vishay dale resistors - automotive 101

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VISHAy INTERTECHNOLOGy, INC. VISHAY DALE RESISTORS - AUTOMOTIVE 101 Automotive Applications Automotive Systems • Body and Comfort • Chassis • Powertrain (Underhood) • driver Information • Lighting Systems Automotive Key Contacts Acronyms / Automotive Expectations Production Part Approval Process (PPAP) www.vishay.com INSTRUCTIONAL GUIdE RESISTORS

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Page 1: VISHAY DALE RESISTORS - AuTOMOTIVE 101

V I S H Ay I N T E R T ECHNO LOGy, I N C .

VISHAY DALE RESISTORS - AuTOMOTIVE 101

AutomotiveAppl icat ions

AutomotiveSystems•BodyandComfort

•Chassis

•Powertrain(Underhood)

•driverInformation

•LightingSystems

AutomotiveKeyContacts

Acronyms/ AutomotiveExpectat ions

ProductionPar t Approval Process (PPAP)

www. v i s h a y . c om

INSTRU

CTIO

NALG

UId

ERESIS

TO

RS

Page 2: VISHAY DALE RESISTORS - AuTOMOTIVE 101

V i s h ay i n t e r t e c h n o lo gy, i n c .

VISHAY一级代理:威柏电子有限公司

VISHAY元器件武汉技术支持, VISHAY元器件华中,西南,西北技术支持:王鹏 手机:15989854023 电话:027-8705 4728 电子邮件:[email protected]

VISHAY元器件青岛技术支持, VISHAY元器件华北,东北技术支持:牟军 手机:13589207451 电话:010-6212 7585 电子邮件:[email protected]

VISHAY元器件上海技术支持, VISHAY元器件华东,华北技术支持:杨雪 手机:15919925496 电话:021-5489 1461 电子邮件:[email protected]

VISHAY元器件深圳技术支持, VISHAY元器件华南技术支持:吴龙 手机:13590310423 电话:0755-8826 2914 电子邮件:[email protected]

VISHAY半导体及无源器件应用技术支持团队

香港威柏 深圳威柏 上海威柏 北京威柏 青岛威柏 成都威柏 武汉威柏 西安威柏(852)2763 5991 0755-8826 7606 021-5489 1460 010-6212 7585 0532-8823 1566 028-8554 0368 027-8705 4728 029-8938 1667(852)2343 6979 0755-8826 7406 021-5425 9682 010-6212 7559 0532-8580 7948 028-8554 0368 027-8775 4438 029-8938 1667

VISHAY中国区一级代理-威柏电子

Page 3: VISHAY DALE RESISTORS - AuTOMOTIVE 101

V i s h ay i n t e r t e c h n o lo gy, i n c .

VISHAY一级代理:威柏电子有限公司

香港威柏 深圳威柏 上海威柏 北京威柏 青岛威柏 成都威柏 武汉威柏 西安威柏(852)2763 5991 0755-8826 7606 021-5489 1460 010-6212 7585 0532-8823 1566 028-8554 0368 027-8705 4728 029-8938 1667(852)2343 6979 0755-8826 7406 021-5425 9682 010-6212 7559 0532-8580 7948 028-8554 0368 027-8775 4438 029-8938 1667

VISHAY中国区一级代理-威柏电子

威柏电子-VISHAY威世半导体及无源器件销售团队-以客为本

威柏-VISHAY威世半导体及无源器件业务经理: 汤孝丹 Danny Tang手机:13823652702 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件上海销售经理: 陈洪良 Frank Chan手机:13917150611 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件山东业务专员: 牟军手机:13589207451 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件东北业务专员: 赵明军手机:15500015834 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件深圳业务专员: 胡大振手机:15999533465 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件武汉销售经理: 陈宇 Chen Yu手机:18672954292 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件西安销售专员: 袁诗田 Kent Yuan手机:13709187039 邮箱:[email protected]

威柏-VISHAY威世半导体及无源器件销售专员: 张贤均William Zhang手机:18681669866 邮箱:[email protected]

