H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

REVISIONS

DESCRIPTION DATE INITIALSZONE REV ECO NO.

257900 Release of New Machine: 4900CNC 08/05/2016 ZR

000

001

002

003

004

005

006

007

008

009

010

011

012

013

014

015

016

017

018

019

020

021

022

023

024

025

026

027

028

029

030

031

032

033

034

035

Blk #16

16/4 Shielded (24' long)Belden 7423AS

(Pow

er Circuit)

FusedDisconnect

P2 P3P1

208-230 VAC 3 Ph 50 A

1FU 2FU 3FU

L1

L3L2

L3

L2

4FU

5FU

1CON

T1

T2T3

Width Index

T1

T2

T3

17FU

18FU

19FU2DR

L1

L2

L3

T1

T2

T3M5MTR

4L1

4L2

4L3

5T25T1

5T3Door Transfer Belt

T1T2

T3

See Lines 058, 060, 068

See Lines097, 201, 158-160

Wht #6

Blk #12

Remove cover at top of drivebefore machine is activated.

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection

1

G

Set Selector Switch to 230V

(If Present)

L N

G+ -

1PWR

-+

2L2

2L3

3TB211

14 13

9 5

1CON

1CR

12

15

1CON

13A1 A2

141TB1

1TB216

1TB315

14

24P2

2TB4

2TB5

1718

24N

2TB

Blk

Wht

Brn

Blu

T2

T3

T1

T1T2

T3

Blk #12

4TB11-14

4TB6-10

4TB1-5

24V Power to Distributed I/O

Blocks

2CON

T3

X

3CON

T1

T2

T2

T1 M2MTR

Dust Collection Unit

13FU

12FU

Blk #12 L N G

-

2PWR

-

14 -13 ++14 +13

2T2

2T3

R8

R4

Blk #16

16/4 Shielded (24' long)Belden 7423AS

T1

T2

T3

14FU

15FU

16FU1DR

L1

L2

L3

T1

T2

T3M5MTR

3L1

3L2

3L3

3T23T1

3T3

See Lines097, 201, 158-160

Remove cover at top of drivebefore machine is activated.

3TB1

Router MotorM3MTR

2OL

3OL

GGrn

GGrn

R2R1

24P2

R1R2

2DR

BluJ2

J14

J6

BLA24V in

BLB24V in

1DR

1411

4GCR

24P1

Blk6

Spindle Fan

Blk7 2TB

24N

4TB6-10

4TB1-5

Spindle Fan

VFD Fault(Width Index and

Door Transfer)

24P2

24P2

24P3

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

036

037

038

039

040

041

042

043

044

045

046

047

048

049

050

051

052

053

054

055

056

057

058

059

060

061

062

063

064

065

066

067

068

069

070

071

T1

2

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection

10FU

11FU

9FU

Wht #6

T2

T3

T1

21FU

20FU

Blk #12

T2

T14TB6-10

4TB1-5

Wht #6

T2

T3

7FU

8FU

T2

T1 6FU

Blk #12

3DR

L1

PE Up

Us

GND

EtherCAT In

EtherCAT out

Grn #12

L2

L3

1L1

1L2

1L3

3TB3Blk Two

X and Y-Axis Limit Switches

Blk OneJ10

2 conductor multi wire

2TB24N

5GCR

6GCR

Spindle Heater

11 14

11 14

BlkONE

BlkTWO

Width Index Motor Brake

See Line026

See Line192

18/2 (24' long)

1GCR

2GCR

4TB6-10

4TB1-5

T2

T1

T3

From 3PLC_EtherCAT junction X1

BLA EtherCAT Signal in

4DR

L1

PE

EtherCAT In

EtherCAT out

Grn #12

L2

L3

1L1

1L2

1L3

From 3PLC_EtherCAT junction X2

Multi Wire Device Wire ColorBlk_1 Heat 1 whiteBlk_2 Heat 2 whiteBlk_3 RTD RedBlk_4 RTD RedBlk_5 RTD WhiteBlk_6 Fan RedBlk_7 Fan BlueBlk_8 1CSW BlueBlk_9 1CSW Black

