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Activité T2 chez AER/ATMOSTAT AER/ATMOSTAT

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Page 1: Visit of lorraine's companies to Cadarache

Activité T2 chez AER/ATMOSTAT

AER/ATMOSTAT

Page 2: Visit of lorraine's companies to Cadarache

Activité T2 chez AER/ATMOSTAT

PRÉSENTATION

2

AER

T2 business within d'AER/ATMOSTAT

T2 business within AER/ATMOSTAT takes its origin from SEIV Ile de France work in this T2 business within AER/ATMOSTAT takes its origin from SEIV Ile de France work in this field. Its a business as old as our company.field. Its a business as old as our company.

Under this business, several components, systems and know-how have been Under this business, several components, systems and know-how have been developed.developed.

AER/ATMOSTAT has the technical knowledge for T2 and is or has been simultaneously AER/ATMOSTAT has the technical knowledge for T2 and is or has been simultaneously designer, manufacturer, operator of equipments and systems dedicated to this gas.designer, manufacturer, operator of equipments and systems dedicated to this gas.

This knowledge is reinforced by a large knowledge database as well as the one from This knowledge is reinforced by a large knowledge database as well as the one from operators we have in our team. We keep as counselor old collaborators of operators we have in our team. We keep as counselor old collaborators of AER/ATMOSTAT.AER/ATMOSTAT.

Page 3: Visit of lorraine's companies to Cadarache

Activité T2 chez AER/ATMOSTAT

PRÉSENTATION

3

AER

Examples of Addressed Components and systems

• Detritiation unit for several process dedicated glove-box (design, manufacturing, Detritiation unit for several process dedicated glove-box (design, manufacturing, operating, maintenance, decontaminating and dismantlement),operating, maintenance, decontaminating and dismantlement),

• Vacuum unit for detritiation unit (operating, maintenance, decontaminating and Vacuum unit for detritiation unit (operating, maintenance, decontaminating and dismantlement), dismantlement),

• Isotopic separation column for hydrogen (design, manufacturing),Isotopic separation column for hydrogen (design, manufacturing),

• Neutralization unit for tritiated water and oil (design, manufacturing, operating, Neutralization unit for tritiated water and oil (design, manufacturing, operating, decontamination, dismantlement),decontamination, dismantlement),

• Robotized freezer for tritiated water (design, manufacturing).Robotized freezer for tritiated water (design, manufacturing).

Page 4: Visit of lorraine's companies to Cadarache

Activité T2 chez AER/ATMOSTAT

PRÉSENTATION

4

AER

Associated competences related to T2

- design of components and systems for T2 process,design of components and systems for T2 process,

- T2 components and systems manufacturing taking into account process qualification T2 components and systems manufacturing taking into account process qualification such as weldings, proof tests,such as weldings, proof tests,

- safety analysis of components, and systems related to T2,safety analysis of components, and systems related to T2,

- product life cycle management of plants dedicated to T2, specifically for by-product product life cycle management of plants dedicated to T2, specifically for by-product process as well as wastes,process as well as wastes,

- decontamination strategy of plants, components, parts having been in contact with decontamination strategy of plants, components, parts having been in contact with T2,T2,

- plant dismantlement procedures for T2 related activity,plant dismantlement procedures for T2 related activity,

- T2 handling rules and constraints, storage and transportation as waste (high activity T2 handling rules and constraints, storage and transportation as waste (high activity to very low activity).to very low activity).

Page 5: Visit of lorraine's companies to Cadarache

Tools of your performanceALORIS regroups the knowhow, resources and expertise based of four companies inLorraine in the field of mechanical engineering as well as industrial design.

A total of 60 engineers and technicians with a consolidated turnover of 5 M€ (2009)

(30,000 h of methods and 43,000 h of design work)

Two strategic fields of development:

Energy and Water

satisfying the needs of major accounts like EDF, CEA, AREVA, ALSTOM, TOTAL, AIRLIQUIDE, SUEZ,

2010

Page 6: Visit of lorraine's companies to Cadarache

General Presentation

Applicationspp

Machines, Installations & Industrial Constructions

Building frameworks, locking systems, piping,  boilerworks, mechanical engineering, fluid dynamics, composite materials, ...

