vcc compressor/inverter - gavishusa compressor vcc = v ariable c apacity c ompressor variable...
TRANSCRIPT
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VCC Compressor/Inverter
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Home Home Term With frequency signal
Without frequency, time
Without frequency, load
Diagnostic LED Animation VCC
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Meaning of terms
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
VCC compressor
VCC = Variable Capacity Compressor Variable refrigerating capacity via different speeds.
Compressor runs with a pulse-width modulation square-wave voltage.
Electronic inverter supplies square wave voltage.
Variable voltage in accordance with the required speed. Attention: Never connect the compressor directly to the mains supply!
No motor overload switch. Safety device and current limiting via inverter electronics.
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
VCC compressor Position of inverter electronics
Grey housing on the compressor support plate.
Black housing directly by the compressor.
Black housing directly by the compressor with transparent lid (diagnostic LED).
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
VCC compressor Types of speed control
With frequency signal 2-pin connection cable from the electronics to the inverter.
Without frequency signal Inverter calculates speed independently.
Time-dependent
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With frequency signal
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control With frequency signal
Mains supply line
Compressor
Inverter electronics
Connecting cable to power PCB (mains voltage)
Frequency signal (2-pin cable from control PCB)
With frequency signal
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control With frequency signal
Electronics Inverter PCB Frequency signal
Example:
65 Hz = Compressor ON at 1900 rpm
55 Hz = Compressor OFF.
Compressor
4 speed stages: e.g. 1600, 1900, 3000, 3600 rpm.
3000 rpm on appliance start-up.
3600 rpm with SuperFrost.
3000 rpm if no frequency signal (e. g. due to plug contact problems).
The compressor will restart with a 10-minute delay (20 minutes for more recent models).
With frequency signal
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control With frequency signal
Speed increase by one stage during compressor run if the compressor runs for more than 60 minutes (more recent models: from the 70th minute).
Speed decrease by one stage on restart if the compressor has run for less than 60 minutes (more recent models: less than 40 minutes).
With frequency signal
speed increase
compressor running time <1h
speed reduction
speed increase compressor running time >1h
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control With frequency signal
Testing the inverter electronics and the frequency signal
Connect appliance to a wattmeter and switch on. The compressor runs at 3000 rpm. Activate SuperFrost. The compressor will continuously switch to the highest speed.
The speed increase can be checked with the wattmeter. It is not possible to specify exact values because the power input varies greatly depending on running time and temperature.
Service mode in the service menu.
Evaluate diagnostic LED, flash code.
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With frequency signal
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Without frequency signal -time-dependent-
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), time-dependent
Mains supply: Voltage is applied as soon as the mains plug is plugged in.
Connecting line to power PCB (mains voltage)
Compressor ON signal from the power PCB (mains voltage). Voltage must be present here for as long as it is intended to run the compressor.
Compressor
Inverter electronics
Without frequency, time
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), time-dependent
Power PCB Inverter PCB
Mains voltage
Compressor ON / OFF
Compressor
Square wave voltage
3000 rpm on appliance start-up (mains plug plugged in).
4 speed stages: 1600, 1900, 3000, 3600 rpm
Without frequency, time
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), time-dependent
The inverter PCB calculates the compressor speed independently.
Speed increase: Compressor running time exceeds 70 minutes
Speed reduction: Compressor running time is less than 40 minutes:
No change in speed: Compressor running time is 40 to 70 minutes:
Without frequency, time
speed increase
compressor running time <40Min.
speed reduction
speed increase compressor running time >70Min.
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), load-dependent
Check electronic inverter Connect appliance to a wattmeter and switch on. The compressor runs at 3000 rpm. SuperFrost activates continuous compressor running
After 70 minutes, speed is increased.
The speed increase can be checked with the wattmeter. It is not possible to specify exact values because the power input varies greatly depending on running time and temperature.
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Without frequency, time
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Without frequency signal -load-dependent-
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), load-dependent
Mains supply line
Connection wiring to the thermostat/ electronics (mains voltage)
Thermostat/electronics switch-on value (Compressor ON) As soon as mains voltage is applied, the compressor will run.
Speed is calculated by the inverter electronics depending on the refrigeration load.
Compressor
Inverter electronics
Without frequency, load
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), load-dependent
Speed is calculated based on the refrigeration load which the refrigeration system places on the compressor.
Example: Warm goods are placed in the refrigerator while the compressor is running: => Internal temperature rises.
=> Refrigeration load increases.
=> Speed is increased while the compressor is running.
=> The compressor switches off as soon as the thermostat/electronics have reached the switch-off temperature.
Without frequency, load
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Speed control Without frequency signal (drop-in), load-dependent
While the compressor is running, the inverter electronics compare the current load with the previous load approximately once per minute.
If there is a major change to the load, a new speed is set.
No fixed speed stages. Any speed between 1600 and 4500 rpm is possible.
On start-up of the appliance (mains plug in): Speed 2250 rpm. After 8 minutes, switch to top speed, until the thermostat and/or electronics reach their switch-off value and the compressor switches off.
Compressor speed
lower the same greater
Refrigeration load
reduction the same increase
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Without frequency, load
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Inverter with diagnostic LED
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Inverter with diagnostic LED
Diagnostic options Inverter error. Compressor error. Frequency cable/signal or switch signal error. A green LED displays the error functions by means of various flashing codes.
green LED
Diagnostic LED
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Home Home Term With frequency signal
Diagnostic LED Animation VCC Without frequency, time
Without frequency, load
Inverter with diagnostic LED
Meaning of flashing codes:
1 flash (every 15 seconds) No error
2 flashes (every 5 seconds) - Inverter with frequency signal: No frequency signal from the PCB - Drop-in inverter: No switch signal from the PCB
3 flashes (every 5 seconds) Inverter error
4 flashes (every 5 seconds) Compressor error
Please note Other technical refrigeration errors, e. g. too high a pressure or blocked capillaries, must be taken into account! Error codes must be worked through in sequence.
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Diagnostic LED