updating an old industry

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Composite Building Structures, Ltd. James P. Antonic – President & CEO Composite Building Structures, Ltd. James P. Antonic – President & CEO Updating an Industry Updating an Industry

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Building is the largest industry that has not adapted modern production methods used in all other major industries.

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  • 1. Updating an IndustryComposite Building Structures, Ltd.James P. Antonic President & CEO

2. Update & Impact - Requirements Holistic Approach 1 - Materials Composites 2- System Panel Jigs 3 - Methods Assembly lines Integrated Assembly Improved Quality & Resistance Engineering Faster Output Logistics 3. Background Introductions Midwest Ethics Materials Metal Casting Systems Experimental Psychology Methods Chemical Manufacturing Locations Production Lines Europe Automotive Mid-East Farm Implement East Asia India International Market Developments Hands-on Manage to Profit Work Resins in Europe New Technologies Housing in Japan Problem Solving JIT with Toyoda 4. Market Values - Research51,500 Cars Each 5. US Conditions - Research Problems Fixes Hurricanes What to use Earthquakes Best material Floods Best method Tsunami Best system Mud Slides Scalable supply Termites High production Mold Low skill levels Rodents Overcome needs Fire Penetrate rapidly Energy Use License & JV Carbon Footprint Search for IAQOptimum-Solutions Sustainability Planet Friendly 6. Whats Wrong - Research Prone to Disasters Inefficient Operations Minimal automation Failures Use old traditions Insurance rates Raw material cost cycles Materials are Minimized Piecemeal Innovations Collapse, Crush, & Maim Band-Aids Costly Recycle & Reuse Cosmetic changes Not Optimized for Use Same trades & skills Ruled by Lowest Cost Suppliers & Users Buy materials locally Protect livelihood Best is readily convenient Protect know-how Focus on cutting trade laborcosts Maintain Comfort Fear Innovation Improve quality-Maintain costs / Build faster- Use same people 7. Best Fits - Research Best Alternatives Universal Mandates Ideal Material Tree-free Ideal Method China-proof Ideal System Sustainable materials Most Profitable Best cost/performance No loss of Better quality controlprofessionals More uniform qualityor trades More supervision Better systems for Train appropriaterepetitive tasks to taskControl Business Protect Markets 8. 1. Select - Optimum Material Wood Aluminum Steel Concrete Block Cast Concrete Foam Concrete Composites in ladders 9. Ideal Building Material2/13/2013 9 10. How Wood, Steel, & Blocks Fit2/13/2013 10 11. How Optimized Composites Fit2/13/2013 11 12. How Properties are OptimizedPerformancethrough Chemistry Strength throughDesign 13. Selecting Manufacturing 14. Designing to Replace & Improve 15. Increasing Performance 16. Continuous ProcessingStop Cutting Trees 17. Running Fibers End-to-End 18. Fitting Materials to ApplicationsStronger SaferLonger-LastingBest life-cycle costof any construction materialBest cost-performanceof any construction material Pultrusion BridgesPultrusion I-Beam 18 19. 2. Find - Most Economical System On-site systems Wood, Steel, Clay, Straw, Tip-ups on-site Cast-in-place on-site Tip-ups from plant Panels from plant SIP panels from plant Modulars from plant 20. LoweringProductionCosts 21. Analyzing Current Efficiencies 22. Changing Architectural Drawings 23. Requiring Engineered Prints 24. PEs Approving Layouts 25. Cutting Material Consumption1 ton of composites use650 pounds (295 Kg) of resin = 3 tanks of gasfor your car*2,000 ft2 (186 m2) disaster resistant home 26. Transporting in High DensityStuds for one 3,000 ft2 (280 m2) home8ft long x 42in wide x 28in high palletWeight = 1,400 pounds (635 Kg) Approximately 20 pallets/container 27. Improving Profitability 28. 3. Find - Ideal Building Method Building Goals Build Custom or Tract Without measuringHomes at High Output Any size, style, or Targetarchitecture Developers At same production-line Architectsspeed (Ft/Min) Designers Engineers For all levels Projects high end homes Governments work force housing Many Other Users Social housing Government squatter projects 29. Rethink MethodsHorizontal to Vertical High to Low Space & Energy 30. Rapidly ProduceUsing Universal Structural-Support Skeletons 31. Simplify Methods Use Few Tools Saws for Panels 32. Adobe and Waddle&Daub WallsScrew Guns for All Assembly 33. Shear Wall PerimetersManual Conveyors & Movers 34. Global Customers What they build is not important How they build it is important When Henry Ford asked his customers"What do you want?"The answer was a faster horse. When Steve Jobs was asked"What do your customers want?"The answer was,They wont know what they want until I show it to them. 35. Requirements for Change Continuous Improvement Embrace future opportunities Empower a common vision Produce useful change Thoughtful Management Planning & Budgeting Structuring & Staffing Performance & Measurement Goods & Services Production 36. Updating an Industry Summary1. No country can continue to build in the same old ways2. Progress requires holistic integration of materials-methods-systems3. Composites will become the universal framing material of choice This is a disruptive technology! The Game is Changing! Opportunities Abound! 37. Updating & Changing an IndustryIs not for sissies or cowardsInvest in your Future with Holistic Building Improvements