uwr weapon racks installation instructions

InstallationInstructions

Failure to follow the instructions in this booklet mayresult in property damage and serious injury.

IMPORTANT! If you require assistance, or ifthere are parts missing, please contact Spacesaver at:

1-877-274-3043 fax: 1-877-274-3044 • email: [email protected]

visit our website: www.spacesaver.com

Universal Weapons Rack Required tools include:

• Dead Blow Rubber Mallet

• Measuring Rule or Tape

OP-0312 Rev 03_11www.southwestsolutions.com

1

Table of Contents

Safety and Pre-Installation 2

Sample Cabinet Configurations 2

Assembly 3-7

Operation 7

Parts List 8

Optional Accessories 10

Cart Assembly– UWRCART 10

Handle Assembly - UWR4HK 10

Overstorage Cabinets 11

Cabinet Mounting 11

Assembly-UWRBINFL10 12

Assembly-UWRBIN23OS18 & UWRBIN13OS18 13

UWRCXXXXBP - Back Panels 14/15

Programmed Configurations

UWRM2T 16

UWRM16T (M4) 17

UWRM16T (M16) 18

UWRM240BT 19

UWRM240HT 20

UWRM249T 21

UWRMK19T 22

High Density Configuration

UWR12M16R26 23

UWR12M16R34 24

UWR12M16R112 25

UWR12M16R112 26

UWR15M16R35 27

UWR15MK16R35 28

84” Configuration Kit

UWR8410 29

UWR841226 30

UWR841234 31

UWR841535 32


2

Safety and Pre-Installation

Sample Bin Configurations

Standard Height Cabinets (45")

1/3 wide Vertical Bin Storage configuration occupies

1/3 of the cabinet from left to right.

Tall Cabinets (61")Lower Vertical Bin Storage configurations are the same as above. Upper Horizontal bins are added to

fill the space gained by the taller cabinet and may be configured with 1/3, 2/3 or full width shelves.

Before you begin installation:1. Read through the assembly procedure before

starting the project.

2. Understand all safety statements.

3. Use the Sample Bin Configurations below toplan your weapon layout and determineheight and mounting location of the cabinetcomponents.

3. Make sure your system will fit within thedesired location.

4. Plan to assemble the system where it will beused. Make sure location is clean and flat.

5. Have the necessary tools for assembling theunit.

6. Use of safety glasses and gloves isrecommended. (Certain parts may havesharp edges.)

• The weapon storage system should only be affixed

to a flat surface.

• Assembled units must rest on flat surface for proper

stability.

• Never climb on the system. The system is not

designed or intended to be used as a climbing

surface.

• Distribute weight evenly.

• Do not overload the system. Each shelf has an

evenly distributed 50 lb. per linear ft. maximum

capacity limit.

• Items that are unstable, that may roll, slide or cause

personal injury, should be stored in a manner that

will remain secure during operation.

• Each unit is designed for loads within the framework

of the unit itself.

2/3 wide Vertical Bin Storage configuration occupies 2/3 of the cabinet

from left to right. May have two sets of single shelves or 2/3 wide shelves

minus the center panels.

Full width Vertical Bin Storage configuration occupies full width of the

cabinet. May have three sets of single shelves or full width shelves minus

the center panels.

NOTE: Overstorage Cabinet adds 18" to cabinet height.Cart Assembly adds 6.8" to cabinet height.


Assembly

3

Multiple CabinetsCabinets may be ganged together or stacked and secured with hardware (included), and placed on

high-density mobile systems. Use appropriate hardware, in each corner, per local codes when mounting

to mobile systems.

Levelers

Levelers if needed for unlevel surface,

should be installed prior to assembly. If

levelers are not used, cabinet should be

placed on level surface.

The levelers screw into holes located on

the bottom of the cabinet at each corner.

LevelerP/N 960210.001

OP-0312 Rev 03_11

For mounting to Mobile, anchor in

four corners, between the

outside frame and locker

end panel.

www.southwestsolutions.com

Assembly

4

Base

Insert bottom hooks on base into front slot in cabinet and drop back in

place.

Universal Base

Insert bottom hooks on base into front slot in cabinet and drop back in

place. Universal base must be mounted to the cabinet into the holes at

rear of base with tek screws (included).

1 2

3 4 5 6

7 8 9

10 11 12

13 14 15

16 17 18

19 20 21

22 23 24

25 26 2728

Stock Cups

The stock cups are placed into the universal base

by inserting the carriage bolt head through the

round portion of the key-hole slot. The stock cup

may then slide into the slot. Once in the correct

postion, turn the wing nut to secure in place. Two

stock cups (one in front and one in back) are

required for each weapon for transport. See

below for cup placement examples.

NOTE: Special stock cups for large/heavyweapons also exist. For these weapons 1 or 2stock cups may be used depending upon theweapon type. See parts list for examples.

