user instructions - flowserveuser instructions ips wireless™ 103 smart multi-port installation...

USER INSTRUCTIONS

IPS Wireless™ 103 Smart Multi-Port Installation

Operation

Maintenance Multiple Sensor Input and Wireless Transmitting Unit

PCN = 26999976 11-13 (E). Original Instructions

These instructions must be read prior to installing, operating, using and maintaining this equipment.

701-3001-01^

IPS WIRELESS SELD-103 ENGLISH 26999976 11-13

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CONTENTS

1 INTRODUCTION AND SAFETY .......................... 3

1.1 GENERAL ......................................................... 3 1.2 CE MARKING AND APPROVALS .......................... 3 1.3 DISCLAIMER ..................................................... 3 1.4 COPYRIGHT ...................................................... 3 1.5 DUTY CONDITIONS ............................................ 3 1.6 SAFETY ............................................................ 4 1.7 SPECIFIC MACHINE PERFORMANCE .................... 4 1.8 SPECIFICATIONS ............................................... 4

2 TRANSPORT AND STORAGE ............................ 5

2.1 CONSIGNMENT RECEIPT AND UNPACKING ............ 5 2.2 HANDLING ......................................................... 5 2.3 STORAGE .......................................................... 5 2.4 RECYCLING AND END OF PRODUCT LIFE .............. 5 2.5 DISPOSAL INSTRUCTIONS ................................... 6

3 DESCRIPTION ..................................................... 6

3.1 OPTIONS AND MODEL NUMBERS ......................... 7 3.2 DEFAULT CONFIGURATION ................................ 7 3.3 PERFORMANCE AND OPERATION LIMITS .............. 8 3.4 VB-103-TAM OPTIONAL ACCESSORY ............... 8 3.5 VISUAL ALERT OPTIONAL ACCESSORY ............... 8

4 MAINTENANCE ................................................... 9

4.1 TOOLS REQUIRED ............................................. 9 4.2 TURNING UNIT ON/OFF ...................................... 9 4.3 BATTERY REPLACEMENT ................................... 9

5 CUSTOM CONFIGURATION PROGRAMMING ................................................ 10

6 INSTALLATION .................................................. 10

6.1 TOOLS REQUIRED ........................................... 10 6.2 UNPACKING ...................................................... 5 6.3 PRELIMINARY OPERATIONAL CHECK ................. 11 6.4 MOUNTING ..................................................... 11 6.5 CONNECTING SENSORS AND POWER-UP ......... 12 6.6 CONNECTING 103 TAKE AWAY MEMORY .......... 12 6.7 CONNECTING 103 VISUAL ALERT ..................... 12

7 PARTS LIST AND DRAWINGS ......................... 12

7.1 SPARE PARTS ................................................ 12 7.2 DRAWING ....................................................... 12

8 CERTIFICATIONS ............................................. 14

9 TROUBLE-SHOOTING GUIDE ......................... 14

9.1 LOSS OF COMMUNICATIONS ............................ 14 9.2 INACCURATE OR MISSING DATA ....................... 15 9.3 NO DATA RECORDED ON VB-103-TAM ........... 15 9.4 NO LIGHTS ON VB-103-VIS ............................ 15

10 DECLARATION OF CONFORMITY (TYPICAL)........................................................... 16


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1 INTRODUCTION AND SAFETY

1.1 General

These instructions must always be kept close to the product's operating location or directly with the product. Flowserve products are designed, developed and manufactured with state-of-the-art technologies in modern facilities. The unit is produced with great care and commitment to continuous quality control, utilizing sophisticated quality techniques, and safety requirements. Flowserve is committed to continuous quality improvement and being at your service for any further information about the product in its installation and operation or about its support products, repair and diagnostic services. These instructions are intended to facilitate familiarization with the product and its permitted use. Operating the product in compliance with these instructions is important to help ensure reliability in service and avoid risks. The instructions may not take into account local regulations; ensure such regulations are observed by all, including those installing the product. Always coordinate repair activity with operations personnel, and follow all plant safety requirements and applicable safety and health laws/regulations.

These instructions must be read prior to stalling, operating, using and maintaining the equipment in any region worldwide. The equipment must not be put into service until all the conditions relating to safety, noted in the instructions, have been met. Failure to follow and apply the present user instructions is considered to be misuse. Personal injury, product damage, delay or failure caused by misuse are not covered by the Flowserve warranty.

1.2 CE Marking and approvals It is a legal requirement that machinery and equipment put into service within certain regions of the world shall conform with the applicable CE Marking Directives covering Machinery and, where applicable, Low Voltage Equipment, Electromagnetic Compatibility (EMC), Pressure Equipment Directive (PED) and Equipment for Potentially Explosive Atmospheres (ATEX).

