valve terminal type 03/05 - festo · 2020. 3. 27. · chapter 3 installation 3.1 general connection...

9801A

1639

59 G

B

Valve terminal type 03/05Electronics Manual

Field bus connection FB14

Field bus protocols:CANopen

SDS Smart Distributed System

Author: S. Breuer, H. Hohner, H.-J.DrungEditor: H.-J. Drung, M. HolderTranslation: Douglas SmithLayout: Festo, Dept. PV-IDMType setting: DUCOM

Edition: January 1998

(Festo AG & Co., D-73726 Esslingen, 1998)

The copying, distribution and utilization of thisdocument as well as the communication of itscontents to others without expressed authoriza-tion is prohibited. Offenders will be held liablefor the payment of damages. All rightsreserved, in particular the right to carry outpatent, utility model or ornamental designregistrations.pr

inte

d on

10

0% r

ecy

cled

pap

er

VIFB14 - 03/05

9801 A I

Part no.: 163 959

Titel: MANUAL

Designation: P.BE-VIFB14-03/05-GB

VIFB14 - 03/05

II 9801 A

ContentsGENERAL SAFETY INSTRUCTIONS IXDesignated use IXTarget group XIMPORTANT USER INSTRUCTIONS XIDanger categories XIPictograms XIIInstructions on this manual XIIIService XV

Chapter 1 SYSTEM SUMMARY1.1 SYSTEM SUMMARY 1-3

System structure 1-3Type 03: Description of components 1-5Type 05: Description of components 1-9

Chapter 2 FITTING2.1 FITTING THE COMPONENTS 2-3

Input/output modules 2-4End plates 2-6Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03: FITTING THEVALVE TERMINAL 2-9Fitting onto a wall (type 03) 2-9Fitting onto a hat rail (type 03) 2-10

2.3 TYPE 05: FITTING THEVALVE TERMINAL 2-13Fitting onto a wall (type 05) 2-13

VIFB14 - 03/05

9801 A III

Chapter 3 INSTALLATION3.1 GENERAL CONNECTION

TECHNIQUES 3-3Selecting the field bus cable 3-4Selecting the operating voltage cable 3-5Connecting the cables to theplugs/sockets 3-6

3.2 FIELD BUS NODE 3-8Opening and closing the node 3-8Configuring the valve terminal 3-11Setting the station number with CANopen 3-12Permitted station numbers 3-13Setting the field bus baud rate 3-19Setting the field bus protocol 3-20

3.2.1 TYPE 03: CONNECTING THE OPERATING VOLTAGES 3-21Calculating the current consumption for type 03 3-25Connection example (type 03) 3-27

3.2.2 TYPE 05: CONNECTING THE OPERATING VOLTAGES 3-29Calculating the current consumption for type 05 3-33Connection example (type 05) 3-36

3.2.3 CONNECTING THE FIELD BUS 3-38Connection instructions for CANopen 3-42Connecting instructions for the Smart Distributed System 3-43Terminating resistor 3-44

3.3 CONNECTING THE INPUT MODULES 3-45Pin assignment 3-47

3.4 CONNECTING THE OUTPUT MODULES 3-48Pin assignment 3-50

VIFB14 - 03/05

IV 9801 A

Chapter 4 COMMISSIONING4.1 BASIC PRINCIPLES OF

CONFIGURATION AND ADDRESSING 4-5General 4-5Switching on the operating voltage 4-6Calculating the configuration data 4-7Calculating the number of inputs/outputs type 03 4-9Calculating the number of inputs/outputs type 05 4-10Address assignment of the valve terminal 4-11General type 03 and type 05 4-11Basic rule 1 4-12Basic rule 2 4-15Address assignment after extension/conversion 4-16Addressing example type 03 MIDI/MAXI valves 4-19Addressing example type 05 ISO valves 4-20

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS 4-21General 4-21Selecting the inputs/outputs 4-21General information on CANopen 4-22Brief summary of scope of function 4-23Summary of object directory 4-24Default identifier distribution 4-27Summary of object directory 4-28PDO communication parameter record 4-29PDO communication mapping parameter field 4-31Digital inputs 4-32Digital outputs 4-32Reaction of the digital outputs in the event of a fault 4-33Definition of emergency object 4-35

VIFB14 - 03/05

9801 A V

Addressing inputs and outputs 4-36Examples: communication process 4-38Diagnosis of status bits 4-41Position of the status bits 4-42

4.3 BASIC PRINCIPLES OF THE SMART DISTRIBUTED SYSTEM(HONEYWELL) 4-43General information 4-43Commissioning 4-43Number of inputs and outputs 4-44Summary of implemented object models 4-45Summary of actions 4-48Summary of events 4-49Assignment of SDS IDs 4-49Diagnosis 4-50Diagnosis via status bits 4-51Setting the transmission mode 4-53Bus configuration 4-54

4.3.1 CONFIGURING/ADDRESSING THE HONEYWELL SDS PC CONTROL 4-55General information 4-55Settings in the Device Editor 4-55Settings in the Tag Editor 4-58Setting the transmission types for inputs by means of the programming software 4-60Setting the Cyclical Timer 4-61Diagnosis 4-63Diagnosis via the network manager 4-63Diagnosis via the SDS user program 4-63Structure of the SDS diagnostic register 4-65Diagnosis via the status bits 4-66

VIFB14 - 03/05

VI 9801 A

4.3.2 CONFIGURING/ADDRESSING WITH THE GE FANUC SERIES 90/30 4-67General information 4-67Bus configuration 4-68Assigning the I/O addresses 4-68Diagnosis 4-73Diagnosis via the SDS interface 4-73Diagnosis via status bits 4-75

Chapter 5 DIAGNOSIS AND ERROR TREATMENT5.1 SUMMARY OF DIAGNOSTIC

POSSIBILITIES 5-35.2 ON-THE-SPOT DIAGNOSIS 5-4

LED display (node) 5-4Valves 5-8Input/output modules 5-10

5.3 TESTING THE VALVES 5-115.4 STATUS BITS 5-135.5 ERROR TREATMENT 5-15

Reaction to faults in the CANopen 5-16Reaction to faults in the Smart Distributed System 5-17Short circuit/overload at an output module 5-18

VIFB14 - 03/05

9801 A VII

APPENDIX A TECHNICAL APPENDIXTECHNICAL SPECIFICATIONS A-3CABLE LENGTH AND CROSS SECTION A-7Calculating with a graph A-8Calculating with a formula A-10EXAMPLES OF CIRCUITRY A-12Operating voltage connection type 03 A-12Operating voltage connection type 05 A-134-input module (PNP) A-148-input module (PNP) A-154-input module (NPN) A-168-input module (NPN) A-174-output module (NPN) A-18ACCESSORIES A-19Bus connection A-19

APPENDIX B INDEX

VIFB14 - 03/05

VIII 9801 A

GENERAL SAFETY INSTRUCTIONS

Designated use

The valve terminal type 03/05 described in thismanual is designated exclusively for use asfollows:

• for controlling pneumatic and electricalactuators (valves and output modules)

• for interrogating electrical sensor signals bymeans of the input modules.

Use the valve terminal only as follows:

• as designated in the instructions

• in technically faultless condition

• without any modifications.

The specified limit values for pressures, tempe-ratures, electrical data, moments, etc. must beobserved when additional commercially-available components such as sensors andactuators are connected.

Please comply also with national and localsafety laws and regulations.

VIFB14 - 03/05 General safety instructions

9801 A IX

Target group

This manual is directed exclusively attechnicians who are trained in control andautomation technology and who have experien-ce in installing, commissioning, programmingand diagnosing programmable logic controllers(PLC) and field bus systems.


X 9801 A

IMPORTANT USER INSTRUCTIONS

Danger categories

This manual contains instructions on the possi-ble dangers which can occur when the valveterminals types 03/05 are used.

A distinction is made between the followinginstructions:

WARNINGThis means that injury to human beings aswell as material damage can occur if these in-structions are not observed.

CAUTIONThis means that material damage can occur ifthese instructions are not observed.

PLEASE NOTEThis means that this instruction must also beobserved.


9801 A XI

Pictog rams

Pictograms and symbols supplement the dan-ger instructions and draw attention to theconsequences of dangers. The following picto-grams are used:

Uncontrolled movements of loose tubing.

Uncontrolled movement of the connectedactuators.

High electric voltage or undefined switchingstates of the electronic components whichaffect the connected circuits.

Electrostatically vulnerable components whichwill be destroyed if their contact surfaces aretouched.

The ISO valve terminal type 05 is very heavy.Please ensure that it is fastened correctly andsee that all operating personnel wear safetyshoes.


XII 9801 A

Instructions on this manual

The following product-specific abbreviationsare used in this manual:

Valve terminal type 03/05 consists basically ofthe following components:

• the node

• pneumatic modules (valve sub-bases withvalve and valve bridge or intermediate airsupply modules).

• electronic modules (4 or 8-input modules,4-output modules).

Abbreviation Meaning

Terminal Valve terminal type 03 (MIDI/MAXI) or type 05 (ISO)with/without electrical I/Os

Node Field bus node

Sub-base

Single sub-base

Double sub-base

ISO sub-base

Pneumatic sub-base for valves

for single solenoid valves type 03 (MIDI/MAXI)

for double solenoid valves or mid-position valves type 03(MIDI/MAXI)

Manifold base for 4, 8 or 12 valves type 05(ISO 5599/I, size 1 or 2)

IOI/O

InputOutputInput/output

P module Pneumatic module in general

I/O module Module with digital inputs/outputs

Fig. 1: Abbreviations


9801 A XIII

This electronics manual describes node FB14and the input/output modules.

PLEASE NOTEAll information on the pneumatic modules is tobe found in the Pneumatics Manual P.BE-MIDI/MAXI-03-GB or P.BE-ISO-05-GB.

Valve terminals types 03/05 consist of differentcomponents:

PLEASE NOTEA valve terminal with four pneumatic valvesub-bases and four input/output modules isused for the diagrams in this manual.

Fig. 2: Standard fitting for the drawings


XIV 9801 A

The valve terminals can be connected to thecontrol systems of various manufacturers. Thismanual describes the protocols CANopen andSDS and the addressing.

Service

If you have any technical problems, pleaseconsult your local Festo Service.

Interface manufacturer Controller Interface Field bus

ESD GmbHVahrenwalder Str. 205D-30165 Hannover

VME-SystemVME-SystemS5-115U ... 155US5-95U, S5-100U

VME-CAN2VME-CAN2BCAN-CS515CAN-CS595

CANopen

Janz Computer AGIm Dörener Feld 8D-33100 Paderborn

VME-SystemVME-System

VMOD-ICAN2VMOD-ICAN3

Eberle Controls GmbHPostfach 130 153D-90113 Nürnberg

PLS varioPLS 514

CAN 21CAN 41

Selectron System GmbHSchupferstr. 1D-90482 Nürnberg

Selecontrol MASIPC/PC

CBI 751PCI 517

Fig. 3: Summary of possible controllers/field bus protocols (extract)


9801 A XV


XVI 9801 A

1. SYSTEM SUMMARY

VIFB14 - 03/05 1. System summary

9801 A 1-1

Contents

1.1 SYSTEM SUMMARY 1-3System structure 1-3Type 03: Description of components 1-5Type 05: Description of components 1-9


1-2 9801 A

1.1 SYSTEM SUMMARY

System structure

Festo offers a solution to automation problemsat machine level with valve terminals. Valveterminals of types 03 and 05 are constructedon a modular basis and permit combinations ofpneumatic and electronic modules such as thefollowing:

AAAAAAAA

AAAAAAAA

AAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAA

AAAAAAAA



AAAAAAAA

AAAAAAAA



AAAAAAAA

AAAAAAAA






AAAAAAAA

AAAAAAAA


AAAAAAAAAAAA

AAAAAAAAAAAA


AAAAAAAA

AAAAAAAA


AAAAAAAA

AAAAAAAA


AAAAAAAAAAAA

AAAAAAAA

Further field bus slaves

Valve terminal type 05:ISO valves andelectronic modules

Valve terminal type 03:only MAXI valves

Valve terminal type 03:MIDI/MAXI valves andelectronic modules

Industrial PC/controller

Field bus

Fig. 1/1: System summary and possible variants of the valve terminals


9801 A 1-3

The valve terminal with field bus connectionoffers the following advantages:

• can be fitted with digital I/Os and pneumaticvalves

• subsequent extension/conversion possible• small-scale valves• can be connected to various control systems• less wiring due to two-core cables• clarity in system structure due to physical se-

paration of controller and machine• valves already fitted• pre-wired (pilot) valve solenoid coils• central compressed air supply• central exhust• device already tested

A field bus system also offers the followingadvantages:

• fewer output modules in the controller • economic data transfer over long distances• high baud rate • a large number of slaves can be connected• error diagnosis is made easier


1-4 9801 A

Type 03: Description of components

Valve terminal type 03 consists of individualmodules. Each module is assigned with diffe-rent functions as well as different connecting,display and operating elements. These aresummarized in the diagram below.

3 2 4 51 4 655 44

Figure M odule

1 Node FB14

2 Electronic modules (input/output modules), fitted with • digital inputs (modules with 4 or 8 inputs)• digital outputs (modules with 4 outputs)

3 End plate left with opening for additional earth/ground connection

4 Pneumatic MIDI, MAXI modules (sub-bases) fitted with S-valves:• 5/2-way solenoid valves• 5/2-way double solenoid valves• 5/3-way mid-position valves (exhausted, pressurized, blocked)• blanking plates S = auxiliary pilot air

5 Pneumatic MIDI, MAXI modules:• pressure supply with integrated exhaust (MIDI)• intermediate pressure supply with integrated exhaust (MIDI)• pressure supply adapter with/without regulator (MIDI – MAXI)• additional pressure supply (MAXI)

6 End plate right, depending on size of last sub-base with either:• common pneumatic tubing and integrated

regulator for 5 bar auxiliary pilot air (non-regulated auxiliary pilot air is not permitted)

• common pneumatic tubing connections, but without regulator• without common tubing connections (only MAXI)

Fig. 1/2: Modules of the valve terminal type 03


9801 A 1-5

The following connecting, display and opera-ting elements are to be found on the electronicmodules:

Figure Meaning

1 2 3 4 5 6 7 8

91011

Output socket for electrical outputYellow LED (status display per output)Red LED (error display per output)Input socket for one electrical inputGreen LED (per input)Input socket for two electrical inputsTwo green LEDs (one LED per input)Node with LEDs and field bus connectiondetailed description in chapter "Installation"End plate rightFuse for inputs/sensorsOperating voltage connection

Fig. 1/3: Display and operating elements on the electronic modules

71 2 3 4 5 6 8

11 10 9

O4 O4 I4 I8


1-6 9801 A

The connecting, display and operating elementsshown below are to be found on the pneumaticMIDI modules type 03.

Figure Meaning

1

2 3 4 5 6 7 8 9

Node with LEDs and field bus connection,detailed description in chapter "Installation"Yellow LEDsManual override for valve solenoid coils Valve location inscription fieldUnused valve location with blanking plateCommon tubing connectionsWork connections (per valve)Fuse for inputs/sensorsOperating voltage connection

Fig. 1/4: Operating, display and connecting elements

2 3 4

6

9 8 7

51


9801 A 1-7

The following connecting, display and operatingelements are to be found on the pneumaticMAXI modules type 03.

Figure Meaning

1

2 3 4 5 6 7 8 910

Node with LEDs and field bus connection, detailed description in the chapter "Installation" Yellow LEDs (per valve solenoid coil)Manual override (per valve solenoid coil)Valve location inscription field (designation labels)Unused valve location with blanking plateCommon tubing connectionsWork connections (2 per valve, one above the other)Regulator for limiting the pressure of the auxiliary pilot airCommon tubing connectionExhaust connections

Fig. 1/5: Operating, display and connecting elementsof the MAXI modules type 03

31 2 4

6

10

5

789


1-8 9801 A

Type 05: Description of components

Valve terminal type 05 consists of individual mo-dules. Each module is assigned with differentfunctions as well as different connecting, displayand operating elements. These are summarizedin the diagram below.

Figure M odule

1 Node FB14

2 Electronic modules (input/output modules), fitted with • digital inputs (modules with 4 or 8 inputs)• digital outputs (modules with 4 outputs)

3 End plate left with opening for additional earthing connection

4 Pneumatic modules (manifold sub-bases) fitted with: • Pneumatic valves with hole pattern as per ISO 5599/I

- Pneumatic single solenoid valves- Pneumatic double solenoid valves- Pneumatic mid-position valves

• Components for vertical linking(pressure regulator intermediate plate, throttle plate, etc.)

• Blanking plates

5 Adapter plate for ISO sub-base (manifold sub-bases) as per ISO5599/I sizes 1 and 2

6 End plate right with fitting holes and thread for M8 ring screws (for transport)

Fig. 1/6: Modules of valve terminal type 05

3 2 41 5 6


9801 A 1-9

The connecting, display and operating ele-ments shown below are to be found on thepneumatic ISO modules type 05.

The electronic modules have already been de-scribed in the section "Description of compo-nents type 03."

Figure M odule

1 Node with LEDs and field bus connection, detailed description in thechapter "Installation"

2 Fuse for inputs/sensors

3 Adapter plate

4 Operating voltage connection for terminal type 05

5 Fuses for valves

6 Valve location inscription field

7 Yellow LEDs (per pilot solenoid coil)

8 Manual override (per pilot solenoid coil, either pushing or locking)

9 External control connection

10 Common pneumatic tubing connections

11 Work connections (per valve)

12 Adapter cable for operating voltage supply to node and I/O modules

Fig. 1/7: Operating, display and connecting elementsof ISO modules type 05

1012

9 11

9

10

86 74 52 31


1-10 9801 A

The node controls the following functions:

• connection of the terminal to the field busmodule of your control system and tofurther field bus slaves via the field businterface

• adaption of the field bus baud rate andprotocol to the control system

• control of data transfer to/from the field busmodule of your control system

• internal control of the terminal

1

42 ,

42

1

AAAAAA

AAAAAA

Incoming field bus Continuing field bus

= Compressed air

= Work air

Electricalsignal flow

Fig. 1/8: Function summery of valve terminal type 03/05

Node


9801 A 1-11

The input modules process the input signals(e.g. from sensors) and transmit these signalsvia the field bus to the controller. The outputmodules are universal electrical outputs andcontrol low current consuming devices, e.g.further valves, lights etc..

