vishay dale resistors - automotive 101
TRANSCRIPT
V I S H Ay I N T E R T ECHNO LOGy, I N C .
VISHAY DALE RESISTORS - AuTOMOTIVE 101
AutomotiveAppl icat ions
AutomotiveSystems•BodyandComfort
•Chassis
•Powertrain(Underhood)
•driverInformation
•LightingSystems
AutomotiveKeyContacts
Acronyms/ AutomotiveExpectat ions
ProductionPar t Approval Process (PPAP)
www. v i s h a y . c om
INSTRU
CTIO
NALG
UId
ERESIS
TO
RS
V i s h ay i n t e r t e c h n o lo gy, i n c .
VISHAY一级代理:威柏电子有限公司
VISHAY元器件武汉技术支持, VISHAY元器件华中,西南,西北技术支持:王鹏 手机:15989854023 电话:027-8705 4728 电子邮件:[email protected]
VISHAY元器件青岛技术支持, VISHAY元器件华北,东北技术支持:牟军 手机:13589207451 电话:010-6212 7585 电子邮件:[email protected]
VISHAY元器件上海技术支持, VISHAY元器件华东,华北技术支持:杨雪 手机:15919925496 电话:021-5489 1461 电子邮件:[email protected]
VISHAY元器件深圳技术支持, VISHAY元器件华南技术支持:吴龙 手机:13590310423 电话:0755-8826 2914 电子邮件:[email protected]
VISHAY半导体及无源器件应用技术支持团队
香港威柏 深圳威柏 上海威柏 北京威柏 青岛威柏 成都威柏 武汉威柏 西安威柏(852)2763 5991 0755-8826 7606 021-5489 1460 010-6212 7585 0532-8823 1566 028-8554 0368 027-8705 4728 029-8938 1667(852)2343 6979 0755-8826 7406 021-5425 9682 010-6212 7559 0532-8580 7948 028-8554 0368 027-8775 4438 029-8938 1667
VISHAY中国区一级代理-威柏电子
V i s h ay i n t e r t e c h n o lo gy, i n c .
VISHAY一级代理:威柏电子有限公司
香港威柏 深圳威柏 上海威柏 北京威柏 青岛威柏 成都威柏 武汉威柏 西安威柏(852)2763 5991 0755-8826 7606 021-5489 1460 010-6212 7585 0532-8823 1566 028-8554 0368 027-8705 4728 029-8938 1667(852)2343 6979 0755-8826 7406 021-5425 9682 010-6212 7559 0532-8580 7948 028-8554 0368 027-8775 4438 029-8938 1667
VISHAY中国区一级代理-威柏电子
威柏电子-VISHAY威世半导体及无源器件销售团队-以客为本
威柏-VISHAY威世半导体及无源器件业务经理: 汤孝丹 Danny Tang手机:13823652702 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件上海销售经理: 陈洪良 Frank Chan手机:13917150611 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件山东业务专员: 牟军手机:13589207451 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件东北业务专员: 赵明军手机:15500015834 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件深圳业务专员: 胡大振手机:15999533465 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件武汉销售经理: 陈宇 Chen Yu手机:18672954292 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件西安销售专员: 袁诗田 Kent Yuan手机:13709187039 邮箱:[email protected]
威柏-VISHAY威世半导体及无源器件销售专员: 张贤均William Zhang手机:18681669866 邮箱:[email protected]
INSTRU
CTIO
NALG
UId
ERESIS
TO
RS
Automotive Applications
VISHAY DALE Resistor Solutions
WSL / WSLP / WSLT / WSLS / WSR / WSH / WSC• Hightemperature(upto275˚C)
• Highpowerhandling(upto5Watts)
• ElementwithlowTCR(<20ppm/˚C)
Engine / Transmission / Emission Controls
VISHAY DALE Current Sense Resistor Solutions
WSL3921 / WSL5931 / WSL2726 / WSL4026• Lowresistancevalues(downto0.0002Ω)
• Hightemperature(upto275˚C)
• Highpowerhandling(upto5Watts)
Electronic Power Steering (EPS)
Brushless DC Motor Controls
Engine Fan and Cooling
VISHAY DALE Current Sense Resistor Solutions
WSL3637 / WSL5931 / SPR4000• Highcurrentcapability(over160A)
• Lowresistancevalues(downto0.0002Ω)
• Four-terminalKelvinconnectionavailable
VISHAY DALE Current Sense Resistor Solutions
WSL / WSLP / WSLT / WSLS / WSR / WSH• Lowresistancevalues(downto0.0002Ω)
• Highcurrentcapability(over160A)
• Highpowerhandling(upto5Watts)
Enginecontrolcomponentsassistinprovidingenginestatus,aswellastocontrolthemanysystemcomponentsthatmakeperformance,efficiencyandpollutioncontrolpossible.
