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VERTICAL PRESSES

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Page 1: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

VERTICAL PRESSES

Page 2: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

2

The “Uralmashplant” JSC, is a key equipment supplier for basic industry sectors: mining, metallurgical, and oil-and-gas industries.

In 2013 the “Uralmashplant” marked its 80s anniversary.

The main shareholder of the “Uralmashplant” is the “Gazprombank” JSC, one of the three largest Russian banks.

Today, the “Uralmashplant” JSC is a company providing the state-of-the-art engineering, welding, metal-working, mechanical assembly, and tool production works.

walking and track-type draglines, track-type open-mine excavators,cone and jaw crushers for all crushing stages,

ball and rod grinding mills, semiautogenous and autogenous grinding mills, concrete-production equipment.

sintering equipment,indurating equipment, blast furnace equipment, continuous casting machines, rolling equipment, press-forging equipment, rolling mill rolls

complete movable, stationary, and cluster drilling rigs with loading capacity from 160 to 600 tons, drilling equipment packages.

heavy cranes for metallurgical works, handling equipment for nuclear plants, general purpose special and bridge cranes.

hydraulic turbine units, transfer and homogenizing equipment units.

A company development strategy is aimed at creating a world-class machine-building company able to fully fulfill customers' needs for modern equipment.

Main product assortment includes:

Mining equipment

Metallurgical equipment

Oil-and-gas drilling equipment

Handling equipment

Power equipment and nonstandard equipment

- -- -

-

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Page 3: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

HistorySoon after starting, Uralmashzavod began manufacture of press-forging plant. In 1936, the first forging press was built for Khabarovsky metallurgists. Up to 1941, all metallurgical works, being created in the Ural and Siberia, including the biggest in the country Novokuznetsky and Magnitogorsky integrated steel-and-iron works, were equipped with the presses built by Uralmashzavod.

The presses built by Uralmashzavod were also used in the aircraft industry.

During World War II, Uralmashzavod pressed the turrets for the famous tanks T-34 at the press of 10000 tf.

In fifties, Uralmashzavod became the main supplier of the modern heavy hydraulic presses for aircraft and missile works.

In 1955, the first pipe bending machine was created for the Belgorodsky metallurgists.

In the late eighties, 100% solid-rolled wheels of the railway vehicles in the USSR were produced at the equipment of Uralmashzavod.

Since 1953, Uralmashzavod has begun to supply its products abroad.

The press-forging plant was supplied to the enterprises of Poland, China, Hungary, India, Rumania, Finland, Iran, Serbia, the Republic of Belarus, Kazakhstan, Armenia.

The scope of supplies for 75 years, namely, 200 horizontal and vertical presses, and pipe bending machines for domestic and foreign enterprises, is evidence of great experience acquired by the works in creation of the press-forging plant.

For the last ten years, the specialists of Uralmash Machine Building Corporation modernized many presses being in operation.

Simultaneously, new machines are built, with the help of which the final product, being superior in consuming qualities to those existing in the world practice, is produced.

3

VERTICAL PRESSES

Page 4: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Purpose

Application

Design

Complete delivery set

production of cubes, shafts, cylinders, shells from ingots by means of open die forging method