Where applicable, the Directives and any additional Approvals, cover important safety aspects relating to machinery and equipment and the satisfactory provision of technical documents and safety instructions. Where applicable this document incorporates information relevant to these Directives and Approvals. To confirm the Approvals applying and if the product is CE marked, check the serial number plate markings and the Certification. (See Section 8)

1.3 Disclaimer Information in these User Instructions is believed to be complete and reliable. However, in spite of all of the efforts of Flowserve Corporation to provide comprehensive instructions, good engineering and safety practice should always be used. Flowserve manufactures products to exacting International Quality Management System Standards as certified and audited by external Quality Assurance organizations. Genuine parts and accessories have been designed, tested and incorporated into the products to help ensure their continued product quality and performance in use. As Flowserve cannot test parts and accessories sourced from other vendors the incorrect incorporation of such parts and accessories may adversely affect the performance and safety features of the products. The failure to properly select, install or use authorized Flowserve parts and accessories is considered to be misuse. Damage or failure caused by misuse is not covered by the Flowserve warranty. In addition, any modification of Flowserve products or removal of original components may impair the safety of these products in their use.

1.4 Copyright All rights reserved. No part of these instructions may be reproduced, stored in a retrieval system or transmitted in any form or by any means without prior permission of Flowserve.

1.5 Duty conditions This product has been selected to meet the specifications of your purchase order. The acknowledgement of these conditions has been sent separately to the Purchaser. A copy should be kept with these instructions.

The product must not be operated beyond the parameters specified for the application. If


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there is any doubt as to the suitability of the product for the application intended, contact Flowserve for advice. If the conditions of service on your purchase order are going to be changed (for example: liquid pumped, temperature or duty) it is requested that the user seeks the written agreement of Flowserve before start up.

1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain specific safety markings where non-observance of an instruction would cause hazards. The specific safety markings are:

This symbol indicates electrical safety instructions where non-compliance will involve a high risk to personal safety or the loss of life.

This symbol indicates safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates “hazardous and toxic fluid” safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates safety instructions where non-compliance will involve some risk to safe operation and personal safety and would damage the equipment or property.

This symbol indicates explosive atmosphere zone marking according to ATEX. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This symbol is used in safety instructions to remind not to rub non-metallic surfaces with a dry cloth; ensure the cloth is damp. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This sign is not a safety symbol but indicates an important instruction in the assembly process. 1.6.2 Personnel qualification and training All personnel involved in the operation, installation, inspection and maintenance of the unit must be

qualified to carry out the work involved. If the personnel in question do not already possess the necessary knowledge and skill, appropriate training and instruction must be provided. If required the operator may commission the manufacturer/supplier to provide applicable training. Always coordinate repair activity with operations and health and safety personnel, and follow all plant safety requirements and applicable safety and health laws and regulations. 1.6.3 Safety action This is a summary of conditions and actions to help prevent injury to personnel and damage to the environment and to equipment. For products used in potentially explosive atmospheres section 1.6.4 also applies.

NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER (Lock out.)

HANDLING COMPONENTS Many precision parts have sharp corners and the wearing of appropriate safety gloves and equipment is required when handling these components. To lift heavy pieces above 25 kg (55 lb.) use a crane appropriate for the mass and in accordance with current local regulations. 1.6.4 Products used in potentially explosive atmospheres

Measures are required to:

Avoid excess temperature

Prevent buildup of explosive mixtures

Prevent the generation of sparks

1.7 Specific machine performance For performance parameters see section 1.5 Duty conditions. Where performance data has been supplied separately to the purchaser these should be obtained and retained with these User Instructions if required.

1.8 Specifications 1.8.1 SELD-103 Unit Specifications Operating frequency: 868 MHz or 900 MHz Channels: (External) 4-GP, 1-Gas, 2-Inst, 2-DI, 1-RS-485 Channels: (Internal) 1-Battery Voltage, 1-Onboard Temperature Ports: 5-Sensor ports / 1-Diagnostics port (RS-485)


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Transmission rates: 5 seconds or higher Operating temperature: -20°C to +60°C (-40°F to +185°F) Humidity: 0-95% noncondensing Power requirement: 3.6 VDC Battery Pack (S1-1043) Base: 316LSS Base Mounting: Magnetic base, unistrut mount Sensor Cable Connection: 6 pin amphenol style 1.8.2 Optional add-on sensor specifications RTD: 1000 or 100 Ohm (Platinum, 2 wire) Thermocouple: Type: J, K, N, T, etc. (+ Cold Reference and Polynomial) Pressure: Vacuum to 10Kpsi (Specific sensor for each range) Vibration (Velocity): Single Axis or Tri Axis 0-25 mm/sec (0-1 ips) Vibration: (Acceleration): 0 - 10G Peak Discrete: Dry Contact Only Gas: See test sheet for details

2 TRANSPORT AND STORAGE

Make sure that hazardous substances are disposed of safely and that the correct personal protective equipment is used. The safety specifications must be in accordance with the current local regulations at all times.