The pneumatic modules provide the following:

• common channels for supply air and ex-haust

• electrical signals from all solenoid valvecoils

Work connections 2 and 4 have been providedfor each valve location on the individualpneumatic modules.

The common channels in the pneumatic endplate or special intermediate supply modulesare used to supply the valves with compressedair and to vent the exhaust and pilot exhaustair. Futher modules for intermediate air supplyare also available, e.g. in order that differentworking pressures can be used or thatMIDI/MAXI valves or ISO valves can be fittedon a node.

Further information on their use can be foundin the pneumatics manual for your valveterminal. Only the electronic modules and thenode are described here.


1-12 9801 A

2. FITTING

VIFB14 - 03/05 2. Fitting

9801 A 2-1

Contents

2.1 FITTING THE COMPONENTS 2-3Input/output modules 2-4End plates 2-6Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03: FITTING THE VALVE TERMINAL 2-9Fitting onto a wall (type 03) 2-9Fitting onto a hat rail (type 03) 2-10

2.3 TYPE 05: FITTING THE VALVE TERMINAL 2-13Fitting onto a wall (type 05) 2-13


2-2 9801 A

2.1 FITTING THE COMPONENTS

WARNINGBefore fitting the components, switch off thefollowing:• the compressed air supply• the power supply for the outputs (pin 2)• the power supply for the electronic

components (pin 1)

You can thereby avoid:

• uncontrolled movements of loose tubing

• undesired movements of the connectedactuators

• undefined switching states of the electroniccomponents

CAUTIONThe valve terminal components containelectrostatically vulnerable elements.• Do not therefore touch any contact surfaces

on the side plug connectors of the components.

• Please observe the instructions for handling elements liable to damage by electrostaticcharges.

You thereby avoid destroying the valve termi-nal components.


9801 A 2-3

PLEASE NOTETreat all the modules and valve terminal com-ponents with great care. Pay special attention to the following:• Screw connections must not be distorted or

subjected to mechanical stress.• The screws must fit exactly (otherwise the

threads will be damaged). • The specified torques must be observed.• The modules must be aligned correctly (IP 65).• The contact surfaces must be clean (avoid

leaks and faulty connections).• The contacts of type 03-MIDI valve solenoid

coils must not be bent (they are not resistant to bending in alternate directions, i.e. theywill break off if bent backwards).

Please observe also the fitting instructions en-closed with modules and components orderedat a later date.

Input/output modules

Before the valve terminal can be extended orconverted, it must first be dismantled.

Dismantling (see also following diagram)

• Remove completely the screws of the rele-vant modules. The modules are now held to-gether only by the plug connectors.

• Pull the modules carefully and without tiltingaway from the plug connectors.

• Replace any seals which are damaged.


2-4 9801 A

Fitting (see also following diagram)

PLEASE NOTE• Modules ordered at a later date should be

placed, where possible, after the lastmodule before the end plate.

• Do not fit more than 12 electronic modules.

Fit the modules as follows:

• Fit a (new) seal on the right-hand contactsurface facing the node.

• Then fit the module as shown in thediagram below.

Seal

Fastening screws max.1 Nm

Fig. 2/1: Fitting the electronic I/O modules


9801 A 2-5

End plates

A left-hand and a right-hand end plate arerequired as a mechanical termination of thevalve terminal. These end plates fulfil thefollowing functions:

• They comply with protection class IP 65.

• They contain connections/contacts for theprotective earth cable.

• They contain openings for fitting onto wallsand onto the hat rail clamping unit.

The right-hand end plate of the ISO terminal isconnected conductively via screw connectorsand ready fitted spring contacts to the manifoldsub-base. It is therefore sufficently earthed.

There are different designs of right-hand endplate for terminal type 03 (MIDI/MAXI). Eachdesign has a ready fitted protective earthcable.

CAUTIONBefore operating terminal type 03, you mustearth the right-hand end plate by means of theprotective earth cable. This is to avoid highvoltages on the metal surface if there is atechnical fault.


2-6 9801 A

Earth the end plates as follows:

• Right-hand end plate (type 03)In order to earth the right-hand end plate,connect the cable fitted inside to theappropriate contacts on the pneumatic mo-dules or node (see following diagram).

• Left-hand end plate (types 03 and 05) Connect the left-hand end plate conducti-vely to the other components by means ofthe ready fitted spring contacts.

Please note:Instructions on earthing the complete valveterminal are to be found in the chapter"Installation".

The following diagram shows how both endplates are fitted.

Seal

Fastening screwsmax. 1 Nm

Pre-fittedprotective

earth cable

Contact for protectiveearth cable

Seal

Fig. 2/2: Fitting the end plates (example terminal type 03)


9801 A 2-7

Hat rail clamping unit (type 03)

If the valve terminal is to be fitted onto a hatrail (support rail as per EN 50022), you willrequire a hat rail clamping unit. The hat railclamping unit is fastened to the back of theend plates as shown in the diagram below.

Before fitting ensure that:

• the fastening surfaces are clean (clean with spirit);

• the flat head screws are tightened (6).

After fitting ensure that:

• the levers are secured with a locking screw (7).

1 Self adhesive rubber foot2 Clamping elements3 Left-hand lever *)4 Right-hand lever *)5 O-ring 6 Flat head screw 7 Retaining screw

*) Different lever lengths with MIDI and MAXI

Fig. 2/3: Fitting the hat rail clamping unit


2-8 9801 A

2.2 TYPE 03: FITTING THE VALVE TERMINAL

Fitting onto a wall (type 03)

WARNING In the case of long terminals, use additionalsupport brackets approx. every 200 mm.You thereby avoid: • overloading the fastening eyes on the end

plates• the terminal sagging• natural resonances

Proceed as follows:

• Calculate the weight of the terminal (weigh orestimate). General rule:

• Make sure that the fastening surface cansupport this weight.

MIDI MAXI

Per pneumatic module 800 g 1200 g

per node 1000 g 1000 g

Per electronic module 400 g 400 g


9801 A 2-9

• Fasten the terminal with four M6 screws asshown below (fitting position as desired). Usespacers if necessary.

Fitting onto a hat rail (type 03)

The terminal is suitable for fitting onto a hatrail (support rail as per EN 50022). For thispurpose there is a guide groove on the rear ofall modules for hanging the terminal on the hatrail.

CAUTION• Fitting onto the hat rail without the hat rail

clamping unit is not permitted.• If the terminal is fitted in a sloping position

or is subjected to vibration, protect it againstslipping and use the screws supplied (7) toprotect it against unintentional loosening/opening.

7.6 mm

M6

Fig. 2/4: Fitting terminal type 03 on a wall


2-10 9801 A

PLEASE NOTE• If the terminal is fitted in a horizontal position

and is not subjected to vibration, the fasten-ing of the hat rail clamping unit will be suf-ficient without the screws (7).

• If your terminal does not have a hat rail clamping unit, this can be ordered and fittedat a later date.

• Whether MIDI or MAXI clamping units are to be used depends on the end plates(MIDI/MAXI).

Proceed as follows:

• Calculate the weight of the terminal (weighor estimate). General rule:


MIDI MAXI

Per pneumatic module 800 g 1200 g

Per node 1000 g 1000 g

Per electronic module 400 g 400 g


9801 A 2-11

• Fit a hat rail (support rail as per EN 50022- 35x15; width 35 mm, height 15 mm).

• Fasten the hat rail to the fastening surfaceat least every 100 mm.

• Hang the terminal onto the hat rail. Securethe terminal on both sides against tilting orslipping with the hat rail clamping unit (seediagram below).

• If the terminal is fitted in a sloping positionor is subjected to vibration, use two screws(7) to protect the hat rail clamping unitagainst unintentional loosening/opening.

Hat rail clamping unit Locking screw (7)

Valve terminal type03

Fig. 2/5: Fitting terminal type 03 onto a hat rail


2-12 9801 A

2.3 TYPE 05: FITTING THE VALVE TERMINAL

Fitting onto a wall (type 05)

WARNING In the case of long terminals with several I/Omodules, use additional support brackets ap-proximately every 200 mm.You thereby avoid: • overloading the fastening eyes on the

left-hand end plate• the terminal sagging (I/O side)• natural resonances

• Proceed as follows:

• Calculate the weight of the terminal (weigh orestimate). General rule:

ISOSize 1

ISOSize 2

Sub-base *)- 4 valve locations with valves- 8 valve locations with valves- 12 valve locations with valves

8 kg14 kg20 kg

12 kg20 kg28 kg

Per node 1 kg 1 kg

Per electronic module 0.4 kg 0.4 kg

*) Components for vertical linking: For weight see Pneumatics Manual P.BE-ISO-05-GB.



9801 A 2-13

Fasten the terminal as follows:

• with three M10 screws on the adapter plateand on the right-hand end plate (2);

• with two M6 screws on the left-hand endplate (1).

If necessary, use the following additionalfastening methods:

• the opening on the bottom of the right-handend plate with an M10 thread ("blind hole" 3);

• the support bracket for the I/O modules(see fitt ing instructions with supportbracket).

The terminal can be fitted in any position. Ifnecessary, use spacers and the thread for anM8 ring screw (transport aid).

Thread for M8 ring screw(for transport)

M10

3

21

M6

Fig. 2/6: Fitting an ISO terminal type 05 on wall


2-14 9801 A

3. INSTALLATION

VIFB14 - 03/05 3. Installation

9801 A 3-1

Contents

3.1 GENERAL CONNECTIONTECHNIQUES 3-3Selecting the field bus cable 3-4Selecting the operating voltage cable 3-5Connecting the cables to the plugs/sockets 3-6

3.2 FIELD BUS NODE 3-8Opening and closing the node 3-8Configuring the valve terminal 3-11Setting the station number with CANopen 3-12Permitted station numbers: 1; ...; 98 3-13Setting the field bus baud rate 3-19Setting the field bus protocol 3-20

3.2.1 Type 03: Connecting the operating voltages 3-21Calculating the current consumption for type 03 3-25Connection example (type 03) 3-27

3.2.2 Type 05: Connecting the operating voltages 3-29Calculating the current consumption for type 05 3-33Protective earthing 3-35Connection example (type 05) 3-36

3.2.3 Connecting the field bus 3-38Connection instructions for CANopen 3-42Connecting instructions for the Smart Distributed System 3-43Terminating resistor 3-44

3.3 CONNECTING THE INPUT MODULES 3-45Pin assignment 3-47

3.4 CONNECTING THE OUTPUT MODULES 3-48Pin assignment 3-50


3-2 9801 A

3.1 GENERAL CONNECTION TECHNIQUES

WARNINGBefore installation or maintenance work is car-ried out, the following must be switched off: • the compressed air supply• the power supply to the electronic

components (pin 1)• the power supply to the outputs/valves

(pin 2).

You thereby avoid:





9801 A 3-3

Selecting the field bus cable

A twisted, screened 4-core cable should beused as the field bus cable.

PLEASE NOTEYou must refer to the PLC manual for yourcontroller to see which type of cable youshould use. Also take into account the distan-ce and the field bus baud rate selected.

The table below shows the approximate valuesfor the maximum distances depending on thebaud rate selected. Precise specifications areto be found in the manuals for your controlsystem.

Baud rate Maximumdistance

Max. branchlength

1000 kBaud 10-40 m 0.3 m

500 kBaud 50-100 m 0.75 m - 3 m

125 kBaud 500 m 3 m

20 kBaud 1000 m 7.5 m

Not all the baud rates named can be used withall PLCs, controllers or PCs/IPCs.

Please note also any restrictions of the maxi-mum branch length.


3-4 9801 A

Selecting the operating voltage cable

Several parameters must be taken into consi-deration when the operating voltages areconnected. Further information can be found insubsequent chapters.

• Chapter 3: InstallationSection: "Connecting the

operating voltages"- Calculating the current consumption- Type of power unit- Cable length and cross section

• Chapter 3: InstallationSection: "Connecting the field bus"

- Calculating the current consumption bus interfaces- Cable length and cross section

• Appendix A: Cable length and cross section- Calculating the length and cross section with a table- Calculating with a graph


9801 A 3-5

Connecting the cables to the plugs/sockets

CAUTIONThe position of the pins is different dependingon whether they are in the form of plugs orsockets.• The connections of the input and output

modules are in the form of sockets.• The connections of the field bus interface

and tf the operating voltage are in the form of plugs.

The pin assignment can be found in the chapters which follow.

When you have selected suitable cables,connect them according to steps 1...7.

1. Open the plugs/sockets as follows (see diagram):

• Power supply socketInsert the power supply socket intothe operating voltage connection on thevalve terminal. Unscrew the housing of thesocket and remove it. The socket remainsinserted in the operating voltage connection.

• Sensor plug and field bus socketUnscrew the centre knurled nut.

2. Open the strain relief on the rear part of thehousing. Pass the cable through as shown inthe diagram below.


3-6 9801 A

Cable outer diameterPG7: 4.0 ... 6.0 mmPG9: 6.0 ... 8.0 mmPG13.5: 10.0 ... 12.0 mmPlugs/sockets (straight or angled)power supply socket: PG7, 9 or 13.5sensor plug: PG7bus cable socket: PG9

3. Remove 5 mm of insulation from the end ofthe cable.

4. Fit the strands with cable end sleeves.

5. Connect the ends of the cables.

6. Close the strain relief again and screw thehousing back onto the socket. Pull the cableback so that it is not looped inside the hou-sing.

7. Tighten the strain relief.

AAAAAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAAA

AAAAAAAA

AAAAAAAAA

AAAAAAAAAAAA

AAAAAAAAAAAAA

AAAAAAAA

AAAAAAAAA Connecting

part

Cable

Housing

Strain relief

PlugSocket

Fig. 3/1: Individual plug/socket parts andcable routing


9801 A 3-7

3.2 FIELD BUS NODE

Opening and closing the node

WARNINGBefore installation or maintenance work is car-ried out, the following must be switched off: • the compressed air supply• the operating voltage supply to the

electronic components (pin 1).• the operating voltage supply to the

outputs/valves (pin 2).

You thereby avoid:



• undefined switching states of the electroniccomponents.


3-8 9801 A

CAUTIONThe valve terminal node contains electro-statically vulnerable components.• Do not therefore touch any components.• Observe the regulations for dealing with

electrostatically vulnerable components.

In this way the electronic components of thenode will not be destroyed.

The following connecting and display elementsare to be found on the cover of the node.

AAAAAAAAA

POWER

AAAAAAERROR

AAAAAAAAAMOD/NET

AAAAAABUS

BUS

POWER

STATUS Red LED

Plug forfield buscable

Fuse foroperating voltage ofinputs

Operating voltageconnection

Green LED Green LED

Green LED

Fig. 3/2: Cover of node


9801 A 3-9

PLEASE NOTEThe cover is connected to the internal printedcircuit boards by means of the operating volt-age cable. It cannot, therefore, be removedcompletely.

• OpeningUnscrew and remove the 6 Philips screwsin the cover. Carefully lift up the cover. Donot damage the cable through mechanicalstress.

• ClosingReplace the cover. Place the operatingvoltage cables back into the housing so thatthey are not clamped. Tighten the Philipsscrews in the cover in diagonally oppositesequence.


3-10 9801 A

Configuring the valve terminal

There are four printed circuit boards in thenode. Board 2 contains two LEDs and a plugfor the field bus cable; board 3 contains twoLEDs and switches for setting the configurati-on.

0

891234

67

5

AAAAAA

1234

089

123467

5

AAAAAA

AAAAA

AA

AA

AAAAAAAAAAAAAAAA

AAAAAAAA

AAAAAAAA

AAAAAAAA

AAAAAAAAAA

AAAAAAAAA

AAAAAA

AAAAAAAA Red LED

Plug forfield buscables

Addressselector switch(station number)

Screening

Board 2 Board 3

Flat plug foroperating voltageconnection

Board 1

Board 4

Baud rateProtocol

Green LEDGreen LEDGreen LED

Fig. 3/3: Connecting, display and operating elements of the node


9801 A 3-11

Setting the station number with CANopen

You can set the station number of the valveterminal with the two address selector switcheson board 3. The switches are numbered from0 ... 9. The arrow on the address selectorswitches indicates the tens or units figures ofthe station number set.

PLEASE NOTE• Station numbers may only be assigned

once per CANopen interface.

RecommendationAssign the station numbers in ascending orderand, if necessary, select them to suit themachine structure of your system.

6

5

2

7 8

0

13

4

9

6

5

2

7 8

0

13

4

9 Address selector switchTENS figure

Address selector switchUNITS figure

Fig. 3/4: Address selector switch


3-12 9801 A

Permitted station numbers: 1; ...; 98

PLEASE NOTEObserve any limitations concerning the stationnumbers as stipulated by the CAN masterand your controller.

Proceed as follows:

1. Switch off the operating voltage.

2. Assign an unused station number to the valveterminal.

3. Use a screwdriver to set the arrow of the rele-vant address selector switch to the units ortens figure of the desired station number.

Example

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

65

2

7 8

01

34

9

Setting with field bus address: 05

Setting with field bus address: 38

UNITS

TENS

UNITS

TENS

Fig. 3/5: Examples of address settings


9801 A 3-13

Setting/saving the station number with theSmart Distributed System, Honeywell

PLEASE NOTE• With the Smart Distributed System protocol

the station number set must always be anodd number.If the valve terminal detects an even stationnumber when the station number is saved,this will automatically be corrected to thenext lower odd number.

• Valve terminals which only have inputs cannot be addressed.

The station number can be set with thefollowing devices:

• Handheld Activator for Honeywell SmartDistributed System or

• a suitable Smart Distributed System Master.

With this protocol, it is not necesary to set thestation number by means of the addressselector switches.


3-14 9801 A

The station number (= SDS-ID) is stored in anon-volatile memory in the field bus node ofthe valve terminal. The station number can bemodified at any time. The station number lastentered remains stored in the node.

Assigning station numbers with the valve terminal

Valve terminal Assigned station numbers

max. 32 outputs(valves/electrical outputs)

One n = odd

max. 28 inputs andmax. 32 outputs

Two n = oddn + 1 is assignedautomatically byvalve terminal

Example:Setting and saving the station number with theHoneywell Handheld Activator

1. Supply the valve terminal with 24 V. Connectthe bus connection of the valve terminal withthe Handheld Activator.

2. Switch on the Activator. Wait until the follo-wing menu appears:

F1 - Select DeviceF2 - Data / FunctionF3 - TestF4 - Bus Status


9801 A 3-15

3. Press key F1 - Select Device. The followingmenu will appear:

Address: NONE F1 - Select DeviceF2 - Change AddressF3 - Options

Press key F1- Address:NONE. The following menu will appear:

-- Select Device --Address: NONE Enter: STAT Å ì ESC<Digit> ENT

Press the STAT key. The Activator will nowsearch for the station number of the valveterminal. When you commission the valveterminal for the first time, station number 125will appear, otherwise the last station numbersaved. You can transfer the station numberfound with ENTER. You can continue thesearch with ↓ ↑.


