vertical single-well sagd with multiple producersgeosierra.com/files/112839123.pdf© geosierra 2013...
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SPE165433
Vertical Single-Well SAGDwith Multiple Producers
Grant Hocking1 and Dale Walters2
1GeoSierra, 2Taurus Reservoir Solutions
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 2
Frac Enhanced SAGDSingle-Well SAGD
12/20 Garnet
Single-Well SAGD with Multiple Producers
Hz open-hole stimulation
Unconsolidated Formations
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Trenchless PRB Placement
Continuous PRB
Continuous PRB
Azimuth Controlled FracturingAzimuth Controlled FracturingSlide 3
Unconsolidated Formations
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
SEN W
Cross-Section
Plan View
Slide 4Azimuth Controlled FracturingAzimuth Controlled Fracturing
Real Time Active Resistivity Image
Deep PRBShallow PRB
15cm
Unconsolidated Formations
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 5
Non-Brittle Weak FormationsWeakly Cemented Formations
– Minimal Cementation, Soft & Weak– Stress State
• Force Chains Fragile– Easily Destroyed– Minor Vibration or Shearing– Grain Contact Dissolution– Over-Pressurization
• Minimal Horizontal Stress Contrast– Horizontal Stress Contrast can not be
maintained over geological time– Constitutive Behavior
• Ductile Frictional Behavior• Anelastic• Skempton’s B parameter
Weakly Cemented Formations– Minimal Cementation, Soft & Weak– Stress State
• Force Chains Fragile– Easily Destroyed– Minor Vibration or Shearing– Grain Contact Dissolution– Over-Pressurization
• Minimal Horizontal Stress Contrast– Horizontal Stress Contrast can not be
maintained over geological time– Constitutive Behavior
• Ductile Frictional Behavior• Anelastic• Skempton’s B parameter
Isotropic Compression Force Chains ShownIsotropic Compression Force Chains Shown
Minor Shear Strain Destroys Force ChainsMinor Shear Strain Destroys Force Chains
Force Chains DestroyedForce Chains Destroyed
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 6
Offset Well Stimulation Comparison
PC-102-MEDHAT2-8-16-3
MLKRC
MLKRB
MLKRA
X-Drain
Current
PC-102-MEDHAT2-8-16-3
MLKRG
MLKRF
MLKRE
MLKRD
X-Drain
Current
MlkR A
MlkR G
450m
350m
Perforations Dilating CasingMilk River
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
100km
Alberta Saskatchewan
Slide 7
Milk River Tight Gas Reservoir
PC-102-MEDHAT2-8-16-3
MLKRC
MLKRB
MLKRA
X-Drain
Current
PC-102-MEDHAT2-8-16-3
MLKRG
MLKRF
MLKRE
MLKRD
X-Drain
Current
Non-Brittle Weak Formation• E~3GPa c’~2.5MPa ϕ~35°UCS*~10MPa• 40,000 wells conventionally stimulated• CO2 fluid 20/40 sand 10tons/horizon• Surface & Downhole Tiltmeter Arrays• Injection Pressures ↑~40% at <400m depth• Vertical ‘Fracs’ >400m Horiz ‘Fracs’ <400m• Stress Crossover at 400m
450m
350m MlkR G
MlkR A
Pfrac
minh
v
horizontal
vertical
Note: UCS*=2c’tan(45+ ϕ/2)
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 8
Milk River Tight Gas Reservoir
Shoreline Anisotropy
Stimulation Split Dilating Casing• Cemented by Inner String• Mechanically Split & Expanded• 10% Radial Strain• Locked in Open Position• Multiple Wings intersect FormationShoreline Anisotropy
Hocking et al. 2011
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 9
Conventional Stimulations
Time (min)
Wel
lhea
dP
ress
ure
(MP
a)
Wel
lhea
dS
lurr
yR
ate
(m3 /m
in)
0 20 40 60 800
5
10
15
20
25
30
0
2
4
6
8
10PressureSlurry R ate
A B C D
E F G
PC-102-MEDHAT 2-8-16-3
MLKR C
MLKR B
MLKR A
X-Drain
Current
PC-102-MEDHAT 2-8-16-3
MLKR G
MLKR F
MLKR E
MLKR D
X-Drain
Current
vertical
horizontal
Hocking et al. 2013
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 10
Split Dilating Casing Stimulations
Time (min)
Wel
lhea
dP
ress
ure
(MP
a)
Wel
lhea
dS
lurr
yR
ate
(m3 /m
in)
0 50 100 150 2000
5
10
15
20
25
30
0
2
4
6
8
10PressureSlurry Rate
A B C D E F G
PC-102-MEDHAT 2-8-16-3
MLKR C
MLKR B
MLKR A
X-Drain
Current
PC-102-MEDHAT 2-8-16-3
MLKR G
MLKR F
MLKR E
MLKR D
X-Drain
Current
vertical fracsHocking et al. 2013
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 11
Lessons Learnt• Completion Method Controls the Outcome
– How do you interpret stimulation and shut-in pressure records?