Page 4: VISHAY DALE RESISTORS - AuTOMOTIVE 101

INSTRU

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Automotive Applications

VISHAY DALE Resistor Solutions

WSL / WSLP / WSLT / WSLS / WSR / WSH / WSC• Hightemperature(upto275˚C)

• Highpowerhandling(upto5Watts)

• ElementwithlowTCR(<20ppm/˚C)

Engine / Transmission / Emission Controls

VISHAY DALE Current Sense Resistor Solutions

WSL3921 / WSL5931 / WSL2726 / WSL4026• Lowresistancevalues(downto0.0002Ω)

• Hightemperature(upto275˚C)

• Highpowerhandling(upto5Watts)

Electronic Power Steering (EPS)

Brushless DC Motor Controls

Engine Fan and Cooling

VISHAY DALE Current Sense Resistor Solutions

WSL3637 / WSL5931 / SPR4000• Highcurrentcapability(over160A)

• Lowresistancevalues(downto0.0002Ω)

• Four-terminalKelvinconnectionavailable

VISHAY DALE Current Sense Resistor Solutions

WSL / WSLP / WSLT / WSLS / WSR / WSH• Lowresistancevalues(downto0.0002Ω)

• Highcurrentcapability(over160A)

• Highpowerhandling(upto5Watts)

Enginecontrolcomponentsassistinprovidingenginestatus,aswellastocontrolthemanysystemcomponentsthatmakeperformance,efficiencyandpollutioncontrolpossible.

Applicationsmayincludeswitch-modecurrentregulationandPWMpowercontrollerswithspecialrequirements:forexample,measuringupto100AforaradiatorfanandotherbrushlessdCmotorcontrols.

designedtouseanelectricmotortoreduceeffortbyprovidingassisttothedriverofavehicle.MostEPSsystemshavevariableassist,whichallowsformoreassistanceasthespeedofavehicledecreasesandlessassistancefromthesystemduringhigh-speedsituations.

Applicationsincludeover-currentprotectionforpowerseats,windows,mirrors,roofsandcargodoors.Also,currentsensingforprecisionmotorcontrolssuchasEPS,EngineFanandClimateControls.

Page 5: VISHAY DALE RESISTORS - AuTOMOTIVE 101

Automotive Systems

Driver Information• driverInformationSystem

• BluetoothCommunication

• GPSCarNavigation&AudioSystem

• SdARS/Antenna/AmplifierSystem

• Sensors(ACC,LIdAR)

Lighting Systems• HeadlightLevelingControlandAdvanced FrontLightingHeadlightCleaningSystem

• LEdLighting(FrontandRear)

• HIdElectrical(xenondriver)

• Sensors(NightVisionSystems,Fogdetection)

• AmbientLighting

Networks

CSC

SOMC

Body and Comfort• Sensors

• Immobilizer&SecuritySystems

• door/Window/SunroofControl

• SeatAdjustandMemory

• HVAC(Heating,Ventilating,AirConditioning)

• ClimateControl

• dashboardandInteriorIllumination

• PassiveSafety(Airbag,RestraintSystems)

• ReversibleWiperdrives

• KeylessorPassiveEntry,PassiveStart,BluetoothCommunication

• CarTVanddVdSystems(Multimedia)

Chassis• ActiveSafety(ESP,ABS,

ASR,USC)

• ElectricParkBrake(EPB)

• Sensors

• ElectricalTransmission(CVT,ASG,doubleClutchShifting)

• EAGR,ElectricalCatalyticConverter,dieselParticleFilter

• ActiveSuspension,dynamicControl

• TirePressureMonitoring

• ElectricalHydraulicPowerSteering(EHPS)

• ElectricalPowerSteering(EPS)

Powertrain (underhood)• CommonRaildieselElectrical

Control

• Piezoelectric-Injectiondriver

• EngineControlUnit(ECU)

• TurboChargerControlUnit

• IgnitionElectricaldrive

• EngineSensors

• ElectricalWaterPump

• BoardnetManagement

• IntegratedStarterGenerator14V/42V(ISG)