3-16 9801 A

Now enter the new station number.

PLEASE NOTEAlways label the field bus node with the lastsaved station number. You can then be sure that, in the event of thefieldbus node being replaced, the station num-ber is known and can be loaded into the newnode.

Protocol Baud rate Max. number ofvalve terminals

Permitted statíonnumbers

Honeywell SmartDistributed System

Up to 500 kBaud 64 0; ...; 126

Over 500 kBaud 32

Fig. 3/6: Summary of possible station numbers


9801 A 3-17

Besides the address selector switch there isalso a DIL switch in the node. The followingfunctions can be set on this DIL switch:

• the field bus baud rate

• the field bus protocol.The DIL switch consists of four switchelements. These are numbered from 1 to 4.The position ON is marked.

0

891234

67

5

AA

0

891234

67

5

AAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAA

AAAAAA

AAAAAAAAAAAAAA

AAAAAA

AAAAAA

AAAAAAAA

1234ON

1234ON

Field bus protocol

Field bus baud rate

Fig. 3/7: Position of the DIL switch


3-18 9801 A

Setting the field bus baud rate

PLEASE NOTESet the field bus baud rate of the valve ter-minal so that it corresponds to that set on the master interface.

Protocol Field bus baud rate [kBaud]

Smart DistributedSystem

automatic setting of baud rate

CANopen 20 kBaud 125 kBaud 500 kBaud 1000 kBaud

Fig. 3/8: Setting the field bus baud rate

12

34

1234

12

34

1234

1234

ON


9801 A 3-19

Setting the field bus protocol

Set switch elements 3 and 4 to the desiredprotocol:

Protocol CANopen SmartDistributedSystem

Reserved Reserved

DIL switchsettings

Fig. 3/9: Setting the field bus protocol

1

234

ON

1

2

ON

34

1

234

ON

1234

ON

1

2

ON

34


3-20 9801 A

3.2.1 TYPE 03: CONNECTING THE OPERATING VOLTAGES

WARNINGUse only power units which guarantee reliableelectrical isolation of the operating voltages inaccordance with IEC 742/EN 60742 with atleast 4 kV isolation resistance. Switch powerpacks are permitted, providing they guaranteereliable electrical isolation as per EN 60950.

CAUTIONThe operating voltage supply to the out-puts/valves (pin 2) must be fused externallywith max. 10 A. The external fuse preventsthe valve terminal from being damaged in theevent of a short circuit.


9801 A 3-21

The 24V operating voltages are connected atthe lower left-hand edge of the node.

AAAAAAAAA

POWER

AAAAAAAAA

ERRORAAAAAAAAA MOD/NET

AAAAAAAAA

BUS

BUS

POWER

STATUS

Operatingvoltageconnection

Fig. 3/10: Position of the operating voltage connection


3-22 9801 A

The following elements of the valve terminalare supplied with + 24 V DC operating voltagevia this connection:

• the internal electronic components and theinputs of the input modules (pin 1: + 24 V DC, tolerance ± 25%).

• the outputs of the valves and the outputs ofthe output modules (pin 2: + 24 V DC,tolerance ± 10%, external fuse max. 10 Arequired).Recommendation:Connect the operating voltage for the out-puts/valves via the EMERGENCY STOPcircuit.

PLEASE NOTEIf there is a common voltage supply for pin 1(electronic components and inputs) and pin 2(outputs/valves) the lower tolerance of ±10%for both circuits must be observed.


9801 A 3-23

Check the 24 V operating voltage for theoutputs whilst your system is operating. Pleaseensure that this voltage lies within the permit-ted tolerances even during full operation.

Recommendation

• Use a closed loop power unit.

• Calculate the complete current consumptionin accordance with the following table andthen select a suitable power unit and cablecross section.

• Avoid long distances between the powerunit and the terminal. Calculate the permit-ted distance in accordance with AppendixA.The following general rule applies to type 03:

Supply voltage Cable crosssection

Distance

Pin 1 = 2.2 APin 2 = 10 A

VO = 24 V

1.5 mm2 ≤ 8 m

2.5 mm2 ≤ 14 m


3-24 9801 A

Calculating the current consumption fortype 03

The table below shows how to calculate the totalcurrent consumption for terminal type 03. Thevalues quoted have been rounded up. If othervalves or modules are used, you should consultthe appropriate technical specifications for theircurrent consumption.

Current consumption of electronic components on node type 03 and inputs(pin 1, 24 V ± 25 %)

Node

Number of simultaneously occupied sensor inputs: ____x0.010 A

Sensor supplies: ____x_____ A(see manufacturer specifications)

+

+

Current consumption of electroniccomponents on the nodeand inputs (pin 1) max. 2.2 A

=

Current consumption of outputs type 03(pin 2, 24 V ± 10 %)

Number of MIDI valve coils (simultaneously under power): ____ x 0.055 A

Number of MAXI valve coils (simultaneously under power): ____ x 0.100 A

Number of simultaneously activated electrical outputs: _____x 0.010 A

Load current of simultaneously activated electrical outputs: _____x_____ A

+

+

+

+

Current consumption outputs (pin 2) max. 10 A = +

Total current consumption ofvalve terminal type 03 =

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

0.200 A

∑ A

A

∑ A

Fig. 3/11: Calculating the total current consumption type 03


9801 A 3-25

The following diagram shows the pin as-signment of the operating voltage connection.

Protective earthing

The valve terminal has two protective earthconnections as follows:

• on the operating voltage connection (pin 4incoming contact)

• on the left-hand end plate (M4 thread)

24 Vsupply to valves andoutputs

0 VPE (protectiveearth connection,incoming contact)

24 Vsupply toelectroniccomponents and inputs

Fig. 3/12: Pin assignment of the operatingvoltage connection (type 03)


3-26 9801 A

PLEASE NOTEAlways connect the earth/ground cable topin 4 of the operating voltage connection.Ensure that the valve terminal housing andthe protective earth conductor at pin 4 havethe same voltage and that no equalizingcurrents flow.Connect a protective earth conductor withsufficient cross section to the left-hand endplate if the valve terminal is not fitted on anearthed machine stand.


• interference from electromagnetic sources.

Connection example (type 03)

The following diagram shows the connection ofa common 24 V supply for pins 1 and 2.Please note that:

• the supply to the outputs/valves must beprotected against short circuit/overload withan external fuse max. 10 A;

• the supply to the electronic components andinputs must be protected against shortcircuit/overload with an external 3.15 A fuse(recommendation);


9801 A 3-27

• the common tolerance of 24 V DC ± 10 %must be observed;

• equalizing currents must be avoided whenboth earth cables are connected, e.g. bythe use of cables with suitable cross sectionas voltage compensation.

3 1 2 4

10 AEMERGENCYSTOP

External fusesDC 24V± 10%

Earth cable connection pin 4 designed for 12 A

Connecting cable forvoltage compensationof earth connections

AC0 V

24 V 3,15 A

Fuse for inputsto sensors (2 A)

Fig. 3/13: Example – connecting a common 24V supply and both earth cables (type 03)


3-28 9801 A

3.2.2 TYPE 05: CONNECTING THE OPERATING VOLTAGES

WARNINGUse only power units which guarantee reliableelectrical isolation of the operating voltages inaccordance with IEC 742/EN 60742 with atleast 4 kV isolation resistance. Switch powerpacks are permitted, providing they guaranteereliable electrical isolation as per EN 60950.

CAUTIONThe operating voltage supply to the outputs(pin 2) must be fused externally with max.10 A. The external fuse prevents the terminalfrom being damaged in the event of a shortcircuit.


9801 A 3-29

The 24 V operating voltages are connected onthe adapter plate between the node and thevalves. The node and the I/O modules aresupplied with current via the adapter cable.

Operatingvoltageconnection

type 05

Fuses forvalves (4 Aslow blowing)

Adapter cable

Fig. 3/14: Position of the operating voltage connection type 05


3-30 9801 A

The following elements of valve terminal type05 are supplied with +24 V DC operatingvoltage via this connection:

• the internal electronic components and theinputs of the inputs modules (pin 1: + 24 V DC , tolerance 25 %, externalfuse max. 3.15 A recommended).

• the outputs of the valves and the outputs ofthe output modules (pin 2: + 24 V DC , tolerance 10 %, externalfuse max. 10 A slow blowing required).

RecommendationConnect the operating voltage for the out-puts/valves via the EMERGENCY STOP circuitor EMERGENCY STOP contacts.

PLEASE NOTEIf there is a common voltage supply for pin 1(electronic components and inputs) and pin 2(outputs/valves), the lower tolerance of 10%for both circuits must be observed.


9801 A 3-31

Check the 24 V operating voltage of theoutputs whilst your system is operating. Pleaseensure that this voltage lies within the permit-ted tolerances even during full operation.

Recommendation

• Use a closed loop power unit.

• Calculate the complete current consumptionin accordance with the following table andthen select a suitable power unit andsuitable cable cross section.

• Avoid long distances between the powerunit and the terminal. Calculate the permit-ted distance in accordance with AppendixA.

The following general rule applies to type 05:

Supplymax.*)

Cablecross section

Distance

Pin 1 = 2.2 A 1.5 mm2 ≤ 8 m

Pin 2 = 10 A 2.5 mm2 ≤ 14 m

VO = 24 V

*) Please observe the maximum total current consumption (pins 1 and 2) of max. 12.2 A.


3-32 9801 A

Calculating the current consumption fortype 05

The table below shows how to calculate thetotal current consumption for ISO terminal type05. The values quoted have been rounded up.If other valves or modules are used, youshould consult the appropriate technical speci-fications for their current consumption.

Current consumption of electroniccomponents node type 05 and inputs(pin 1, 24 V ± 25 %)

Node

Number of simultaneously occupied digital sensor inputs: ____ x 0.010 A

Sensor supplies: ____ x _____ A(see manufacturer specifications)

+

+

Current consumption of electronic componentsnode and inputs (pin 1) max. 2.2 A =

Current consumption of outputs type 05(pin 2, 24 V ± 10 %)

Number of pilot valve solenoids (max. 12 solenoids simultaneously under power): ___ x 0.300 A

Number of simultaneously activated electrical outputs: ___ x 0.010 A

+

+

Load current of simultaneously activated electrical outputs: ___ x _____A

Current consumption of outputs (pin 2) max.10.0 A

= +

Total current consumption of valve terminal type 05 =

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

∑ A

0.200 A

A

+ ∑ A

Fig. 3/15: Calculating the total current consumption type 05


9801 A 3-33

The following diagram shows the pin as-signment of the operating voltage connectionon the adapter plate.

24 Vsupply to valves andoutputs

0 VPE (protectiveearth connection, incoming contact)

24 Vsupply toelectroniccomponents and inputs

Fig. 3/16: Pin assignment of operating voltageconnection (type 05)


3-34 9801 A

Protective earthing

The valve terminal has two protective earthconnections as follows:

• on the operating voltage connection (pin 4 incoming contact)

• on the left-hand end plate (M4 thread).

PLEASE NOTEAlways connect the earth/ground cable topin 4 of the operating voltage connection.Ensure that the valve terminal housing and theprotective earth conductor at pin 4 have thesame voltage and that no equalizing currentsflow.Connect a protective earth conductor withsufficient cross section to the left-hand endplate if the valve terminal is not fitted on anearthed machine stand.


• interference from electromagnetic sources.


9801 A 3-35

Connection example (type 05)

The following diagram shows the connection ofa common 24 V supply for pins 1 and 2.Please note that:

• the outputs must be protected against shortcircuit/overload with an external slow-blo-wing fuse of max. 10 A;

• the electronic components and inputs mustbe protected against short circuit/overloadwith an external 3.15 A fuse (recommenda-tion);

• the sensors must be additionally protectedwith the (2 A) fuse fitted;

• the valves must be additionally protectedwith the 4 A slow-blowing fuse fitted;

• the common tolerance of 24 V DC ± 10%must be observed;

• the node must be supplied with power viathe adapter cable;

• equalizing currents must be avoided whenboth earth cables are connected, e.g. bymeans of cables with suitable cross sectionas a voltage compensation.


3-36 9801 A

3 1 2 4

Earth connection pin 4 designed for 12 A

Connecting cable forvoltage compensationof earth connections

EMERGENCYSTOP

external fuses

10 A

AC

DC 24V± 10%

0 V

3.15 A24 V

Operating voltage connection

Connected adapter cable

Fuse for valves(4 A)

Fig. 3/17: Example – connecting a common 24V supply and both earth cables (type 05)


9801 A 3-37

3.2.3 CONNECTING THE FIELD BUS

There is a field bus plug on the node forconnecting the valve terminal to the field bus.

The two bus cables, the voltage supply cables(+24V and 0V) for the bus interface and thecable screening are all connected to this plug.The hardware basis of the bus interface isformed by the CAN bus. A typical feature ofthis bus interface is that it is supplied withvoltage via the field bus plug.

The bus should be connected via a branch lineby means of a 5-pin M12 socket with PG9screw connector.These can be ordered from Festo (typeFBSD-GD-9-5POL, part no. 18324).Alternatively, you can use the bus cables ofother manufacturers (see Appendix A, Acces-sories).

PLEASE NOTEConsult the manual for your PLC to ascertainthe T-adapter and the maximum branch linelength which are permitted for your controller.Appendix A contains a summary of suitable installation accessories.

The diagram overleaf shows the main busconnection.


3-38 9801 A

AAAA

AAAAAAAAAAAAAAA

AAAAAA

AAAA

AAAAAAAAAAAA

AAAA

Field busVoltage supply forbus interface

Branch line

T-adapter

Screening

+24 V

0 V

Bus

Fig. 3/18: Structure of bus interface


9801 A 3-39

Current consumption of all bus interfaces

Number of Festo valve terminalsconnected_______ * 50 mA

Current consumption of theremaining field bus interfaces

Current consumption of sensor inputs/sensor supply via the bus

Total current consumption ofall bus interfaces

Avoid long distances between the bus voltagesupply and the bus slaves.

If necessary, calculate the permitted distance(see also Appendix A).

PLEASE NOTEBus slaves of different manufacturers have dif-ferent tolerances in respect of the interfacesupply. Take this into consideration whenplanning the bus length. The following applies to FESTO valveterminals: Vmax = 25V Vmin = 11.5V

∑ A

∑ A

∑ A

∑ A


3-40 9801 A

CAUTION• Please observe the correct polarity when

connecting the field bus interface. • Connect the screening.

The diagram below shows the pin assignmentof the field bus interface. Connect the field buscables to the terminals of the bus cable socket.Please observe also the connection instructi-ons in the other diagrams as well as theinstructions in the PLC manual for yourcontroller.

Data +(CAN_H)

+24V busGND bus

Screening

1MΩ220 nF

internalRC network

Node housing

Data -(CAN_L)

Fig. 3/19: Pin assignment of the field businterface


9801 A 3-41

Connection instructions for CANopen

PLEASE NOTEYou must check the connection assignment ofthe CANopen interface in the manual for yourcontroller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

PLC/PC/IPC plug assignment Valve terminal pin assignment of the field bus interface

View Pin

1 *234 *56 78 *9

Signaldestination

CAN_LCAN_GND

CAN_SHLDGNDCAN_H

CAN_V+

Data-/CAN_L Pin 5GND bus Pin 3

Screening Pin 1

Data+/CAN_H Pin 4

+ 24 V bus Pin 2

* nc = Not connected

Fig. 3/20: Pin assignment as per DS102


3-42 9801 A

Connecting instructions for the Smart Distributed System

PLEASE NOTEAlways check the pin assignment of the SmartDistributed System interface in the manual foryour controller.

Connect the field bus cable of your controlsystem to the field bus interface of the valveterminal as follows:

Plug assignment SDS interface Valve terminal pin assignment of the field bus interface

View Pin

1 *234 *5 *6 *78 *9

Signaldestination

CAN_LGND

CAN_H

V+

Data-/CAN_L Pin 5GND bus Pin 3

Screening Pin 1

Data+/CAN_H Pin 4

+ 24 V bus Pin 2

* nc = Not connected

Fig. 3/21: Pin assignment (Honeywell IPC)


9801 A 3-43

Terminating resistor

If the valve terminal to be connected is at theend of the field bus line, a terminating resistor(120 Ohm, 0.25 Watt) must be fitted in thesocket of the field bus cable. Adaption isnecessary.

Fitting the terminating resistor

1. Connect the wires of the resistor together withthose of the field bus cable between the wi-res Data + (pin 4) and Data - (pin 5) of thebus cable socket.

PLEASE NOTETo guarantee reliable contact, we recommendthat the wires of the resistor and those of thebus cable be crimped together in common endsleeves.

2. Fit the bus cable socket to the field bus plug.

120Ω

12

4

5

Fig. 3/22: Pin assignment of the field bus interface


3-44 9801 A

3.3 CONNECTING THE INPUT MODULES

WARNINGBefore installation or maintenance work is car-ried out, the following must be switched off:• the compressed air supply• the operating voltage supply to the

electronic components (pin 1).• the operating voltage supply to the

outputs/valves (pin 2).

You thereby avoid:




Four or eight inputs are available for the useron the input modules of the valve terminal. Theinput modules have the following switchinglogic depending on their type:

Input module type Switching logic

INPUT PNP (positive)

INPUT-N NPN (negative)


9801 A 3-45

Input module 4 inputs Input module 8 inputs

Fig. 3/23: Digital input modules (4/8 inputs)

Recommendation for the 8-input modules:Use the Festo DUO cable in order to connecttwo sensors with one plug.

Socketwith onedigitalinputeach

Green LED

Socketwith twodigitalinputseach

OnegreenLEDeachperdigitalinput


3-46 9801 A

Pin assignment

The following diagram shows the pin as-signment of all inputs.

