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Mechanical Power Presses. Mechanical power presses. OSHA 1910.217 is the vertical regulation OSHA 1910.212, general requirement; 1910.219 MPTA ANSI B11.1 - 1998 for best safety practices 350,000 in the U.S. Full revolution clutch since 1857 Part revolution clutch since 1927. - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: Mechanical Power Presses

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Mechanical Power Presses

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Mechanical power presses• OSHA 1910.217 is the vertical

regulation• OSHA 1910.212, general requirement;

1910.219 MPTA• ANSI B11.1 - 1998 for best safety

practices• 350,000 in the U.S.– Full revolution clutch since 1857– Part revolution clutch since 1927

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Full Revolution Clutch

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Part Revolution Clutch

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Capacity • 1/4 to bench-top to 5000 lbs.• Smaller one likely to be Gap (C) Frame– If inclinable, OBI, if not incliniable, OBS

• Larger ones tend to be straight side frame– 4 columns from bed (bottom) to crown (top)

• Distinctive features: flywheel, crankshaft, clutch, brake, ram (slide) goes up and down

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Part revolutionbench toppress

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Bench toppress (cont’d)

Light Curtain

Overhead Guard

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Full vs. Part Revolution Clutch?• Is an air line going to the

clutch?

• If yes, it’s a part revolution clutch press

• If no, then look for an operating rod coming down the side of machine to identify it as a full revolution clutch

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Part revolutionclutch

Air line going to clutch

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Full revolution clutch

Single Stroke Mechanism

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Hydraulic Power Presses

• OSHA 1910.212, general requirements, 1910.219 MPTA

• ANSI B11.2 - 1995 for best safety practices

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Hydraulic Press

Light curtain

Foot control

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Power Press Brakes• OSHA 1910.212, general

requirements, 1910.219 MPTA

• ANSI B11.4 - 1993 for best safety practices

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Press Brake

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Modes of operation for mechanical power press

• Inch: Short hops of ram used for setup, maintenance, but not for production

• Single stroke: Often hand fed, sometimes with H.I.D. feeding. Safeguarding Devices most common

• Continuous: Makes many cycles without stopping using an automatic feed & coil stock. Sging: Guards most common

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Modes of Operation,Control Selectorinch, single stroke, continuous

Emergency stopbutton

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Primary operations

• Automatics or blankers• Coil stock with

automatic feeds• Payoff reels or cradles

to unwind• Continuous mode

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Secondary operations?

• Single-stroke mode of operation• Manually fed - one at a time• Often use Hands-in-Die Feeding• Hand feeding tools are the BSP• Cycle initiation can be hand or foot• Ergonomic issues if high repetition

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Types of mechanical presses • Two general frame

configurations–“C” frame

• Used for maximum rated forces up 300 tons• Similar to “C” clamp in appearance • Three subcategories

– OBI (Open Back Inclinable)– Gap Press (OBS)– Horn Press

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Open Back InclinablePressHand operated inclining mechanism on OBI. Turning hand crank rotates screw to tilt pressback to desiredposition.

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Open BackStationery PressFlywheel is locatedat the rear of the press frame on front-to-back presses,eliminating obstructionaround the die frame.

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Horn Press

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General frame configurations (cont’d)

• Straight side frame – Used on most presses that can

develop a maximum rated tonnage of 20 tons or more• Consist of bed with a four corner

post arrangement called uprights.