Business sectors   

Chemicals, Hydrocarbon Processing, Water Treatment,Renewable Thermal and Nuclear EnergyRenewable, Thermal and Nuclear Energy,

Agro‐food, Defense, Telecommunications…

2010

Page 7: Visit of lorraine's companies to Cadarache

General Presentation

Our Skills

Our Services

Calculations   ‐ Methods   ‐ Drafting   ‐ Technical Support

Our Services

Design  ‐ Testing   ‐ Assistance   ‐ Analysis   ‐ Training

Our authorizations

Chemical risk level 1 and 2DATR : RP1 and RP2…

2010

Page 8: Visit of lorraine's companies to Cadarache

SpecialtiesGeneral Presentation

‐ Vibration analysis

‐ Seismic analysis

‐ ATEX classification

‐ Knowledge and expertise in norms and regulations for France, Europe and internationally: RCC‐M, CODAP, CODETI, NF EN 13480 et 13445, ETC‐C, ESP, ESPN, CM, EUROCODE,: RCC M, CODAP, CODETI, NF EN 13480 et 13445, ETC C, ESP, ESPN, CM, EUROCODE,ASME, ADM, BS…

Our tools

‐ SAMCEF – FLOWMASTER – PIPESTRESS – CAESAR ‐ STAAD – ROBOBAT – MICROPROTOL –ROHR II …

‐ INVENTOR – AUTOCAD  – CATIA – MICROSTATION, ADVANCE METAL – TEKLA,  PDMS –SOLIDWORKS – CADWORX  …

l h2010

plus others ….

Page 9: Visit of lorraine's companies to Cadarache

……

……

2010

Page 10: Visit of lorraine's companies to Cadarache

CLOISY-TECHNOLOGIES

Your space organizer.

6 allée Pelletier Doisy - 54601

Villers-lès-Nancy

Phone : +33 (0)3 83 54 22 85

Fax : +33 (0)9 81 70 12 32

Page 11: Visit of lorraine's companies to Cadarache

CLOISY-TECHNOLOGIES

Cloisy-technologies is a specialist in realisation

of removable dividing wall and technical cabin,

which offer thermal, acoustic and ergonomic

characteristics and which are totally comply with

the current laws.

Page 12: Visit of lorraine's companies to Cadarache

Our activity

Workshop

cabin

CLOISY-

TECHNOLOGIES

Office

dividing

wall

Industrial

dividing

wall Wire fence

dividing

wall

Industrial

cabin

Workshop

cabin

Page 13: Visit of lorraine's companies to Cadarache

Office dividing wall

Can be standar or phonic

They are fonctional, removable and modifiable

All this dividing wall are offer in solide, glassed-in,

simple or double glazing module.

Can be equipe with doors or/and blind.

Page 14: Visit of lorraine's companies to Cadarache

Industrial dividing wall

Phonic isolation for better work condition

Custom made for unconventional request

Respect of Security norm

Very fast assembly

Page 15: Visit of lorraine's companies to Cadarache

Wire fence dividing wall

Protection dividing wall with mesh or solide pane.

Easy assembly

Respect of norme EN294

Page 16: Visit of lorraine's companies to Cadarache

Workshop cabin

Thermal, acoustic and dust isolation.

Possibility of height higher than 2.5m.

Workshop cabine paletizable.

Can be on 1 or 2 levels.

Page 17: Visit of lorraine's companies to Cadarache

Industrial cabin

Sorting cabine waste.

Doors allowing a

passageway for a

conveyor.

Protect the operator of

cold, humidity, and

draft.

Laser protection cabin.

Metrology cabin.

Page 18: Visit of lorraine's companies to Cadarache

CLEANROOM

TECHNOLOGY

Your fresh air creator

Page 19: Visit of lorraine's companies to Cadarache

CLEANROOM TECHNOLOGY

Cleanroom Technology is specialized in study and

realisation of clean room and white room for the

industry.

We propose two types of clean room:

CLEANROOMFIX type HARDWALL

CLEANROOMFLEX type SOFTWALL

Page 20: Visit of lorraine's companies to Cadarache

Our activity

Workshop

cabin

CLEANROOM

TECHNOLOGY

CLEANROOMFIX

Clean room

supplies

CLEANROOMFLEX

Page 21: Visit of lorraine's companies to Cadarache

CLEANROOMFIX

CLEANROOMFIX is constitute of laquered metal

panels which are nestable and movable.