Pin assignment 4 inputs LED Pin assignment 8 inputs LED

0 0

1

1 2

3

2 4

5

3 6

7

Fig. 3/24: Input modules: pin assignment (4/8 inputs)

0 V

Input Ix+ 24 V

free

2

41

3

0 V

InputIx+1+ 24 V

free

2

41

3

0 V

InputIx+2+ 24 V

free

2

41

3

0 V

InputIx+3+ 24 V

free

2

41

3

0 V

InputIx+ 24 V

InputIx+1

2

41

3

0 V

InputIx+2+ 24 V

InputIx+3

2

41

3

0 V

InputIx+4+ 24 V

InputIx+5

2

41

3

0 V

InputIx+6+ 24 V

InputIx+7

2

41

3


9801 A 3-47

3.4 CONNECTING THE OUTPUT MODULES

WARNINGBefore installation or maintenance work is carried out, the following must be switched off:• the compressed air supply• the operating voltage for the electronic

components (pin 1)• the operating voltage for the outputs/valves

(pin 2)

You thereby avoid:





3-48 9801 A

Four transistor outputs are available for theuser on the output modules of the valveterminal. The outputs have positive logic (PNPoutputs).

Output module (4-outputs)

Fig. 3/25: Digital output module (4-outputs)

Socketwith onedigitaloutputeach

Yellow LED per output

Red LED per output


9801 A 3-49

Pin assignment

The diagram below shows the pin assignmentof all outputs.

Pin assignment 4 outputs LED

0

1

2

3

Fig. 3/26: Output modules: pin assignment (4 outputs)

0 V

OutputOx

free

free

2

41

3

0 V

OutputOx+1

free

free

2

41

3

0 V

OutputOx+2

free

free

2

41

3

0 V

OutputOx+3

free

free

2

41

3


3-50 9801 A

4. COMMISSIONING

VIFB14 - 03/05 4. Commissioning

9801 A 4-1

Contents

4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING 4-5General 4-5Switching on the operating voltage 4-6Calculating the configuration data 4-7Calculating the number of inputs/outputs type 03 4-9Calculating the number of inputs/outputs type 05 4-10Address assignment of the valve terminal 4-11General type 03 and type 05 4-11Basic rule 1 4-12Basic rule 2 4-15Address assignment after extension/conversion 4-16Addressing example type 03 MIDI/MAXI valves 4-19Addressing example type 05 ISO valves 4-20


4-2 9801 A

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS 4-21General 4-21Selecting the inputs/outputs 4-21General information on CANopen 4-22Brief summary of scope of function 4-23Summary of object directory 4-24Default identifier distribution 4-27Summary of object directory 4-28PDO communication parameter record 4-29PDO communication mapping parameter field 4-31Digital inputs 4-32Digital outputs 4-32Reaction of the digital outputs in the event of a fault 4-33Definition of emergency object 4-35Addressing inputs and outputs 4-36Examples: communication process 4-38Diagnosis of status bits 4-41Position of the status bits 4-42


9801 A 4-3

4.3 BASIC PRINCIPLES OF THE SMART DISTRIBUTED SYSTEM(HONEYWELL) 4-43General information 4-43Commissioning 4-43Number of inputs and outputs 4-44Summary of implemented object models 4-45Summary of actions 4-48Summary of events 4-49Assignment of SDS IDs 4-49Diagnosis 4-50Diagnosis via status bits 4-51Setting the transmission mode 4-53Bus configuration 4-54

4.3.1 CONFIGURING/ADDRESSING THE HONEYWELL SDS PC CONTROL 4-55General information 4-55Settings in the Device Editor 4-55Settings in the Tag Editor 4-58Setting the transmission types for inputs by means of the programming software 4-60Setting the Cyclical Timer 4-61Diagnosis 4-63Diagnosis via the network manager 4-63Diagnosis via the SDS user program 4-63Structure of the SDS diagnostic register 4-65Diagnosis via the status bits 4-66

4.3.2 CONFIGURING/ADDRESSING WITH THE GE FANUC SERIES 90/30 4-67General information 4-67Bus configuration 4-68Assigning the I/O addresses 4-68Diagnosis 4-73Diagnosis via the SDS interface 4-73Diagnosis via status bits 4-75


4-4 9801 A

4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING

General

Before commissioning or programming, youshould first compile a configuration list of allthe connected field bus slaves. On the basis ofthis list you can:

• make a comparison between the ACTUALand NOMINAL configurations in order toascertain if there are any incorrect connecti-ons.

• access these specifications during the syn-tax check of a program, in order to avoidaddressing errors.

The valve terminal must be configured veryaccurately, since different configuration specifi-cations may be required for each terminal dueto the modular structure. Please observe herealso the specifications in the following sections.


9801 A 4-5

Switching on the operating voltage

PLEASE NOTEObserve also the switching-on instructions inthe PLC manual for your controller.

When the controller is switched on, it automat-ically carries out a comparison between theNOMINAL and ACTUAL configurations. Thefollowing points are important for the configura-tion:

• The specifications on configuration must becomplete and correct.

• The power supplies to the PLC and to thefield bus slaves must be switched on eithersimultaneously or in the sequence specifiedbelow.

Please observe also the following points whenswitching on the power supplies:

• Common supply. If the control system andall the field bus slaves have a commonpower supply, they should be switched onwith a common central power unit or switch.

• Separate supply. If the control system andthe field bus slaves have separate powersupplies, they should be switched on in thefollowing sequence:

1. first the field bus slaves2. then the control system.


4-6 9801 A

Calculating the configuration data

Before configuring, calculate the exact numberof inputs/outputs available. A modular valveterminal consists of a number of I/Os whichdiffers depending on the type of valve terminal.

PLEASE NOTE• The terminal makes available four status

bits for diagnosis via the field bus. These are always assigned automatically within the terminal when there are input modules.

• The status bits occupy four additionalinput addresses.


9801 A 4-7

The following table shows the number of I/Osrequired for each module for configuration.

Module type Number of assigned I/Os *)

Single sub-base (type 03)

Double sub-base (type 03)

ISO manifold sub-base (type 05)- 4 valve locations- 8 valve locations- 12 valve locations

Output module (4 digital outputs)

Input module (4 digital inputs)

Input module (8 digital inputs)

Status bits**)

2O

4O

8O16O24O

4O

4I

8I

4I

*) The I/Os are assigned automatically in the terminal irrespective of whetheran input/output is actually used.

**) The status bits are assigned automatically in the terminal as soon as thereare input modules.

Fig. 4/1: Number of assigned I/Os per module


4-8 9801 A

Calculating the number of inputs/outputstype 03

Copy this table for further calculations andascertain the number of inputs/outputs.

Table for calculating the inputs/outputs type 03

INPUTS

1. Number of 4-input modules ______ ⋅ 4


3. The 4 status bits are assigned internally automatically by the terminal. They must be treated like inputs and added to the intermediate sum.

+

+

Total sum of inputs to be configured =

OUTPUTS

4. Number of single sub-bases type 03 _______ ⋅ 2

5. Number of double sub-bases type 03 _______ ⋅ 4 +

Intermediate sum of 4.+ 5.

6. Check whether sum of 4 + 5 can be divided without remainder. This check is necessary because of the 4-bit orientated internal addressing of the terminal.Different cases:

a) If divisible by 4 without remaindercontinue with point 7.

b) If not round up (+ 2 outputs)

7. Number of electrical 4-output modules _______ ⋅ 4

=

+

+

Total sum of outputs to be configured =

Σ E

Σ E

4E

Σ E

Σ A

Σ A

Σ A

Σ A

Σ A

Fig. 4/2: Calculating the number of inputs/outputs type 03

2A


9801 A 4-9

Calculating the number of inputs/outputstype 05

Copy this table for further calculations.

Table for calculating the number of inputs/outputs type 05

INPUTS



3. The 4 status bits are assigned internally automatically by the terminal. They must be treated like inputs and added to the intermediate sum.

+

+

Total sum of inputs to be configured =

OUTPUTS

4. ISO manifold sub-base for:• 4 valve locations 8O

• 8 valve locations 16O

• 12 valve locations 24O

5. Number of electrical 4-output modules _______ ⋅ 4 +

Total sum of outputs to be configured =

Σ E

Σ E

4E

Σ E

Σ A

Σ A

Σ A

Fig. 4/3: Calculating the number of inputs/outputs type 05


4-10 9801 A

Address assignment of the valve terminal

General type 03 and type 05

The address assignment of a modular valveterminal depends on the equipment fitted onthe terminal. A distinction must be madebetween the following equipment fitted:

• valves and digital I/O modules

• valves only

• digital I/O modules only

The basic rules described overleaf apply to theaddress assignment of these fitting variants.

PLEASE NOTEIf two addresses are assigned for one valvelocation, the following applies:• Lower-value address ⇒

pilot solenoid 14• Higher-value address ⇒

pilot solenoid 12


9801 A 4-11

Basic rule 1

With mixed fitting, consideration is given tothe address assignment of the valves, the digi-tal I/O modules and the status bits.1. Outputs:

The address assignment of the outputsdoes not depend on the inputs.

1.1 Address assignment of the valves:

• Addresses should be assigned in ascending order without gaps.

• Counting begins on the node from left to right .

• Single sub-bases always occupy two addr.

• Double sub-bases always occupy four addr.

• ISO valve locations always occupy two addr.

• Maximum 26 valve solenoid coils can be addressed.

1.2 Rounding up to 4 bits, different cases: a) If the number of valve addresses can

be divided by 4 without remainder,continue with point 1.3.

b) If the number of valve addresses cannotbe divided by 4 without remainder, thenumber must be rounded up to 4 bitsbecause of the 4-bit orientatedaddressing. The 2 bits thus rounded upcannot be used.

1.3 Address assignment of the output modules: The digital outputs are addressed after the (rounded up 4-bit) addresses of the valves.

• Addresses should be assigned in ascending order without gaps.

• Counting begins on the nodefrom right to left .

• Counting on the individual modules is from top to bottom.

• Digital output modules always occupy 4 addresses.


4-12 9801 A

2. InputsThe address assignment of the inputs does not depend on the outputs.

2.1 Address assignment of the input modules:• Addresses should be assigned

in ascending order without gaps.• Counting begins on the node

from right to left .• Counting on the individual modules

is from top to bottom.• 4-input modules occupy 4 addresses.• 8-input modules occupy 8 addresses.

2.2 Status bitsThe address assignment of the status bits depends on the equipment fitted on theinputs and on the configuration.

The following rule applies:

• The status bits are only available when inputmodules are connected to the terminal andwhen at least 8 inputs are configured in thePLC.

• Addressing. The status bits are transferred tothe four highest-value positions of the confi-gured address range.

When the operating voltage is switched on, thevalve terminal automatically recognizes all theavailable pneumatic modules (type 03: max. 13modules; type 05: 4, 8, 12 valve locations) anddigital input/output modules and assigns the ap-propriate addresses. If a valve location is notused (blanking plate) or if a digital input/output isnot connected, the relevant address will still beoccupied.


9801 A 4-13

The diagram below shows the address as-signment with mixed fitting.

Remarks on the diagram

• If single solenoid valves are fitted onto dou-ble sub-bases, four addresses will be reser-ved for valve solenoid coils; the higher ad-dress in each case then remains unused(see address 3).

• If unused valve locations are fitted with blan-king plates, the addresses will still be occu-pied (see addresses 12, 13).

• Due to the 4-bit orientated addressing of themodular valve terminal, the address of thelast valve location is always rounded up tofour full bits (unless the equipment fitted al-ready uses the four full bits). This means thattwo addresses cannot be used (see ad-dresses 14, 15).

8 0 20 16

9 2 21 171

3

10

11

4567

22

23

18

19

23

45

67

0 1 89

1011 13 15

1412

4-in

put

mo

dule

8-in

put

mo

dule

4-ou

tput

mod

ule

8-ou

tput

mod

ule

Sin

gle

sub-

base

Dou

ble

sub-

base

Ro

und

up

Dou

ble

sub-

base

Dou

ble

sub-

base

Fig. 4/4: Address assignment of a valve terminal with digital I/Os (example type 03)


9801 A 4-14

Basic rule 2

If only valves are used, the address as-signment will always be as described in basicrule 1.

PLEASE NOTE• Maximum 26 valve solenoid coils

can be addressed. • There is no rounding up of the last

two positions on the valve side.• Valve terminals without input modules

do not require a configuration for inputs.The status bits are not therefore available.

Basic rule 3

If only electrical I/Os are used, the addressassignment will always be as described inbasic rule 1.

PLEASE NOTE• Counting begins immediately

to the left of the node.• There is no rounding up of the last

two positions on the valve side.

Please unfold for page 4-14


4-15 9801 A

Address assignment after extension/conversion

A special feature of the modular valve terminalis its flexibility. If the demands placed on themachine change, then the equipment fitted onthe terminal can also be modified.

CAUTIONIf extensions or conversions are made to theterminal at a later stage, this may result in ashifting of the input/output addresses. This applies in the following cases:• if one or more pneumatic modules

is/are fitted/removed at a later stage(type 03).

• if a pneumatic module with single valves is replaced by a new module with double valves or vice versa (type 03).

• if additional input/output modules are inserted between the node and existinginput/output modules.

• if existing 4-input modules are replaced by 8-input modules or vice versa.

If the configuration of the inputs is changed,the addresses of the status bits will always beshifted.


4-16 9801 A

The diagram below shows the modifications tothe address assignment if the standard fittingin the previous diagram is extended.

Please note:Air supply modules and intermediate air supplymodules do not occupy any addresses.

8 0 24 20

9 2 25 211

3

10

11

4567

26

27

22

23

18 191415

1617

23

45

67

0 1 89

1011 13

12

4-in

put

mod

ule

8-in

put

mod

ule

4-ou

tput

mod

ule

4-ou

tput

mo

dule

Sin

gle

sub

-bas

e

Dou

ble

sub-

base

Do

not

roun

d up

Do

uble

sub

-bas

e

Dou

ble

sub

-bas

e

Dou

ble

su

b-ba

se

Sin

gle

su

b-ba

se

SU

PP

LYFig. 4/5: Address assignment of a valve terminal after

extension/conversion


9801 A 4-17

Addressing example type 03 MIDI/MAXI valves

Please note:If a valve location occupies two addresses, the following applies:• Lower-value address ⇒ pilot solenoid 14• Higher-value address ⇒ pilot solenoid 12

4-in

put

mod

ule

8-in

put

mod

ule

4-ou

tput

mod

ule

4-ou

tput

mod

ule

Sin

gle

sub-

base

Dou

ble

sub-

base

Rou

nd u

p

Dou

ble

sub-

base

Dou

ble

sub-

base

Dou

ble

sub-

base

Dou

ble

sub-

base

Fig. 4/6: Address assignment of a valve terminal type 03 (MIDI/MAXI valves)


9801 A 4-19

Addressing example type 05 ISO valves

9 11 15 14

8 16

9

2

173

10

11

45

0

7

18

196

1

13

12

4 61 3 5 70 128 10

2

14 12 14 12 14 12 14 12 14 12 14 14

20

21

22

23

14

Please note:If a valve location occupies two addresses, the following applies:• Lower-value address ⇒ pilot solenoid 14• Higher-value address ⇒ pilot solenoid 12

4-in

put

mod

ule

8-in

put

mod

ule

4-ou

tput

mod

ule

4-ou

tput

mod

ule

Sin

gle

valv

e

Dou

ble

valv

e

Do

not

roun

d up

Dou

ble

valv

e

Dou

ble

valv

e

Dou

ble

valv

e

Dou

ble

valv

e

Sin

gle

valv

e

Dou

ble

valv

e

Fig. 4/7: Address assignment of a valve terminal type 05 (ISO valves)


4-20 9801 A

4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS

General

This chapter describes the configuration andaddressing of a valve terminal on a CANopenInterface or CANopen master.

The following standards have been taken intoaccount:

DS 301 Draft Standard 301 concerns the communications profile based onCAL

DSP 401 Draft Standard Proposal 401 defines the device profiles forinput/output

DS 201..DS 207

CAN Application Layer CAL

In order to understand this chapter, the usershould be familiar with CANopen and thespecifications DS 301 and DSP 401.

Selecting the inputs/outputs

PLEASE NOTEThe sum of the input bytes must not exceed8 bytes (60 inputs + 4 status bits) and 8 out-put bytes (64 outputs).

The number of inputs and outputs is differentdue to the modular structure of the valveterminal. The number of input bytes and/oroutput bytes which actually exist on the valveterminal can be read via the appropriate index.


9801 A 4-21

General information on CANopen

CANopen devices have an object directorywhich provides access in a standardized man-ner to all important node parameters. You canconfigure a CANopen system mainly by acces-sing the object directory of the individualnodes. The access mechanism is madeavailable by Service Data Objects (SDOs).

There are two different communication mecha-nisms in a CANopen system.

"Process Data Objects ” (PDOs) serves for thefast transfer of processing data and is transmit-ted by simple CAN messages without protocoloverhead and in the broadcast procedure.Process Data Objects can be transmittedevent-controlled, synchronous to a system timeinterval or on demand.

Die ”Service Data Objects ” (SDO) forms apoint-to-point conection and permits access toevery entry in the object directory of a node.


4-22 9801 A

Brief summary of scope of function

• Module states and boot up after communi-cation profile DS 301

• All the entries in the communication part ofthe object directory are included

• A service data object for read/write accessto the object directory

• A process data object for access to digitalinput/outputs

• PDO-COB identifier for read/write accesscan be selected individually

• PDO transmission types for read/write ac-cess can be set separately as asynchro-nous (255), synchronous cyclic (1-240),synchronous acyclic (0) as per DS 301

• PDO emergency telegram for error message to the master

• Synchronous mode

• Node guarding

• All COB-IDs of the implemented functions(except for SDO) can be selected separa-tely in the object directory via SDO transfer,both for sending and for receiving

• Default setting of all identifiers as per DS301 and the node address


9801 A 4-23

Summary of object directory

The following table shows the implementedobjects of the Festo valve terminal. The tableis based on DS 301 (Draft Standard Proposal):

Index (hex) Objects

1000-100E Communication part of the object directories

1400 Communication parameter for receive PDO

1600 Mapping parameter for receive PDO(variable mapping not implemented )

1800 Communication parameter for send PDO

1803 Communication parameter for emergency PDO

1A00 Mapping parameter for send PDO(variable mapping not implemented )

1A03 Mapping parameter for emergency PDO(variable mapping not implemented )

6000 Input array

6200 Output array

6206 Fault mode array for the output lines

6207 Fault state array for the output lines


4-24 9801 A

COB identifier

The Festo valve terminal with CANopen repre-sents a "minimum capability device" (minimumdevice). The PDO-COB identifier can be se-lected individually for read and write access.