Applicationsmayincludeswitch-modecurrentregulationandPWMpowercontrollerswithspecialrequirements:forexample,measuringupto100AforaradiatorfanandotherbrushlessdCmotorcontrols.
designedtouseanelectricmotortoreduceeffortbyprovidingassisttothedriverofavehicle.MostEPSsystemshavevariableassist,whichallowsformoreassistanceasthespeedofavehicledecreasesandlessassistancefromthesystemduringhigh-speedsituations.
Applicationsincludeover-currentprotectionforpowerseats,windows,mirrors,roofsandcargodoors.Also,currentsensingforprecisionmotorcontrolssuchasEPS,EngineFanandClimateControls.
Automotive Systems
Driver Information• driverInformationSystem
• BluetoothCommunication
• GPSCarNavigation&AudioSystem
• SdARS/Antenna/AmplifierSystem
• Sensors(ACC,LIdAR)
Lighting Systems• HeadlightLevelingControlandAdvanced FrontLightingHeadlightCleaningSystem
• LEdLighting(FrontandRear)
• HIdElectrical(xenondriver)
• Sensors(NightVisionSystems,Fogdetection)
• AmbientLighting
Networks
CSC
SOMC
Body and Comfort• Sensors
• Immobilizer&SecuritySystems
• door/Window/SunroofControl
• SeatAdjustandMemory
• HVAC(Heating,Ventilating,AirConditioning)
• ClimateControl
• dashboardandInteriorIllumination
• PassiveSafety(Airbag,RestraintSystems)
• ReversibleWiperdrives
• KeylessorPassiveEntry,PassiveStart,BluetoothCommunication
• CarTVanddVdSystems(Multimedia)
Chassis• ActiveSafety(ESP,ABS,
ASR,USC)
• ElectricParkBrake(EPB)
• Sensors
• ElectricalTransmission(CVT,ASG,doubleClutchShifting)
• EAGR,ElectricalCatalyticConverter,dieselParticleFilter
• ActiveSuspension,dynamicControl
• TirePressureMonitoring
• ElectricalHydraulicPowerSteering(EHPS)
• ElectricalPowerSteering(EPS)
Powertrain (underhood)• CommonRaildieselElectrical
Control
• Piezoelectric-Injectiondriver
• EngineControlUnit(ECU)
• TurboChargerControlUnit
• IgnitionElectricaldrive
• EngineSensors
• ElectricalWaterPump
• BoardnetManagement
• IntegratedStarterGenerator14V/42V(ISG)
• BoardLoad-ControlUnit
• EngineCooling(ElectricalFanControl)
Automotive key Contacts
global Purchasing Team (Commodity Team)1. QualifyCoreSuppliersforEachCommodity
2. CoordinateGlobalSourcingQuotations
3. EstablishTermsandConditions(Payment,delivery)
4. ChampionSupplierIssuesthatImpactOperations
5. MonitorSupplierScorecard
Advance Quality Engineer1. AuditsManufacturingLocations
2. PPAPdocumentation(ControlPlans,FMEA,etc.)
3. SupplierVisitsforExistingQualityIssues
4. ComponentApprovalStatus(FamilyApprovals)
5. SupportsCommodityTeamObjectives
Design Engineer (Program)1. designContactforNewPrograms/Applications2. ProvideSamplesandTechnicalSupport3. SubmitBudgetaryPricing4. EnsuredesignValidation/PilotValidation
Production Control Logistics group (Planners)1. ContacttoEnsureAccurate
Forecasts(EdIornon-EdI)2. ProgramStart-Up/Termination3. deliverySupport4. SpecialRouting(Carrier,
Premium,etc.)5. ShortageIssues6. AllocationdistributionPlan
(Corporate)