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Part Revolution Straight-SidePress - Left Side View

Main Drive

Air Surge Drive

Air ReleasingBrake

Dual Solenoid Valve

Lifting Lug

Crown

Lubricator

Operator’s Station

Side Guard

Bed

Air Pressure Switchfor Clutch/Brake

Air Pressure-Gauge& Lubricator Assemblyfor Clutch/Brake

Air Pressure Switchfor Counterbalance

Upright or ColumnFilter-Regulator-Gaugefor Die Cushion

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Air Counterbalance

BeltsSheave

Main Gear

Flywheel

Air Friction Clutch

Cover

Rotating Limit Switch Assembly

Knockout bracket

Knockout RodKnockout Bar

Control panel with Starter and DisconnectSwitch

Emergency-Stop Button

Tie Rod Nut

Tie Rod

Crankshaft

Connection (Pitman)Side AdjustingMechanism

Side (Ram)

Gib

Run Buttons

Top-Stop Buttons

Bolster

Straight Side- Front View

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Cam and Limit Switch

Drag Brake

Knockout

Knockout Bracket

Operator’s StationSlide (Ram)

Knockout Bar

Side Barriers

Leg

Motor

Motor Starter

Disconnect Switch

Control Box

Inclining Mechanism

Frame (Body)

Full Revolution - Left Side View

Page 27: Mechanical Power Presses

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Leg Bolts

Bolster

Rear Barrier

Die Clamp

Lubricator

Connection(Pitman)

Crankshaft

Limit Switch

Belts

Sheave

Lifting Bolt

FlywheelClutch Area

Cover

Side Adjusting Screw

Run Buttons (Two-Hand Trip)

Gib

Air Cylinder (Solenoid Valve, &Filter-Regulator-Gauge and Lubricator Assembly Not Shown)Bed

Leg Tie Rod

Full Revolution - Front View

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Types of mechanical power presses (cont’d)

• Functional type• Operating characteristics– Full revolution clutch– Part revolution clutch

• Electric motor is primary drive source• Motor drives press flywheel, which

generates energy that’s applied by way of the crankshaft and ram to the lower dies.

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Full revolution clutch• Uses keys, pins, or jaws to engage

crankshaft to flywheel• Once engaged, clutch drags crankshaft

through one complete revolution before it can be disengaged

• Uses friction brake that is always applied to hold slide stationery when clutch is not engaged

• Will not stop until it has completed one full stroke

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Clutch Pin

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Clutch pin

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Clutch Pin

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Jaw type

Striking plateon flywheel

Sliding sleevewith multiple engaging jaws

Rotary air seal

Direct-actingpneumatic chamber

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Friction Brake

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Part revolution clutch• Engaged and disengaged at any point in

slide• Engaged with air pressure/released with

absence of air pressure• A friction brake that is air released and

spring applied is used to stop and hold slide in position when clutch is not engaged

• Can be stopped at any point in the stroke

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Air line for clutchengagement.

Engaged with airpressure, released

with absence ofair pressure.

Part revolution

clutch

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Air releasedand spring applied

Part revolutionbrake

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Mechanical power presses and their controls - (full revolution clutch)

• Machines using full revolution clutches–Will incorporate single stroke mechanism– Single stroke mechanism dependent on

spring action– Springs will be compression type operating

on a rod or guide within a hole or tube– Designed to prevent interleaving of spring

coils in event of breakage

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Compressionspring operatingon a rod or guidedwithin a hole or tube.

Single stroke mechanism

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Methods of initiating press cycle• Foot pedals - treadle– Protected to prevent unintended operation

from falling or moving objects. – Pad with nonslip contact area firmly attached

to pedal– Pedal return springs will be compression type – If counterweights are provided, path of travel

of weight will be enclosed• Enclose the weight’s path of travel to prevent

interference with its movement

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Foot treadle

Treadle

Canopyguard

Removablefoot pedal

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Foot ControlProtection from unintended objects

Compressiontype spring

Applicable Safety Warnings

ManufacturesSpecifications

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Hand operated levers

• Will be equipped with a spring latch on the operating lever to prevent premature and accidental tripping

• Operating levers, if provided are required for each operator, and require concurrent operation

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Two-Hand trips

• Protected against unintentional operation

• Requires both hands, concurrent operation, and provided for all operators

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Two-Hand Trips/Controls

Note: Red stop button normally not present

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Two-Hand Trips/Controls

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Two-Hand Trip/Controls

Top Stop Emergency Stop

TwoHand Control

Prior Action Button

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Part revolution clutches

• Machines using part revolution clutches– Clutch release and brake will be applied

when external clutch engaging means is removed, deactivated or de-energized

– Stop control• Red stop control, required at each station• Top stop, if provided, will be yellow