• BoardLoad-ControlUnit

• EngineCooling(ElectricalFanControl)

Page 6: VISHAY DALE RESISTORS - AuTOMOTIVE 101

Automotive key Contacts

global Purchasing Team (Commodity Team)1. QualifyCoreSuppliersforEachCommodity

2. CoordinateGlobalSourcingQuotations

3. EstablishTermsandConditions(Payment,delivery)

4. ChampionSupplierIssuesthatImpactOperations

5. MonitorSupplierScorecard

Advance Quality Engineer1. AuditsManufacturingLocations

2. PPAPdocumentation(ControlPlans,FMEA,etc.)

3. SupplierVisitsforExistingQualityIssues

4. ComponentApprovalStatus(FamilyApprovals)

5. SupportsCommodityTeamObjectives

Design Engineer (Program)1. designContactforNewPrograms/Applications2. ProvideSamplesandTechnicalSupport3. SubmitBudgetaryPricing4. EnsuredesignValidation/PilotValidation

Production Control Logistics group (Planners)1. ContacttoEnsureAccurate

Forecasts(EdIornon-EdI)2. ProgramStart-Up/Termination3. deliverySupport4. SpecialRouting(Carrier,

Premium,etc.)5. ShortageIssues6. AllocationdistributionPlan

(Corporate)

Component Engineer1. drawingSpecifications

2. ComponentQualificationdata(AECQ100,Q200)

3. ApplicationSupportinExistingPrograms

4. ChampionforProductImprovementsorChanges

5. MaintainsRecordsforQualityCertifications(Component,ManufacturingSite,Laboratory,etc.)

Regional Purchasing1. ReleaseContractsbasedonGlobalContract

2. RequestSupportforLocalIssuesforSpecificSite

Supplier Quality Engineer1. CoordinatesQualityIssues

duringProductionPrograms

2. Initiates/ClosesFormal8dorQualityReports

Sustaining Engineer (Manufacturing)1. RedesignforExistingProgramsinProduction2. SupportforCostReductionsinExistingPrograms3. ImprovementsforManufacturingChallenges

Automotive key Contacts

GlobalPurchasingTeam(CommodityTeam)

RegionalPurchasing

ProductionControlLogisticsGroup(Planners)

designEngineer(Program)

SustainingEngineer(Manufacturing)

ComponentEngineer

SupplierQualityEngineer

AdvanceQualityEngineer

Page 7: VISHAY DALE RESISTORS - AuTOMOTIVE 101

Acronyms / Automotive Expectations

• MaintainPartNumberTraceability• CompliancetoallCustomerSpecificRequirements

(ComponentLabeling,Manufacturing,etc.)• EscalationContactList• LogisticsSupport• PriceAgreements(AnnualvsMulti-year)• VolumeCommitment• SupplierSavingsSuggestions

• SuppliersareQualifiedbytheirTechnologyOfferingandAbilitytoSupporttheAutomotiveRequirements

• ProductSupportMandatedforbothProductionandServiceRequirementsatQualifiedSites(EndofLifeChangesProperlyCoordinatedinAccordancewithCustomerGuidelines)

• CompliancetoIMdS(InternationalMaterialdataSystem)

• PropernotificationandcompliancetoPCNProcess—ProductChangeNotification(VishayCQA0006)

Acronyms

Automotive Expectations

ABS= Anti-lockBrakingSystems

ACC= AdaptiveCruiseControl

AEC= AutomotiveElectronicsCouncil

AIAG=AutomotiveIndustryActionGroup

APQP=AdvancedProductQualityPlanning

ASR= AutomaticSkidReduction(traction)