2.1 Consignment receipt and unpacking Immediately after receipt of the equipment it must be checked against the delivery/shipping documents for its completeness and that there has been no damage in transportation. Any shortage and/or damage must be reported immediately to Flowserve and must be received in writing within ten days of receipt of the equipment. Later claims cannot be accepted. Check any crate, boxes or wrappings for any accessories or spare parts that may be packed separately with the equipment or attached to side walls of the box or equipment.

Each product has a unique serial number. Check that this number corresponds with that advised and always quote this number in correspondence as well as when ordering spare parts or further accessories. 2.1.1 Unpacking

Carefully open package received from factory and remove protective wrapping from SELD-103 units and accessories. Inspect all

hardware for damage. Report any damage to shipping carrier immediately. Ensure you have received the correct sensors and mounting accessories for your application. Cross-check hardware received versus packing slip and purchase order. Record unit serial numbers for future reference. 2.1.2 Electrostatic Discharge (ESD) Handling Procedure

The SELD-103 contains sensitive electronic components that may be damaged by static electricity present in work environments. The following precautions are recommended to reduce the risk of damage due to electrostatic discharge:

Only wipe exterior of unit with a damp cloth

Use of a grounding wrist strap when removing outer plastic cover is recommended

2.2 Handling Boxes, crates, pallets or cartons may be unloaded using fork lift vehicles or slings dependent on their size and construction.

2.3 Storage

Store the equipment in a clean, dry location. The SELD-103 unit should be powered-down prior to storage (see section 4 MAINTENANCE for how to power down unit) to preserve battery life.

2.3.1 Storage and packaging All SELD-103 units must be carefully packaged for transport. Each unit should be boxed individually with protective packaging (foam, bubble wrap, etc.) in the box surrounding the unit. After unpacking, protection will be the responsibility of the user.

2.4 Recycling and end of product life At the end of the service life of the product or its parts, the relevant materials and parts should be recycled or disposed of using an environmentally acceptable method and in accordance with local regulations. If the product contains substances that are harmful to the environment, these should be removed and disposed of in accordance with current local regulations.


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2.5 Disposal Instructions

At the end of the product’s life, do not dispose of any electronic component or instrument in the domestic waste. Disposal should be done in accordance with applicable regulations, which vary from state to state and country to country. Battery Disposal Instructions: Disposal should be done in accordance with applicable regulations, which vary from country to country. Batteries should not be incinerated, unless suitable procedures are followed and qualified handlers have taken appropriate precautions. Exposure of these cells to high temperatures or fire can cause the cells to vent and/or rupture. These cells do not contain dangerous substances. The reaction products are inorganic and do not represent environmental hazards, once the decomposition or neutralization process has terminated. Disposal in Europe Batteries for disposal should not be transported by air. For road transport of dangerous goods ADR special provision 636 and packing instruction 903a apply. Disposal in US Hazardous waste of spent batteries can be disposed after they are first neutralized through an approved secondary treatment prior to disposal. Disposal of spent batteries should be performed by authorized, professional disposal company, which has the knowledge in the requirements of the Federal, the State and the Local authorities regarding hazardous materials, transportation and waste disposal. In any case it is recommended to contact the local EPA office. Proper Shipping Name: Waste lithium Batteries UN Number: 3090 Label requirements: Miscellaneous, Hazardous Waste Disposal Code: D003

3 DESCRIPTION The SELD-103-X (where “X” designates a specific hardware or software configuration custom per the order) model is a wireless transmitting unit designed to monitor multiple sensor inputs and wirelessly transmit the data to a receiver. It has the

option of enabling wireless transmission (to become part of an IPS Wireless system) or disabling wireless functionality (to perform as a local alert or data-logging unit).

Figure 1: Sample SELD-103 unit The SELD-103 is a self-powered unit that has 5 communication ports to measure up to 7 different sensor inputs (utilizing combination sensors) per unit (configuration limitations are detailed in section 3.1 Options and model numbers). Each unit also has a single diagnostics port (on the back of the base) for programming and troubleshooting the unit as well as logging data with the VB-103-TAM accessory (where collected data is stored). Programming the unit requires a programming cable and special software utility (PSP).

Figure 2: SELD-103 unit connection ports

The SELD-103 model has a built-in Omni-directional wireless antenna, allowing for reliable signal transmission. Data transmittal can occur at a customizable time interval, ranging from every 5 seconds to once a day (this time interval is usually pre-configured at the factory). Transmission rates can also be varied according to sensor signal values (see section 5 CUSTOM CONFIGURATION PROGRAMMING), thereby prolonging battery life. The SELD-103 unit has a

Sensor Input Connection Ports

Diagnostics Connection

Port

http://www.clker.com/clipart-28635.html


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maximum data transmittal range of ¾ mile (1.2km) under ideal conditions, but its effective transmission range can be extended using a network of repeaters. Each SELD-103 can be part of a larger wireless monitoring network. As such, each unit comes with a calibration sheet from the factory which contains unit-specific configuration information describing the sensors and wireless network the unit is configured for (parameters such as the wireless system number, unit transmitter number, data transmittal/check-in interval, scale factor and offset to use with specific sensors). As long as your specific application has been communicated to the factory, the SELD-103 unit should come pre-configured for your specific use.