– Stop control will override any other control

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Part revolution clutches (cont’d)

• Press stroking selector– A means of selecting off, inch, single stroke

and continuous will be available. –Means capable of being supervised

• Inch Operation– Designed to prevent exposure of worker’s

hands by:• Requiring concurrent use of both hands• Being a single control protected against

accidental actuation• Will not be used for production (ANSI)

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Part revolution clutches (cont’d)

• Multiple operating stations– Control station for each operator capable of being

supervised• Continuous–Will be supervised, and require prior action or

decision by the operator in addition to the selection of the continuous mode

• Hand-foot selection– If provided, selection method for foot control will

be separate from stroking selector–Will be supervised by employer

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Part revolution clutches (cont’d)

• Foot control– Protected against unintentional operation

• Clutch/brake air valve failure– Control of air-clutch machines will be

designed to prevent significant increase in normal stopping time due to a failure within the operating valve mechanism, and to inhibit further operation if such failure does occur.

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Part revolution clutches (cont’d)

• Press drive motor interlock– Clutch/brake control should not initiate the press

stroke unless the drive motor is in the forward direction

• Engaging method failure– Clutch/brake control will automatically

deactivate in event of power failure or pressure supply for the clutch engaging means

– Reactivation will require restoration of normal supply and the use of the tripping mechanism

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Part revolution clutches (cont’d)

• Air counterbalance supply– Clutch/brake control will automatically

deactivate in event of failure of the counterbalance air supply

– Reactivation of the clutch will require restoration of normal air supply and use of the tripping mechanism

• Turnover bar operation– Selection of bar operation will be by means

capable of being supervised by the employer

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Part revolution clutches - control reliability • When required, control system will be

constructed so that a failure within the system does not prevent the normal stopping action from being applied to the press when required, but does prevent initiation of a successive stroke until the failure is detected

• Failure will be detectable by a simple test, or indicated by the control system

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Part revolution clutches - control reliability (cont’d)

• Dual-air valves

• Air-filter regulator

• Air Pressure switch

• Rotating cam switch assembly

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Dual-Air Valve Single-Air Valve

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Cam Assembly

Air Pressure S

witch

Dual-Air Valve

Air Pressure Regulator

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Rotating Cam Switch Assembly

Belt Assembly

RotatingCamSwitches

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Part revolution clutches - brake monitoring• Be constructed to automatically prevent the

activation of a successive stroke if stopping time or braking distance deteriorates to a point where the safety distance being utilized does not meet the requirements

• Used with the Type “B” gate or movable barrier device, will be installed to detect slide top-stop overrun beyond the normal limit reasonably established by employer

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Solid State Diagnostic Display Panel

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Part revolution clutches - brake monitoring (cont’d)

• Be installed so indicates when performance of the braking system has deteriorated

• Be constructed and installed to monitor brake system performance on each stroke

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Part revolution clutch - top stop overrun brake monitors• Top stop brake monitor checks the

crankshaft position at the end of each stroke, and will not let the operator initiate another stroke if the crankshaft is too far past top dead center.

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Other safety requirements - electrical• Control circuit – All clutch/brake control circuits will incorporate

features to minimize unintended stroke in event of control component failure

• Disconnects–Main power disconnect capable of being locked

only in the Off position• Starters– Protect against accidental operation– Drive motor with a magnetic motor restart

function

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Other safety requirements - electrical (cont’d)

• Transformer– Used to reduce voltage of

operator controls• Ground – Electrical circuits shall be

protected against an accidental grounding

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Motor startercontrol panelstart/stop switch

Disconnect switch capable of being locked in off position

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Disconnect Switch, turns to locked position

Solid controlpanel

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Motor starter and fused disconnect switches

