value engineering tqm

7/23/2019 Value Engineering TQM

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SUMIT KUMAR

15MMF0016

ROHIT DEVARE

15MMF0017

VALUE

ENGINEERING



• Value engineering began atGeneral Eletri !"# $uring%"rl$ %ar II#

• Efect o World War II:-

S&"rtage "' ()ille$ lab"ur Ra*

+aterial !"+,"nent ,art#(ienti(t l"") '"r ae,table

(ub(titute(#

(ub(tituti"n( "'ten re$ue$ "(t(-

ORIGIN OF VALUE

ENGINEERING

https://en.wikipedia.org/wiki/General_Electric_Co.

https://en.wikipedia.org/wiki/World_War_II

https://en.wikipedia.org/wiki/World_War_II

https://en.wikipedia.org/wiki/General_Electric_Co.



• Value, as defned, i( t&e rati" "' 'unti"nalit/ t"

"(t# Value an t&ere'"re be inrea(e$ b/ eit&eri+,r".ing t&e 'unti"n "r re$uing t&e "(t#

• VALUE means dierent things to dierent

people:

• T" a De(igner- Value +ean( Reliabilit/ "'er'"r+ane#

• T" a Finanier- Value "' ,r"$ut i( t&e nanialreturn( it an bring#

• T" a !u(t"+er- Value i( a "+,arati.e

!EFINI"ION OF VALUE



!EFINI"ION OF VALUEENGINEERING

• Value engineering 2VE3 i( (/(te+ati +et&"$ t"i+,r".e t&e 4.alue4 "' g""$( "r ,r"$ut( an$(er.ie( b/ u(ing an ea+inati"n "' 'unti"n#

• TERMIOOG89:

Value Anal#sis i( u(e$ in "nneti"n *it& t&e (tu$/"' ite+( "' ".er&ea$ e,en$iture an$ ,r"$ut(

alrea$/ in ei(tene#

Value Engineering i( t&e (tu$/ "' $e(ign( an$(/(te+( ,ri"r t" t&e i((ue "' nal ,r"$uti"n

$ra*ing(#



• F"u( "n t&e ;big ,iture<• I+,r".e $ei(i"n +a)ing

• De.el", reali(ti bu$get(

• En(ure re=uire$ 'unti"n( are a$$re((e$• En&ane un$er(tan$ing "' t"tal ,r">et

• !&allenge ,ara$ig+(

• I$enti'/ an$ re+".e unnee((ar/ "(t(

• Aelerate t&e $e(ign ,r"e((

• En"urage r"((:$i(i,line

"++uniati"n

$%A" VALUE ANAL&'I' (AN!O)



$hat is Value Engineering)

• S/(te+ati ,r"ble+ ("l.ing ,r"e((

• Multi:$i(i,line tea+ a,,r"a&

• i'e:/le "(t "riente$

•

Value "riente$ 2+ea(ure+ent "'(",e

• ,er'"r+ane?,r">et "(t(3

•

Funti"n:ba(e$ anal/(i(• Free "' n"r+al $e(ign re(triti"n(

• A ,r".en +anage+ent te&ni=ue



• !"ne,t (tage 2(",ing3

• S&e+ati $e(ign (tage 2beginning S@E3

• 0:B0 ,erent $e.el",+ent (tage

$hen to per*orm VEstud#)



• In.e(tigati"n &a(e9: In.e(tigate t&eba)gr"un$ in'"r+ati"n- te&nialin,ut re,"rt(- el$ $ata- 'unti"nanal/(i(- an$ tea+ '"u( an$

"b>eti.e(#

• S,eulati"n &a(e 9:e reati.e an$

brain(t"r+ alternati.e ,r","(al( an$("luti"n(#

+hase o* ValueEngineering +roess



• E.aluati"n ,&a(e9: Anal/e $e(ign

alternati.e(- te&nial ,r"e((e(- li'e/le "(t- $"u+entati"n "' l"gi- an$rati"nale#

• De.el",+ent ,&a(e9: De.el", te&nialan$ e"n"+i (u,,"rting $ata t" ,r".e

t&e 'ea(ibilit/ "' t&e $e(irable "ne,t(#De.el", tea+ re"++en$ati"n(# "t&l"ng an$ (&"rt ter+#

+hase o* ValueEngineering +roess



• re(entati"n &a(e 9:re(ent t&e

re"++en$ati"n( "' t&e VE tea+ in an "ral,re(entati"n t" t&e De(ign Tea+ an$ in a*ritten re,"rt an$ *"r)b"")#

• I+,le+entati"n &a(e9: T&e De(ign Tea+t&en e.aluate( t&e VE Tea+(re"++en$ati"n( an$ i+,le+ent( t&"(e

t&at are ae,table t" t&e+#

• Au$it &a(e9: er'"r+ane +ea(ure( "' t&ere"++en$ati"n( are "+,ile$ an$

re,"rte$ t" &ig&er aut&"ritie(#

+hase o* Value Engineering+roess



H"* $" *e u(e .alue engineering

• Funti"n "' t&e in$i.i$ual

"+,"nent

• e* I$ea(

• u(tiati"n : l"* "(t an$

l"* +aintenane

• e"+e( a $e(ign (tan$ar$Guar$rail ar"un$ bri$ge,illar



Re(ult "' Value Engineering

• .alue engineering i( a "+,an/ *i$e ati.it/*&i& an ,r"$ue &ange( in attitu$e( an$,r".i$e a *a/ "' engineering &an$ling (igniant,r"ble+( eJeti.el/#

• It en"urage( e+,l"/ee t" t&in) an$ u(e t&eirreati.e abilitie(- an$ t" eJeti.el/ "++uniate*it& ea& "t&er#

• It intr"$ue( (igniant "(t in'"r+ati"n in au(able '"r+ at t&e ti+e it *ill +"(t inuene$ei(i"n( an$ ulti+ate "(t#



!ASE STUD8

T&i( i( a a(e (tu$/ "' SUMMIT EGIEERIG.t# t$# G&aiaba$- U *&" +anu'ature(bat& tting(

T&e (te,( u(e$ in anal/(i( are:1#Detaile$ In'"r+ati"n ab"ut ,art( i( "llete$

#Funti"nal Deniti"n %"r)(&eet i( ,re,are$

B#!reati.e %"r)(&eet i( ,re,are$

L#E.aluati"n i( $"ne t&r"ug& $ei(i"n +atri

5#Fin$ing an$ Re"++en$ati"n



Funti"nal Deniti"n%"r)(&eet



!reati.e %"r)(&eet

• !&ange +aterial t" "t&er li)e ,lati(et

• U(e (tainle(( (teel ,i,e(

• !&ange $e(gin "' ,art( i' ,"((ible

• !&ange (,eiati"n( "' ,art(



E.aluati"n Matri



Re(ult(

• Re(ult( "' a(e (tu$/

value engineering tqm

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