3.1 Options and model numbers The SELD-103 can either have wireless data transmission enabled or disabled. In both settings, it is compatible with all SELD-103 accessories. SELD-103 units with wireless transmission disabled (designated as SELD-103-VB) are intended for use as local data collectors with either the take away memory (VB-103-TAM) or visual light alert modules (VB-103-VIS). The SELD-103 is available with the following sensors as options to connect to each port on the unit:

1. Vibration & Temperature (RTD) Combination

Sensor

2. Vibration Sensor

3. Temperature Sensor (RTD)

4. Temperature Sensor (Thermocouple)

5. 4-20mA Analog Input Sensor

6. General Pulse Input Sensor

7. Tachometer (TTL)

8. Pressure & Temperature (RTD) Combination

Sensor

9. Discrete Sensor

10. Oil/Water Sensor

11. Vibration Sensor with FFT analysis output

12. Serial Port RS-485 Interface

13. Gas Sensor

Additionally the SELD-103 has the following options available: Table 1: Optional parts for SELD-103 unit

Part Number Description

M1-0045 Magnetic Mounting Base, Two-pole, 70 lbs (31.75 kg)

High Temp.

M1-0081 Unistrut Mounting Bracket for SELD-103 unit, SS casting base

M1-0085 SS cap for SELD-103 connection ports (single)

301-4024 Programming cable for SELD-103 Unit: 5’ length, Serial Port- RS-485 connection

PSP SELD-103 Unit Configuration Software Utility

VB-103-TAM Take-Away Memory Module

VB-101-DOCK IPS Dock for communication with VB-103-TAM Take-Away Memory Module

TAM103 VB-103-TAM data download and configuration software

VB-103-VIS Visual Light Alert Module

Figure 3: Magnetic mount option for SELD-103 unit The exact configuration of different sensors attached to each SELD-103 unit is limited to certain combinations. Contact the factory for a complete list of the different configurations available for the SELD-103.

3.2 Default Configuration The SELD-103 is configured to the following parameters by default, unless otherwise specified. Table 2: Parameter default configuration values for SELD-103 unit

Parameter Name

Parameter Description

Default Value

Normal Measurement Interval

How often data is read from each of the sensors by the

5 minutes


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SELD-103 unit

3.3 Performance and operation limits This product has been selected to meet the specification of your purchase order. The following data is included as additional information to help with your installation. This is typical information and if required, a definitive statement for your application can be obtained from Flowserve.

SELD-103 material compatibility is the responsibility of the end user. 3.3.1 Sensor specifications Refer to section 1.8 Specifications for available sensor specifications. 3.3.2 Battery

Power is provided by a user-replaceable lithium battery pack S1-1043, located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the SELD-103 unit (refer to PSP software user instructions for details on how to do this). See table below for approximate battery life times for the SELD-103. Table 3: SELD-103 approximate battery life at various measurement intervals under ideal conditions Measurement Interval Estimated Battery Life

5 seconds 4 months

10 seconds 8 months

30 seconds 2 years

1 minute 4 years

2 minutes 8 years

5 minutes 8 years

10 minutes 8 years

3.4 VB-103-TAM Optional Accessory The VB-103-TAM is an optional Take Away Memory module for the SELD-103 unit. When connected to an SELD-103, it automatically logs data from all sensors at the preconfigured log interval. Data from the VB-103-TAM and the log interval can be reviewed utilizing an IPS Dock connected to a PC. The VB-103-TAM is set to a default log interval (how often current data from the

SELD-103 is logged to the VB-103-TAM device) of 5 minutes (300 seconds), unless otherwise specified. This is independent of the normal measurement interval of the SELD-103 which governs how often sensors are read.

The VB-103-TAM has a separate battery that governs the lifetime of this unit. The expected life of this battery is 6 years at the default 5 minute log interval. The battery in the VB-103-TAM is not replaceable and requires replacing the VB-103-TAM unit when it is depleted. The VB-103-TAM also has a finite amount of data storage available. Dependent on the amount of data points being measured and the measurement interval, this storage capacity is defined as listed in the table below. Table 4: VB-103-TAM data storage capacity at various measurement intervals and numbers of data parameters