MOTOR START SWITCHMOTOR START SWITCH

MOTOR START STOP CONTROLMOTOR START STOP CONTROL

SWITCH TURNS TO LOCKED SWITCH TURNS TO LOCKED POSITIONPOSITION

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Solid state control panel

Light curtain switch

Control selector

Motor stop button

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Other safety requirements (cont’d)

• Counterbalance– Air counterbalance

system with adequate capacity that will hold slide and attachments

• Air controlling equipment– Protected against

foreign material and water entering pneumatic system

• Hydraulic equipment– Maximum working

pressure will not exceed working pressure rating of any components

• Pressure vessels– Must meet

ANSI/ASME code for pressure vessels, 1968 edition

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Point of operation safeguarding - Two-Hand Trip

• Point of operation devices - will protect operator by– Preventing and/or stopping normal

stroking of the press if the operator’s hands are placed I n the point of operation

– Preventing the operator from reaching into the point of operation, or withdrawing his hands if they are inadvertently located in the point of operation as the dies close

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Point of operation safeguarding - Two-Hand Trip (cont’d)• Preventing the operator from reaching into

the point of operation at all times• Requiring application of both of the

operator’s hands to machine operating controls and locating such controls at a safe distance from the point of operation that the slide completes the downward travel or stops before the operator can reach into the point of operation with his hands

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Point of operation safeguarding - Two-Hand Trip (cont’d)

• Enclosing the point of operation before a press stroke can be initiated, and maintaining this closed condition until the motion of the slide has ceased

• Enclosing the point of operation before a press stroke can be initiated so as to prevent an operator from reaching into the point of operation prior to die closure or prior to cessation of slide motion during the downward stroke

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Point of operation safeguarding - Two-Hand Trips• Require use of both operator’s hands• Located at safe distance from P.O.O.• Provided for each operator• Require concurrent application• Incorporate antirepeat feature• Fixed so only a supervisor is capable

of relocating the trips

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Point of operation safeguarding -Two-Hand Trips (cont’d)• Incorporate antirepeat feature• Fixed in position so only a supervisor is

capable of relocating the trips• Safety distance calculation– Tm = 1/2 + 1 X Time necessary to # of engaging complete one points per revolution of the revolution crankshaft

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Two-Hand controls - part revolution only • Require use of both operator’s

hands• Located a safe distance from P.O.O.• Provided for each operator• Require concurrent application• Protected against unintentional

operation• Incorporate antirepeat feature

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Two-Hand Controls

Top Stop Emergency StopKey Selector capable of being supervised

Indicator Light

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Two-Hand Controls - part revolution only (cont’d)

• Fixed in position so only a supervisor is capable of relocating the controls

• Safety distance Ds = 63 inches/second x Ts; where Ds = minimum safety distance (inches) 63 inches/second = hand speed constant; and Ts = stopping time of the press measured at approximately 90 degree of the crankshaft rotation

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Presence sensing device

• Device will be interlocked into control circuit to prevent or stop slide motion if the operator’s hand or other part of his/her body is within the sensing field of the device during the downstroke of the press slide

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Presence sensing device (cont’d)• May not be used on machines using full revolution

clutches• May not be used as a tripping means to initiate slide

motion• Will be constructed so failure within system does not

prevent the normal stopping action from being applied to press when required, but does prevent initiation of a successive stroke until the failure is corrected

• Muting (bypassing) of protective function of such device during the upstroke of press slide is permitted

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Presence sensing device (cont’d)• Guards will be used to protect all areas of entry to

the P.O.O. not protected by the presence sensing device

• Safety distance from sensing field to P.O.O. will be greater than the distance determined by the following formula:Ds = 63 inches/second X Ts where:Ds = minimum safety distance (inches)63 inches/seconds = hand speed constant; and Ts = stopping time of the press measured at approximately 90 degree position ofcrankshaft rotation (seconds)

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Light Curtain - Presence Sensing Device