Blk_10 1CSW BrownBlk_11 x xGreen Ground Green

Multi-Conductor Wire Table

DVI Input

1HMI

1PLC_A

X102

X200

USB

10TB3

10TB2

10TB1

Brn

Blu

Blk

Yellow 3-Conductor Cable

(Power C

ircuit and 1PLC

_A Detail)

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

B/1

B/2

B/3

B/4

B/5

B/6

B/7

B/8

1PLC_BCX2100-0904 Power

Supply and E-Bus/K-Bus

3

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(P

ower S

upply and EtherC

AT O

utput Terminal)

24V

+

-

PE

24PBlu

10TB2

0V

+

-

PE

Jumper

24NWht

10TB3

Jumper

K/2

K/3

K/4

K/5

K/6

K/1

K/7

K/8

2PLC_KEK1110 OUTPUT

TERMINAL

Output 1

Output 3

Output 5

Output 7

Output 2

Output 4

Output 6

Output 8

No Connections on 1-8

EtherCAT signal output RJ45

2PLC_G(EtherCAT

Signal Input)EtherCAT Signal

See Sheet 7

072

073

074

075

076

077

078

079

080

081

082

083

084

085

086

087

088

089

090

091

092

093

094

095

096

097

098

099

100

101

102

103

104

105

106

107

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

G/1

G/2

G/3

G/4

G/5

G/6

G/7

G/8

2PLC_GEK1814 INPUT/

OUTPUT COUPLER

Blu

4

Slot 3 Output Module1PLC3

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(EtherC

AT Coupler Input/O

utput Terminal)

Spare

24V Us

Input 1

Input 3

NC

NC

24V Up

Output 1

Output 3

24P1G/14

G/9

G/10

G/11

G/12

G/13

G/15

G/16

Wht #18 (TYP)

0V Us

Input 2

Input 4

NC

NC

0V Up

Output 2

Output 4

Spare

Spare

Spare

Spare

2PLC_G

1PB3 4 24P1

10TB2

Cycle Stop Push Button

1PBL3 4 24P1

10TB2

Cycle Start Push Button

1PBL

G X1X2 24N10TB3

Cycle Start Ready LED

3 4

1SS

24P1

10TB2

Left Hand/Right Hand Toggle Switch

24P1

Spare

24N

Spare

24NBlu

10TB2

10TB2Wht

10TB3

10TB3

EtherCAT signal Input RJ45

1PLC_K_EtherCAT_out

EtherCAT Signal

See Sheet 7

EtherCAT signal Output

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

OFF ON

Spare

EtherCAT signal to 2PLC in HMI Cabinet

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

D/1

D/2

D/3

D/4

D/5

D/6

D/7

D/8

2PLC_DEL6900

TwinSAFE Logic

5

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

(TwinS

AFE

Logic and Safety Input Term

inal)

E/6

E/1

E/2

E/3

E/4

E/5

E/7

E/8

Input 1+

Input 1-

Spare

Spare

2PLC_EEL1904 TwinSAFE INPUT TERMINAL

Remove Jumper if the 4900 CNC is connected to loader

Spare

Spare

Input 3+

Input 3-

Input 2+

Input 2-

Input 4+

Input 4-

Spare

Spare

Spare

Spare

Spare

Spare 2 1

1 24900 HMI ESTOP Button

1ESTOP

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000 6

Slot 3 Output Module1PLC3

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(Potentiom

eter Terminal and O

utput Terminal)