Measurement Interval

Data Points

5 s 10 s 30 s 1 min

2 min

5 min

10 min

1 50 day

100 day

10 mo

1.6 yrs

3.3 yrs

4 yrs 4 yrs

2 25 day

50 day

5 mo

10 mo

1.6 yrs

4 yrs 4 yrs

3 16 day

33 day

3.3 mo

6.6 mo

1.1 yrs

2.7 yrs

4 yrs

4 12 day

25 day

2.5 mo

5 mo

10 mo

2 yrs 4 yrs

5 10 day

20 day

2 mo

4 mo

8 mo

1.6 yrs

3.3 yrs

6 8 day

16 day

50 day

100 day

6.6 mo

16.6 mo

2.7 yrs

7 7 day

14 day

42 day

2.8 mo

5.7 mo

14.2 mo

28.5 mo

3.5 Visual Alert Optional Accessory The Visual Alert is an optional accessory for the SELD-103 unit. When connected to an SELD-103, it automatically provides a visual light indication if any sensors on the SELD-103 unit is or have been in alarm status. To define the alarm limits for each sensor, refer to Section 5 CUSTOM CONFIGURATION PROGRAMMING. The table below describes each of the different types of indications offered by the Visual Alert accessory. Table 5: Visual Alert description

LED State Description

GREEN Flash every 5 seconds

Normal operation – all sensors are within acceptable limits


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RED Flash every 5 seconds

Current alarm – one of the sensor measurements has exceeded its alarm limit and has not returned within the acceptable range

RED & GREEN

Flash every 5 seconds

Alarm – one of the sensor measurements previously exceeded its alarm limit, but has now returned within the acceptable range

4 MAINTENANCE The only field maintenance required on the SELD-103 unit is replacement of the battery. The SELD-103 can also be turned off when not in use for extended periods of time to conserve battery life.

4.1 Tools required Allen Wrenches (1/8” and 3/16”)

Tools required to install the various mounting configurations are conditional based on the type of mounting and location

Phillips head torque screw driver

4.2 Turning unit on/off To power off the SELD-103 unit remove the magnetic set screw at the bottom of the base. This will stop sensor readings and data transmission. To power up the SELD-103 unit again, simply install the magnetic set screw at the bottom of the base. This will activate sensor readings and data transmission at the pre-configured intervals.

Figure 4: Magnetic Set Screw at Bottom of SELD-103

4.3 Battery Replacement

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area to prevent the possible ignition of a hazardous atmosphere.

WARNING STATIC HAZARD: Wipe only with a damp cloth due to electrostatic discharge hazard.

The substitution of components may impair intrinsic safety. Power is provided by a lithium battery pack (S1-1043), located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the SELD-103 unit (refer to PSP software user instructions for details on how to do this).

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local Flowserve representative (battery pack part number S1-1043). Perform the following steps to replace the battery: 1. Power down unit by removing the magnetic set

screw located at the bottom of the base.

2. Remove sensor cable(s) and any installed

accessories.

3. Take SELD-103 to non-classified area before

performing next step.

4. Loosen the set screw in the side of the tube

and gently unscrew the external housing (tube)

from the transmitter assembly.

Figure 5: Set screw on side of tube keeping external housing on SELD-103 unit

Magnetic set screw for powering unit on/off


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5. The battery pack should be visible on the lower

end of the transmitter assembly. Carefully

disconnect the battery pack connector.

Remove the nuts holding the battery bracket in

place and remove the bracket. Remove the

battery pack.

Figure 6: SELD-103 unit battery with external housing removed

Figure 7: SELD-103 unit with battery bracket removed and battery pack partially removed

6. Install new battery pack (part number S1-

1043). Reinstall battery bracket and nuts,

reconnect battery pack connector.

7. Install tube back onto unit and tighten set

screw to no more than 0.9 Nm (8 lb.-in US).

8. Reinstall SELD-103 unit in the field.

9. Reconnect sensor cable(s).

10. Install magnetic set screw into the base of the

unit.

11. Install any applicable accessories on the

SELD-103 unit.

12. Dispose of battery pack in accordance with

instructions in section 2.5 Disposal Instructions.

5 CUSTOM CONFIGURATION PROGRAMMING

This section is optional. As long as your specific application was communicated to the factory prior to shipment, the SELD-103 unit is pre-configured for your specific use.

Errors in programming configuration can render the SELD-103 unit inoperable, proceed with caution. Flowserve is not liable for any damage caused by user configuration errors. For instructions on how to change software configuration options on the SELD-103 unit, refer to the PSP software user instructions. The list below provides an overview of the functions that can be performed using this software utility:

- Reading & saving SELD-103 configuration - View & modify SELD-103 transmission

intervals - Setting the time on the SELD-103 - Calibration of individual sensors on SELD-

103 unit - Read live data from sensors on the SELD-

103 unit

- Turn specific SELD-103 sensor channels on or off

For instructions on how to perform software options on the VB-103-TAM unit, refer to the IPS Dock user instructions. The list below provides an overview of the functions that can be performed using the IPS Dock and appropriate software utility:

- Reading & saving VB-103-TAM log data - Clearing the log from the VB-103-TAM - Setting the time on the VB-103-TAM - Changing the data logging interval on the

VB-103-TAM

6 INSTALLATION

Always wear appropriate personal protective equipment during the installation of SELD-103 units.