universal upset forging operations

shell expansion on mandrels

some units to 150 MN force

vertical, with top arrangement of working cylinders

driven by pump-accumulation stations

frame and top entablature are interconnected by columns

movable cross-piece moves along the columns

top pane clamping mechanisms

cross pane feed device

manipulator to transport tools to the working press area

hydraulic control system and pipeline

floor , stairs and platforms

electr ical equipment

forging manipulators

forging automation system

spare parts

Forging presses

4

Page 5: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

SpecificationsForging presses

VERTICAL PRESSES

5

20

3

7.5

15

22.5

3150

1600

х1500 2800

х1800 4500

1600

1000

200

300

120…150

200

200/438

х15.37 26.27

8.92

2.18

11.1

32

3

11

22

32

3900

2000

х2000 3500

х2280 6050

2250

2250

150…200

200…250

120…150

200

470/690

х15.34 35.28

9.69

5.12

14.81

40

3

13.3

26.6

40

4150

2500

х2000 4000

х2900 6000

4000

2250

200

300

150

200

670/1520

х6.83 28.5

12.3

5.245

17.545

60

3

20

40

60

4500

2600

х2500 3800

х2500 5700

3000

3000

300

300

100

200

946/1527

х27.67 28.16

12.6

6.05

18.65

80

3

27.7

55.4

83.1

6500

3000

х2800 5600

х3600 8000

3000

9000

200

300

75…100

300

1945

х21.78 36.18

15.4

5.8

21.2

150

3

50

100

150

8500

4000

х3700 7000

х4700 12000

4000

6000

200

300

to 80

300

3400/5355

х37.46 52.62

19.86

8.0

27.86

Press force, MN

Number of stages

Stage force, MN

Stage I

Stage 2

Stage 3

Maximum distance between table and

movable cross-piece located in the top

position, m

Maximum cross-piece stroke, mm

Distance between columns, mm

Dimensions of working table surface, mm

Table stroke from press axis, mm

to the left

to the right

Table speed, mm/s

Movable cross-piece speed, mm

Idle stroke

Working stroke

Admissible eccentricity, mm

Weight of press/unit, t

Overall dimensions of the unit, m

Height above floor level, m

Depth of embedding, m

Total height, m

Page 6: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Reference listForging presses

6

Forging of titanium alloys

Forging of ferrous metals

Forging and upsetting of articles of

ferrous metals

Forging of steel, titanium and aluminum

alloys

Forging of ferrous metals

Forging of ferrous metals

Forging of ferrous metals

Forging of ferrous metals

Forging of special steels

Forging of ferrous metals

Forging of alloy steels

Forging of alloy steels

Forging of aluminum alloys

Forging of titanium alloys

Forging of non-ferrous and ferrous metals

Forging of ferrous metals

Forging and extrusion of aluminum alloys

Forging of ferrous metals

Forging of aluminum alloys

Forging of aluminum alloys

Forging of ferrous metals

Forging of aluminum alloys

Forging of ferrous metals

Forging of ferrous metals

1990

1988

1986

1983

1983

1983

1978

1977

1976

1972

1972

1970

1967

1967

1963

1963

1961

1958

1957

1957

1956

1956

1943

1936

Russia

Russia

Russia

Russia

Russia

Russia

Ukraine

Russia

Ukraine

Poland

Ukraine

Ukraine

Russia

Russia

Russia

Rumania

Russia

China

Russia

Russia

Poland

China

Russia

Russia

VSMPO, city V. Salda

Chebarkulsky metallurgical works,

Chebarkul

Kolomensky metallurgical works,

Kolomna

Elekrohimpribor, Nizhnyaya Tura

Volgotsemmash, Toliyatti

Uralmash, Yekaterinburg

Energomashspetsstal, Kramatorsk

Uralmash, Yekaterinburg

Energomashspetsstal, Kramatorsk

Nova Huta, Ostrovets

Dneprspetsstal, Zaporozhie

Dneprspetsstal, Zaporozhie

BKMZ, Belaya Kalitva

VSMPO, city V. Salda

Light alloy works VILS, Moscow

Mashzavod, Buharest

SMZ, Samara

City Fulaerdi

KUMZ, Kamensk-Uralsky

SMZ, Samara

Warsaw Huta, Warsaw

Northern-Eastern works, Harbin

Uralmash, Yekaterinburg

Amurverf, Habarovsk

60.00

60.00

40.00

60.00

60.00

20.00

150.00

40.00

60.00

80.00

32.00

60.00

32.00

32.00

60.00

60.00

60.00

30.00

60.00

60.00

30.00

30.00

9.00

12.00

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Startyear Country Location Press force,

MNPress purpose Qty.