O/9

2PLC_FEL3255 INPUT/

OUTPUT COUPLER

F/1

F/2

F/3

F/4

F/5

F/6

F/7

F/8

F/14

F/9

F/10

F/11

F/12

F/13

F/15

F/16

+10V

Input 2

+10V

+10V

+10V

Input 5

+10V

0V

Input 1

0V

0V

Input 2

0V

Input 3

0V

1

2

3 RPM Potentiometer

12

3 Feed Rate Potentiometer

1POT

2POT

H/2

H/3

H/4

H/5

H/6

H/1

H/7

H/8

2PLC_HEK1110 OUTPUT

TERMINAL

Output 1

Output 3

Output 5

Output 7

Output 2

Output 4

Output 6

Output 8

No Connections on 1-8

EtherCAT signal output RJ45

3PLC_J(EtherCAT

Signal Input)EtherCAT Signal

See Sheet 7Line 254

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

J/1

J/2

J/3

J/4

J/5

J/6

J/7

J/8

3PLC_JEK1814 INPUT/

OUTPUT COUPLER

Blu

Blk

Blu

Black/NINE

7

Blu #18 (TYP)

Slot 3 Output Module1PLC3

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(EtherC

AT Coupler Input/O

utput Terminal)

3TB6Blk

Wht2TB

24N

3TB1

R2R1

2DRR2

R1

1DR

Blu

Blu

24P2

Cutout Knockout Extended Cyl Sw(Spring Return)

Spare

Spare

IN OUT

+ -EWON

2TB

VFD Fault(Width Index and Door Transfer)

24V Us

Input 1

Input 3

NC

NC

24V Up

Output 1

Output 3

3TB1

24P2

Spare

Spare

J/14

J/9

J/10

J/11

J/12

J/13

J/15

J/16

Wht #18 (TYP)

Blu

0V Us

Input 2

Input 4

NC

NC

0V Up

Output 2

Output 4

Spare

Spare

Spare

Spare

1PSBrn 24N

3TB4

1DR11

Blk_2/One Blk_2/Two 24N3TB3

3DR Up/Us

24N

1PWR-24N

2TB

3PLC_J

+ -G

1HMI

10TB2Blu 10TB1 GND

10TB3Blk

Yellow Jacketed

Cable

Brn

24V Power Supply to 1DR and Air Pressure Switch

X and Y-Axis Limit Switches

24P1

EtherCAT signal output

EtherCAT signal input Grey/RJ45

24N

2PLC (EtherCAT

Signal Output) EtherCAT

Signal

1LSW 2LSW

See Sheet 6Line 208

Green/RJ45

BluBrn

1CSW

4PLC_EtherCAT_in

3TB5

Black/TEN

2TB

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

233

234

235

236

237

238

239

240

250

251

252

253

254

255

256

257

258

259

260

EtherCAT signal from

HMI Cabinet

EtherCAT signal to Loader Cabinet

See DWG 8810-403 Sheet 4 Line 115

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000 8

I:C/2

I:C/3

O/9

Slot 3 Output Module1PLC3

Servo Drive Input to Safety PLC

I:C/4

I:C/5

I:C/6

I:C/1

I:C/7

I:C/8

Spare

Spare

Spare

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(S

afety Input and Output Term

inals)

3PLC_CEL1904 TwinSAFE INPUT TERMINAL

Input 1+

Input 1-

Input 3+

Input 3-

Input 2+

Input 3-

Input 4+

Input 4-

Spare

Spare

Spare

Servo Drive Input to Safety PLC

O:L/2

O:L/3

O/9

Ice Cube Relay

O:L/4

O:L/5

O:L/6

O:L/1

O:L/7

O:L/8

Spare

Spare

3PLC_LEL2904 TwinSAFE

OUTPUT TERMINAL

Output 1A

Output 1B

Spare

Spare

To Servo Drive, Output from Safety PLC

Output 3A

Output 3B

Output 2A

Output 2B

Output 4A

Output 4B

13

14

1CR

Blu

Wht

To Servo Drive, Output from Safety PLC

3DR02

3DR01

3DR06

3DR05

261

262

263

264

265

266

267

268

269

270

271

272

273

274

275

276

277

278

279

280

281

282

283

284

285

286

287

288

289

290

291

292

293

294

295

296

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

297 315

298 316

299 317

300 318

301 319

302 320

303 321

304 322

305 323

306 324

307 325

308 326

309 327

310 328

311 329

312 330

313 331

314 332

9

M/2

M/3

Slot 3 Output Module1PLC3

M/4

M/5

M/6

M/1

M/7

M/8

Spare

Spare

Spare

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(Encoder Term

inal and Input Terminal)

