL2 - 10






Fixed Glass (w) 2 DG DL1 , 3 + 20

Fixed Glass (h) 2 DG DL + 20



CONCEPT ALUMINIUM


SECTION 10 - FORMULASD/G (SASH BETWEEN FIXED) FORMULA

SYST

EM -

ULT

RAMA

X AW

NING

/ CAS

EMEN

T



H

Sas

h (h

) = D

L2

H2

H1

Gla

ss H

= D

L1+2

0

DL1

= H

1-83

1 21 2

F/sc

reen

H =

DL

(h) -

75

Gla

ss H

= S

ash

(h) -

107

DL2

= H

2 - 5

5

B-B Slice

W

DL = W-110

Sash (w) = DL-10




A-A Slice

B

View from Outside

FIX

A

FIX

A

B

1 21 2

H3

Gla

ss H

= D

L3+2

0

DL3

= H

3-83

55


55 55

55H

WDL

DL3

DL2

DL1

H3

H2

H1

W

DL = W-110


A-A Slice

55 55

DG Awning / Casement Sash with LowlightDescription Qty Code Formula



Head 1 DF400 W-110 = DL(w)

Jamb 2 DF400 H


DG Sill Bead 2 DF402 DL(w)



2 ULT-J401 DL2(h) - 92









Fixed Glass (w) 2 DG DL + 20 (w)

Fixed Glass (h) 2 DG DL + 20 (h)

ultramax awning / casement technical manual

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