Component Engineer1. drawingSpecifications
2. ComponentQualificationdata(AECQ100,Q200)
3. ApplicationSupportinExistingPrograms
4. ChampionforProductImprovementsorChanges
5. MaintainsRecordsforQualityCertifications(Component,ManufacturingSite,Laboratory,etc.)
Regional Purchasing1. ReleaseContractsbasedonGlobalContract
2. RequestSupportforLocalIssuesforSpecificSite
Supplier Quality Engineer1. CoordinatesQualityIssues
duringProductionPrograms
2. Initiates/ClosesFormal8dorQualityReports
Sustaining Engineer (Manufacturing)1. RedesignforExistingProgramsinProduction2. SupportforCostReductionsinExistingPrograms3. ImprovementsforManufacturingChallenges
Automotive key Contacts
GlobalPurchasingTeam(CommodityTeam)
RegionalPurchasing
ProductionControlLogisticsGroup(Planners)
designEngineer(Program)
SustainingEngineer(Manufacturing)
ComponentEngineer
SupplierQualityEngineer
AdvanceQualityEngineer
Acronyms / Automotive Expectations
• MaintainPartNumberTraceability• CompliancetoallCustomerSpecificRequirements
(ComponentLabeling,Manufacturing,etc.)• EscalationContactList• LogisticsSupport• PriceAgreements(AnnualvsMulti-year)• VolumeCommitment• SupplierSavingsSuggestions
• SuppliersareQualifiedbytheirTechnologyOfferingandAbilitytoSupporttheAutomotiveRequirements
• ProductSupportMandatedforbothProductionandServiceRequirementsatQualifiedSites(EndofLifeChangesProperlyCoordinatedinAccordancewithCustomerGuidelines)
• CompliancetoIMdS(InternationalMaterialdataSystem)
• PropernotificationandcompliancetoPCNProcess—ProductChangeNotification(VishayCQA0006)
Acronyms
Automotive Expectations
ABS= Anti-lockBrakingSystems
ACC= AdaptiveCruiseControl
AEC= AutomotiveElectronicsCouncil
AIAG=AutomotiveIndustryActionGroup
APQP=AdvancedProductQualityPlanning
ASR= AutomaticSkidReduction(traction)
CVT= ContinuousVariableTransmission
dV= designValidation
ECU= EngineControlUnit
EHPS=Electro-HydraulicPowerSteering
EPS= ElectronicPowerSteering
EPB= ElectricParkBrake
ESP= ElectronicStabilityProgram
ETC= ElectronicThrottleControl
EV= ElectricVehicle
FMEA= FailureModeandEffectsAnalysis
GPS= GlobalPositioningSystem
HEV= HybridElectricVehicle
HId= HighIntensitydischarge
HUd= Head-Updisplay
HVAC= Heating,Ventilation&AirConditioning
ISG= IntegratedStarterGenerator
PSW= PartSubmissionWarrant
QS-9000=QualityStandardforautoindustry
SdARS= SatellitedigitalAudioReceiverService
SOC= StateOfCharge
SOH= StateOfHealth
TECU= TransmissionECU
TPMS= TirePressureMonitoringSystem
Acronyms / Automotive Expectations Production Part Approval Process (PPAP)
PPAP Requirements
RequirementSubmission Levels
1 2 3 4 5
1 designRecords R S S * R
2 EngineeringChangedocs R S S * R
3 Cust.Eng.Approval R R S * R
4 designFMEA R R S * R
5 ProcessFlow R R S * R
6 ProcessFMEA R R S * R
7 ControlPlan R R S * R
8 MeasurementSystemAnalysis R R S * R
9 dimensionalResults R S S * R
10 PerformanceTestResults R S S * R
11 InitialProcessStudy R R S * R
12 QualifiedLaboratorydocs R S S * R
13 AppearanceApprovalReport S S S * R
14 SampleProduct R S S * R
15 MasterSample R R R * R
16 CheckingAids R R R * R
17 RecordsofCompliance R R S * R
18 PartSubmissionWarrant S S S S R
R=RequiredANdRetainedbyManufacturerS=RequiredANdSubmittedwithPPAPPackage*=ActionisdefinedbytheCustomer
When Is Submission Required?1.Anewpartorproduct2.Correctionofadiscrepancyonapreviously
submittedpart3.Engineeringchangetodesignrecords,
specifications,ormaterialforproductionproduct/partnumber(s)
Submission LevelsLevelOne— WarrantonlysubmittedtocustomerLevelTwo— Warrantwithproductsamplesand
limitedsupportingdatasubmittedtocustomer
LevelThree—Warrantwithproductsamplesandcompletesupportingdatasubmittedtothecustomer
LevelFour— Warrantandotherrequirementsasdefinedbycustomer
LevelFive— Warrantwithproductsamplesandcompletesupportingdatareviewedattheorganization’smanufacturinglocation
Component Product Qualifications• CertifiedLaboratories(PerformProductQualifications)• ComponentQualification(AutomotiveElectronicsCouncil) • Passive(AEC,Q200,StressTestQualificationforPassive
Components) • Active(AEC,Q101,StressTestQualificationfordiscrete
Semiconductors)
Quality• PPAPComplianceperAIAGRequirements• ISO/TS-16949:2000Compliance• CorrectiveActions(24hr,10day)
8d’s/ImmediateContainment
Automotive Applications
DC/DC Converter for Multi-Media
Hybrid Module
VISHAY DALE Current Sense Resistor Solutions
WSL / WSLP• Lowresistancevalues(typically0.005Ω
to0.050Ω)
• ResistiveelementwithlowTCR(<20ppm/ºC)
• LowthermalEMF(<3μV/ºC)
Hybrid / Electric Vehicle Battery Management Forproperbatterymanagement,alow-ohmiccurrentsensingresistorisusedtosensetheamountofcurrentflowingintothevehicle’selectricalsystem.BasicfunctionistodeterminebatteryStateofHealthandStateofCharge.