Receiver Transmitter

20” CablesControl box

Features

* Meets industry standards* Self-checking circuitry* Strobe-light and weld flash immunity without increasing response time* Detects objects 1” or larger* Channel blanking* 50’ max operating range

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Light Curtain - Flex Systems Applications

Transmitters

Receivers

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Presence sensing device

Light curtain

Controlbox

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Presence sensing device

Lightcurtain

Top guardassembly

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Presence sensing devices light curtain

Horizontalmountedlight curtain

Vertical mountedlight curtain

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Pullbacks• Device will include attachments for

each operator’s hands– Attachments will be connected to and

operated only by the press slide or upper die

– Attachments will be adjusted to prevent operator from reaching into P.O.O.

– A separate pull-out device will be provided for each operator

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Arm-TypePullback

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OverheadType Pullback

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Two-Man Operation

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Two-Man Operation

Side GuardPanel

Light Curtain

Pullbacks

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Wristlets and Cables

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Point-of OperationDevices Protect Hands

Ram Up - Die Open

Ram Descending - Die Closing

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Point-of-Operation Devices Protect Hands (cont’d)

Ram Down - Die is Closed

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Pullbacks (cont’d)

• Inspected, checked and adjusted at start of each operator’s shift, following a new die setup, and when operators are changed

• Necessary maintenance, repair or both will be performed and completed before press is operated

• Records of adjustments, inspections and maintenance will be kept in accordance with paragraph (e) of this section

• Sweep device may not be used for point-of-operation safeguarding after December 31, 1976

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Restraint Devices• Device will include attachments for each operator’s

hands• Attachments will be securely anchored and

adjusted so that operator is restrained from reaching into P.O.O.

• Separate set of restraints will be provided for each operator if more than one operator is required on a press

• Records of adjustments, inspection and maintenance will be kept in accordance with paragraph (e) of this section

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Two-person sliding restraint

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Gates

• A gate or movable device will protect the operator as follows:– Type “A” gate or movable barrier device

will protect the operator as specified in paragraph (c)(3)(I)(f)

– Type “B” gate or movable barrier device will protect the operator as specified in paragraph (c)(3)(I)(g)

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Guards

• Every point-of-operation guard will meet the following design, construction, application and adjustment requirements:– Prevent entry of hands/fingers into P.O.O. by

reaching through, over, under or around guard– Conform to the maximum permissible

openings of Table 0-10– Create no pinch point between guard and

moving machine parts

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Guards (cont’d)

• Utilize fasteners not readily removable by the operator– Exception: Electrical interlock switch

• Facilitate its inspection• Offer maximum visibility of the point

of operation consistent with the other requirements

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Guards (cont’d)

• A die enclosure guard will be attached to the die shoe or stripper in a fixed position– Good for one particular press

• A fixed barrier guard will be secured to the frame of the press or to the bolster plate– No openings

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Guards (cont’d)

• An interlocked press barrier guard will be attached to the press frame or bolster plates, and will be interlocked with the press clutch control

• The adjustable barrier guard will be securely attached to the press bed, bolster plate, or die shoe, and will be adjusted and operated in conformity with Table 0-10– A point-of-operation enclosure which does not meet

the requirements of Table 0-10 will be used only in conjunction with P.O.O. devices

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Front Guard

Interlockswitch

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Side Guard

Adjustableguard

FixedPanel

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Barrier Guard

Fixed panel in back of machine

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Expanded metal lexan guarding materials

Adjustable guardingsections

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Various Guards

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107Various guards (cont’d)

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Various guards (cont’d)

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Various guards (cont’d)

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Springlift guard

Black squaremesh

Adjustable hairpins

Mechanicalmotor springs

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Spring lift guardAir cylinders

Nonadjustable portion of panelwith black mesh

Key-operated control station

Linear bearingassembly

Adjustable hairpins

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Design, setting and feeding of dies• Die setting– Establish die setting procedures– Provide and require use of hand tools for

removing scrap pieces• Scrap handling– Provide means for handling scrap material

• Guide post hazard– Hazard created by a guide post when

separated from its bushing

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Design, setting and feeding of dies (cont’d)