3PLC_MEL5152

ENCODER TERMINAL

A1

Spare

I:N/2

I:N/3

O/9

Thermistor

I:N/4

I:N/5

I:N/6

I:N/1

I:N/7

I:N/8 Spare

3PLC_NEL3202 INPUT

TERMINAL

+R1

+RL1

Spare

-R1

Shield

THM124P1

24N

A2

B1

24P1

24N

B2

2PL-D

2PL-F

3

Grn/Yel

2PL-B

2PL-A 1

224P1

24N See Line026

Igus CF8.05.05 (20/5)(27' long)

+R2

+RL2

-R2

Shield

Blk Black/FiveSpindle Motor (RTD)

Blk Black/FourSpindle Motor (RTD)

Blk Black/ThreeSpindle Motor (RTD)

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

333 351

334 352

335 353

336 354

337 355

338 356

339 357

340 358

341 359

342 360

343 361

344 362

345 363

346 364

347 365

348 366

349 367

350 368

Door Transfer Run Reverse

10

Slot 3 Output Module1PLC3

VFD Reset (1DR and 2DR)

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(O

utput Terminals)

O:P/2

O:P/3

O/9

O:P/4

O:P/5

O:P/6

O:P/1

O:P/7

O:P/8

3PLC_PEL2008

OUTPUT TERMINAL

Output 1

Output 3

Spare

Output 5

Output 7

Output 2

Output 4

Output 6

Output 8

O:O/2

O:O/3

O/9

O:O/4

O:O/5

O:O/6

O:O/1

O:O/7

O:O/8

3PLC_OEL2008

OUTPUT TERMINAL

Spare

1DR03

1DR06

2DR06

2DR03

1DR05

1DR02

2DR05

2DR02

1DR04 24N

2DR04

1TB

Drive Preset Comm

2CON

3CON

A2A1

A2A1

3GCR

A2-A1+

Spare

5GCR

A2-A1+

6GCR

A2-A1+

2GCR

A2-A1+

1GCR

A2-A1+

4GCR

A2-A1+

2TB

2TB

2TB

2TB

2TB

2TB

2TB

2TB

24N

Output 1

Output 3

Output 5

Output 7

Output 2

Output 4

Output 6

Output 8

Width Index Run Reverse

Door Transfer Run Fast

Door Transfer Run

Width Index Run Fast

Width Index Run

Dust Collection Control

Strike Router Control

Spindle Fan Control

Spindle Heater Control 1

Spindle Heater Control 2

One

Two

Width Index Motor Brake Release Control

Nothing Connected to switched side of relay

2OL

9596

3OL

9596

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

369 387

370 388

371 389

372 390

373 391

374 392

375 393

376 394

377 395

378 396

379 397

380 398

381 399

382 400

383 401

384 402

385 403

386 404

11

Slot 3 Output Module1PLC3

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(Pow

er Supply and Brake Chopper Term

inals)

R/2

R/3

O/9

Brake Chopper

R/4

R/5

R/6

R/1

R/7

R/8

3PLC_REL9576 BRAKE

CHOPPER TERMINAL

R external

+Uin

Spare

+Uin

+Uin

BR1

R external

-Uin

-Uin

-Uin

Q/2

Q/3

O/9

#Ten in Multi-conductor Cable to Spindle

Q/4

Q/5

Q/6

Q/1

Q/7

Q/8

3PLC_QEL9410

POWER SUPPLY TERMINAL

+24V

Infeed 24V

Spare

Infeed 0V

PE

0V

Infeed 24V

Infeed 0V

PE

2TB24N

2DR11

Ten

Spare

Jumper

Spare

48N2PWR-

48P2PWR+

3PLC_Servo1_8

3PLC_Servo1_16

Blk #Ten

24V Power Supply to 2DR and Knockout Cylinder Extend Solenoid

3TB5

Jumper

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

405 423

406 424

407 425

408 426

409 427

410 428

411 429

412 430

413 431

414 432

415 433

416 434

417 435

418 436

419 437

420 438

421 439

422 440

12

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(E

dge Prep U

p/Dow

n Servo M

otor)