Page 7: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

7

VERTICAL PRESSES

Stamping pressesPurpose

Application

Design

Complete delivery set

hot die forging and flashless die forging

forging of hollow shaft billets, bushes

some units to 300 MN force

as a part of automated production lines in wheel rolling shops with the output of 650 thousand wheels per year

as a part of automated production lines in wheel rolling shops with the output of 120 thousand tons per year

as a part of automated production lines of forging discs and rollers from aluminum alloys

t h e t o p e n t a b l a t u r e a n d f r a m e a r e interconnected by columns to form a rigid frame

working cylinders are located in the top entablature

in vulcanizing presses and in wood particle board production presses:

bottom arrangement of working cylindersmovement of cross-piece along the columns

or over the flat guides located in the attachments inside

hydraulic control system and pipeline

pump or pump-accumulation station

electrical equipment and Automatic process control system

platforms, stairs and floors

lubrication system

press mechanism

various set of equipment for production lines

spare parts

Page 8: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

8

SpecificationsStamping presses

30

2

15

30

-

1850

1080

1970

1600Х2000

2500

200

250..300

60…70

125

150Х150

288/376.2

12.7Х11.25

7.675

4.095

11.77

50

3

20

30

50

2050

1250

2260

2000Х3200

2800

200

150…200

40…50

95…100

200Х200

433/543.85

14.52Х13.8

8.26

4.205

12.48

75

3

25/8

50

75

4700

1500

2900

х2400 3280

2800

200

150…200

90…100

15/5

100

902/1410

х22.8 19.7

11.45

11.45

23.2

100

3

35

70

1003500

1500

3000

х1900 5500

6000

200

100…150

40

75

250

959/1180

х28.05 11.41

9.98

5.9

15.88

200

1

-

200-

2100

700

2140

х2100 2100

4000

200

150

50

50

100

1630/1850

х23 18.4

10.31

6.4

16.3

300

2

200300

-

3500

1800

4300

х3300 10000

8000

200

100...150

30

30

х200 400

6522/7710

45.8х19.8

13.59

8.5

24.59

Press force, MN

Number of stages

Stage force, MN

Stage I

Stage 2

Stage 3

Maximum distance between table and

movable cross-piece located in the top

position, m

Maximum cross-piece stroke, mm

Distance between stoke limiters, mm

Dimensions of working table surface, mm

Table stroke from press axis, mm

Table speed, mm/s

Movable cross-piece speed, mm/s

Idle stroke

Working stroke

Number of working strokes per hour

Admissible eccentricity, mm

Weight of press/unit, t

Overall dimensions of the unit in plan, m

Height above floor level, m

Depth of embedding, m

Total height

Page 9: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

VERTICAL PRESSES

Reference list. Presses for die forging

Presses for flashless die forging

11

1

1

11

111111111

Forging of aluminum alloysForging of aluminum alloys and

straightening of platesForging of aluminum alloys, ferrous

metals and titanium alloysExperimental-industrial press of 300MN

force (multi-purpose model)Forging of aluminum alloys

Forging of beryl alloys

Forging of aluminum alloysForging of aluminum alloysForging of aluminum alloys

Forging of non-ferrous alloysForging of aluminum alloysForging of aluminum alloysForging of aluminum alloysForging of aluminum alloys

Forging of aluminum alloys, ferrous metals and titanium alloys

20112002

2001

1995

19721971

196919671962196219591959195819581957

RussiaRussia

Russia

Russia

RussiaKazakh-

stanRussia Russia Russia Russia ChinaChinaRussia ChinaRussia

KUMZ, Kamensk-UralskyKUMZ, Kamensk-Uralsky (updating)

VSMPO, city V. Salda (updating)

NIITM, Moscow

BKMZ, Belaya KalitvaUlbinsky metallurgical works,

Ust-KamenogorskStupinsky metallurgical works, Stupino

BKMZ, Belaya KalitvaKUMZ, Kamensk-Uralsky

Chepetsky metallurgical works, GlazovNorthern-Eastern works, HarbinNorthern-Eastern works, Harbin