Adapted to the industry of food-processing,

pharmaceutical and nanotechnology.

Page 22: Visit of lorraine's companies to Cadarache

CLEANROOMFLEX

The CLEANROOMFLEX or blowing roof is:

Movable, extensible

Easy to assemble or dismantle

Have a self-sufficent filtration system

Totally self-supporting

Page 23: Visit of lorraine's companies to Cadarache

Clean room supplies

Gloves boxes

Airlocks

Hoods

Clothes

Page 24: Visit of lorraine's companies to Cadarache

Ours executions, references

PIERRE LE GOFF France ELEVATEUR

Page 25: Visit of lorraine's companies to Cadarache

Ours executions, references

CLEANROOMFLEX chez AMORA

Page 26: Visit of lorraine's companies to Cadarache

2500 people, over 700 M€ in sales

C iv i l E n g in e e r in g a n d In d u s t r y

E n g in e e r in g S t r u c t u r e s

H o u s in g a n d O f f ic e s

F u n c t io n a l B u i ld in g s

ISO 9001 and ISO 14001

Page 27: Visit of lorraine's companies to Cadarache

IM AG IN INGI n n o v a t iv e s o lu t io n s fo r a l l t y p e s o fc o m p le x o p e r a t io n s : te c h n ic a l f in a n c ia l h u m a n

ACCOM PANY ING la n d p r o s p e c t io n f in a n c e p la n in te g r a t io n o f t e c h n ic a l s o lu t io n s g lo b a l m is s io n s : b u i ld in g m a in te n a n c e , e t c

DES IGN INGD e s ig n a l l t y p e s o f b u i ld in g p r o je c t s : p r o je c t d e s ig n a s a p r im a r y c o n t r a c t o r :c o m p e t i t io n s , d e s ig n a n d b u i ld , e t c . o p t im is in g te c h n ic a l c h o ic e s : s t r u c tu r e s , b u i ld in g t r a d e s , e t c . c o n s t r u c t io n m e th o d s

BU ILD INGA l l t y p e s o f s i t e e n v ir o n m e n t : p r o d u c t io n te a m k n o w -h o w te c h n ic a l c o n t r o l o f c o n s t r u c t io n p r o c e s s e s c o o r d in a t io n o f th e m a n y f i rm s in v o lv e d in th e b u i ld in g p r o je c t , a s a g e n e r a l c o n t r a c to r

Page 28: Visit of lorraine's companies to Cadarache

Power station, Montereau (77).Civil engineering andframework for theinstallation of2 combustion turbinesof 185 MW each.Ancillary buildings andstorm ponds.

C iv i l E n g in e e r in g a n d In d u s t r y

Sewage treatment plant,Les Sables d’Olonne (85).Capacity : 125 000 HEQ.Arch. : CabinetMerlin Bourgeois

Page 29: Visit of lorraine's companies to Cadarache

C iv i l E n g in e e r in g a n d In d u s t r y

LNG tanker terminal,Fos-sur-Mer (13).3 liquid gas storage tanks,82 m in diameter and 30 m high.

Rapides des Coeurshydroelectric powerstation (Canada).

Page 30: Visit of lorraine's companies to Cadarache
Page 31: Visit of lorraine's companies to Cadarache
Page 32: Visit of lorraine's companies to Cadarache
Page 33: Visit of lorraine's companies to Cadarache
Page 34: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 1Fives

Fives Stein presentation Manufacturing centerBar le Duc (Meuse – 55) - France

Driving Progress

Page 35: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 2

THE FACTORY

The site is approximately 6000 square meters covered with:

1 Technical and administrative office1 Hall of Engineering welding 1 Hall machining 1 assembly hall 1 storage building 1 Hall research development and

testing station

Page 36: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 3

ACTIVITIES

Reheating furnaces

Lines

Flat glass

• Fives Stein in a major actor for reheating furnaces

• Fives Stein in a major actor in technology for continous galvanising lines and continuous anealing lines for carbon and silicium steel

