“uralmash oil and gas equipment holding” llc modern drilling rigs 2015
TRANSCRIPT
“Uralmash Oil and Gas Equipment Holding” LLC
Modern drilling rigs
2015
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Uralmash Oil and Gas Equipment Holding, LLC integrate design and manufacturing capabilities in the areas of drilling equipment manufacturing and service for oil and gas industry.
Gazprombank is a strategy partner of the Holding.
Headcount of the Holding is ~ 3000 people
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Holding Structure
Plant of modular packaged units, OJSC Tyumen
Uralmash OGE Holding, LLC Managing company, Moscow
Uralmash OGE Holding, LLC branch in Yekaterinburg
URBO, CJSCYekaterinburg
Neftemash factory, OJSCOtradny
Neftegasengineering, LLCVolgograd
Uralmash Techservice, LLCMoscow
Management of all Holding business units
Engineering
Engineering center and managing unit for all the engineering
Designing and manufacturing of complete drilling rigs in accordance with customer specific technical requirements
Manufacturing of drilling equipment
manufacturing and assembly of 25-30 complete drilling rigs a year
8000 t/year of welded metal structures
3000 t/year of welded metal structures
Service
Overhaul of drilling equipment, upgrade of drilling rigs and equipment, surveys and technical diagnostic of oil and gas equipment
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Holding Geography
Moscow
YekaterinburgTyumen
Volgograd
Vankor oil field
Otradny
Management Engineering Production Drilling rigs control assembly Service
Buzuluk
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All the produced units of the drilling equipment (pumps, swivels, derricks, hook blocks, crown
blocks, drawworks, rotors) are tested under load on facility.
Drilling rigs are assembled on two check assembly sites in Yekaterinburg. Up to seven heavy drilling rigs can be assembled on the sites at the same time.
Manufacturing capabilities are located at three enterprises of Holding – CJSC URBO (Yekaterinburg), Plant of modular packaged units, OJSC (Tyumen), Neftemash factory,
OJSC (Otradny).
Complete drilling rigs production actual capabilities – up to 30 drilling rigs a year, in the short term – up to 50 pcs. a year.
Manufacturing capabilities
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Drilling equipment engineering
Modern software is used during engineering process: 3D modeling with Siemens NX, electrotechnical design system «EPLAN Electric»; CAD «Intermech»: Search, CadMech, AVS; engineering analysis tools package NX CAE.
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Mobile drilling rigs of load capacity from 160 to 200 t Drilling rig weight from 500 to 1000 tonnes
Cluster drilling rigs of load capacity from 160 to 450 t Drilling rig weight from 1200 to 1900 tonnes
Land drilling rigs of load capacity up to 600 t and drilling depth up to 15000 meters
Drilling rig weight from 1000 to 3000 tonnes
Drilling equipment sets for onshore and offshore drilling, load capacity from 160 to 320 tonnes
Units and spare parts of drilling equipment
Drilling rigs upgrading
Technical service of drilling equipment
Range of produced drilling equipment and services
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Offshore equipment
Irrespective of function drilling equipment can
be installed at:
stationary (fixed platforms);
jack-up platforms (jack-ups);
semi-submersible platforms (semi);
drilling ships.
Uralmash Oil and Gas Equipment Holding designs and manufactures drilling equipment for offshore platforms.
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Stationary (fixed platforms) and semi-submersible
platforms (semi) are used in the Caspian and Black
sea
Drill ships can be used for drilling in any deep water
For Arctic and Sakhalin island offshore development
all the three types can be used: stationary (fixed
platforms), semi-submersible platforms (semi) and jack-
ups
Potential fields of application of Holding equipment
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History of design, production and delivery of Uralmash equipment for offshore drilling began in 1970. From 1973 to 2011, in cooperation with shipbuilders and shipyards, 38 sets of main drilling equipment for offshore drilling were produced :
10 sets for fixed platforms;16 sets for jack-up platforms;11 sets for semi-submersible platforms;1 set for drilling ship.10 drilling equipment sets 160D for fixed platforms;
The main customer ordering platforms was the Ministry of oil and gas industry of the USSR.