• Unitized tooling– Opening between top of the punch holder and

face of the slide, or striking pad will be guarded• Tonnage, stroke and weight designation– All dies will be:• Stamped with the tonnage and stroke requirements• Stamped to indicate upper die weight• Stamped to indicate complete die weight when

handling equipment may become overloaded

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Tonnage, stroke and weight designation

Modelnumber

Tonnage

Stroke

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Tonnage, stroke and weight designation

Modelnumber

Tonnage

Stroke

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Design, setting and feeding of dies (cont’d)

• Die fastening– Securely mount die to bolster plate and slide–When clamp caps or setscrews are used in

conjunction with punch stems, additional means of securing the upper shoes to the slide will be used

• Die handling– Handling equipment attach points will be

provided on all dies requiring mechanical handling

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Design, setting and feeding of dies (cont’d)

• Die setting– Employer will establish a die setting procedure

that will enhance compliance with paragraph (c) of this section• Provide spring loaded turnover bars• Provide die stops, or other means to prevent losing

control of the die while setting or removing dies• Provide and enforce the use of safety blocks• Provide brushes, swabs, lubricating rolls, and

automatic/manual pressure guns so operators and die setters will not be required to reach into P.O.O.

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Spring loaded turnover bar

Fully enclosedspring

Made of hightensile steel

Vinyl-coatedyellow handle

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Design, setting and feeding of dies (cont’d)

• Inspection and maintenance records– Periodic and regular inspections of all

presses and safeguards– Inspected and tested no less than weekly;

clutch/brake, antirepeat, and single stroke mechanism

• Modifications– Establish new or changed guidelines for

care and use

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Sample Press Inspection Report

Parts Inspected OK Defective Condition Corrective Action Date Repaired

Frame/Motor

Flywheel/Gears

Clutch/BrakeConnection and slideadjusting screw

Slide and Gibs

Slide counterbalance

Air/Electrical system

Foot switch

Crankshaft

P.O.O. safeguardingGuards and presencesensing devices

Pullbacks/Restraints“A” or “B” Gate/ TwoHand Trip or Control

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Guide for inspecting mechanical power presses• Frame – Cracks, broken or loose parts

• Motor– Clean, and lubricated

• Flywheel – Rotates in correct direction, free running

• Gears– Loose, broken/cracked teeth, excess noise?

• Crankshaft– Cracks, bent, proper clearance in bearings

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Guide for inspecting mechanical power presses (cont’d) • Clutch– Full revolution• single stroke capability, loose or worn parts,

weak or broken springs– Part revolution• Air or oil leaks, proper alignment,

disengagement, stopping position, worn clutch lining, weak or broken springs

• Brake– Linings worn, properly adjusted, does it

stop slide quickly

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Guide for inspecting mechanical power presses (cont’d)• Slide and gibs– Face of slide parallel to bolster, proper gib

clearance, any scoring• Connection & slide adjusting screw– Proper bearing and ball seat clearance, screw

turns freely• Slide counterbalance– Spring type• Proper adjustment, broken springs or loose nuts

– Pneumatic type• Air leakage, proper pressure, loose connection to slide

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Guide for inspecting mechanical power presses (cont’d)

• Air system– Proper air pressure, valve operation, pressure

gauges, leaks• Electrical system– Can main power switch be locked only in

“off” position, grounding, condition of wiring• Foot switch– Nonslip pad on contact area, shielded from

accidental operation

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Guide for inspecting mechanical power presses (cont’d)• Point-of-operation safeguarding– Guard • Barrier that prevents entry of operator’s hands or

fingers into point-of-operation area– Presence sensing• Reliable design and proper electrical tie-in to control• Fixed at proper distance