• Fives Stein is able to supply complete process for the production of flat glass

Page 37: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 4

3 double centre lathe between center, 1500 - 8000 mmØ 525 - 1200 mm

6 lathe CNC between center, 550 - 7000 mmØ 330 - 1100 mm

1 lathe vertical, course 1600 mm , Ø plateau 1600

5 milling machines CNC, 3500 x 1000 x 1700

2 borer, 3500 x 2000 x 2000

Drilling machine

Drills and groove

Shelf divider

MECHANICAL MACHINERY EQUIPMENTS

Page 38: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 5

EQUIPMENT

Metal working 1 COLLY DC shear with a cap. of 12 x 3000 mm 1 automatic sawing bench with a cap. Of 360 x 360 mm Various drilling machines

Welding 1 soldering bracket for SAF TIG/hot and cold wire, longitudinal travel 6m, height 2,6m 1 mobile PLASMA cutting generator, stainless steel and light alloy, up to 50mm 20 MIG or MAG arc soldering plants (manual) 10 TIG arc soldering plants (manual) 21 arc soldering plants with coated electrodes

Paint shop

Blasting shop

Page 39: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 6

EXAMPLE OF PRODUCTION

Rolls

Steel structures

Page 40: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 7

EXAMPLE OF PRODUCTION

Casing for continuous anealing line

Rapid cooling section

Page 41: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 8

EXAMPLE OF PRODUCTION

Completes special machines

Page 42: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 9

SUBCONTRACTING

Cryogenic (a) & (b)

Petrol (c)

Electrical energy (d)

Pharmacy (e) (a) (b)

(c) (d) (e)

Page 43: Visit of lorraine's companies to Cadarache

Fives Stein Manufacturing Juin 2010 10

SPECIAL SUBCONTRACTING : NUCLEAR

Transport frameAREVA Châlons / Saone (71)EPR FINLANDUS Welding

Bin of storageAREVA LA HAGUEPressure testSpecial paint

Boogie for polar craneAPCO EPR FLAMANVILLE Inspection : CEIDRE

Pump CasingFLOWSERVEEPR FLAMANVILLE RCCM code Manufacturing

Page 44: Visit of lorraine's companies to Cadarache
Page 45: Visit of lorraine's companies to Cadarache

Our plant workshops and offices are located in Dammarie-sur-Saulx in the department of the Meuse.

20 Km east Saint-Dizier (N4)250 Km east Paris (N4)90 Km west Nancy (N4)

Page 46: Visit of lorraine's companies to Cadarache

Creation : 1806

Number of employees : 66

Cast iron production : 3600 tons a year

Iron production : spheroidal cast iron / lamellar cast iron / Ni-Resist / Ni-Hard

Parts from a few kilos to 25 tons

Unitary, small and medium series

Turnover 2008 : 10 million euros

Export : about 40 % our turnover

Export countries : Germany, Luxembourg, Poland, Belgium…

Page 47: Visit of lorraine's companies to Cadarache
Page 48: Visit of lorraine's companies to Cadarache

Troubleshooting and vacuum pumps

Hydraulic, steam and gas turbines

Wind energy area : crankcases, frames…

Tyre industry

Energy : nuclear, wind-driven, thermal and hydroelectric motors, electric generators, hydroelectric powerhouse components

Grinding and crushing equipments

Various : cement, steel and chimical industry…

Page 49: Visit of lorraine's companies to Cadarache

Pattern making : our workshop allows creation, renovation and fitting out of wood, resin and styrofoam patterns.

Molding : - Chemical process (furanic) - 1 semi-mechanized molding area for standardized frame. - 2 traditional hand molding areas for frames up to 5000 x 5000 mm. - 3 molding cavities max. dimensions 7000 x 6000 x 2000

Melting : - 2 electric ovens : capacity 4.5 tons - 1 cupola furnace : capacity 6 tons/hour - 1 electric oven : capacity 23 tons (investment planed for 2010 which will

allow an annual production capacity of 5000 tons)

Page 50: Visit of lorraine's companies to Cadarache

Shot blasting : 1 machine 16 tons, (4m3)

Fettling : 1 fettling area

Painting : 1 painting box 5000 x 5000 x 3000 mm

Machining and testing : - Vertical lathe: D: 5000; H: 2300 mm - Parallel lathe (tower) : D: 630 Lg: 3000 mm - Parallel boring machine : 6000 x 2000 x 3000 mm - Centre manufacturing CN: 3000 x 1800 x 1500 mm - Hydraulic or gas tests area.