– Mapping injected geometries only tells you of the outcome
– Stimulation thru’ perfs or open-hole do not excite least energy dissipating mechanism
– Frac initiation is essential• Why? Non-Brittle Weak Formations
– Anelasticity– Skempton’s B Parameter
• Completion Method Controls the Outcome– How do you interpret stimulation and shut-in
pressure records?– Mapping injected geometries only tells you of the
outcome– Stimulation thru’ perfs or open-hole do not excite
least energy dissipating mechanism– Frac initiation is essential
• Why? Non-Brittle Weak Formations– Anelasticity– Skempton’s B Parameter
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 12
Brittle Ductile States
Brittle
DuctileDuctileFrictional Plastic
Transitional Zone
Fractures
Cavity ExpansionBolton & Chin (1994)
Hubbert & Willis (1957)
Vertical
Hz
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 13
Anelasticity
Frequency(Hz)
Atte
nuat
ion
(1/Q
)
10-5 10-4 10-3 10-2
0.2
0.4
0.6
0.8
1
BreaSandstone
WillmingtonSand
Hysteresis strain lagsstress lost energy
tan'
"
EE
1
2tan Q
Loss Factor
Time
Stra
in
0 20 40 60 800
5
10
15
20
25
30
Stress
Strain
Stre
ss0 10 20 30 40
0
5
10
15
20
25
30
Dry Sand/Weak SandstoneQ=5 Quality Factor
Stra
in
StrainTime
Stre
ss
Atte
nuat
ion
Frequency
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 14
Anelasticity - Cylindrical Cavity
Field Stress p0
σrσθ
120
0
p
pr
Linear Elastic
Non-Linear Elastic
ppppr
0
0
Strain
Stre
ss
0 10 20 30 400
5
10
15
20
25
30
γs
Gs
β=0.5 Q=3 η=0.3
β=0.65 Q=5 η=0.2
β=0.8 Q=10 η=0.1
Shear Strain
Shea
r Str
ess
Bolton & Whittle (1999)
compression +ve
1
ssG
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 15
Inclusion Tip and MobilitySkempton’s B parameter• >0.75 at low p’• >0.5 at high p’ at significant depth
Inclusion Tip Mobility & Geometry• negative pore pressure in front of tip• inclusion clamped by apparent cohesion• inclusion sucked into the unloaded zone• remains on azimuth due to anelasticity
p
Soft u=p B=1Stiff u=0 B=0
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 16
Inclusion on Azimuth - AnelasticityProcess zone grows with inclusion length due to anelasticity resulting in a more robust propagating inclusion remaining on azimuth
Propagating inclusion remains on azimuth even with modest stress contrasts
Anelasticity, Skempton’s B parameter – no mention of plasticity
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 17
Conventional Stimulations
PC-102-MEDHAT 2-8-16-3
MLKR C
MLKR B
MLKR A
X-Drain
Current
PC-102-MEDHAT 2-8-16-3
MLKR G
MLKR F
MLKR E
MLKR D
X-Drain
Current
vertical
horizontal
Hocking et al. 2013Time (min)
Wel
lhea
dP
ress
ure
(MP
a)
9.5 10 10.5 11 11.5 120
2
4
6
8
10
A B C E F G
D
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 18
Split Dilating Casing Stimulations
PC-102-MEDHAT 2-8-16-3
MLKR C
MLKR B
MLKR A
X-Drain
Current
PC-102-MEDHAT 2-8-16-3
MLKR G
MLKR F
MLKR E
MLKR D
X-Drain
Current
vertical fracsHocking et al. 2013Time (min)
Wel
lhea
dP
ress
ure
(MP
a)
33 34 350
2
4
6
8
10
A B C D E F G
Data lost
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 19
Well Construction Sequence
Sump
Top Pay
Bottom Pay
Operated in SAGD Mode- no startup - invariant of geology
Injector
Producer
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 20
Single-Well SAGD Completion
Dilating Casing
Dilating Casing
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 21
Time (days)
Oil
Pro
duct
ion
Rat
e(b
bls/
day)
Cum
mul
ativ
eO
il(M
Mbb