6.1 Tools required Allen Wrenches (1/8” and 3/16”)

Tools required to install the various mounting configurations are conditional based on the type of mounting and location

Phillips head torque screw driver

Nuts holding battery bracket

Battery bracket

Battery wires


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6.2 Preliminary operational check After unpacking and before field installation, perform the following operational check on the unit: 1. Ensure the magnetic set screw (at the bottom

of the base) is removed. This keeps the unit powered down during the installation process.

2. Place SELD-103 unit in vertical position with a clear line of sight to and close to (<10ft) the receiver. If only using the VB-103-TAM or VB-103-VIS accessories, install the appropriate accessory on the SELD-103 unit (VB-103-TAM on port 6 and VB-103-VIS on port 5).

3. Insert sensor cable(s) into the proper port(s). 4. Install the magnetic set screw (in the bottom of

the base) to power up the unit. 5. Ensure the receiver is receiving data from the

unit. Let the VB-103-TAM log data for a few minutes and confirm appropriate light operation of the VB-103-VIS unit as applicable.

6. If applicable, disconnect VB-103-TAM and use IPS Dock to confirm accurate data has been logged (refer to IPS Dock user instructions for how to do this).

7. Remove magnetic set screw (bottom of base) to power down unit.

8. Disconnect sensor cable(s) from SELD-103 port(s).

In case of issues with powering up the unit, refer to section 9 Trouble-Shooting Guide.

6.3 Mounting Each unit should be clear of physical obstructions to the receiver and/or repeater(s) in order to maintain consistent communications. The SELD-103 is designed to be mounted in a vertical position and should only be mounted in a horizontal position with approval from the factory. Ensure the SELD-103 is not subjected to excessive vibration unless a routine maintenance program includes verification of associated connections. The SELD-103 unit should be installed near but not on process equipment being monitored. Mount the SELD-103 unit before connecting any of the sensor cables. 6.3.1 Pole or Unistrut-Mounted Option With this option the SELD-103 unit can be mounted to either a vertical or horizontal pole or unistrut. Start by bolting the SELD-103 unit to the mounting bracket and then bolt the bracket to the appropriate holes on the mounting adapter (see figure below).

Lastly, attach the other end of the mounting adapter to the pole (using a U-bolt) or unistrut (using bolting).

Figure 8: Pole or unistrut mounting options

6.3.2 Magnetic Mount Option Insert set screw into bottom of SELD-103 unit and tighten.

Figure 9: Magnetic mounting option set screw location Next, take magnetic mounting base and thread onto the exposed set screw from the bottom of the SELD-103 unit. The magnetic mounting base (with the SELD-103 unit attached) can now be attached to any metal structure in a vertical position.

Figure 10: Sample SELD-103 unit with magnetic mount option installed on unistrut

Magnetic mount set screw installation

location


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6.4 Connecting Sensors and Power-Up Install all sensors on equipment to be monitored. Ensure sensor cable connections and SELD-103 sensor ports are free from dust and debris (use compressed moisture-free air to blow out any contamination if needed). Then insert the sensor cable(s) into the proper port(s) on the SELD-103 unit (reference the label on the connector side of each sensor cable to determine which port it attaches to). SELD-103 port numbers are labeled on the stainless steel base and the unit serial number is printed below the bar code on top of the red cap. Lastly, install the magnetic set screw (in the bottom of the base) to power up the SELD-103 unit.

Figure 11: Sample SELD-103 unit with one sensor connected and port caps (optional item) on remaining ports

6.5 Connecting 103 Take Away Memory Install the VB-103-TAM into port 6 (single amphenol-style connection on the back) of the SELD-103 unit. The VB-103-TAM will automatically start logging data from the SELD-103 unit at its preconfigured log interval.

To change the logging interval or download data from the VB-103-TAM, refer to the IPS Dock User Instructions.

6.6 Connecting 103 Visual Alert Disconnect sensor (if any) installed on port 5 of the SELD-103 unit. Install the VB-103-VIS into port 5 of the SELD-103 unit. Reinstall sensor (if any) on port 5 of the SELD-103 unit. If no sensor is to be used on port 5, be sure to install a port cover on the sensor connection of the VB-103-VIS. The VB-103-VIS will automatically review all sensors on the SELD-103 unit for alarm conditions and respond accordingly.

7 PARTS LIST AND DRAWINGS

7.1 Spare Parts Available spare parts for the SELD-103 unit are shown below. No spare parts are needed during start-up. Recommended quantities of 2-year operational spares are listed below. Table 6: SELD-103 Spare Parts

Part Number

Description Recommend Quantity for

2-Year Operational Spares

S1-1043 Replacement Lithium Battery Pack

1 (dependent on transmit interval

selected)

M1-0083

Replacement Outer Tube. 4” UV Protected PVC Cap, Red, dwg# 100-2012

0

M1-0085 SS cap for SELD-103 connection ports (single)

6

G0-0047 Viton cap sealing gasket 1

G0-PACK Desiccant pack 2

7.2 Drawing


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Figure 12: SELD-103 drawing


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8 CERTIFICATION The following certifications are applicable to the SELD-103: Table 7: Model SELD-103 certifications

0518 II 1 GD

Ex ia

CSA 2010 2273150

IECEx SIR.10.0006 Cl I, Zn 0 A/Ex ia IIC T6 I.S. for Cl I, Div 1 Grps A, B, C, D; Cl II, Div 1, Grps E, F, G; Cl III, Div 1, and provides I.S. circuits with Entity Parameters per Install Manual 701-2000 and 701-3000 Tem. Code T6 -20°C ≤ Ta ≤ +60°C

Sira 10ATEX2013 Ex ia IIC T6 Ga Ex iaD IIIC T85°C DA

9 TROUBLE-SHOOTING GUIDE

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area before removing outer plastic tube to prevent the possible ignition of a hazardous atmosphere.