Stock Cup Placement Guide

For even placement of stock cups usingstandard weapon stocks, use the followingslot locations:

10 weapons: Use slots 1, 4, 7, 10, 13, 16,

19, 22, 25 and 28

9 weapons: Use slots 2, 5, 8, 11, 14, 17, 20,

23 and 26

8 weapons: Use slots 1, 5, 9, 13, 17, 21, 25

and 28

7 weapons: Use slots 2, 6, 10, 14, 18, 22

and 26

6 weapons: Use slots 2, 7, 12, 17, 22 and 27

(ie. M60s) or 1,6,11,18, 21 and 26 (ie. M249s)

NOTE: These are guidelines for standardweapons without gear/optics attached.Weapons with optics attached, side charginghandles, non-standard stocks, spade grips,etc., may require an adjustment in spacing.


Assembly

5

Pins

61" Unit: Top of

rail mut be 14"

from inside top

of unit

Barrel Rest(s)

NOTE: The number of barrel rests installed andlocation on support rail will vary dependingon type of weapons to be stored.

1. Barrel rests are equipped with tabs that engageslots on the support rail.

2. Place barrel rest in the desired location anddrive tab into slot using soft face dead hammer.If installing Bin Storage system, be sure to leaveroom for installation.

(secure barrel)

Support Rail

NOTE: The number of support rails installedand position will vary depending on cabinetheight and type of weapons to be stored.

If installing Horizontal Bin Storage shelves in 61"unit, the top rail should be 14" from theunderside of the top of cabinet to the top of therail.

1. Install the topmost support rail into thecabinet. The support rail pins must engagethe keyhole slots located at the rear of thecabinet on the corner posts. Use a soft deadblow hammer to drive pins into place.

2. Repeat for any other support rails. Spaceadditional rails accordingly.

NOTE: When used for transport, the heavy dutysupport rail is required.

NOTE: Barrel rest may be fastened in to the support rail with self-tapping screws (supplied) if desired.It is recommended to use a power tool when installing the self-tapping screws.

Secure Barrel Support (Transportability)

1. Barrel Supports have 1 1/2” long slots that line up with the holes on the support rail (not thesquare slots).

2. Place barrel support in the desired location and fasten onto support rail with self-tapping screws(supplied). Do not tighten until adjusted for weapon height. It is recommended to use a powertool when installing the self-tapping screws.

3. Align the top (cap) of the barrel support with the top of the weapon barrel. Tighten the screws.

Receiver Mounts (Transportability)

1. Receiver Mounts have 1 1/2” long slots that line up with the holes onthe support rail (not the square slots).

2. Place receiver mount in the desired location and fasten onto supportrail with self-tapping screws (supplied). Do not tighten until adjustedfor weapon height. It is recommended to use a power tool wheninstalling the self-tapping screws.


Assembly

6

4. Install the vertical walls so thereinforcement rail faces away fromthe shelves.

Top of vertical wall has holes forengaging pins located onunderside of top shelf (61" unit) orunderside of cabinet top (45" unit).

Bottom of vertical wall has slotsfor engaging tabs located on topof base.

Engage the top of the vertical wallfirst, then slide the bottom into thetabs.

5. Install middle shelves to verticalwalls. Middle shelves have tabson the side to engage vertical wallslots.

Bin Storage

NOTE: To install Vertical Bin Storage unit in 61" cabinet,the Horizontal Bin unit is required (see page 6).

1. Install the vertical bin base to the bottom of thecabinet.

2. The front of the base locks under the front lip of thecabinet. The rear of the base rests on the rear floor ofthe cabinet.

NOTE: If the cabinet will also house weapons, the buttplate will be factory installed.

LEFT SIDE RIGHT SIDE

Reinforcement Panelfaces away from shelves

Holes on vertical wall engage pins on underside of top shelf (61" unit) orunderside of cabinet top (45" unit).

Slots engage tabs

on base

FRONT OFCABINET

OP-0312 Rev 03_11

3. 61" units: Install the top shelf to the support rail.The tabs at the rear of the shelf engage thesquare slots in the support rail.

45" units: These units do not use a support rail.The vertical walls align over pins in theunderside of the cabinet top.


Assembly

7

LEFT SIDE RIGHT SIDE

Reinforcement Panelfaces away from shelves

Slots engage tabs

on base

FRONT OFCABINET

Top shelf snaps into support rail

Extended Bin Side Panels for Tall Cabinets

Extended bin side panels and additional

shelves for tall cabinets install just like side

panels and shelves installed in the

previous step.

OperationLockable Sliding Doors

The unit is equipped with folding bifold mesh doors and

bars that can be locked for security.

The doors fold to the side and then slide into the

cabinet for easy access.