Drilling equipment sets for installation on the platforms were delivered to the following companies:
«Krasnye Barrikady», Astrakhan;Astrakhan shipbuilding production association (“Marine yard”);«Lotos», Norimanov town, Astrakhan region;Vyborg Shipyard, Vyborg town, Leningrad region;
.
Offshore drilling equipment production history
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Offshore equipment
Main parameters NBO-160D NBO-ESPKBО
4000/250 ESP
KBО 5000/320
PPEМ
KBО 6500/400
EUM
KBО 5000/320
DGSP
KBО 6500/400
BSE
Admissible hook load, kN 1600 2250 2500 3200 4000 3200 4000Rated drilling depth, m 2500 4000 4000 5000 6500 5000 6500Hook speed while reciprocating, m/s 0,2 0,18 0,1..0,25 0,1..0,25 0,25 0,2 0,25Elevator no-load lifting speed, m/s 1,6 1,5 1,6 1,6 1,6 1,7 1,6Input shaft rated power, kW 670 630 900 1420 1475 1400 1475Rotary table opening, mm 700 700 700 1260 950 700 1260Rotary drive rated power, mm 370 370 370 370 440 370 370Mud pump power, kW 600 950 950 950 950 950
Drive type Diesel Electric Electric Electric Electric
Diesel-generato
r set ElectricIn operation
Complexes produced 10 6 4 11 2 6 1
Operation region Caspian Sea
Sea of Okhotsk, Caspian
Sea
Sea of Okhotsk, Barents
SeaCaspian
SeaBarents
Sea
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Basic set of equipment for offshore platforms
Basic set of equipment for offshore platforms produced by Uralmash Oil and Gas Equipment
Holding includes the following main drilling equipment:
Derricks
Swivels
Hook blocks
Top drive
Derrick manifold standpipe
Drawworks with drives and control system
Rotary tables with a drive
Catworks
Hydraulic catheads
Driller’s cabins with integrated control systems
of top drive, automatic drilling tongs
Hydraulic stations
Mechanized catwalk
Mud pumps with drives
Mud circulation system
Compressor modules
Auxiliary mechanisms drives
Units and systems for offshore drilling
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Derricks Swivels Hook blocks Top drive Derrick manifold standpipe Drawworks with drives and control
system Rotary tables with a drive Catworks Hydraulic catheads Driller’s cabins with integrated control
systems of top drive, automatic drilling tongs
Hydraulic stations Mechanized catwalk Mud pumps with drives Mud circulation system Compressor modules Auxiliary mechanisms drives
Basic set produced by Uralmash Oil and Gas Equipment Holding for offshore platforms includes the following main drilling equipment :
Major maintenance services
SEPT 2014 14
■ Maintenance service of mechanical own manufactured equipment■ Maintenance service of SCR, ACS■ Warranty maintenance service of equipment■ Technical maintenance of field operated drilling rigs■ Maintenance and emergency repair of drilling equipment in the regions. Repair and
hydraulic pressure testing of blowout preventers■ Complete overhaul of equipment■ Supervising installation, assembling and setting up of new equipment■ Re- installation and setting up of installed equipment■ Training for drilling companies staff to operate and maintain modern Russian drilling
equipment■ Upgrading■ Supply necessary materials and technical resources using system of regional
warehouses within complex service projects
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Thank you for your attention!
“Uralmash Oil and Gas Equipment Holding” LLC117036, Moscow, 60-letiya Octyabrya pr., 21, bld. 4
Tel.: +7 (495) 783-05-67Fax: +7 (495) 783-05-68
E-mail: [email protected]
Branch of “Uralmash Oil and Gas Equipment Holding” LLC in Yekaterinburg
620012 Russia, Yekateringburg, Pervoy Pyatiletki Sq.Tel.: +7 (343) 270-12-00Fax: +7 (343) 270-12-01
E-mail: [email protected]