9.1 Loss of Communications Loss of communications with SELD-103 unit may occur for several reasons:

Unit not powered up

Unit not configured correctly

Unit out of range of receiver

Receiver not configured correctly

See solutions below to each of the possible causes: 9.1.1 Unit Not Powered Up Verify set screw is installed at base of SELD-103 unit (see section 4 MAINTENANCE on how to turn on unit). 1. Connect diagnostics RS-485 cable to port 6 of

SELD-103 and other end to a PC. 2. Read battery level using PSP software. If the

battery level is above 2.8V, skip to step 8. If you are able to successfully read the battery voltage on this screen but the level is below 2.8V, replace the battery according to instructions in section 4 MAINTENANCE.

3. If communications are still not successful, power down unit by removing the magnetic set screw located at the bottom of the base.

4. Remove sensor cable(s) and configuration cable.

5. Ensure SELD-103 is in a non-classified area before performing next step.

6. Loosen the set screw in the side of the tube and gently unscrew the external housing (tube) from the transmitter assembly.

7. The battery pack should be visible on the lower end of the transmitter assembly. Carefully disconnect the battery pack.

8. Use a voltmeter to read battery voltage across pins with red and black wires on connector to battery pack. If the voltage level is below 2.8V, replace the battery according to instructions in

section 4 MAINTENANCE.

Figure 13: Measuring battery level on SELD-103 unit (external housing removed) using a voltmeter

Figure 14: Detail view of voltmeter connection to battery pack cables. 9.1.2 Unit Not configured Correctly To perform the diagnostic steps for this issue, the SELD-103 unit will need all sensors connected to it.

Refer to PSP software instructions to reload the original configuration into the SELD-103 unit. 9.1.3 Unit Out of Range of Receiver

If communications from the SELD-103 unit to the

receiver are still not successful, physically move the SELD-103 unit next to and with a clear line of sight to the receiver.


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If data is being read from this location, then ensure that the repeater network is appropriately located and functional.

9.1.4 Receiver Not Configured Correctly Check receiver configuration to ensure it is set up to receive data from this particular SELD-103 unit (refer to receiver user instructions).

If none of the above solutions are successful in getting data reception at the receiver, contact the factory for additional support.

9.2 Inaccurate or Missing Data If the data being read from the SELD-103 unit is either inaccurate or missing, this could have several causes:

Loose cable connections

Unit configuration incorrect

Inaccurate sensor calibration

Incorrect receiver configuration

9.2.1 Loose Cable Connections Ensure the sensor cables to and sensors ports on the SELD-103 unit are free from dust and debris. Use compressed moisture free air to blow out any debris if needed. Reconnect all sensor cables to the SELD-103 unit to ensure tight connections.

9.2.2 Unit Configuration Incorrect If the inaccurate/missing data problem is across all sensors, reload the original configuration for the SELD-103 unit (see PSP user instructions).

9.2.3 Inaccurate Sensor Calibration If the data received on certain channels/sensors is not accurate, recalibrate those sensors (see PSP user instructions).

9.2.4 Incorrect Receiver Configuration Refer to receiver instructions to confirm correct configuration. If necessary, contact factory to reload receiver configuration settings.

9.3 No Data Recorded on VB-103-TAM If no data is being stored to the VB-103-TAM unit, this could have several causes:

Loose sensor cable connections

Loose VB-103-TAM connection

Low battery on VB-103-TAM

Incorrect VB-103-TAM log interval

configuration

9.3.1 Loose Sensor Cable Connections Ensure the sensor cables to and sensors ports on the SELD-103 unit are free from dust and debris. Use compressed moisture free air to blow out any debris if needed.

Reconnect all sensor cables to the SELD-103 unit to ensure tight connections. 9.3.2 Loose VB-103-TAM Connection Ensure the VB-103-TAM and SELD-103 ports are free from dust and debris. Use compressed moisture free air to blow out any debris if needed. Disconnect and reconnect the VB-103-TAM from the SELD-103 unit. Ensure that VB-103-TAM is completely and fully threaded onto the SELD-103. 9.3.3 Low Battery on VB-103-TAM Check to see if VB-103-TAM unit can be read on an IPS Dock. If not, replace VB-103-TAM unit (the VB-103-TAM battery is not user replaceable). 9.3.4 Incorrect VB-103-TAM Log Interval Configuration Connect the VB-103-TAM to the IPS Dock and ensure the log interval is set to the expected value (see IPS Dock user instructions for additional details on how to perform this task).