SMZ, SamaraNorthern-Eastern works, Harbin

VSMPO, V. Salda

300300

300

12

10075

1005050505010030030300

Country Location Press force,MN

Press purpose Qty.Startyear

Country Location Press force,MN

Press purpose Qty.Startyear

1

1

1

Multi-plunger press for flashless die forging of ferrous metals

Multi-plunger press for flashless die forging of aluminum alloys

Multi-plunger press for flashless die forging of metals. Working model of the

press of 500/840 MN force

1982

1981

1977

Russia

Russia

Russia

Chebarkulsky metallurgical works, Chebarkul

Krasmash, Krasnoyarsk

Uralmash (laboratory, Yekaterinburg)

20.00/37.00

20.00/37.00

20.00/37.00

9

Page 10: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Stamping presses for stamping of solid-rolled railway wheels and rings

Purpose

Application

The process section of the production line incorporates

Possible complete delivery sets

Line for production of rings of various profile

stamping and rolling of wheels (railway wheels of various standard sizes and to 1250 mm in

diameter)

anti-snowflake treatment, heat treatment and machining

as part of the automated production lines in wheel rolling shops (rated output of the

workshop is 650 thousand wheels per year)

hot strain section (stamping and rolling of roughing wheels, output of the section is 120

wheels per hour)

preparation room (preparation of ingots and

billet sorting)

extrusion-and-rolling section

a section of transportation of billets to heating

furnaces

a section of ring heating furnaces with single-

cylinder presses of 20 MN, 50 MN, 100 MN force,

wheel rolling mill and bending press of 35 MN

force

finishing section (heat treatment, machining

and shot blasting)

various set of equipment for the workshops and

sections

workshops and sections of rated output from 40

to 650 thousand wheels per year

120000 t/year output

rings of 800 to 3000 mm diameter

-

10

Page 11: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Rotation body stamping presses Purpose

Application

Complete delivery set

Design

stamping of bodies of rotation from aluminum alloys

as a part of automated production lines

as separate stamping unit

heating section

a section of billet transportation to the upsetting press

a section of billet transfer to the forming presses of 200 MN force (two presses). Billets are

transported by manipulator

presses of 16 MN force designed for cutting burrs off and transportation of the articles for

heat treatment

all presses are of single cylinder

movable cross-pieces move over eight flat guides to increase the press operation accuracy

VERTICAL PRESSES

11

1

1

1

1

1

Wheel rolling shop

Reconstruction of tire mill

Wheel rolling shop

New wheel rolling shop

Wheel rolling shop

1986

1975

1972

1971

1950

Ukraine

Russia

Russia

Ukraine

Russia

Nizhne-Dneprovsky pipe rolling

works, Dnepropetrovsk

NTMK, Nizhny Tagil

Vyksunsky metallurgical works,

Vyksa

Nizhne-Dneprovsky pipe rolling

works, Dnepropetrovsk

NTMK, Nizhny Tagil

20.00

40.00/20.00

100.00

8.00

32

20.00

50.00

100.00

35.00

20.00

50.00

100.00

35.00

25.00

30.00

70.00

Country Location Press force,MN

Press purpose Qty.Startyear

Reference list

Page 12: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Stamping presses for stamping of solid-rolled railway wheels and rings