O/9

3PLC_Servo1EL7211 Servo

Terminal

S1/1

S1/2

S1/3

S1/4

S1/5

S1/6

S1/7

S1/8

S1/14

S1/9

S1/10

S1/11

S1/12

S1/13

S1/15

S1/16

-(S3)

Motor Phase V

GND

GND

GND

+(R1)

+(S2)

+(S1)

Motor Phase U

Motor Phase W

Motor Brake +

Load Voltage 50V

Load Voltage 50V

Wht

Blu

Res. excitation

Res. sin

Res. excitation

Res. sin

-(R2)

-(S4)

Res. cos

Brn

Blk

Gry

Red

50V3PLC_R3

3PLC_Servo2_16

3PLC_R7

50V3PLC_Servo2_8

to Servo 1Motor

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

441 459

442 460

443 461

444 462

445 463

446 464

447 465

448 466

449 467

450 468

451 469

452 470

453 471

454 472

455 473

456 474

457 475

458 476

13

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(Spindle Plunge Servo M

otor)

O/9

3PLC_Servo2EL7211 Servo

Terminal

S2/1

S2/2

S2/3

S2/4

S2/5

S2/6

S2/7

S2/8

S2/14

S2/9

S2/10

S2/11

S2/12

S2/13

S2/15

S2/16

-(S3)

Motor Phase V

GND

GND

GND

+(R1)

+(S2)

+(S1)

Motor Phase U

Motor Phase W

Motor Brake +

Load Voltage 50V

Load Voltage 50V

Wht

Blu

Res. excitation

Res. sin

Res. excitation

Res. sin

-(R2)

-(S4)

Res. cos

Brn

Blk

Gry

Red

50V3PLC_Servo1_7

3PLC_Servo3_16

3PLC_Servo1_15

50V3PLC_Servo3_8

to Servo 2Motor

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

477 495

478 496

479 497

480 498

481 499

482 500

483 501

484 502

485 503

486 504

487 505

488 506

489 507

490 508

491 509

492 510

493 511

494 512

14

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(E

dge Prep S

ide Shift S

ervo Motor)

O/9

3PLC_Servo3EL7211 Servo

Terminal

S3/1

S3/2

S3/3

S3/4

S3/5

S3/6

S3/7

S3/8

S3/14

S3/9

S3/10

S3/11

S3/12

S3/13

S3/15

S3/16

-(S3)

Motor Phase V

GND

GND

GND

+(R1)

+(S2)

+(S1)

Motor Phase U

Motor Phase W

Motor Brake +

Load Voltage 50V

Load Voltage 50V

Wht

Blu

Res. excitation

Res. sin

Res. excitation

Res. sin

-(R2)

-(S4)

Res. cos

Brn

Blk

Gry

Red

50V3PLC_Servo2_7

3PLC_Servo4_16

3PLC_Servo2_15

50V3PLC_Servo4_8

to Servo 3Motor

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

513 531

514 532

515 533

516 534

517 535

518 536

519 537

520 538

521 539

522 540

523 541

524 542

525 543

526 544

527 545

528 546

529 547

530 548

15

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection(Edge Prep Plunge Servo M

otor)

O/9

3PLC_Servo4EL7211 Servo

Terminal

S4/1

S4/2

S4/3

S4/4

S4/5

S4/6

S4/7

S4/8

S4/14

S4/9

S4/10

S4/11

S4/12

S4/13

S4/15

S4/16

-(S3)

Motor Phase V

GND

GND

GND

+(R1)

+(S2)

+(S1)

Motor Phase U

Motor Phase W

Motor Brake +

Load Voltage 50V

Load Voltage 50V

Wht

Blu

Res. excitation

Res. sin

Res. excitation

Res. sin

-(R2)

-(S4)