9.4 No Lights on VB-103-VIS If no lights are flashing on the VB-103-VIS, this could have several causes:

Loose VB-103-VIS connection

9.4.1 Loose VB-103-VIS Connection Ensure the VB-103-VIS and SELD-103 ports are free from dust and debris. Use compressed moisture free air to blow out any debris if needed. Disconnect and reconnect the VB-103-VIS from the SELD-103 unit. Ensure that VB-103-VIS is completely and fully threaded onto the 103. If none of the above solutions are successful in resolving the issue, contact the factory for additional support.


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10 DECLARATION OF CONFORMITY (TYPICAL) We, Flowserve Corporation

10920 West Sam Houston Parkway North Suite 950

Houston, Texas 77064 USA

Declare in sole responsibility that the equipment:

ELD-102-X Single Point Transmitters SELD-103-X Smart Point Transmitters

ELD-FA-403-Receiver, AO/DO and Serial Modbus S-EGI-NB-4/20-AC/SP, Smart RTU

ELD-FA-525-AC/SP, Intelligent Repeater

Including all options and versions of the base model numbers to which this Declaration refers are in compliance with the Directives and Norms specified herein. 1.1 EMC Directive 2004/108/EC Basis for compliance:

The equipment has been assessed using the following standards and is supported by the following technical documents:

EN 61326-1 2006 Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 1: General Requirements

EN 55011 2009 Industrial, scientific and medical equipment. Radio-frequency disturbance characteristics. Limits and methods of measurement Class A, Group 1

EN 61000-3-2, EN 61000-3-3, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11

Series, Electromagnetic compatibility (EMC).

Under these environmental and use conditions: Industrial Applications, Pollution Degree 2

Technical File Reference Number: 701-5000

Installation and use of this equipment shall comply with the relevant installation and use instructions. 1.2 Low Voltage Directive 2006/95/EC Basis for compliance:

The Single point transmitters are fully-enclosed, intrinsically-safe apparatus and are considered to meet the requirements as set forth in the standard below without further consideration:

EN 61010-1 2002 Safety requirements for electrical equipment for measurement, control and laboratory use. Part 1 General requirements

Under these environmental and use conditions: Industrial Applications, Pollution Degree 2


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Declaration of Conformity

1.3 ATEX Directive 94/9/EC + all amendments Basis for compliance:

The equipment has been assessed using the following standards and is supported by the following technical documents:

EN 60079-0 2006 (+ corr. 1)

Electrical apparatus for explosive gas atmospheres Part 0 General requirements

EN 60079-11 EN 60079-26

2007 2007

Explosive atmospheres Part 11 Equip protection by intrinsic safety i Explosive Atmospheres- Part 26: Equipment with equipment protection level (ELP) Ga

EN 61241-0 2006 Elec App for use in presence of combustible dust Part 0 Gen requirements

EN 61241-1 2004 (+ Corr. 1 & 2)

Elec app for use in presence of combustible dust Part1 Protection by enclosures tD

EN 61241-11 2005 Elec app for use in presence of combustible dust Part11 Protection by intrinsic safety iD

Certificate Number: Sira 10ATEX2013 Notified Body: Sira Certification Services, 0518 Report Number: R20441A Markings:

Notified Body: CSA International Report Number: 1005105 Markings:


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The technical documentation required to demonstrate that the product meets the requirements of the Directives has been compiled by the signatory below and is available for inspection by the relevant enforcement authorities. Signed: _____________________________________________ Date: _________________________ Authorized Person, Rick Lawson General Manager


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Notes:


Your Flowserve factory contacts: Flowserve Corporation 10920 W Sam Houston Parkway N, Suite 950 Houston, TX 77064 USA Phone: +1 832 375 0807

Your Flowserve sales contact: Go To: www.flowserve.com Equipment Monitoring and Control Products

FLOWSERVE REGIONAL SALES OFFICES:

USA and Canada

Flowserve Corporation

Pump

5215 North O’Connor Blvd.,

Suite 2300

Irving, Texas 75039-5421 USA

Telephone 1 972 443 6500

Fax 1 972 443 6800

Europe, Middle East, Africa

Flowserve FSG – Italy

Worthington S.r.l.

Via Rossini 90/92

20033 Desio (Milan), Italy

Telephone +39 0362 6121

Fax +39 0362 303 396

Latin America and Caribbean

Flowserve Corporation

6840 Wynnwood Lane

Houston, Texas 77008 USA

Telephone 1 713 803 4434

Fax 1 713 803 4497

Asia Pacific

Flowserve Pte. Ltd

10 Tuas Loop

Singapore 637345

Telephone 65 6771 1600

Fax 65 6862 2329

http://www.flowserve.com/

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