– Pullback• Enough or too muck pull on cables• Is adjustment being made for change of operator, die,

shift• Records of inspection/maintenance

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Guide for inspecting mechanical power presses (cont’d)• Point-of-operation-safeguarding– “A” or “B” Gate

• Point of operation enclosed before press cycle can be initiated

– Restraint• Adjusted so operator’s fingers cannot reach into dies• Securely anchored• Adjusted for each operator

– Two-hand Trip or Control• Shielded against unintended operation • Concurrent antirepeat• Fixed at proper “safety distance” from pinpoint

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Design, setting and feeding of dies (cont’d)

• Instructions to operators– Training shall be provided for press

operators• Work area– Adequate clearance between machines for

movement of operator– Ample room for cleaning, and material

handling– Floors kept in good condition

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Design, setting and feeding of dies (cont’d)

• Overloading – Operate presses within

manufacturer specifications• Report of injuries– Report injuries within 30

days

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Bellows safety shield

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Die set shields

Bellowssafetyshield

Bellowssafety shield

Page 131: Mechanical Power Presses

131Hand feeding and retrieving tools

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Die safety block accessories

Two-piece aluminum safety wedges

Adjustable screw device

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Die safety block accessories (cont’d)

Safety plug is disconnected.Press is inoperable.

Block in use

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Die safety block accessories (cont’d)

Electric safety plug is connected. Control circuit is made and press can be operated

Block in storage

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Die safety block accessories (cont’d)

Interlock must beinterfaced into the control system so thatwhen plug is pulled,power to the maindrive motor is disconnected.

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Die safety block accessories (cont’d)

Electrical powercut-off system

Die safety block

Wedges

Die safetyblock holder

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Types of Press brakes• Press brakes are machines that have a

long narrow bed and slide, usually supported by “C” form frames on the ends of the bed and slide – Part revolution clutch - mechanical friction– Part revolution clutch - air– Hydraulic– Hydra-Mechanical

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Two-speed air-clutch press brake

Custom controlbox

BarriersTwo operatorstations

Light curtain onfloor stands

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Hydraulic press brake

Light curtain

Side guardsand mountingbrackets

Foot switch

Controlbox

Interfacebox

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Hydra-mechanical press brake

Control box

Hydraulicvalve

Light curtain

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Side shield

Lightcurtain

Press brake

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Side shield

Lightcurtain

Press brake

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Application of press brakes

• Press brakes are used to perform a variety of operations on sheet, plate, and other metals– The primary application of a press brake

is to bend sheet metal at an angle to form flanges, boxes, channels, etc.

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146Press brake bending metal

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Safeguarding point of operation (guards)• Barrier guards

• Adjustable guards

• Self-adjusting guards

• Interlock guards

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Safeguarding point of operation (devices)• Two-Hand controls

• Restraints/Pullbacks

• Presence sensing devices

• Gates

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Safeguarding standards• 29 CFR 1910.212(a)(3)

(ii)

• Section 5(a)(1)

• ANSI B11.3

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1-1/2” 1” 1” 2” 1” 1” 5” 3” 2” 14”

17-1/2”

Danger Line

Clearance Line

Minimum Guarding Line

1/4”3/8”

1/2”5/8” 3/4” 7/8”

1-1/4”1-1/2”

1-7/8”2-1/8”

Guarding must extend from some point on clearance line to some point on opening line

Typical guard locations

Table 0 -10

At distances over31-1/2” use 6”as maximum opening

6”Maximum

1/2”

Travel StockLine

Table 0 -10Distance ofopening fromP.O.O. hazard

Max width ofopening

1/2 to 1-1/2 1/41-/12/ to 2-1/2 3/82-1/2 to 3-1/2 1/23-1/2 to 5-1/2 5/85-1/2 to 6-1/2 3/46-1/2 to 7-1/2 7/87-1/2 to 12 -1/2 1-1/412-1/2 to15 -1/2 1-1/215-1/2 to 17-1/2 1-7/817-1/2 to 31 -1/2 2-1/8