Res. cos

Brn

Blk

Gry

Red

50V3PLC_Servo3_7

3PLC_Servo3_15

to Servo 4Motor

EtherCAT junction 2

X2

EtherCAT junction 1

X1Grey/RJ45

3DR (EtherCAT Signal) EtherCAT

Signal

4DR (EtherCAT

Signal)

Green/RJ45

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

549 567

550 568

551 569

552 570

553 571

554 572

555 573

556 574

557 575

558 576

559 577

560 578

561 579

562 580

563 581

564 582

565 583

566 584

(Distributed I/O

Blocks on M

achine)

16

NOTES: “Italics” indicate Conductor Color, ID Number, or NotesDenotes Main Enclosure Terminals

Broken Lines denote Field Wiring

Denotes Field Terminals (10TB and above)Denotes Field Connection

Denotes Main Enclosure Connection

4

1

3

LH Inner Door Stop Photo Eye

2PE

24P1

24N

Sig Blk

Brn

Blu4

3

1

LH Outfeed Photo Eye

1PE 24N

24P1

SigBlk

Blu

Brn

4

3

1Cutout Knockout Cylinder Extend 1SOL 24N

24P3

SigBlk

Blu

Brn

4

3

1

LH Inner Door Stop Cylinder Extend

3SOL 24N

24P3

SigBlk

Blu

Brn

4

1

3

LH Outer Door Stop Cylinder

Extend2SOL

24P3

24N

Sig Blk

Brn

Blu

4

1

3

LH Outer Door Stop Photo Eye

3PE

24P1

24N

Sig Blk

Brn

Blu

1TB1

1TB2

1TB3

Blk

Wht

Brn

Blu

24V in

24N

24V out

EtherCAT Signal from 3DR

0

1

2

3

4

5

6

7

4

1

3

Door Clamp Cylinders

Extend6SOL

24P3

24N

Sig Blk

Brn

Blu4

3

1RH Inner Door Stop Cylinder

Extend5SOL 24N

24P3

SigBlk

Blu

Brn

4

3

1

RH Outer Door Stop Photo Eye

5PE 24N

24P1

SigBlk

Blu

Brn

4

1

3

RH Inner Door Stop Photo Eye

4PE

24P1

24N

Sig Blk

Brn

Blu

4

1

3

RH Outer Door Stop Cylinder

Extend4SOL

24P3

24N

Sig Blk

Brn

Blu24V in

24V out

EtherCAT Signal to BLA 

0

1

2

3

4

5

6

7

4

3

1

RH Outfeed Photo Eye

6PE 24N

24P1

SigBlk

Blu

Brn

Plug

Plug

BLA BLB

3LSW

4

3

1

24N

24P1

SigBlk

Blu

Brn

24N

Width EOT Limit Switch

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

Main Enclosure Back Panel Layout

17

1DISC

1FU 2FU 3FU

1CON1TB1CR

1DR

2DR

1PWR2PWR

2TB3TB4TB

4FU

5FU

12FU

13FU

20FU

21FU

14FU

15FU

16FU

17FU

18FU

19FU

6FU

7FU

8FU

9FU

10FU

11FU

GROUND

3PLC

3DR4DR

1CRB

DIN Rail (40")

DIN Rail (19")

DIN

Rai

l (17

")

Duct 1.5W x 3H x 11L

Duct 1.5W x 3H x 18L

Duct 1.5W x 3H x 28L

Duc

t 1.5

W x

3H

x 1

3.5L

2CON 3CON

2OL 3OL

(Main Enclosure Labels)

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

(Main Enclosure and H

MI

Enclosure D

etail)

18

Pole 1GCR 2GCR 3GCR 4GCR 5GCR 6GCRA1+ 3PLCP1 3PLCP1 3PLCP2 3PLCP6 3PLCP3 3PLCP3A2- 24N 24N 24N 24N 24N 24N11 T1(120V) T2(120V) - 24P1 T1 (20FU) T2 (21FU)14 Blk1_One Blk1_Two - Blk Six Blk One Blk Two12 - - - - - -