Page 51: Visit of lorraine's companies to Cadarache

Heat treatment : stabilizing anneal, ferritisation heat treatment in a 6 tons furnace, Dim: 3200 x 2100 x 1500 mm

Control : - Chemical analys with a Spectrometer - Mecanic tests (tensile test) - Charpy impact test - Hardness - Metallography  - Liquid penetrant inspection (1 Cofrend level 2 person) - Ultrasonic sound  (1 Cofrend level 2 person)

Page 52: Visit of lorraine's companies to Cadarache

Our Quality system is certified :

- ISO 9001 version 2000 by BVQI

- Lloyd’s Register

- DNV - Bureau Veritas - EDF nuclear - Germanischer Lloyd (will be validated shortly)

Page 53: Visit of lorraine's companies to Cadarache

Alstom Sulzer Flowserve Areva EDF Jahnel und Kestermann Michelin Perstorp/Rhodia Converteam Gardner Denver/Nash Thyssenkrupp Boll & Kirch Goodyear Solvay…

Page 54: Visit of lorraine's companies to Cadarache
Page 55: Visit of lorraine's companies to Cadarache

Industries Chimiques du Pays Haut

Page 56: Visit of lorraine's companies to Cadarache

Identity

Specialties

Patents

Typical productions

Customer references

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 57: Visit of lorraine's companies to Cadarache

ICPH Sarl

Address ◦ Industries Chimiques du Pays Haut ◦ 85 av. du Général Leclerc ◦ (F) 54220 MALZEVILLE

Contact ◦ Phone: +33 (0) 3 83 18 16 16 ◦ Fax: +33 (0) 3 83 18 16 17 ◦ Mail: [email protected]

Date of creation: 1984

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 58: Visit of lorraine's companies to Cadarache

Fine mineral chemistry ◦ All Inorganic derivates

Boron

High purity fused Alkalin anhydrous borates with or without additives used for XRF, AA, ICP, ICP-MS analysis

Fluor

Rare earth fluorides, alkalin earth fluorides

Lithium

Nitrate, bromide, iodide, metaphosphate, silicate, vanadate

and the others…

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 59: Visit of lorraine's companies to Cadarache

Fr-2849650 ◦ Borate used as flux to make beads (glass-disks) for

X-ray fluorescence analysis

◦ Method of preparing the said glass

Fr-0704153 PCT/FR 2008/051048 ◦ Additive to reduce Chromium VI

◦ The way to get this additive, its application especially in the cement-based product

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 60: Visit of lorraine's companies to Cadarache

Cerium fluoride

Neodymium fluoride and carbonate

Praseodymium fluoride, carbonate and oxide

Magnesium fluoride for nuclear application

Lithium polyborates

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 61: Visit of lorraine's companies to Cadarache

Metallurgical industry ◦ Arcelor Mittal

◦ Rio Tinto Alcan

◦ Eramet

Cement industry ◦ Lafarge

◦ Italcementi

◦ Holcim

◦ Heidelberg Cement

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 62: Visit of lorraine's companies to Cadarache

Nuclear Industry ◦ CEA-Valduc ◦ CENG-Grenoble

Research center ◦ Arcelor Mittal Research ◦ BRGM ◦ Total

Other ◦ Rhodia ◦ Sibelco

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 63: Visit of lorraine's companies to Cadarache

08/07/2010 ICPH - Industries Chimiques du Pays Haut

Page 64: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 1

KB Schmiedetechnik GmbH modern and highly specialized drop forge* Forging parts up to 120 kg * Small lot-sizes possible!