Max. 127 slaves can be controlled with themodule-ID. Addresses from 1 ... 98 can be setwith the address selector switches of the valveterminal.Address 99 is reserved for the self test.Address 00 is not valid. The address is alsoreferred to as station number, MAC-ID or"MESSAGE-ID."

Example:COB-ID for valve terminal. Set address (rotaryswitch): 10D.

Bit 10 Bit 7 Bit 6 Bit 0

Function code Module-ID

Fig. 4/9: Structure of COB identifier

Bit 10 Bit 7 Bit 6 Bit 0

0 0 0 1 0 1 0

Function code Module-ID

Fig. 4/10: Structure of COB identifier for valve terminal no. 10


9801 A 4-25

Switch-on reaction of the valve terminal

Status diagram of the Festo valve terminal

Description of the status transfers

Statustransfer

Designation Commandspecifier

(CS)

Function

1 Automatic initializationafter switching on

2 Start_remote_Node_Indication 01H – Start valve terminal– Release outputs– Start PDO transmission

3 Enter_Pre_Operation_ State 80H Stops PDO transmission;SDO remains active

4 Reset_Communication_ Indication

82H Reset communication functions

5 Reset_Node_Indication 81H Reset module includingapplication

2

Communication initialization

Pre-Operational

Operational

Switch on

Hardware initialization

34

4

5

5

[cs=82H]

[cs=82H]

[cs=80H] [cs=01H]

[cs=81H]

[cs=81H]

1

1

Fig. 4/11: Status diagram of the valve terminal


4-26 9801 A

Default identifier distribution

The following table shows the identifier distri-bution.

Peer-to-PeerObjects

ObjectName

Object designation

Functioncode (binary)

CMSprioritygroup

Value range ofCOB identifierwith Festo valveterminals

SYNC 0001 0 128D

80H

EMER-GENCY

For high-priorityprocessese.g. voltage failure

0001 0, 1 129D to 226D

081H 0E2H

SendPDO

0011 1, 2 385D to 482D

181H 1E2H

ReceivePDO

0100 2 513D to 610D

201H 262H

SendSDO

1011 6 1409D to 1506D

581H 5E2H

ReceiveSDO

1100 6, 7 1537D to 1634D

601H 662H

Nodeguarding

1110 7 1793D to 1890D

701H 762H


9801 A 4-27

Summary of object directory

The communication part of the objects containsthe following objects. Values and examplesrefer to module-ID = 1.

Communicationprofile

Index(hex)

Object namesymbolic

Objectdesignation

Objecttype

Object attributes

Values/subindex

Explanation of values

1000 VAR Device type U32 ro 91 01 03 00 0191 = Device profile for I/O module x:

0300 = Digital inputs anddigital outputs exist

1001 VAR Manufacturer error field

U8 ro xx 00 = No error81 = Generic

manufacturer error

1002 VAR Predef_status U32 ro 00 00 00 00 Not defined

1003 ARRAY Predef_errorfield [2]

U16 ro "0"= 0x xx"1"= xx xx

Number of errorsStandard error field2023 = Short circuit/

overload2033 = Valve voltage

< 21.6 V3033 = Valve voltage

> 10 V2031 = Sensor voltage

< 10 V

1004 ARRAY No. of PDOs [3] supported

U32 ro "0"= 02 0101 00

"1"= 01 0001 00

"2"= 02 0001 00

No. of transmit PDOsNo. of receive PDOsNo. of syn. transmit PDOsNo. of syn. receive PDOsNo. of asyn transmit PDOsNo. of asyn. receive PDOs

1005 VAR COB Id SYNCmessage

U32 rw 80 00 00 80 8000 = Device supportsSYNC message. Does not generateSYNC message.

0080 = Default COB-ID 80

1006 VAR Communicationcycle period

U32 rw 80 96 98 00 = 10 sec

U = unsigned, ro = read only, rw = read write

Table continued on next page


4-28 9801 A

Table continued


Index(hex)

Object namesymbolic

Objectdesignation

Objecttype

Object attributes

Values/subindex


1007 VAR Synchronouswindow length

U32 rw 00 00 00 00 Without function

1008 ARRAY Manufacturer device name

String 46 42 31 34 FB14

1009 ARRAY Manufacturerhardware version

String 30 38 39 36 min. 0896

100A ARRAY Manufacturersoftware version

String 56 31 2E 31 V1.1

100B VAR Node-ID U32 ro 01 00 00 00 Node address

100C VAR Guard time U16 rw E8 03 e.g. 1000 ms

100D VAR Lifetime factor U8 rw 03 Life time for the node guarding protocol

100E VAR Nodeguard_id U32 rw 01 07 00 80 Nodeguard identifier

U = unsigned, ro = read only, rw = read write

PDO communication parameter record

The following object directory is defined in the"Receive" PDO communication parameter. Va-lues and examples refer to module-ID = 1.


Index(hex)

Object name symbolic

Objectdesignation

Objecttype

Object attributes

Values/subindex

Explanation ofvalues

1400 RECORD Communicationparameter forreceive PDO

PDOComm parameter

rw "0"=02"1"=01 02 00 00

"2"=xxDefault = FF

= No. of entries= COB-ID 200 +

module-ID= transmission type01 = async.FF= acyc. async.


9801 A 4-29

The following object directory is defined in the"Transmit" PDO communication parameter. Va-lues and examples refer to module-ID = 1.

PLEASE NOTEWith transmission type "synchronous", the parameter (01...F0) specifies the number ofSYNC messages which must be received untilthe send PDO is transmitted.


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


1800 1. Communicationparameter for send PDO

PDOComm parameter

rw "0"=02"1"=01 81 00 00

"2"=xxDefault = FF


module-IDtransm. type

00 = acyclicsynch.

01-F0= synch.

FF = acyclicasynch.

1803 RECORD 4. Communicationparameter for send PDO

PDOComm parameter

rw "0"=02"1"=81 00 00 00

"2"=FE


module-ID= transmission

type asynch.(not changeable)


4-30 9801 A

PDO communication mapping parameter field

PLEASE NOTEVariables mapping is not supported.

"Receive" PDO mapping parameter:


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


1600 ARRAY Mapping parameter forreceive PDO

PDOComm parameter

ro "0"= 0x

"1"= 08 01 00 62"2"= 08 02 00 62"3"= 08 03 00 62"4"= 08 04 00 62"5"= 08 05 00 62"6"= 08 06 00 62"7"= 08 07 00 62"8"= 08 08 00 62

= No. of available output bytes

= O 0.0 - O 0.7= O 1.0 - O 1.7= O 2.0 - O 2.7= O 3.0 - O 3.7= O 4.0 - O 4.7= O 5.0 - O 5.7= O 6.0 - O 6.7= O 7.0 - O 7.7

"Transmit" PDO mapping parameter:


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


1A00 ARRAY Mappingparameter forsend PDO

PDOComm parameter

ro "0"= 0x

"1"= 08 01 00 60"2"= 08 02 00 60"3"= 08 03 00 60"4"= 08 04 00 60"5"= 08 05 00 60"6"= 08 06 00 60"7"= 08 07 00 60"8"= 08 08 00 60

= No. of availableinput bytes

= I 0.0 - I 0.7 = I 1.0 - I 1.7= I 2.0 - I 2.7= I 3.0 - I 3.7= I 4.0 - I 4.7= I 5.0 - I 5.7= I 6.0 - I 6.7= I 7.0 - I 7.7

1A03 ARRAY Mappingparameter for emergencyPDO

PDOComm Parameter

ro ”0”=07”1”=10 01 03 10

”2”...”7”

= No. of bytes= Manufacturer

error fieldEmergency error code

= Reserved


9801 A 4-31

Digital inputs

Festo supports the "INPUT ARRAY" and"OUTPUT ARRAY" for the 8-bit commands.The following tables apply:


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


6000 ARRAY Read state 8 input lines[9]

Unsigned 8 ro ”0”= 0x

"1" =xx"2" =xx"3" =xx"4" =xx"5" =xx"6" =xx"7" =xx"8" =xx

= No. of available input bytes

= I 0.0 - I 0.7= I 1.0 - I 1.7= I 2.0 - I 2.7= I 3.0 - I 3.7= I 4.0 - I 4.7= I 5.0 - I 5.7= I 6.0 - I 6.7 I 7.0 - I 7.7

Digital outputs


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


6200 ARRAY Write state 8 output lines[9]

Unsigned 8 rw ”0”= 0x

"1" = xx"2" = xx"3" = xx"4" = xx"5" = xx"6" = xx"7" = xx"8" = xx

= No. of availableoutput bytes

= O 0.0 - O 0.7= O 1.0 - O 1.7= O 2.0 - O 2.7= O 3.0 - O 3.7= O 4.0 - O 4.7= O 5.0 - O 5.7= O 6.0 - O 6.7= O 7.0 - O 7.7


4-32 9801 A

Reaction of the digital outputs in the event ofa fault

Festo supports the "FAULT MODE ARRAY" forthe 8-bit commands. The following tablesapply:


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


6206 ARRAY Fault mode8 outputlines[9].Define masking

Unsigned 8 rw "0"= 0x

"1" = xx

"2" = xx

"3" = xx

"4" = xx

"5" = xx

"6" = xx

"7" = xx

"8" = xx

Default value:FF


= MaskingO 0.0 - O 0.7


= Masking O 2.0 - O 2.7



= Masking O 5.0 - O 5.7

= Masking O 6.0 - O 6.7



9801 A 4-33

Festo supports the "FAULT STATE ARRAY"for the 8-bit commands. The following tablesapply:


Index(hex)


Objectdesignation

Objecttype

Object attributes

Values/subindex


6207 ARRAY Fault state 8 outputlines[9]Set masking

Unsigned 8 rw "0"= 0x

"1" = xx

"2" = xx

"3" = xx

"4" = xx

"5" = xx

"6" = xx

"7" = xx

"8" = xx

Default value:00


= Fault stateO 0.0 - O 0.7






= Fault state O 6.0 - O 6.7


PLEASE NOTEWith index 6206, you can determine the out-puts which are to assume a default status inthe event of an error. With index 6207, you can determine the statuswhich the outputs are to assume in the eventof an error.


4-34 9801 A

Definition of emergency object

Festo supports a "PDO Emergency Object" asper DS 401 (see diagram). The PDO object issent by the valve terminal in the followingcases:

• undervoltage at valves and outputs < 21.6 V

• undervoltage at valves and outputs < 10 V

• short circuit/overload at an output

• undervoltage at sensor supply < 10 V

The emergency PDO is sent when a faultoccurs and when the fault has been eliminated.

Byte0 1 2 3 4 5 6

Byte7

Emergency Error code2320 = SC/O3320 = Vval < 21,6 V3330 = Voff < 10 V3120 = Vsen > 10 V

Error register00 = no error81 = Generic and Manufacturer error

Manufacturer specific error field(reserved)

Fig. 4/12: Definition of Emergency Object


9801 A 4-35

Addressing inputs and outputs

PLAESE NOTEObserve also the basic addressing rules at thebeginning of the chapter.

The following table shows the assignment of allthe inputs and outputs:

(fre

e d

ue t

oro

und

ing)

O 0

.0

O 0

.1

O 0

.3;

O 0

.2

O 0

.5;

O 0

.4

O 0

.7;

O 0

.6

O 1

.1;

O 1

.0

O 1

.4;

O 1

.7

I 0

.0 .

.. I

0.7

I 1

.0 .

.. I

1.7

I 2

.0 .

.. I

2.7

I 3

.0 .

.. I

3.3

I 3

.4 .

.. I

3.7

Fig. 4/13: Assignment of inputs/outputs


4-36 9801 A

Valve terminal inputs

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 I0.7 I0.6 I0.5 I0.4 I0.3 I0.2 I0.1 I0.0

Byte 1 I1.7 I1.6 I1.5 I1.4 I1.3 I1.2 I1.1 I1.0

Byte 2 I2.7 I2.6 I2.5 I2.4 I2.3 I2.2 I2.1 I2.0

Byte 3 I3.7 I3.6 I3.5 I3.4 I3.3 I3.2 I3.1 I3.0

Byte 4 I4.7 I4.6 I4.5 I4.4 I4.3 I4.2 I4.1 I4.0

Byte 5 I5.7 I5.6 I5.5 I5.4 I5.3 I5.2 I5.1 I5.0

Byte 6 I6.7 I6.6 I6.5 I6.4 I6.3 I6.2 I6.1 I6.0

Byte 7 I7.7 I7.6 I7.5 I7.4 I7.3 I7.2 I7.1 I7.0

Valve terminal outputs

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 O0.7 O0.6 O0.5 O0.4 O0.3 O0.2 O0.1 O0.0

Byte 1 O1.7 O1.6 O1.5 O1.4 O1.3 O1.2 O1.1 O1.0

Byte 2 O2.7 O2.6 O2.5 O2.4 O2.3 O2.2 O2.1 O2.0

Byte 3 O3.7 O3.6 O3.5 O3.4 O3.3 O3.2 O3.1 O3.0

Byte 4 O4.7 O4.6 O4.5 O4.4 O4.3 O4.2 O4.1 O4.0

Byte 5 O5.7 O5.6 O5.5 O5.4 O5.3 O5.2 O5.1 O5.0

Byte 6 O6.7 O6.6 O6.5 O6.4 O6.3 O6.2 O6.1 O6.0

Byte 7 O7.7 O7.6 O7.5 O7.4 O7.3 O7.2 O7.1 O7.0

Fig. 4/14: Assignment of inputs/outputs


9801 A 4-37

Examples: communication pro cess

All the examples refer to module-ID = 1, i.e.the set valve terminal address 1.

Example 1: Signal change 0 → 1 input 0

When there is a signal change, the valveterminal automatically sends the status of theinputs (send PDO). In the example only input0 is at "log. 1."

Example 2: Set output 0 of the valve terminal

In order to set valves and outputs on the valveterminal, the receive PDO must be sent by themaster. In the example only output 0 is set.Any outputs already set will be reset.

181

DataCOB-IDPLCPCIPC

values in hex

Fig. 4/15: Signal change at input 0

01 00 00 00 00 00 00 00

201

DataCOB-IDPLCPCIPC

values in hex

Fig. 4/16: Output 0 (set 1st. valve)

01 00 00 00 00 00 00 00


4-38 9801 A

Example 3: Read object 1000H, subindex 0(device type: device profile, device equipping).

In order to read objects of a valve terminal, thesend SDO must be loaded with the Uploadcommand, the index and the subindex. Thevalve terminal then sends the number of databytes, the index, the subindex and the databytes.

601

COB-ID

581

Initi

ate

Dom

ain

Upl

oad

Req

ues

tIn

itiat

e D

omai

nU

ploa

d R

esp

onse

Inde

xIn

dex

Su

b-In

dex

Su

b-In

dex

Dat

a*)

Dat

a *

)

PLCPCIPC

Values in hex*) with 4 data bytes

Fig. 4/17: Read object 1000H

40 00 10 00 00 00 00 00

43 00 10 00 91 01 03 00


9801 A 4-39

Example 4: Write object 100CH, subindex 0(Guard time).

In order to write objects of a valve terminal, thereceive SDO must be loaded with theDownload command, the index, the subindexand the value. The valve terminal then sendsas acknowlegement the index, the subindexand a data byte.

601

COB-ID

581

Initi

ate

Dom

ain

Dow

nlo

ad R

eque

stIn

itiat

e D

omai

nU

ploa

d R

esp

onse

Inde

xIn

dex

Su

b-In

dex

Su

b-In

dex

Dat

a*)

Dat

a *

)

PLCPCIPC

Values in hex*) with 2 data bytesxx = Value not defined

Fig. 4/18: Write object 100CH

2B 0C 10 00 04 7F 00 00

60 0C 10 00 xx xx xx xx


4-40 9801 A

Diagnosis of status bits

The status bits signalize internal errors in thevalve terminal. The following errors are reco-gnized:

• Undervoltage at valves/outputs < 21.6V

• Undervoltage at valves/outputs < 10V

• Short circuit/overload of an electrical output

• Undervoltage in sensor supply < 10V

Further information can be found in chapter 5"Diagnosis and error treatment" (chapter 5.3Status bits).

The status bits are treated and transferred likeinputs. They always occupy the four highest-value addresses/bits of the available addressrange. If the inputs of the input addresses/bitsthereunder are not used, the valve terminal willset them to "logic zero."

PLEASE NOTEThe status bits always increase the number ofinputs by 4 and, therefore, also the sum ofany input bytes.

Example: Valve terminal fitted with 32 inputs.The number of available input bytes is then: 5 input bytes (28 inputs + 4 status bits).


9801 A 4-41

Position of the status bits

The addresses of the status bits in the addressrange of a valve terminal (depending on theextent to which the valve terminal is equipped)are shown in the following table:

Valve terminalequipment

Available addressrange

Addresses ofthe status bits

None No addressrange for inputs

No status bitsavailable

up to 4 inputs I 0.0 - I 0.3 I 0.4 - I 0.7

up to 12 inputs I 0.0 - I 1.3 I 1.4 - I 1.7

up to 20 inputs I 0.0 - I 2.3 I 2.4 - I 2.7

up to 28 inputs I 0.0 - I 3.3 I 3.4 - I 3.7

up to 36 inputs I 0.0 - I 4.3 I 4.4 - I 4.7

up to 44 inputs I 0.0 - I 5.3 I 5.4 - I 5.7

up to 52 inputs I 0.0 - I 6.3 I 6.4 - I 6.7

up to 60 inputs I 0.0 - I 7.3 I 7.4 - I 7.7


4-42 9801 A

4.3 BASIC PRINCIPLES OF THE SMART DISTRIBUTED SYSTEM(HONEYWELL)

General information

PLEASE NOTEWhen using the valve terminal on the Ho-neywell Smart Distributed System (SDS), ob-serve the instructions on setting the stationnumber (see chapter 3).

Commissioning

Carry out the following steps in order tocommission the system:

Step Activity

1 Setting the protocol• Remove the cover of the node• Set the protocol (Smart Distributed System)• Replace the node cover and screw it tight

2 Setting the station number• Connect the Handheld Activator to the valve terminal• Apply 24 V DC to the valve terminal• Switch on the Handheld Activator• Select the menu <Select Device>• Select the valve terminal <F1-Select Device>• Press <ENT> to enter the station number found

(station number 125 is set when system is supplied)• The station number must be an odd number

Enter new station number <F2 Change Address>. Press: <ENT>.