Purpose

Application

Design

Complete delivery set

hot and cold stamping

stretching and bending of large blanks

stretching of bottoms of various vessels

some units to 100 MN force and of 40/30 MN force

top arrangement of three working cylinders

two fixed crossheads – frame and top

entablature - are interconnected by columns

a movable cross-piece driven by two side

cylinders moves along the columns

a middle cylinder is connected with ram

ram moves inside the cross-piece

hydraulic control system and pipeline

pump or pump-accumulation station

electrical equipment and Automatic process

control system

floors, stairs and platforms

lubrication system

billet supply and centering device

tools

pusher

spare parts

-

12

Page 13: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

13

VERTICAL PRESSES

SpecificationsSingle and double-action sheet-stamping press

15/20

5

10/15

15/20

2500

1800

8…25

70…100

1920х1920

2000

200

200

2600х2900

15150х17050

10500

5790

311/630

25/42

25

42

24

3750

3750

30…75

200

4200х6000

5000

250

200

3250х5600

16900х26050

14240

7350

1060/1665

30/40

10

30

40

3750

1250

to 100

to 200

5500х6000

4500

300

300

4100х5900

15500х25250

13370

7500

870/1363

30/45

15

30

45

4000

2400

25

120

4300х4700

3000

300

300

3100х5300

4780х7100

10800

7250

895/1386

25/55

25

45

55

4000

2400

25…75

200

4300х4700

3000

300

250

2700х5300

10750х20830

14710

9530

3700/4985

100

35

70

105

3500

1600

30

200

6500х4160

5000

200

200

5400х3450

22270х52800

11000

6900

2116

Press force, MN

Force of stage I, MN

Force of stage 2, MN

Force of stage 3, MN

Maximum distance between table and

movable cross-piece located in the top

position, m

Maximum cross-piece stroke, mm

Working stroke speed, mm/s

Idle stroke speed, mm/s

Dimensions of working table surface, mm

Table stroke from press axis, mm

Table speed, mm/s

Admissible eccentricity, mm

Distance between column axes, mm

Overall dimensions in plan, mm

Height above floor level, mm

Depth of embedding, mm

Weight of press/unit, t

Reference listDouble-action sheet-stamping presses

1

1

1

1

1

1

1

1

1

1

2

Hot and cold stamping of bottoms (detail design)

Hot and cold stamping – stretching of bottoms of

stainless and acid-proof steels

Stamping-stretching of various vessel bottoms of

stainless and acid-proof steels

Hot and cold stamping of vessel bottoms

Hot and cold stamping of boiler drum bottoms

Hot and cold stamping of vessel bottoms

Stamping of boiler bottoms

Hot stamping of bottoms

Hot and cold sheet stamping

Hot and cold stamping of bottoms

Hot and cold stamping of bottoms

1996

1979

1964

1960

1959

1955

1954

1954

1952

1952

1952

Russia

Russia

Russia

China

China

China

Russia

Poland

Russia

Ukraine

Russia

Barnaulsky boiler works,

Barnaul

Tyazhbummash, Petrozavodsk

Uralhimmash, Yekaterinburg

City Landzhou

City Chuntsin

Barnaulsky boiler works,

Barnaul

City Ratsebush

Moscow (Himki)

Dnepropetrovsk

Moscow, P/B 41, 4096

25/55

42/24

42/24

40/30/10

40/30/10

15/20

45

40/30/10

15/20

15/20

15/20

Country Location Press force,MN

Press purposeStartyear Qty.