8

Cabinet

45” P/N UWRC4245 (H)

61” P/N UWRC4261 (H)

18” P/N UWRCOS18 (H)


The “H” denotes handles (factory installed)

P/N UWRB2

P/N UWRB5

P/N UWRB4

P/N UWRB6

P/N UWRB10

P/N UWRB7

P/N UWRB8

P/N UWRBU

P/N UWRBSC

Bases

P/N UWRSEBM2 P/N UWRBEWB

P/N UWRSSB P/N UWRSWB

P/N UWRSP

Barrel Supports

Horizontal Bin WallP/N UWRBINHW

Vertical BaseP/N UWRBINVBS

Vertical Bin WallP/N UWRBINVW

LevelerP/N 960210.001

Bolt5/16-18 X 7/8P/N 95028.02

Self-tapping Screw1/4-20 x 1/2"P/N 950086.001

Bolt1/4-20 X 7/8P/N 95027.02

Keps Nut1/4-20 X 7/8P/N 93015.02

Hardware

Rivet (for handle install)

.188 x .126 - .250 grip

P/N 88013.01

Shelves

P/N UWRBINSFL

P/N UWRBINS23

P/N UWRBINS13

Support RailP/N UWRSR42

P/N UWRCART

P/N UWR4HK

Handle Kit

(Set of 4)

1/3 widthP/N UWRBINHBS13

2/3 widthP/N UWRBINHBS23

Full widthP/N UWRBINHBSFL

Horizontal Bases

OP-0312 Rev 03_11

Parts List

P/N UWRCART

P/N UWR4HKHandle Kit

(Set of 4)


P/N UWRCART

9

Cabinet

45” P/N UWRC4245 (H)

61” P/N UWRC4261 (H)



The “H” denotes handles (factory installed)

P/N UWRBU

P/N UWRBSC

B

P/N UWRSTS

P/N UWRSTL

P/N UWR4HK

Handle Kit

(Set of 4)

Base & Stock Cups Barrel Supports

Receiver MountsP/N UWRBM2SC

P/N UWRBM2BRLCP

P/N UWRBM240BSC

P/N UWRBMK19SC

P/N UWRSMRM2

P/N UWRSMRM240B

P/N UWRSMRMK19

P/N UWRSM2SPBRL

P/N UWRSMK19MZL

Support RailP/N UWRSR42

Support Rail

P/N UWRSRHD42

OP-0312 Rev 03_11

Parts List (Transport)

P/N UWRCART

P/N UWR4HKHandle Kit

(Set of 4)


10

Optional Accessories

Cart Assembly–UWRCART (Optional Accessory)

Cart Assembly adds 6.8" to cabinet height.

(shown mounted on 61" Universal Weapons Rack)

1. Attach the castors to the cart using 5/16-.3/4"serrated flange bolts supplied (qty. 16, 4 percastor).

2. Attach the cabinet to the cart using 5/16-7/8"serrated flange bolts supplied (qty. 4).

NOTE: Do not use the 7/8" bolts to attach castorsto cart. Bolts are too long and will interfere withcabinet bottom.

1. Door will need to be pulled out from cabinet

frame for installation.

2. Align the 2 backer plates on the inside of the

cabinet, to the holes located on the side of

the cabinet directly below the square

perforations.

3. Align a handle to the holes located on the

outside of the cabinet.

4. Use rivets (included) to attach the handle and

backer plate to the cabinet.

5. Repeat for the second handle on the same

side.

6. Install handles in the other side of the cabinet

same as above.

Note: For earlier cabinets without holes for

handles, use the backerplate as a drill template.

(Location for optional5th and 6th handles)

Handle Assembly for Field Installation - UWR4HK (4 handles/kit)


11

Optional AccessoriesOverstorage Cabinet

Cabinet Mounting

Cabinet may be ganged together or stacked and secured with hardware (included), or placed on

universal weapons rack systems..

Standard Overstorage Cabinet is 18" tall.

(shown mounted on 61" Universal Weapons Rack)


12


Assembly–UWRBINFL10

Full Width Bin Shelves

Base Shelf

1. Install the base shelf to the bottom of thecabinet.

2. The front of the base shelf locks under thefront lip of the cabinet. The rear of the baseshelf rests on the rear floor of the cabinet.

Bin Walls

Bin Dividers Finished Assembly

Lockable Sliding Doors

UWRBINFL10

The unit is equipped from the factory with folding bifold mesh doors and bars that can be locked for

security.

The doors fold to the side and then slide into the cabinet for easy access.


13


Bin Shelves

Base Shelves1. Install the base shelves to the bottom of the

cabinet.

2. The front of the base shelf locks under thefront lip of the cabinet. The rear of the baseshelf rests on the rear floor of the cabinet.

NOTE: Base shelf P/N UWRBINBS18 is for usewith overstorage cabinet only and cannot beused on Universal Weapons Rack.

Bin Walls

Finished Assembly

Lockable Sliding DoorsThe unit is equipped from the factory with folding bifold mesh doors and bars that can be locked for

security.

The doors fold to the side and then slide into the cabinet for easy access.

Assembly–UWRBIN230OS18 & UWRBIN13OS18


Back Panel Assembly

14

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15OP-0312 Rev 03_11www.southwestsolutions.com

16OP-0312 Rev 03_11

Programmed Configuration


17OP-0312 Rev 03_11



18OP-0312 Rev 03_11



19OP-0312 Rev 03_11


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20OP-0312 Rev 03_11



21OP-0312 Rev 03_11



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uwr weapon racks installation instructions

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