• Label the valve terminal with the station number

3 If necessary, set transmission mode(un/solicited mode, cyclical timer)

4 Connect valve terminal to the field bus• Carry out bus configuration• If necessary, carry out I/O test

Fig. 4/19: Commissioning steps


9801 A 4-43

Number of inputs and outputs

PLEASE NOTEThe maximum equipment fitted onto the valveterminal with the SDS protocol is:– max. 4 bytes outputs (32 valve coils and/or

electrical outputs).– max. 4 bytes inputs (28 electrical inputs + 4

status bits)

The following equipment can be fitted:

Valve terminal equipment *)

System configurationOutputs Inputs

Up to 8 outputs 8 –



Up to 8 outputs and4 inputs

8 8

Up to 16 outputs andup to 12 inputs

16 16


32 32

*) further variants of equipment are possible

Fig. 4/20: Examples: Variants of equipment


4-44 9801 A

Summary of implemented object models

The table below shows all the implementedattributes of the input object of the valveterminal (as per ”Multiple Binary Input Object”profile = station address n+1).

AttributeID

Function Variabletype

Size Num-ber

Read/Write

Value

0 Network DataDescriptor

U Byte 3 r 1817 (15, 31)1)

1 Baud rate U Byte 1 r 0

2 Object type U Byte 2 r 1 5 3

3 Partner ID no. U Word 1 r 113

4 Logical addresslist

U Byte ? r SDS-ID -12)

5 Unused – – – – –

6 Un/solicited mode – Byte 1 rw 1(default)

7 Software version ASCII Undefined 12 r V2.0(or higher)

8 Diagnostic errorcounter

U Byte 1 r –

9 Diagnostic errorregister

U Long Word 1 r –

U = unsigned; r = read only; rw = read/write1) Depends on equipment fitted on valve terminal. The valve terminal selects

the number automatically.2) Related to station number n+1

Fig. 4/21: Summary of implemented attributes (input model)


9801 A 4-45

AttributeID


Size Num-ber

Read/Write

Value

10 Cyclic timer U Word 1 rw 0

11 Serial number U Long 1 r Individual

12 Data Code ASCII Undefined 4 r 3497(or higher)

13 Catalog listing ASCII Undefined 32 r IFB-14

14 Partner name ASCII Undefined 32 r FESTO

15 Component tagname

ASCII Undefined 32 rw VALVETERMINAL

16 Unused – – – – –

17 Unused – – – – –

18 Input variable Boolean Undefined 81

[16][32]

r Status of inputs

U = unsigned; r = read only; rw = read/write1) Depends on equipment fitted on valve terminal. The valve terminal selects

the number automatically.2) Related to station number n+1

Fig. 4/21a: Summary of implemented attributes (input model)– Continued

The following table shows all the implementedattributes of the output object of the valveterminal (as per ”Multiple Binary Output Object”profile = station address n).


4-46 9801 A

AttributeID


Size Num-ber

Read/Write

Value

0 Network DataDescriptor

U Byte 3 r 191297 (15, 31)1)

1 Baud rate U Byte 1 r 0

2 Object type U Byte 2 r 1 6 8

3 Partner ID no. U Word 1 r 113

4 Logical addresslist

U Byte ? r SDS-ID -12)

5 Unused – – – – –

6 Unused – – – – –

7 Software version ASCII Undefined 12 r V2.0(or higher)

8 Diagnostic errorcounter

U Byte 1 r –

9 Diagnostic errorregister

U Long Word 1 r –

10 Unused – – – – –

11 Serial number U Long 1 r Individual

12 Data code ASCII Undefined 4 r 3497(or higher)

13 Catalog listing ASCII Undefined 32 r IFB-14

14 Partner name ASCII Undefined 32 r FESTO

15 Component tagname

ASCII Undefined 32 rw VALVETERMINAL

16 Unused – – – – –

17 Unused – – – – –

18 Output variable Boolean Undefined 81

[16][32]

r Status ofoutputs

U = unsigned; r = read only; rw = read/write1) Depends on equipment fitted on valve terminal.

The valve terminal selects the number automatically.2) Related to station number n

Fig. 4/22: Summary of implemented attributes (output model)


9801 A 4-47

Summary of actions

The table below shows all the implementedactions of the valve terminal (as per ”MultipleBinary Input or Output Object” profile).

ActionID

Function Request Data parameters

RequestDataparametertype

ResponseDataparameters

ResponseDataparametertype

0 No operation None None –

1 Change address

New addressdevice IDpartner IDserial no.

U 8U 8U 16U 32

None –

2 Self test None – None –

6 Clear all errors None – None –

8 Enroll logicaldevice

None – Serial no.partner ID

U 16U 32

53 Read primitive tag

Attribute ID U 8 Attribute IDprimitivetag

U 8U 32

57 Password Passwordcode

U 8*N None –

U = unsigned; r = read only; rw = read/write

Fig. 4/23: Summary of implemented actions


4-48 9801 A

Summary of events

The table below shows all the implementedevents of the valve terminal (as per ”MultipleBinary Input or Output Object” profile).

EventID

Function Output Data parameters

Output Data parametertype

0 Diagnosticevent counter

Counter value U 8

6 Update inputstate 1)

Attribute IDdata

U 8U 8

7 Noop 1) – –

U = unsigned1) Only valve terminal with inputs and outputs

Fig. 4/24: Summary of implemented events

Assignment of SDS IDs

The table below shows the assignment of theobject IDs and attribute IDs to the SDS IDs:


Output Input

Only outputs SDS ID n*)object ID 0attribute ID 19

–

max. 28 inputsand max. 32 outputs

SDS ID n*)object ID 0attribute ID 19

SDS ID n+1*)

object ID 0attribute ID 18

Only inputs – Not possible

*) SDS ID n stands for the stored station number inthe valve terminal.

Fig. 4/25: Assignment of the SDS IDs


9801 A 4-49

Diagnosis

PLEASE NOTEThe controllers offer very different diagnosticpossibilities. Details can be found in the ma-nual for your interface or control system and inthe following chapter.

The Festo valve terminal supports the followingfunctions:

- Diagnostic error counter- Diagnostic error register.

The number of set bits in the error register isshown in the error counter.In addition to the SDS-typical error codes, theerror register also contains valve terminalspecific error messages.


4-50 9801 A

The table below shows the assignment of thevalve terminal specific bits in byte 2 of thediagnostic error register. Bytes 3 and 4 are notassigned.

Bit Function Meaning

0 Reserved

1 Reserved

2 Short circuit/over load

Short circuit/overload of anelectrical output

3 Reserved

4 VSen Undervoltage in sensor supply(< 10 V)

5 VVal Undervoltage in valve supply(< 21.6 V)

6 Voff Undervoltage in valve supply(< 10 V)

7 Reserved

Fig. 4/26: Valve terminal specific error messages

In addition, the Festo valve terminal providesstatus bits for diagnostic purposes, irrespectiveof the control system used.

Diagnosis via status bits

PLEASE NOTEThe status bits are only available if inputs arefitted.


9801 A 4-51

The status bits signalize internal errors of thevalve terminal. The following errors are reco-gnized:

• undervoltage at valves/outputs < 21.6 V

• undervoltage at valves/outputs < 10 V

• short circuit/overload at an electrical output

• undervoltage in sensor supply < 10 V

Further details can be found in chapter 5.4,Status bits.

PLEASE NOTEThe status bits are treated and transferred likeinputs. They always occupy the four highestvalue addresses/bits of the configured addressrange. If the inputs of the input addresses/bitsthereunder are not used, the valve terminalwill set them to ”logic zero."

The status bits occupy the following addressrange depending on the equipment fitted onthe valve terminal:


Configured addressrange

Available inputaddresses


No inputs – – –

Up to 4 inputs 1 byte / 8 inputs 0 ... 3 4 ... 7

Up to 12 inputs 2 bytes / 16 inputs 0 ... 11 12 ... 15

Up to 28 inputs 4 bytes / 32 inputs 0 ... 27 28 ... 31

Fig. 4/27: Position of status bits


4-52 9801 A

Setting the transmission mode

PLEASE NOTE• Undertake all settings via the user program.

In this way you can be sure that a new nodewill automatically be set correctly after servicing.

The Festo valve terminal is set at the factoryas follows:Unsolicited mode (attribute ID 6 = 1).Cyclical timer = 0 (attribute ID 10 = 0)

The following transmission modes of the valveterminal inputs can be set with the HandheldActivator:

• Solicited mode:inputs are interrogated by the master

• Unsolicited mode:event-controlled transmission of status mo-difications

• Cyclic mode:cyclic transmission of the valve terminalinputs. The repetition time results from: (set value) * 10 ms. The value 0 deactivatesthis mode.

All three transmission modes can be com-bined. Further information can be found in thedocumentation for your control system.


9801 A 4-53

Set the transmission mode with the HandheldActivator as follows:

1. Connect the Activator to the valve terminal.

2. Activate function F1 - Select Device (2x). Se-lect the valve terminal. Enter the address of the input object to bemodified. Transfer this with ENT.

3. Press ESC (= return to input starting menu).

4. Activate F2 - Data / Function.

5. Activate F3 - Direct Access

6. Enter 6.

7. The set Un/Solicited mode will appear, e.g. 1.

8. Press the PROG key. Set the desired mode: 0 = Solicited mode 1 = Unsolicited mode

9. Transfer the mode with ENT.

10. Press ESC (= return to main menu).

The Cyclical timer is set accordingly. Selectattribute 10 (instead of attribute 6).

Bus configuration

The SDS bus configuration is different for eachsystem. The following examples show two busconfigurations for the most common SDScontrol systems.


4-54 9801 A

4.3.1 CONFIGURING/ADDRESSING THE HONEYWELL SDS PC CONTROL

General information

PLEASE NOTEThe following information refers to the specialsettings required when the Honeywell SDS PCis used in conjunction with a Festo valve ter-minal.

Configuration must be made with a specialHoneywell program. Details on installing andoperating this program can be found in therelevant Honeywell documentation.

The SDS device address (SDS-ID) must be thesame as the station number stored in the valveterminal.

Settings in the Device Editor

PLEASE NOTEIf certain device types are not available in yourcontrol system, contact your control systemsupplier. He will supply you with the necessaryupdates.


9801 A 4-55

Enter the following with the Device Editor:

• Device name

• Device type

• SDS device address.

12

Festo valve terminals require specific entries both for outputs and inputsConfiguring Festo valve terminals as:- 8; 16 or 32 input bits and

- 8; 16 or 32 output bits

Fig. 4/28: Select device and device type for Festo valve terminals

1

2


4-56 9801 A

Activate the button "Configure". Then assignan SDS device address (SDS-ID) to eachdevice (see also chapter 3).

1

2

)Valve terminals with outputs occupy one SDS Device Address (n = odd number)Valve terminals with outputs and inputs occupy two SDS Device Addresses (n and n+1)

Fig. 4/29: Assigning the SDS device address

The assignment of device, device type andSDS device address is then concluded.

1

2


9801 A 4-57

Settings in the Tag Editor

PLEASE NOTEDeclare the inputs and outputs of the valveterminal in bits. In this way, the valve coils andthe return messages from the sensors can beaddressed more easily in the sequence pro-gram.

Enter symbolic names for the inputs or outputsof the valve terminal as follows:

1. ”Device”: select the SDS-ID for the valve ter-minal to be configured.

2. "Type": select "Input bit"

3. "Tag”: enter a symbolic name for each I/O listed under "Point".


4-58 9801 A

The example shows the configuration of thevalve terminal inputs. The outputs must beconfigured in the same way.

1 Symbolic name for each bit

Fig. 4/30: Entries in the Tag Editor

1


9801 A 4-59

Setting the transmission types for inputs bymeans of the programming software

You can set the transmission type for inputswith the function ”Attribute Editor” during thenetwork test.

Example:

12

SDS ID of the valve terminalMode selcetion:0 = Solicited Mode1 = Unsolicited Mode

Fig. 4/31: Setting the Un/Solicited Mode

1

2


4-60 9801 A

Setting the Cyclical Timer

12

SDS ID of the inputs of the valve terminalRefresh time of inputs:0 = Inactiven = Refresh time n * 10 ms

Fig. 4/32: Setting the Cyclical Timer

Settings can also be made via the userprogram (function ”I/O Special Function Se-lection” or ”SDS Attribute Write”, see appro-priate documentation).

1

2


9801 A 4-61

Recommendation:Enter the necessary settings via the userprogram. During servicing, these settings will be trans-ferred automatically.

Example:

12345

Activate SDS driverActivate Write Device Select SDS ID of the inputs of the valve terminalAttribute 6: Un/Solicited ModeMode 0 or 1 via variable

Fig. 4/33: Setting the Un/Solicited Mode via the user program

1

32

5

4


4-62 9801 A

Diagnosis

The following possibilities of diagnosis areavailable:

• Diagnosis via the network manager

• Diagnosis via the SDS user program

• Diagnosis via the status bits

Diagnosis via the network manager

Faulty slaves can be localized with the function”Network Status and Diagnostics” in the net-work manager.

To improve diagnosis you should make a list ofall the attributes. Attribute 9 (SDS ”DiagnosticRegister”) contains valve terminal specific errormessages in addition to SDS specific errormessages.

Diagnosis via the SDS user program

The SDS ”Diagnostic Error Counter” (attribute8) and the SDS ”Diagnostic Error Register”(attribute 9) can be downloaded from the userprogram with the function ”I/O Special FunctionSelection.”


9801 A 4-63

Example:

12345

Activate SDS driverActivate Device DiagnosticSelect SDS IDDiagnostic bytes 0 and 1Diagnostic bytes 2 and 3

Fig. 4/34: Download SDS diagnostic register

The low and high integer variables containvalve terminal specific error mesages in additi-on to SDS specific error messages.

1

2

5

4

3


4-64 9801 A

Structure of the SDS diagnostic register

You can find the valve terminal specific errormessages in byte 1 of the diagnostic registeror in the low integer variable.Further details on the causes of faults can befound in chapter 5 ”Diagnostics and errortreatment.”

Diagnostic register: Byte 0, 1, 2, 3

Byte 0 Byte 1

Specific error code for valve terminals

27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20

R 6 5 4 R 2 R R

Byte 2 Byte 3

27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20

245

Short circuit/overloadVSen < 10 VVVal < 21.6 V

6 RSDS

Voff < 10 VreservedSDS specific error code

Fig. 4/35: Assignment of the SDS diagnostic register

Please refer to the Honeywell programmingsoftware manual for a description of the errorcode.

SDS

RR


9801 A 4-65

Diagnosis via the status bits

The status bits signalize internal errors of thevalve terminal. The following errors are reco-gnized:





Further details can be found in chapter 5.4.

PLEASE NOTEThe status bits are treated and transferred likeinputs. They always occupy the four highestvalue addresses/bits of the configured addressrange. If the inputs of the input addresses/bitsthereunder are not used, the valve terminalwill set them to ”logic zero”.

The status bits occupy the following addressrange, depending on the equipment fitted onthe valve terminal:


Available inputaddresses


No inputs – –

Up to 4 inputs 0 ... 3 4 ... 7

Up to 12 inputs 0 ... 11 12 ... 15

Up to 28 inputs 0 ... 27 28 ... 31

Fig. 4/36: Position of the status bits


4-66 9801 A

4.3.2 CONFIGURING/ADDRESSING WITH THE GE FANUC SERIES 90/30

General information

PLEASE NOTEThe following information refers to the SDS In-terface from Horner Electric in conjunction withthe GE Fanuc Series 90/30.

With this control system, the bus configuration iscarried out with the configuration program SDSInterface Configuration Utility (SDSCFG.EXE)from Horner Electric. Details on installing andoperating this program can be found in thedocumentation for the interface module.General SDS information can also be found inprevious pages.

Festo valve terminals are configured like SDSmodules.


9801 A 4-67

Bus configuration

Carry out the bus configuration as indicated inthe following steps:

1. Select the slave to be configured.

2. Assign the I/O addresses:- input addresses before- output addresses.

Assigning the I/O addresses

PLEASE NOTE• Depending on the equipment fitted, the Festo

valve terminal occupies one or two stationnumbers (SDS IDs).

• The number of inputs/outputs (rounded up to8, 16 or 32 inputs/outputs) must correspondto the equipment fitted on the valve terminal. You must not configure additional inputs oroutputs as reserves.


SDS IDfor outputs

SDS IDfor inputs

Only inputs – –

Only outputs n *) –

Inputs and outputs n *) n+1

*) SDS ID n stands for the station number stored inthe valve terminal.

Fig. 4/32: Assignment of station numbers to thevalve terminal equipment


4-68 9801 A

Sequence of the input assignment:

1. Enter the PLC starting address of the valveterminal inputs.

2. Enter the number of valve terminal inputs in-cluding 4 status bits. The number of inputsand outputs depends on the equipment fittedon the valve terminal.


System configuration

Outputs Inputs




Up to 8 outputs and4 inputs

8 8


16 16


32 32

Fig. 4/33: System configuration dependent on equipment fitted on the valve terminal

Sequence of the output assignment:

1. Enter the PLC starting address of the valveterminal outputs.

2. Enter the number of valve terminal outputs(spools and electrical outputs). See also pre-vious table.


9801 A 4-69

Examples:Configuration of a valve terminal with 28 inputs(+ 4 status bits) and 24 outputs, station number(SDS-ID) = 45.

12

Slave configuration (inputs)Slave selection: inputs of the valve terminal

Fig. 4/39: Example – configuration of the inputs (SDS ID 46)

1

2

46

45

45

236 32


4-70 9801 A

12

Slave configuration (outputs)Slave selection: outputs of the valve terminal

Fig. 4/40: Example – configuration of the outputs (SDS ID 45)

1

2

46

45

45

236 32


9801 A 4-71

The following I/O assignment results from theconfiguration shown:

* unused

Program:

S = Statusbits

Fig. 4/36: Example – I/O assignment of the valve terminal with SDSinterface and GE 90-30

S


4-72 9801 A

Diagnosis

The following possibilities for diagnosis areavailable:

• diagnosis via the SDS interface

• diagnosis via the status bits

Diagnosis via the SDS interface

When configuring the Horner SDS interfaceyou can set the following for diagnosis:

• one (1) or three (3) analogue input words and

• one (1) analogue output word.

Further details on the causes of faults can befound in chapter 5 ”Diagnostics and errortreatment.”