Page 14: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

14

Reference list. Sheet-stamping presses

Straightening and bending presses1

11

1

1

1

1

1

1

3

Leveling of center sills of carsLeveling of sheet

Leveling of panels of hot and cold alloys

Movable press, leveling of articles of aluminum alloys

Leveling of articles of aluminum alloys

Movable press, leveling of articles

Bending and leveling of sheet

Sheet bending

Sheet bending

Armor plate leveling

200519851978

1973

1971

1963

1962

1953

1952

1941

RussiaRussiaRussia

Russia

Russia

Russia

Russia

Poland

Russia

Russia

FGUP “PO UVZ”, Nizhny TagilIzhorsky works, Kolpino

VSMPO, V. Salda

KUMZ, Kamensk-Uralsky

KUMZ, Kamensk-Uralsky

Uralmash, Yekaterinburg

Uralmash, Yekaterinburg

Sudoverf, Shetin

Barnaulsky boiler works, Barnaul

Uralmash, Yekaterinburg

2.84/2.2550

2 х 1.50

1

1

1.5

1.2

8

80

20

1

1

1

1

1

1

1

1

1

1

3

1

1

1

3

1

Sheet stamping, detail design

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

Sheet stamping

1988

1985

1980

1974

1971

1970

1951

1951

1944

1941

1940

1940

1938

1937

1936

1935

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Russia

Mashzavod, Steritamak

Izhorsky works, Kolpino

Uralmash, Yekaterinburg

Machine tool plant, Chelyabinsk

October revolution plant, Omsk

Uralvagonzavod, Nizhny Tagil

P.B. 88, Moscow

P.B. 186, Podlipki

Uralmash, Yekaterinburg

Uralmash, Yekaterinburg

Uralmash, Yekaterinburg

Uralmash, Yekaterinburg

Elektrostal, city Elekrostal

Tractor plant, Volgograd

Uralvagonzavod, Nizhny Tagil

Uralvagonzavod, Nizhny Tagil

100

100

12

100

100

100

10

10

10

12

8

12

12

10

8

8

Page 15: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Hydraulic press of 300MN force forhydrostatic spreading of shroud rings

15

Purpose

Application

Complete delivery set

strengthening of shroud rings

hydrostatic spreading of shroud rings being cold

flattening on mandrel and hot die forging of rings

hydraulic control system and pipeline

pump-accumulation station

pump station of actuators

electrical equipment and Automatic process control system

platforms, stairs and floors

device for hydrostatic spreading and flattening of shroud rings

m e c h a n i ca l

op tool lamping

device

spare parts

VERTICAL PRESSES

Page 16: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

SpecificationsHydraulic press for hydrostatic spreading of shroud rings

18

300

150

300

4

1250

4650

to 300

to 30

3500х3500

2600х2600

2500х3000

3500

250, 350, 450, 710, 1300

750, 850, 1100, 1400, 2100

70

from 300 to 1000

20

6 or 9

16140х19570

9290

9900

1660/2365

Press force, MN

Nominal force of stage I, MN

Nominal force of stage 2, MN

Number of working cylinders, pc

Maximum stroke of movable cross-piece, mm

Maximum distance between table and bearing surface of fixed

crosshead, mm

Speed of movable cross-piece, mm/s: lowering and lifting

working stroke

Distance between column axes, mm

Clear dimension between columns, mm

Dimensions of mobile table, mm

Table stroke from press axis, mm

Hydrostatic stretching device (tool):

Mandrel diameter, mm

Diameter of cones at the bottom, mm

Cone vertex angle, degree

Distance between mandrels, mm

Hydrostatic stretching device (mandrel rotation mechanism)

Spindle torque, kN/m

Turn angle, degree

Overall dimensions of press in plan, mm

Height above floor level, mm

Depth of embedding, mm

Weight of press/unit, t

Page 17: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Vulcanizing press of 225MNPurpose

Application

Design

The design of the press ensures the following

Complete delivery set

vulcanization of rubber-rope and rubber-fabr ic conveyor belts under controlled voltage

production of general mechanical rubber goods of conveyor belt-type (to 3000 mm in 2width , from 12 to 40 mm in thickness at the plate specific pressure of 5 MN/m ) or

conveyor belts(to 1400 mm in width ) produced by means of press in two flows

production of long sheets from other mater ials (hot extrusion under a certain pressure)

vertical , hydraulic , upstroke press

fixed and movable base plates

dr iven by pump-accumulation station with the working water-oil emulsion pressure of 32 MPa

even distr ibution of pressure over the whole surface being pressed and parallelism of plates in lifting and joining

the maximum sag of the fixed and movable base plates kept within 0.4 mm with the evenly distr ibuted load over the pressing surface and with the maximum belt width