CVT= ContinuousVariableTransmission

dV= designValidation

ECU= EngineControlUnit

EHPS=Electro-HydraulicPowerSteering

EPS= ElectronicPowerSteering

EPB= ElectricParkBrake

ESP= ElectronicStabilityProgram

ETC= ElectronicThrottleControl

EV= ElectricVehicle

FMEA= FailureModeandEffectsAnalysis

GPS= GlobalPositioningSystem

HEV= HybridElectricVehicle

HId= HighIntensitydischarge

HUd= Head-Updisplay

HVAC= Heating,Ventilation&AirConditioning

ISG= IntegratedStarterGenerator

PSW= PartSubmissionWarrant

QS-9000=QualityStandardforautoindustry

SdARS= SatellitedigitalAudioReceiverService

SOC= StateOfCharge

SOH= StateOfHealth

TECU= TransmissionECU

TPMS= TirePressureMonitoringSystem

Page 8: VISHAY DALE RESISTORS - AuTOMOTIVE 101

Acronyms / Automotive Expectations Production Part Approval Process (PPAP)

PPAP Requirements

RequirementSubmission Levels

1 2 3 4 5

1 designRecords R S S * R

2 EngineeringChangedocs R S S * R

3 Cust.Eng.Approval R R S * R

4 designFMEA R R S * R

5 ProcessFlow R R S * R

6 ProcessFMEA R R S * R

7 ControlPlan R R S * R

8 MeasurementSystemAnalysis R R S * R

9 dimensionalResults R S S * R

10 PerformanceTestResults R S S * R

11 InitialProcessStudy R R S * R

12 QualifiedLaboratorydocs R S S * R

13 AppearanceApprovalReport S S S * R

14 SampleProduct R S S * R

15 MasterSample R R R * R

16 CheckingAids R R R * R

17 RecordsofCompliance R R S * R

18 PartSubmissionWarrant S S S S R

R=RequiredANdRetainedbyManufacturerS=RequiredANdSubmittedwithPPAPPackage*=ActionisdefinedbytheCustomer

When Is Submission Required?1.Anewpartorproduct2.Correctionofadiscrepancyonapreviously

submittedpart3.Engineeringchangetodesignrecords,

specifications,ormaterialforproductionproduct/partnumber(s)

Submission LevelsLevelOne— WarrantonlysubmittedtocustomerLevelTwo— Warrantwithproductsamplesand

limitedsupportingdatasubmittedtocustomer

LevelThree—Warrantwithproductsamplesandcompletesupportingdatasubmittedtothecustomer

LevelFour— Warrantandotherrequirementsasdefinedbycustomer

LevelFive— Warrantwithproductsamplesandcompletesupportingdatareviewedattheorganization’smanufacturinglocation

Component Product Qualifications• CertifiedLaboratories(PerformProductQualifications)• ComponentQualification(AutomotiveElectronicsCouncil) • Passive(AEC,Q200,StressTestQualificationforPassive

Components) • Active(AEC,Q101,StressTestQualificationfordiscrete

Semiconductors)

Quality• PPAPComplianceperAIAGRequirements• ISO/TS-16949:2000Compliance• CorrectiveActions(24hr,10day)

8d’s/ImmediateContainment

Page 9: VISHAY DALE RESISTORS - AuTOMOTIVE 101

Automotive Applications

DC/DC Converter for Multi-Media

Hybrid Module

VISHAY DALE Current Sense Resistor Solutions

WSL / WSLP• Lowresistancevalues(typically0.005Ω

to0.050Ω)

• ResistiveelementwithlowTCR(<20ppm/ºC)

• LowthermalEMF(<3μV/ºC)

Hybrid / Electric Vehicle Battery Management Forproperbatterymanagement,alow-ohmiccurrentsensingresistorisusedtosensetheamountofcurrentflowingintothevehicle’selectricalsystem.BasicfunctionistodeterminebatteryStateofHealthandStateofCharge.

VISHAY DALE Current Sense Resistor Solutions

WSBS / WSMS / SPR3004• Lowresistancevalues(downto0.00005Ω)

• Highcurrentcapability(>600A)

• Allweldedconstruction

Spark Noise Suppression

Small Signal Amplification

VISHAY DALE Noise Suppressor Solution

NSR• Widerangeofresistancevalues

(1kΩto15kΩ)

• Specialterminaldesignsavailable

• Capabilitytowithstandhighvoltagepulsesathighfrequency

VISHAY THIN FILM Resistor Solution

MPM - matched pair divider• 1:1to100:1ratiorange

• Smallsize(SOT23format)

• Tightratiotolerances(downto±0.01%)

• Lownoise(<-30db)

• TightTCRtrackingof±2ppm/ºC

NSRResistor

UsedinautomotiveignitionsystemstoreduceRadioFrequencyInterference(RFI)causedbyelectricaldischarge.