VISHAY DALE Current Sense Resistor Solutions
WSBS / WSMS / SPR3004• Lowresistancevalues(downto0.00005Ω)
• Highcurrentcapability(>600A)
• Allweldedconstruction
Spark Noise Suppression
Small Signal Amplification
VISHAY DALE Noise Suppressor Solution
NSR• Widerangeofresistancevalues
(1kΩto15kΩ)
• Specialterminaldesignsavailable
• Capabilitytowithstandhighvoltagepulsesathighfrequency
VISHAY THIN FILM Resistor Solution
MPM - matched pair divider• 1:1to100:1ratiorange
• Smallsize(SOT23format)
• Tightratiotolerances(downto±0.01%)
• Lownoise(<-30db)
• TightTCRtrackingof±2ppm/ºC
NSRResistor
UsedinautomotiveignitionsystemstoreduceRadioFrequencyInterference(RFI)causedbyelectricaldischarge.
Inoccupantweightsensingandelectricvehiclebatterymanagement,theMPMmanagesopampgainfromsmallsignals.
V i s h ay i n t e r t e c h n o lo gy, i n c .
VISHAY一级代理:威柏电子有限公司
香港总公司-VISHAY半导体及被动器件香港一级代理:
威柏电子有限公司.
Westpac Electronics Limited.
香港九龙观塘成业街 7号宁晋中心 33字楼 B室
电话: (852)2763 5991 传真: (852)2343 6979
电邮: [email protected] [email protected] [email protected]
国内办事处:
Westpac威柏电子深圳分公司-VISHAY半导体及被动器件深圳一级代理:
深圳市威柏德电子有限公司
深圳: 深圳市福田区车公庙泰然九路海松大厦 A座 9楼 5室(A905)
电话: 0755-88267606 88262913 88262910 88262908 传真: 0755-88267406
深圳 VISHAY半导体及被动器件销售热线:13728745337 ,15013641390,18603038578
Westpac威柏电子上海代表处-VISHAY半导体及被动器件上海一级代理:
上海市南丹东路 238号新东亚 27楼 A座
电话: 021-5489 1460,5489 1461
传真: 021-5425 9682
上海 VISHAY半导体及被动器件销售热线: 18917766333,13917150611, 15921707866
Westpac威柏电子青岛分公司-VISHAY半导体及被动器件青岛一级代理:
青岛市市南区丰县路 2号博思公寓 2-1902室
电话: 0532-8823 1566,8580 3033,8582 3798
传真: 0532-8580 7948
青岛 VISHAY半导体及被动器件销售热线:13589241111, 13589207451, 13954216733
Westpac威柏电子成都代表处-VISHAY半导体及被动器件成都一级代理:
四川省成都市武侯区洗面桥 18号金茂礼都北楼 10楼 7号
电话: 028-8554 0368
传真: 028-8554 0368
成都 VISHAY半导体及被动器件销售热线:18681669866, 18613229960,13980644916
V i s h ay i n t e r t e c h n o lo gy, i n c .
VISHAY一级代理:威柏电子有限公司
Westpac威柏电子北京代表处-VISHAY半导体及被动器件北京一级代理:
北京市海淀区中关村青云当代大厦 2009室
电话: 010-6212 7585
传真: 010-6212 7559
北京 VISHAY半导体及被动器件销售热线:13823652702, 13691226556
Westpac威柏电子武汉代表处-VISHAY半导体及被动器件武汉一级代理:
湖北省武汉市洪山区街道口未来城 D座 2301
电话: 027-8705 4728
传真: 027-8775 4438
武汉 VISHAY半导体及被动器件销售热线:18672954292,15989854023
Westpac威柏电子西安代表处-VISHAY半导体及被动器件西安一级代理:
陕西省西安市高新区科技路金桥国际广场 B座 1113室
电话: 029-8938 1667
传真: 029-8938 1667
西安 VISHAY半导体及被动器件销售热线:15009267450, 13709187039
Westpac威柏电子长春代表处-VISHAY半导体及被动器件长春一级代理:
吉林省长春市宽城区青年路长安世家 8栋
电话: 15500015834
长春 VISHAY半导体及被动器件销售热线:15500015834