9801 A 4-73

Valve terminal specific data with three (3)analogue input words (high byte of word n+1):

Register High-Byte Low-Byte

Specific error code for valve terminals

%Aln 27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20

%Aln+1 27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20

R 6 5 4 R 2 R R

%Aln+2 27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20

2456

Short circuit/overloadVSen < 10 VVVal < 21.6 VVOut < 10 V

D E R

Device numberError codereserved

Fig. 4/37: Valve terminal specific assignment of high byte of %AIn+1)

The description of the error code can be foundin the documentation for your SDS interface.

E D

E


4-74 9801 A

Diagnosis via status bits

PLEASE NOTEThe status bits are only available if inputs arefitted on the valve terminal.

The status bits signalize internal faults in thevalve terminal. The following faults are recogni-zed:





Further details can be found in chapter 5.4,Status bits.

PLEASE NOTEThe status bits are treated and transferred likeinputs. They always occupy the four highestvalue addresses/bits of the configured addressrange. If the inputs of the input addresses/bitsthereunder are not used, the terminal will setthem to ”logic zero.”


9801 A 4-75

The status bits occupy the following addressrange depending on the equipment fitted onthe valve terminal:


Configuredaddress range

Available addressrange

Addresses of thestatus bits

No inputs

Up to 4 inputs %I Size = 8 0 ... 3 %In+4 ...+7



n = Configured starting address of the inputs

Fig. 4/43: Position of the status bits


4-76 9801 A

5. DIAGNOSIS AND ERROR TREATMENT

VIFB14 - 03/05 5. Diagnosis and error treatment

9801 A 5-1

Contents

5.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES 5-3

5.2 ON-THE-SPOT DIAGNOSIS 5-4LED display (node) 5-4Valves 5-8Input/output modules 5-10

5.3 TESTING THE VALVES 5-11

5.4 STATUS BITS 5-13

5.5 ERROR TREATMENT 5-15Reaction to faults in the CANopen 5-16Reaction to faults in the Smart Distributed System 5-17Short circuit/overload at an output module 5-18


5-2 9801 A

5.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES

The modular valve terminal offers comprehen-sive and user-friendly possibilities for diagnosisand error treatment. The following possibilitiesare available depending on the equipmentfitted on the terminal.

Equipment fitted on the valve terminal

Input modules(electrical inputs)

FB14

Diagnosticpossibilities

Status bits

X = not relevant

LEDs

Briefdescription

The four status bits aretransferred cyclically to thefield bus module as "inputs"together with the normalinputs.

The LEDs show directlyconfiguration errors, hardwareerrors and bus errors.

Advantage Fast access to error messages Fast "on-the-spot" error recognition

Detailed description

Chapter 5.4 Chapter 5.2

Fig. 5/1: Possibilities of diagnosis and error treatment

AAAAAA

POWER

AAAAERRORAAAA

MOD/NET

AAAABUS

BUS

POWER

STATUS

Status bits Meaning

Bit 7

Bit 6

Bit 5

Bit 4

0XXX1

0011X

0101X

0XXXX

No errorS.C./OVval < 21.6VVout < 10 VVsen < 10 V


9801 A 5-3

5.2 ON-THE-SPOT DIAGNOSIS

LED display (node)

The LEDs on the cover of the node supplyinformation on the operating status of the valveterminal.

The following tables show the various opera-ting states indicated by the LEDs.

LED Meaning

LED is out

LED lights up

LED flashes

AAAAAAAAAAAAPOWER

AAAAAAAAAAAA

ERROR

AAAAAAAAA

AAAAAAAAAAAAAAAA

BUS

MOD/NETSTATUS

BUSPOWER

Green LED(display node OK)

Green LED (display forvoltagesupply)

Red LED(error display)

Green LED(display for bus voltagesupply)

Fig. 5/2: LEDs on the node


5-4 9801 A

LED displays of the CANopen

Reaction Sequence Operating status Error treatment

POWER LED

Operating voltage applied None

Operating voltage notapplied

Check operating voltageconnection for electroniccomponents (pin 1).

BUS POWER LED

Operating voltage of businterface applied

None

Operating voltage of businterface not applied

Check bus operating voltage connection(bus plugs pins 2 and 3)

MOD/NET STATUS LED

Operating status normaloroperating status normal,but valves do not switch.Possible causes:• compressed air supply

not correct • pilot exhaust blocked

None

Check the ...

• compressed air supply

• pilot exhaust channels

Flashes once when thebus supply (BUS POWER)is switched on (LED test)

None

• Pre-operational mode• Too many transmission

errors(error counter overflow)

• None• Check cables/plug

connectors, switch valve terminal on again;reduce baud rate or bus length

Fig. 5/3: LED display of operating status

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF


9801 A 5-5


ERROR LED

No internal terminal error,No fitting error

None

• Non-permitted station number set, station no.assigned twice ormax. value exceeded

• Correct station no.

• Flashes once when switched on (LED test)

None

Modules not fittedcorrectly:• more than 12 I/O

modules fitted• max. permitted number

of inputs exceeded • max. permitted number

of outputs exceeded

Reduce the ...

• number of I/O modules

• number of inputmodules

• number of outputmodules

Hardware error Servicing required

Internal terminal fault(only CANopen)

See chapter 5.3Status bits

Fig. 5/3a: LED display of operating status (continued)

ON

OFF

ON

OFF

ON

OFF

ON

OFF


5-6 9801 A

LED displays of the Smart Distributed System


POWER LED

Operating voltage applied None

Operating voltage not applied

Check operating voltageconnection for electronics(pin 1)

ERROR LED

Operating voltage of thebus interface applied

None

Operating voltage of thebus interface not applied

Check connection for busoperating voltage (busplug pin 2 and pin 3)

MOD/NET STATUS-LED

Operating status normal,data exchange runsoroperating voltage normal,but valves do not switch.Possible causes:• compressed air supply

not correct • pilot exhaust blocked

None

Check the ...

• compressed air supply

• pilot exhaust channels

Field bus node has started.Communication from master has not yet started.

Start communication

Communication to masterinterrupted

• Check cables/plug connectors

• If necessary, reducebaud rate or bus length

Flashes once when thebus voltage supply isswitched on (LED test)(BUS POWER).

None

Fig. 5/4: LED display SDS

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF


9801 A 5-7

Valves

There is a yellow LED for every valve solenoidcoil. This LED shows the switching state of thevalve solenoid coil.

LED Switch position ofvalve solenoid coil

Meaning

Yellow out Basic position Logic 0 (no signal)

Yellow alight • Switch positionor

• basic position

Logic 1 (signal present)

Logic 1 but:• operating voltage of outputs is

below permitted tolerance range (< DC 21.6V) or

• compressed air supply not corrector

• pilot exhaust blockedor

• Servicing required

Fig. 5/5: LED display – switching status of valve solenoid coil

Yellow LEDs


5-8 9801 A

There is a yellow LED for every pilot solenoidon the ISO terminal. This LED shows theswitching status of the valve solenoid coil.

LED Switch position ofpilot solenoid

Meaning

Yellow out Basic position Logic 0 (no signal)

Yellow alight • switch positionor

• basic position

logic 1 (signal present)

Logic 1 but:• operating voltage of outputs is

below permitted tolerance range (< DC 21.6V) or

• compressed air supply not corrector

• pilot exhaust blockedor

• servicing required

Fig. 5/6: LED display – switching status of ISO pilot solenoids

Yellow LEDs


9801 A 5-9

Input/output modules

In addition to the relevant connections, thereare one or two LEDs (status displays) on theinput/output modules. These LEDs have thecolours:

• green (status display of the digital inputs)• yellow (status display of the digital outputs)• red (error display of the digital outputs)

The current signal at the relevant input oroutput is shown by means of the yellow andgreen LEDs. The red LEDs of the outputsindicate a short ciruit or overload at theappropriate output.

LED Status

Yellow outorgreen out

Logic 0(no signal)

Yellow alightorgreen alight

Logic 1(signal present)

Red out Output without short circuit/overload

Red alight Short circuit/overload at relevant output

Fig. 5/7: LED displays of input/output modules

Red LEDs (short circuit/overload display of outputs)

Yellow LEDs(Switching statusdisplay of outputs)

Green LEDs(Switching statusdisplay of inputs)

I8 I8 I4 O8


5-10 9801 A

5.3 TESTING THE VALVES

WARNING Before starting the test, switch off the com-pressed air supply to the valves.

In this way you can avoid undesired ordangerous movements of the actuators.

CAUTION• This test function runs automatically within

the terminal. All the valves are switched onand off cyclically.

• None of the programmed lockings or furtherswitching conditions will be taken into account.

The terminal makes the following test routinesavailable with which all the valves are switchedon and off cyclically:

Testroutine Meaning

Parallel All outputs are switched on and offsimultaneously at 1 s intervals.

Serial All outputs are switched on and off oneafter the other at 1 s intervals.

Fig. 5/8: Test routines


9801 A 5-11

Starting the test routine

1. Switch off the operating voltage supplies (pins1 and 2).

2. Open the node.

3. Note the position of the address selectorswitch and of the DIL switch elements.

4. Set address 99 and set DIL switch elements1 and 2 to OFF, and 3 and 4 to ON.

5. Switch on the operating voltage supplies (pins1 and 2).

6. Set the desired test routine on the addressselector switches as follows:

Test routine Address to be set

Parallel 0, 1 or 2

Serial 3

Fig 5/9: Setting the test routines

7. Start: set DIL switch elements 1 and 2 to ON.

If errors occur when the test routine is started,the red LED on the node will flash quickly. Theprocedure must then be repeated.

Stopping the test routine

1. Switch off the operating voltage supply to theterminal (pins 1 and 2).

2. Reset the address selector switch and DILswitch elements to their original positions.


5-12 9801 A

5.4 STATUS BITS

The modular valve terminal makes available 4status bits for diagnostic purposes, irrespectiveof the protocol set.

PLEASE NOTEThe four status bits of the valve terminal areonly available when the terminal is fitted withinput modules.

The status bits are configured like inputs andalways occupy the four highest-value ad-dresses in the available address range.

The status bits are made available at theseaddresses as soon as there are inputs. If theinputs of the addresses thereunder are notused, the terminal will set them at "logic zero".See also chapter 4.2 Basic principles ofcommissioning and diagnosis.


9801 A 5-13

The four status bits supply coded diagnosticinformation with the following meaning:

Status bits*) Diagnostic information

27 26 25 24

0 0 0 0 No error

X 0 1 X Short circuit overload at output

X 1 0 X Vvalves < 21.6 V

X 1 1 X Voutputs < 10 V

1 X X X Vsensor < 10 V

X = not relevant*) The status bits can always be addresed by the four highest-value addresses of the configured address range

Fig. 5/10: Coded diagnostic information of the four status bits

Diagnosticinformation

Description Function

Shortcircuit/overloadat output

Output short-circuited oroverloaded

Monitors the electricaloutputs of the outputmodules.

Vvalves < 21.6 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 21.6V

Monitors the tolerance ofthe operating voltage forvalves and electricaloutputs.

Voutputs < 10 V Operating voltage at pin 2(valves and outputs) of theoperating voltage connection< 10V

Monitors the operatingvoltage for valves andelectrical outputs (novoltage, e.g.EMERGENCY STOP).

Vsensor < 10 V Operating voltage at pin 1(electronic components andinputs) of the operating voltageconnection < 10 V

Monitors the supplyvoltage for inputs(sensors). Indicateswhether internal fuse hasbeen triggered.

Fig. 5/11: Diagnostic information


5-14 9801 A

5.5 ERROR TREATMENT

PLEASE NOTEIf all outputs are reset after a PLC stop or ifthere is an interruption or fault in the fieldbus, the following "pneumatic rules" must beobserved:• unilaterally actuated valves assume the

basic position • double solenoid valves remain in their

current position• mid-position valves assume the mid-

position and (depending on valve type)are pressurized, exhausted or blocked.


9801 A 5-15

Reaction to faults in the CANopen

The reaction of the outputs when there is afault varies. A distinction is made between:

• reset by the master

• communication failure

Fault Reaction

Reset by master Outputs are reset immediately

Communication failure(bus interface is stillsupplied with 24 V)

When the defined time hasexpired (guardtime * lifetimefactor) the outputs assumedefault status (index 100 Cand 100 D). The default status isdetermined by index 6206and 6207.

Communication failure(bus interace is nolonger suppliedwith 24 V)

Outputs are reset immediately

Fig. 5/12: Reaction of the valve terminal to faultsin the CANopen


5-16 9801 A

Reaction to faults in the Smart Distributed System

CAUTIONThe reaction of the outputs to a PLC/IPC stopcan be determined for each controller.E.g. Honeywell SDS programming software:with the function "Softing SDS Driver" you canselect either ”Hold Last State” or ”Zero Out-puts”. Check which of these settings is suitable foryour application.

The reaction of the outputs to faults varies. Adistinction is made between the followingcases:

Fault Reaction

PLC/IPC stop Outputs are reset immediately. In thecase of a programmed ”Hold LastState” the outputs remain set.

Communication failure (bus plugdisconnected or bus interface is nolonger supplied with 24 V)

In each case the outputs are resetimmediately.

Communication failure (controllerswitched off or connection tocontroller interrupted, but businterface is still supplied with 24 V)

Outputs will be reset when timeouttime (2.5 s) has expired.

Fig. 5/13: Reaction of the valve terminal to faults in the Smart Distributed System


9801 A 5-17

Short circuit/overload at an output module

If there is a short circuit or overload:

• the digital output will be switched off,

• the red LED will light up,

• the error code "short circuit overload" willbe entered in the four status bits.

In order to reactivate the output, proceed asfollows:

Step Explanation

Eliminate short circuit or overload

Set output to 0 (RESET) • Manual in on-line mode• Automatic in PLC program

Fig. 5/12: Eliminating short circuit/overload

The output can then be reset to "logic".If the short circuit still exists, the output will beswitched off again.


5-18 9801 A

TECHNICAL

APPENDIX

VIFB14 - 03/05 Appendix A

9801 A A-1

TECHNICAL SPECIFICATIONS A-3ContentsGeneral A-3Operating voltage for electronic components and inputs A-4Operating voltage for outputs/valves A-4Operating voltage for bus interface A-5Electrical input modules A-5Electrical output modules A-5Field bus A-6Electromagnetic compatibility(EMC) A-6

CABLE LENGTH ANDCROSS SECTION A-7Calculating with a graph A-8Calculating with a formula A-10

EXAMPLES OF CIRCUITRY A-12Operating voltage connectiontype 03 A-12Operating voltage connectiontype 05 A-134-input modules (PNP) A-148-input modules (PNP) A-154-input modules (NPN) A-168-input modules (NPN) A-174-output modules A-18

ACCESSORIES A-19Bus connection A-19


A-2 9801 A

TECHNICAL SPECIFICATIONS

General

Protection class (as per DIN 40050)

Temperature during• operation• storage/transport

IP 65

+ 5oC ... +50oC-20oC ... +60oC

Oscillation(as per DIN/IEC 68 parts 2-6 and as per IEC721/parts 2-3)• Transport

• Operation

Shock(as per DIN/IEC 68 parts 2-27 und IEC 721)

3.5 mm pathat 2-8 Hz1 g accelerationat 8-25 Hz

3.5 mm pathat 25-57 Hz5 g accelerationat 57-150 Hzand1 g accelerationat 150-200 Hz

30 g at 11 ms duration


9801 A A-3

Operating voltageelectronic components and inputs

(Pin 1 – operatingvoltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)

• Fuse for supply to inputs/sensors

Power consumption (P)• Calculation

DC 24 V

± 25 %(DC18 V ... 30 V)4Vpp200 mA + sum of current consumption of electrical inputs

internal 2 A, slowblowing

P[W] = (0.2 A + ∑ I inputs) ⋅ 24 V

Bridging time if logicvoltage drops

min. 20 ms

Operating voltage outputs/valves

(Pin 2 – operatingvoltage connection)• Rated value

(protected against incorrect polarity)

• Tolerance

• Residual ripple• Current consumption

(at 24 V)

Power consumption (P)• Calculation

external fuse requiredDC 24 V (typ. 10 A)

± 10 %(DC 21.6 V ... 26.4 V)4 Vpp10 mA + sum of current

consumption ofelectrical outputs

+ sum of currentconsumption of switched valve solenoid coils (e.g. per MIDI valvesolenoid coil 55 mA)

P[W] = (0.01 A +∑ Ielectrical outputs + ∑ Isolenoid coil) ⋅ 24 V


A-4 9801 A

Electrical input modules (PNP/NPN)

Input voltage range

Logic level PNP• ON• OFFLogic level NPN• ON• OFFCurrent consumption (at24V) (input current from sensor to inputat "logic 1")

Response delay (at 24 V)

Common fuse for operating voltage supply to sensors

Electrical isolation

DC 0 ... 30 V

≥ 12.5 V≤ 7 V

≤ 5 V≥ 11 Vtyp. 9 mA

typ. 5 ms

2 A, slow blowing

None

Electrical output modules (PNP)

Loading • per digital output

Current consumption(at 24 V)• Internal consumption

at "logic 1" Electronic fuse(short circuit overload)• Trigger current • Response time

(short circuit)

Electrical isolation

max. 0.5 A (bulbs max.10 W because of PTC effect

typ. 9 mA

max. 1.5 Amax. 1 s

None

Operating voltage of bus interface

(PIN 2, 3 - bus interface)

• Rated value• Not protected against

short circuit• Tolerance

• Current consumption(at 24 V)

external fuse required

DC 24V

+ 4% - 52%(Vmax 25V, Vmin 11.5V)50 mA


9801 A A-5

Please refer to the Pneumatics Manual fortechnical specifications on the pneumatic compo-nents and valves.

Electromagnetic compatibility (EMC)

Interference radiated• tested as per EN 55011,

Resistance to interference• tested as per EN 50082-2

limit class B

Field bus

Design ISO 11898

Transmission type serialasynchronous, half-duplex

Protocol CANopen

Baud rate depends on protocol

Cable length (depending onbaud rate and cable type)

1000 m

Cable type(depending on cable length and fieldbus baud rate set)

see controller manual


A-6 9801 A

CABLE LENGTH AND CROSS SECTION

PLEASE NOTEThe following information is for the exclusiveuse of personnel trained in electrotechnologyand who are already familiar with the contentsof the chapters on "Installation" in this manual.

A load-dependent drop in voltage occurs on allthree cables for the operating voltage supply toa valve terminal. This can cause the voltage atpin 1 or 2 of the operating voltage connectionto be outside the permitted tolerances.