Inoccupantweightsensingandelectricvehiclebatterymanagement,theMPMmanagesopampgainfromsmallsignals.

Page 10: VISHAY DALE RESISTORS - AuTOMOTIVE 101

V i s h ay i n t e r t e c h n o lo gy, i n c .

VISHAY一级代理:威柏电子有限公司

香港总公司-VISHAY半导体及被动器件香港一级代理:

威柏电子有限公司.

Westpac Electronics Limited.

香港九龙观塘成业街 7号宁晋中心 33字楼 B室

电话: (852)2763 5991 传真: (852)2343 6979

电邮: [email protected] [email protected] [email protected]

国内办事处:

Westpac威柏电子深圳分公司-VISHAY半导体及被动器件深圳一级代理:

深圳市威柏德电子有限公司

深圳: 深圳市福田区车公庙泰然九路海松大厦 A座 9楼 5室(A905)

电邮: [email protected]

电话: 0755-88267606 88262913 88262910 88262908 传真: 0755-88267406

深圳 VISHAY半导体及被动器件销售热线:13728745337 ,15013641390,18603038578

Westpac威柏电子上海代表处-VISHAY半导体及被动器件上海一级代理:

上海市南丹东路 238号新东亚 27楼 A座

电邮: [email protected]

电话: 021-5489 1460,5489 1461

传真: 021-5425 9682

上海 VISHAY半导体及被动器件销售热线: 18917766333,13917150611, 15921707866

Westpac威柏电子青岛分公司-VISHAY半导体及被动器件青岛一级代理:

青岛市市南区丰县路 2号博思公寓 2-1902室

电邮: [email protected]

电话: 0532-8823 1566,8580 3033,8582 3798

传真: 0532-8580 7948

青岛 VISHAY半导体及被动器件销售热线:13589241111, 13589207451, 13954216733

Westpac威柏电子成都代表处-VISHAY半导体及被动器件成都一级代理:

四川省成都市武侯区洗面桥 18号金茂礼都北楼 10楼 7号

电邮: [email protected]

电话: 028-8554 0368

传真: 028-8554 0368

成都 VISHAY半导体及被动器件销售热线:18681669866, 18613229960,13980644916

Page 11: VISHAY DALE RESISTORS - AuTOMOTIVE 101

V i s h ay i n t e r t e c h n o lo gy, i n c .

VISHAY一级代理:威柏电子有限公司

Westpac威柏电子北京代表处-VISHAY半导体及被动器件北京一级代理:

北京市海淀区中关村青云当代大厦 2009室

电邮: [email protected]

电话: 010-6212 7585

传真: 010-6212 7559

北京 VISHAY半导体及被动器件销售热线:13823652702, 13691226556

Westpac威柏电子武汉代表处-VISHAY半导体及被动器件武汉一级代理:

湖北省武汉市洪山区街道口未来城 D座 2301

电邮: [email protected]

电话: 027-8705 4728

传真: 027-8775 4438

武汉 VISHAY半导体及被动器件销售热线:18672954292,15989854023

Westpac威柏电子西安代表处-VISHAY半导体及被动器件西安一级代理:

陕西省西安市高新区科技路金桥国际广场 B座 1113室

电邮: [email protected]

电话: 029-8938 1667

传真: 029-8938 1667

西安 VISHAY半导体及被动器件销售热线:15009267450, 13709187039

Westpac威柏电子长春代表处-VISHAY半导体及被动器件长春一级代理:

吉林省长春市宽城区青年路长安世家 8栋

电邮: [email protected]

电话: 15500015834

长春 VISHAY半导体及被动器件销售热线:15500015834