hydraulic control system and pipeline

pump or pump-accumulation station

floors , stairs , platforms

lubr ication system

spare parts

17

VERTICAL PRESSES

Page 18: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

SpecificationsVulcanizing press of 225MN forcePress diagram

18

17000

225

3200х15600

to 300

2

500

5

1-3

to 0.4

to 20

14

500

14

1500

6040х17000

5025

3975

1430

Nominal press force, MN

Dimension of heating plates in plan, including cooled ends, mm

Dimension of cooled plate zones at each of its ends, mm

Number of heating plates

Maximum distance between heating plates, mm

Unit pressure at the belt of 3000mm width in vulcanization, 2

subject to weight of movable parts, MN/m

Working stroke, mm

Pressing speed, mm/s

Speed of movable parts in hoisting and idle stroke, mm/s

Number of working cylinders, pc

Maximum stroke of working cylinder plunger, mm

Number of columns, pc

Level of belt relative to floor level in the process of its

manufacture, mm

Overall dimensions of press in plan, mm

Height above floor level, mm

Depth of embedding, mm

Weight of the unit, t

Page 19: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Ceramic tile hydraulic press of 10MN force

Purpose

Application

Design

Complete delivery set

production of ceramic tile

as part of automated production lines in ceramic plants

vertical, downstroke press with four columns

driven by pump-accumulation station

frame and top entablature are interconnected by columns

movable cross-piece moves along the columns

pusher of tiles out of die with a mechanism of control and loading of powder mixtures

automatic control system

hydraulic control system and pipeline

pump station

electrical equipment and Automatic process control system

tile removal and d i e c l e a n i n g device

a d e v i c e t o remove and turn over ready-made tiles

spare parts

19

VERTICAL PRESSES

Page 20: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

20

SpecificationsCeramic tile hydraulic press

1.6

10.0

0.53

140

+/-0.3

1480

1680х450

18

15

12

5…30

890х2630

1380

4145

29/34

Oil

Press force in pre-molding, MN

Press force in molding, MN

Maximum distance between table and movable cross-piece located in the top position, m

Maximum stroke of movable cross-piece, mm

Maximum deviation of movable cross-piece from the vertical axis in the process of stroke, mm

Maximum clear dimension over the press opening width (along the die width), mm

Distance between column axes, mm

Number of working strokes per minute with the working stroke of 2 mm and force of 10 MN

In pre-molding, force – 10 MN, working stroke – 2 mm

In pre-molding, force – 10 MN, working stroke – 4 mm

Tile thickness, mm

Overall dimensions of press in plan, mm

Depth of embedding, mm

Height above floor level, mm

Weight of press/unit, t

Working press fluid

Page 21: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Application:

Design:

Differential characteristics:

Specification:

Complete delivery set:

Is the unit of the processing line for grinding of Zr-sponge blocks

Vertical press

Four-column press

Inverted ram press

Accumulator station drive

Frame and architrave are joined together by columns

Mobile traverse moves along spacer plate

Manipulator for incremental controlled feed of sponge blocks, which positions the blocks under the blades and removes the block remainder from under the press.

The slicing of blocks starts from the bottom layer, which has the highest density; then the slicing speed is increased (3 times as high as the starting speed), however, the overheating of sponge is avoided.

The cutting edge is stepped, therefore each layer is divided into several parts. The blades are made of high-strength materials.

Disappearing stop creating the necessary conditions for grinding the block remainder.

Drive – individual oil station

Working pressure – 25 MPa

Quantity of working cylinders – 2

Cutting force (max) – 8 MN

Work stroke speed – 3…26 mm/s

Idle stroke speed (max) – 810 mm/s

Thickness of slices – 7…25 mm

Hydraulic control system and pipeline

Hydraulic power pack

Electrical equipment and Automatic process control system

Lubrication system

Hydraulic press of 8MN force for cutting of Zr-sponge blocks

21

VERTICAL PRESSES

Page 22: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Hydraulic press of 10MN forcefor grinding of Ti-sponge blocks

Application:

Differential characteristics:

Specification:

Complete delivery set:

Is the unit of the processing line grinding of Ti-sponge blocks produced in vacuum separation furnaces.

Manipulator for incremental controlled feed of sponge blocks, which positions the blocks under the blades and removes the block remainder from under the press.

The slicing of blocks starts from the bottom layer, which has the highest density; then the slicing speed is increased(3 times as high as the starting speed), however, the overheating of sponge is avoided.