l)C
umul
ativ
eS
OR
0 500 1000 1500 2000 2500 30000
100
200
300
400
500
600
0
0.2
0.4
0.6
0.8
1
1.2
0
1
2
3
4
5
Oil RateCum OilCSOR
Clean SandKv=2DKv=0.8DKv=0.4D
Single-Well SAGD Clean Sand Dirty Sand
Athabasca Bitumen Sp=1,750kPa
Single-Well SAGD vs Vert Perm
SAGD
v
v
v
kCSOR
kt
kq
4
1
1
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 22
Reservoir Idealization
Modeled Region
Steam InjectionProduced OilLines of Symmetry
1/2 Well SpacingWing Length
High confidence in reservoir simulations due to minimal dependence on vertical perm
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 23
Single-Well SAGD vs Conv SAGD
Time (days)
Oil
Pro
duct
ion
Rat
e(M
bbls
/day
)
Oil
Rec
over
y(M
Mbb
ls)
Cum
ulat
ive
SO
R
0 500 1000 1500 2000 2500 3000 35000
0.5
1
1.5
2
2.5
3
0
1
2
3
4
0
1
2
3
4
5
50% 50%
X-DrainSAGD
Faster Recovery
4 Single-Well SAGD Conventional SAGD
S-W
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 24
Vertical Single-Well SAGD with Multiple Producers
Vertical Single-Well SAGD with Multiple Producers
12/20 Garnet
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 25
Time (days)
Oil
Pro
duct
ion
Rat
e(M
bbls
/day
)
Oil
Rec
over
y(M
Mbb
ls)
Cum
ulat
ive
SO
R
0 500 1000 1500 2000 2500 3000 35000
0.5
1
1.5
2
2.5
3
3.5
4
0
1
2
3
4
5
0
1
2
3
4
5
50%50%
M-W SAGDSAGD
Faster Recovery
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 26
Hz open-hole stimulation
Frac Enhanced Conventional SAGDFrac Enhanced Conventional SAGD
Benefits:• Simpler & more reliable to operate• SAGD mode at startup• Engineer around geology• Quick re-startup• Operate at low pressure• Flow conformance assured
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Time (days)
Oil
Pro
duct
ion
Rat
e(M
m3 /d
ay)
Oil
Rec
over
y(M
Mm
3 )C
umul
ativ
eS
OR
0 1000 2000 3000 40000
5
10
15
20
0
5
10
15
20
0
1
2
3
4
5Oil RateCum OilCSOR
Slide 27
Frac Enhanced SAGD @ FirebagFrac Enhanced SAGD @ Firebag
*Bitumen $50/bbl52m pay, 1,850kPa, ϕ=0.3, So=0.79
Frac-SAGD
Actual
Benefits:• Lower CSOR• Faster Recovery• 6x NPV10
Quantified:• Cost
$16 vs $32 /bbl• Capacity
380k vs 180k bpd• Carbon Footprint
<50% carbon/bbl• Net Income
up by 4x ∆$3.4B/yr*
© GeoSierra 2013
SPE165433 ● Vertical Single-Well SAGD with Multiple Producers ● Grant Hocking
Slide 28
ConclusionsConclusions• Stimulation completion dictates the outcome
– Mini-Frac thru’ perfs or open-hole suspect in non-brittle weak formations
– Essential to initiate frac in non-brittle formations– Need to re-assess earlier stimulation data & experience
• Process not depth limited, strength limited• Frac SAGD performance ~invariant of geology• Frac enhance best geology first, not poorest
– Highest ROI, best sustainable and environmental practice• As built issues
– Permeability of planes needs to be high– Demonstrate azimuth control of planes from Hz wells– Steaming trials required to quantify performance
• Stimulation completion dictates the outcome– Mini-Frac thru’ perfs or open-hole suspect in non-brittle
weak formations– Essential to initiate frac in non-brittle formations– Need to re-assess earlier stimulation data & experience
• Process not depth limited, strength limited• Frac SAGD performance ~invariant of geology• Frac enhance best geology first, not poorest
– Highest ROI, best sustainable and environmental practice• As built issues
– Permeability of planes needs to be high– Demonstrate azimuth control of planes from Hz wells– Steaming trials required to quantify performance