Relays

A1+

A2-

1411 12

24N

24N

24N

24N

24N

24N

24N

24N

24N

24N

Jumper

4TB Detail

T1 T2 T3

Jumper Jumper Jumper

24P

2

24P

1

J10

J11

Q2

J1/E

won

+

1 2 3 4 5 6

1GCR-6GCR

Relays

3TB Detail 2TB Detail

3DR

Us/

3DR

Up

1DR

11

2DR

11

10TB

2

1DR

R2

4GC

R11

1POT

2POT

1SS

1PBL

1PB

1ESTOP

1HMI

1HMI

1POT

2POT

1SS

1PBL

1PB

1ESTOP

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000

.

(Main Enclosure PLC

, HM

I Enclosure PLC,

and Distributed I/O

Block Labels)

19

Ethe

rCA

T Ex

tens

ion

1PLC(Located in HMI Cabinet) J C L M N O P Q R

X1

X2

Ethe

rCA

T Ju

nctio

n

Ethe

rCA

T C

oupl

er

S T U V W

EK1814

G D E F H

EK1814 Ethe

rCA

T C

oupl

er

Ethe

rCA

T Ex

tens

ion

2PLC(Located in HMI Cabinet)

10TB1 2 3

GN

D

24P

1

24N

EtherCAT Signal Output

EtherCAT Signal Output

3PLC(Located in Main Cabinet)

A B K

BLA(Located on Left Hand Side of Machine)

BLB(Located on Right Hand Side of Machine)

EtherCAT Signal Input

EtherCAT Signal Output

EtherCAT Signal Input

EtherCAT Signal Output

BLA_0 – BLA_7

BLB_0 – BLB_70

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

H

G

F

E

D

C

B

A

8 7 6 5 4 3 2 1

DRAWN BY

ZR

DATE

08/05/2016ENG APPR.

ZR

APPROVAL DATE

08/08/2016MFG APPR.

ST

APPROVAL DATE

08/08/2016NEXT ASSY

--------

FINISH

---------

REV

00DWG NO.

8828-400SIZE

BSHEET of 20SCALE N/A

TOLERANCES UNLESSOTHERWISE SPECIFIED

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF NORFIELD INDUSTRIES. ANYREPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NORFIELD INDUSTRIES IS PROHIBITED.

FRACTIONS:UP TO AND INCLUDING 72" . . . . . . . . . . . . . . . . . . ±1/32"OVER 72" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1/16"TWO PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . . . ±0.010"THREE PLACE DECIMAL . . . . . . . . . . . . . . . . . . . . ±0.005"MACHINED ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2°

8828-400

4900CNC Ladder Diagram

4900CN

C Ladder D

iagram

Effective S/N _______Software Ver 25-4900 V00_000 20

(Manifold D

etails)

Solenoid Signal Cylinder Description1SOL BLA2 1CYL Cutout Knockout Cylinder Extend2SOL BLA1 2CYL LH Outer Door Stop Cylinder Extend3SOL BLA0 3CYL LH Inner Door Stop Cylinder Extend

Door Transfer Belt Motor Side(Left-Hand Side) Manifold Detail

Exhaust Ports

SupplyPort

Normally Closed Ports(NC)

Normally Open Ports(NO)

Station 1

Station 4

Width Index Motor Side(Right-Hand Side)

Manifold Detail

Exhaust Ports

SupplyPort

Normally Closed Ports(NC)

Normally Open Ports

(NO)

Solenoid Signal Cylinder Description4SOL BLB7 4CYL RH Outer Door Stop Cylinder Extend5SOL BLB6 5CYL RH Inner Door Stop Cylinder Extend6SOL BLB5 6CYL - 21CYL Door Clamp Cylinders Extend

24V in

24V out

0

1

2

3

4

5

6

7

BLA

BLA0

BLA1

BLA2

BLA3

BLA4

BLA5

BLA6

BLA7

24V in

24V out

0

1

2

3

4

5

6

7

BLB

BLB0

BLB1

BLB2

BLB3

BLB4

BLB5

BLB6

BLB7