The cutting edge is stepped, therefore each layer is divided into several parts. The bladesare made of high-strength materials.

Disappearing stop creating the necessary conditions for grinding the block remainder.

Drive – individual oil station

Working pressure – 26 MPa

Force of working cylinders – 10 MN

Slicing speed – 20, 40, 60 mm/s

Idle stroke speed (max) – 150 mm/s

Block clamping force – 0,3…0,9 MN

Ti-sponge size after grinding – 25х150х300 mm

Hydraulic control system and pipeline

Hydraulic power pack

Electrical equipment and Automatic process control system

Lubrication system

22

Page 23: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Reference list. Special presses

23

VERTICAL PRESSES

JSC VSMPO-AVISMA CorporationChepetsky Mechanical Plant

Solikamsk Mg Production PlantTagmet, Taganrog

Severstal, CherepovetsUralmash, Yekaterinburg

Keramin, MinskIntegrated chemical works Mayak,

SnezhinskPlant of general mechanical rubber

goods, KaragandaUralmash, Yekaterinburg

Belenergomash, BelgorodKulebaksky metallurgical works,

KulebakiSMX, Samara

Dneprodzerzhinsky works, Dneprodzerzhinsk

Plant of general mechanical rubber goods, Yekaterinburg

City DashichMagnezit works, SatkaMagnezit works, SatkaMagnezit works, SatkaUralmash, Yekaterinburg

YekaterinburgTavdinsky plywood manufacturing

plant, TavdaTavdinsky plywood manufacturing

plant, Tavda

Boksitogorsk

Kauchuk plant

Saint-Petersburg

1121

1111

1

1

11

1

1

1

1292111

1

13511111911

Grinding of Ti-sponge blocks Grinding of Zr-sponge blocks Processing line for Ti-sponge

Hydraulic test of pipes under the pressureto 93 MPa

Crane wheel pressing-inCrook riveting

Production of ceramic tilesRadioactive waste briquetting

Production of conveyor belt (rubber-rope)

Strengthening of turbine-driven generator shroud rings by hydrostatic stretching

Fittings productionAccurate stamping of rings for expanding

Hot cleaning of billets of aluminum alloys before pressing

Piercing of billets for hollow car axles

Production of conveyor belt

Production of refractory brickProduction of refractory brickProduction of refractory brickProduction of refractory brick

Production of capesHydraulic press for footwear vulcanizationProduction of multi-layer aviation plywood

Production of multi-layer aviation plywood

Hydraulic press , peat productionHydraulic press , peat production

Hydraulic press ВИВ-1, blasting powder productionHydraulic press ВИВ-2, blasting powder production

Vulcanizing press, belt productionHydraulic press ВИВ-1, blasting powder production

Vulcanizing press, belt productionHydraulic press ВИВ-1, blasting powder productionHydraulic press ВИВ-2, blasting powder productionHydraulic press ВИВ-1, blasting powder production

2011201020082005

2002200119961993

1988

1988

19841980

1975

1974

1965

1956195619551954194919451941

1941

1940193919381938193819371937193619361935

RussiaRussiaRussiaRussia

RussiaRussiaBelarusRussia

Kazakhstan

Russia

RussiaRussia

Russia

Ukraine

Russia

ChinaRussiaRussiaRussiaRussiaRussiaRussia

Russia

RussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussia

10810

4.500.3

10.0010.00

225.00

300.00

63.00100.00

10.00

14.00

127.00

10.0010.0010.0010.0090.000.24

120.00

120.00

17.5017.50

32.60

32.60

Country Location Press force,MN

Press purposeStartyear Qty.

Page 24: VERTICAL PRESSES - Uralmash · drilling rigs with loading capacity from 160 to 600 ... horizontal and vertical presses, ... spare parts Forging presses 4

Pervoy Pyatiletki sqr.,Ekaterinburg, Russia, 620012Phone: +7 (343) 336-61-01 Fax: +7 (343) 336-60-40

E-mail: [email protected] Http://www.uralmash.ru