Recommendation

• Avoid long distances between the powerunit and the terminal.

• Calculate suitable cable lengths and crosssections in accordance with the followinggraph or formulae. Please note that:– the graph supplies approximate values for the cross sections 1.5 and 2.5 mm2.– the formulae supply exact values for

any cross section.

PLEASE NOTEThe following graphs and formulae require thatthe cross sections of the operating voltagesupply cables (pins 1, 2 and 3) are the same.


9801 A A-7

Calculating with a graph

Proceed as follows:

1. Calculate the maximum current consumptionof the output/valves (I2).

2. Calculate the lowest voltage to be expectedon the power unit during operation (VOmin).Take into consideration:• the influence of load variation on the power

unit• the fluctuations in the primary mains

voltage.

3. Read the permitted length of cable in the ta-ble for the relevant cross section.Example for 1.5 mm2:VOmin = 22.8 V, I2 = 2 A; Lmax = 25 m


A-8 9801 A

10A 6A4A

21.6

10 20 30 40 50 m

+10%

-10%

26.4

2A

8A

3A

0

12A14A

22

23

24

25

26

VOmin in voltV

Current I2 in ampere

Cable length in metres

Cross section 1.5 mm 2

+10% 12A14A

21.6

10 20 30 40 50 m

-10%

26.4

0

10A 8A

6A

4A

3A

2A

22

23

24

25

26

VOmin in voltV

Current I2 in ampere

Cable length in metres

Cross section 2.5 mm 2


9801 A A-9

Calculating with a formula

Proceed as follows:

1. Calculate the maximum current consumptionof the inputs and electronic components (I1)as well as of the outputs/valves (I2).

2. Calculate the lowest voltage to be expectedon the power unit during operation (VOmin).Take into consideration:• the influence of load variation on the

power unit• the fluctuations in the primary mains

voltage.

3. Enter the values in the appropriate formula.The equivalent circuit diagram and the ex-ample explain the relations.

VO 3.15 AT

10 AT

l1

l2

Pin 1

Pin 2

Pin 3

RL0

0 V

VL2 + VL1

cable resistance

(returning)

VTERMINAL

DC

Rl1

Valve terminal

RL1

VO

AC

Distance (cable length) L

Operating voltage supply Equivalent circuit

l0

VL1

Rl2

RL2 VL2

Cable

resistance

(outgoing)

*) EMERGENCY STOP

*)

Fig. A/3: Cable length (L) and cable resistance (RL)


A-10 9801 A

Formula for calculating cable lengths

L ≤ (VOmin − VTERMINALmin) ⋅ A ⋅ κCu

2 ⋅ I2 + I1

This means:

• VTERMINAL = 24 V ± 10%, minimum: VTERMINALmin ≥ 21.6 V

• VOmin = minimum operating voltagesupply (at power unit)

• Current I1 = Current for electronic compo-nents and inputs

• Current I2 = Current for outputs/valves

• A = Cable cross section (uniform e.g. 1.5 mm2)

• κ = Conductivity value of cables

(uniform e.g. κCu = 56 m

mm 2 ⋅ Ω )

Example I1 = 1 A; I2 = 5 A; VOmin = 24 V; VTERMINALmin = 21.6 V ;

κCu = 56 m

mm 2 ⋅ Ω;

ResultL ≤ 18 m for A = 1.5 mm2

L ≤ 30 m for A = 2.5 mm2


9801 A A-11

EXAMPLES OF CIRCUITRY

Operating voltage connection type 03

Pinassignment(node)

Circuitryexample andinternalstructure

Fig. A/4a: Circuitry example – operating voltage type 03

2: 24 V supply tooutputs/valves

3: 0 V4: PE

1: 24 V supplyelectroniccomponents

34 2

1

230 V

Power unit (central voltagesupply)

AC

DC

3.15 A

10 A

24 V ± 10 %24 V ± 10 %0 VPE

Electricalinputs/sensors (fused internally)

Valves (must be fusedexternally)

Electrical outputs

24 V electroniccomponents

without internalfuse

2 A

Operating voltageconnection for valve terminal

*) EMERGENCY STOP

Further bus slaves

*)


A-12 9801 A

Operating voltage connection type 05

Fig. A/4b: Circuitry example – operating voltage type 05

Pinassignment(adapterplate)

Circuitryexample andinternalstructure

34 2

1

230 V

Power unit (central voltagesupply)

AC

DC

3.15 A

10 A

24 V ± 10 %24 V ± 10 %0 V

PE

Electricalinputs/sensors (fused internally)

Valves max. 50%simultaneity(fused internally)

Electrical outputs(must befused externally)

24 V electroniccomponents

2 A

Operating voltageconnection for valveterminal

4 A

Adapter cable

*) EMERGENCY STOP

*)

2: 24 V supply tooutputs/valves

3: 0 V4: PE

1: 24 V supplyelectroniccomponents

and inputs


9801 A A-13

4-input module (PNP)

Internal structure

Pinassignment

Circuitryexamples

Fig. A/5: Circuitry examples – 4-input modules (PNP)

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

AAAAAAAA


positiveswitching

positiveswitching

Pin1

2

4

3

LogicrecognitionIx

free

PLC/I-PCEx

(via field bus)

24 V ± 25 %

0 V

3: 0 V

4: input Ix

2: free

1: + 24 V

Three-wire sensor

Two-wire sensor

Contact

Green LED Ix


A-14 9801 A

8-input module (PNP)

Internal structure

Pinassignment

Circuitryexample

Fig. A/6: Circuitry examples – 8-input modules (PNP)


AAAAAAAA


AAAAAAAA

Sensor 2 (Ix+1) Sensor 1 (Ix)

Pin1

4

3

LogicrecognitionIx

PLC/I-PCEx+1

(via field bus)

24 V ± 25 %

0 V

3: 0 V

4: input Ix

2: input Ix+1

1: + 24 V

Twin distributor(T-piece, e.g. ,

Festo Duo-cable)

LogicrecognitionIx + 1

PLC/I-PCEx

(via field bus)

GreenLED Ix

Green LEDIx+1

2


9801 A A-15

4-input module (NPN)

Internalstructure

Pinassignment

Circuitryexample

Fig. A/7: Circuitry example – 4-input module NPN


AAAAAAAA


AAAAAAAAA

negativeswitching

positiveswitching

4

1

Logic-recognitionIx

notconnected

PLC/I-PCEx

24 V ± 25 %

0 V

3: 0 V

4: Input Ix

2: notconnected

1: + 24 V

green LED Ix

2

3Pin


A-16 9801 A

8-input module (NPN)


AAAAAAAAA


AAAAAAAA

Sensor 2 (Ix+1) Sensor 1 (Ix)

4

1

Logic recognitionIx

PLC/I-PCEx+1

24 V ± 25 %

0 V

Twin distributorT-piece, e.g. Festo DUO-cable)

LogicrecognitionIx + 1

PLC/I-PCEx

GreenLED Ix

Green LEDIx + 1

2

3Pin

3: 0 V

4:Input Ix

2: Input Ix+1

1: + 24 V

Internal structure

Pinassignment

Circuitryexample

Fig. A/8: Circurity example – 8-input module NPN


9801 A A-17

4-output module (NPN)

Internalstructure

Pin assignment

Circuitry ex-amples

Fig. A/9: Circuitry examples – 4-output modules

NOTPERMITTED

Example 2

Pin1

4

3

PLC/I-PCAx

(via fieldbus)

24 V ± 10 %

0 V

3: 0 V

4: output Ox

2: notconnected

1: notconnected

Example 1

Outputdriver

YellowLED

+ 24 V

Red LED

Diagnosis- output status- overload

freefree

2


A-18 9801 A

ACCESSORIES

This section gives a summary of the acces-sories required.

PLEASE NOTEThe following summaries do not claimto be complete. The addresses of thesuppliers named can be found at theend of the section.

Bus connection

The bus must be connected via a branch lineby means of a 5-pin M12 socket with PG9screw connector. These connectors can beordered from Festo (type: FBSD-GD-9-5POL,part no. 18324).

Alternatively, you can use bus cables (dropcable, M12 / 7/8") from the following manu-facturers:

Manufacturer Type Length

Lumberg RS50 RKT5-614/1.5F RS50 RKT5-614/3F RS50 RKT5-614/6F RS50 RKT5-614/9F

1.5 F 3.0 F 6.0 F 9.0 F

Turck RSM 572-*M-RKC 4.5T/S633RSM 572-*M-RKC 4.5T/S630

x m x m

*) Length in metres


9801 A A-19

The branch line can be connected to the busby means of a T-adapter (T-tap). The followingT-taps are available to suit the bus cablesnamed.

Manufacturer Type

Lumberg TAP 50-RK

Turck RSM-2RKM 57

Woodhead DN 3000

The following manufacturers offer T-adapterswith screw terminals.

Manufacturer Type

Phillips BR50

Selectron CTA 701

Addresses:

Manufacturer Addresses

Woodhead Industries Inc.

United StatesDaniel Woodhead3411 Woodhead DriveNorthbrook, Illinois 60062

CanadaWoodhead Canada Ltd. Company1090 Brevik PlaceMississauga, OntarioCanada L4W 3Y5

United KingdomAero-Motive (U.K.) Ltd.9. Rassau Industrial EstateEbbw Vale, Gwent,NP3 5SD, U.K

GermanyH. F. Vogel GmbHTullastrasse 9 75196 Remchingen


A-20 9801 A

Manufacturer AddressesLumberg United States

Lumberg Inc.11351 Business CenterDriveUSA-Richmond,VA 23236United KingdomLumberg (U.K.) Ltd.The Mount, HighclereNewbury, Berkshire,RG 20 9QZGermanyLumberg GmbH & Co.Hälverstraße 94D-58579 Schalksmühle

Turck United StatesTURCK Inc.3000 Campus DriveUSA-Plymouth,MN 55441-2656

United KingdomMTE TURCK Ltd.Stephenson RoadLeigh-on-Sea,Essex SS9 5LS

GermanyHans Turck Gmbh & Co.KGWitzlebenstraße 7D-45472 Mülheim an der Ruhr

Philips NetherlandsPMA NederlandGebouw TQIII-4Postbus 80025NL-5600 JZ Eindhoven

GermanyPhilips Industrial Electrionics DeutschlandMiramstraße 87D-34123 Kassel

Selectron SwitzerlandSelectron Lyss AG Industrielle ElektronikBernstrasse 70CH-3250 LyssGermanySelectron System GmbHSchupfer Strasse 1Postfach 31 02 62D-90202 Nürnberg


9801 A A-21


A-22 9801 A

INDEX

VIFB14 - 03/05 Appendix B

9801 A B-1


B-2 9801 A

AAbbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . XIIIAccessories

Manufacturer . . . . . . . . . . . . . . . . . . . . . A-20Addressing

basic rule 1. . . . . . . . . . . . . . . . . . . . . . . . 4-12basic rule 2. . . . . . . . . . . . . . . . . . . . . . . . 4-15basic rule 3. . . . . . . . . . . . . . . . . . . . . . . . 4-15

CCable

connecting to plugs/sockets. . . . . . . . . . . . 3-6field bus . . . . . . . . . . . . . . . . . . . . . . 3-4, 3-38operating voltage . . . . . . . . . . . 3-4, 3-32, A-7selecting . . . . . . . . . . . . . . . . . . . . . . . 3-4, A-7

Calculating the weight . . . . . . . . . . . . . . . . . . 2-11

PLEASE NOTEThe index is based on key words. It thereforesupplements the contents which are based ona function/action-orientated grouping.

In the index you will not therefore find "Con-necting the operating voltage", but the separa-te entries "Connections" and "Voltage".


9801 A B-3

CANopenaddressing inputs and outputs. . . . . . . . . 4-36COB identifier. . . . . . . . . . . . . . . . . . . . . . 4-25default identifier distribution . . . . . . . . . . . 4-27diagnosis of status bits . . . . . . . . . . . . . . 4-41DS 301 (Draft Standard) . . . . . . . . . . . . . 4-21DSP (Draft Standard Prosal) . . . . . . . . . . 4-21examples communication process. . . . . . 4-38FAULT MODE ARRAY . . . . . . . . . . . . . . 4-33FAULT STATE ARRAY . . . . . . . . . . . . . . 4-34general . . . . . . . . . . . . . . . . . . . . . 4-21 - 4-22INPUT ARRAY. . . . . . . . . . . . . . . . . . . . . 4-32MESSAGE-ID. . . . . . . . . . . . . . . . . . . . . . 4-25minimum capability device . . . . . . . . . . . . 4-25OUTPUT ARRAY. . . . . . . . . . . . . . . . . . . 4-32PDO communication mapping parameter field . . . . . . . . . . . . . . . . . . . . . 4-31PDO communication parameter record . . 4-29Process Data Objects . . . . . . . . . . . . . . . 4-22receive PDO mapping parameter . . . . . . 4-31Service Data Objects . . . . . . . . . . . . . . . . 4-22setting the station number . . . . . . . . . . . . 3-12summary. . . . . . . . . . . . . . . . . . . . . . . . . . 4-24transmit PDO mapping parameter . . . . . . 4-31

COB identifier . . . . . . . . . . . . . . . . . . . . . . . . 4-25Connections

inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Connections, valves . . . . . . . . . . . . . . . . 1-5, 1-9Current

calculating for type 03 . . . . . . . . . . . . . . . 3-25fuses. . . . . . . . . . . . . . 3-21, 3-27, 3-37, A-12selecting the cable . . . . . . . . . . . . . . 3-32, A-7

Current consumption . . . . . . . . . . . . . . . . . . . 3-25


B-4 9801 A

DData transmission

interface . . . . . . . . . . . . . . . . . . . . . 3-38, 3-41Diagnosis

diagnostic word . . . . . . . . . . . . . . . . . . . . 5-13LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4status bits . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Diagnostic possibilities. . . . . . . . . . . . . . . . . . . 5-3Digital outputs of valve terminal . . . . . . . . . . 4-33

EEarthing

components . . . . . . . . . . . . . . . . . . . . . . . . 2-7valve terminal . . . . 3-2, 3-26, 3-28, 3-35, 3-37

EMERGENCY STOP. . . . 3-23, 3-28, 3-37, A-10Error

short circuit output module. . . . . . . . . . . . 5-18treatment . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

FFastening eyes . . . . . . . . . . . . . . . . . . . 2-9, 2-13Field bus

interface . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38module . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVnode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11station number . . . . . . . . . . . . . . . . . . . . . 3-12

Functionnode . . . . . . . . . . . . . . . . . . . . . 1-8, 1-11, 3-9valve terminal . . . . . . . . . . . . . . . . . . . 1-3, 1-8

Fusesexternal. . . . . . . . . . . . . . . . . 3-27, 3-37, A-12internal . . . . . . . . . . . . . . . . . . . . . . . 3-9, A-12

HHat rail

clamping unit . . . . . . . . . . . . . . . . . . . . . . 2-10


9801 A B-5

ISwitching status. . . . . . . . . . . . . . . . . . . . . . . 5-10

LLED display

inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-49valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

MMAC-ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

NNode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

OOperating voltage

selecting the cable . . . . . . . . . . . . . . . . . . . 3-5Switching status. . . . . . . . . . . . . . . . . . . . . . . 5-10

PPDO

communication mapping . . . . . . . . . . . . . 4-31communication parameter record . . . . . . 4-29definition of emergency object . . . . . . . . . 4-35digital inputs of valve terminal . . . . . . . . . 4-32digital outputs - reaction to faults. . . . . . . 4-33parameter field . . . . . . . . . . . . . . . . . . . . . 4-31

Pin assignment . . . . . . . . . . . . . . . . . . 3-47, 3-50operating voltage . . . . . . . . . . . . . . . . . . . 3-26

Protective earth cablecomponents . . . . . . . . . . . . . . . . . . . . . . . . 2-6


B-6 9801 A

SScreening

field bus . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41SDS

assignment of SDS IDs . . . . . . . . . . . . . . 4-49basic principles. . . . . . . . . . . . . . . . . . . . . 4-43commissioning . . . . . . . . . . . . . . . . . . . . . 4-43configuring with GE Fanuc 90/30 . . . . . . 4-67configuring with Honeywell PC control . . 4-55connecting instructions. . . . . . . . . . . . . . . 3-43diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . 4-50diagnosis via status bits. . . . . . . . . . . . . . 4-51GE Fanuc, diagnosis via status bits . . . . 4-75GE Fanuc,diagnosis. . . . . . . . . . . . . . . . . 4-73Honeywell Device Editor . . . . . . . . . . . . . 4-55Honeywell Tag Editor. . . . . . . . . . . . . . . . 4-58Honeywell, diagnosis . . . . . . . . . . . . . . . . 4-63Honeywell, diagnosis via the status bits . 4-66Honeywell, diagnostic register . . . . . . . . . 4-65Honeywell, setting the cyclical timer . . . . 4-61Honeywell, setting the transmission types 4-60LED displays . . . . . . . . . . . . . . . . . . . . . . . 5-7number of inputs and outputs . . . . . . . . . 4-44reaction, of the valve terminal . . . . . . . . . 5-17reaction, to faults . . . . . . . . . . . . . . . . . . . 5-17saving the station number . . . . . . . . . . . . 3-14setting the transmission mode . . . . . . . . . 4-53summary of actions . . . . . . . . . . . . . . . . . 4-48summary of events. . . . . . . . . . . . . . . . . . 4-49summary of implemented object modules 4-45


9801 A B-7

Short circuiteliminate . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18fuses. . . . . . . . . . . . . . . . . . . . . . . . 3-27, A-12fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Status bitsdiagnostic information . . . . . . . . . . . . . . . 5-13

System structure . . . . . . . . . . . . . . . . . . . . . . . 1-3

TTechnical specifications. . . . . . . . . . . . . . . . . A-3

VVoltage

connecting . . . . . . . . . . . . . . . . . . . 3-21, 3-26connecting the field bus . . . . . . . . . 3-41, 3-44connecting type 05. . . . . . . . 3-29, 3-34, 3-37selecting the cable . . . . . . . . . . . . . 3-24, 3-32selecting the power unit . . . . 3-24, 3-32 - 3-33switching on . . . . . . . . . . . . . . . . . . . . . . . . 4-6


B-8 9801 A

valve terminal type 03/05 - festo · 2020. 3. 27. · chapter 3 installation 3.1 general connection...

Documents