Headquarter & Production

KB Schmiedetechnik GmbH

Tel. +49 (0) 2331-35 08-0Fax +49 (0) 2331-35 08-30

Buschmühlenstrasse 6258093 HagenGermany

[email protected]

FILIALE FRANCE

KB TECHNIFORGE Estampage ° Matriçage °Usinage 96 Grand´Rue 67110 Gundershoffen Tel : 33 (0)3 88 72 86 54 Fax : 33 (0)9 71 70 53 39 E-mail : [email protected] www.kb-techniforge.fr

French Sales Office

DortmundHagen

Strasbourg

Page 65: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 2

115 (fix) plus temporary staffEmployees

2008 – 21 M€2009 – 15 M€

Sales

Gesellschaft mit beschränkter Haftung (short: GmbH = Ltd. / S.A.R.L.)Legal Form

1.000.000 €Capital

Angelika Schulte (50%), Thomas Henneke (35%)Managing Partners

Handelsregister Hagen, HRB 4473, Germany Registration

Foundation 1906, Refoundation 2003 (new management and ownership)History

KB Schmiedetechnik GmbHCompany

Data and History Experience since 1906Modernized 2003-2005

French Sales Office since 2010:KB Techniforge S.A.R.L., Alsacewww.kb-techniforge.fr

Page 66: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 3

CAD/CAM + SimulationFast die-making due to high speed cutting (HSC)

� CAD/CAM: Pro Engineer, Euklid, HyperMill� Material Flow Simulation: QForm3D� HSC: Matsuura MC-800, RA-2G

� No „Test-Forging“ necessary, anymore� Knowledge of the difficulties in advance� Reduction of waste material (flash)

Page 67: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 4

Valves, Flanges,Tube Joints, ...

(raw parts or machined)

Examples:Oil, Gas and Chemical Industry

Page 68: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 5

Examples:Mechanical Engineering

Machine Parts

Special Parts and Automotive

Page 69: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 6

Equipment

� 5 press lines with a capacity from 650 tons up to 4000 tons

with induction heaters and one insertion robot for heavy parts

� 2 hammer lines with an impact energy of up to 160 kNm� Test-Lab for various destructive and non-destructive tests� 11 CNC-centres (Matsuura, Traub, Gildemeister, Okuma)

Page 70: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 7

Certifications

� DIN EN ISO 9001 : 2008� DIN EN ISO 14001 (planned)� AD 2000 – W0� Druckgeräterichtlinie 97/23/EG� KTA 3201.1 (TüV)� KTA 1401/AVS D 100/50 Areva/ EnBW� Germanischer Lloyd� Lloyds Register� Det Norske Veritas� Bureau Veritas� ASME (for non-destructive tests)

Different, certified suppliers make it possible to provide even the rarest alloys!

(You can even send your own material)

Page 71: Visit of lorraine's companies to Cadarache

Company profile - KB Schmiedetechnik GmbH, Germany 8

A few of more than 80 References

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Page 73: Visit of lorraine's companies to Cadarache

•Sales: 662 M€

•Op. Margin : 12,5%

•ROCE : 14%

An expert in advanced technology systems for demanding environments

World #1 or #2 in its main activities (electrical protection, graphite high temperature, chemical equipment) A local network, over 40 industrial plants and commercial offices, plants on five continents 6,000 employees

Carbone Lorraine: leading the way in industries of the future

Page 74: Visit of lorraine's companies to Cadarache

Carbone Lorraine: leading the way in industries of the future

Two fields of expertise…

...the cornerstone of success in two business segments

Electrical Componentsand Technologies

Energy Efficiency

Graphiteand advanced technologymaterials

Advanced Materials and Technologies

3

Page 75: Visit of lorraine's companies to Cadarache

Fuses andRelated equipment

Brushes and brush-holders for electrical motors

Electrical components for Wind generators

Electrical Components and Technologies

Cooling devices and power connection systems

Markets– Energy generation: wind,

hydroelectric, thermal

– Transportation : urban and rail networks, aviation

– Process industries: iron and steel, paper, cement, plastic production..

– Transfer industries: fork-lift trucks, lifts, harbors and marine, aviation...

4

Page 76: Visit of lorraine's companies to Cadarache

Equipment for the chemicals and

pharmaceuticals industries

Advanced Materials and Technologies

Dedicated to process

industries

High TemperatureDivision

Équipementsen graphite pour applications à hautes températures

Chemical Equipment Division

Anticorrosive equipmentin graphite, metals, reactive metals and fluoropolymer

Dedicated to the manufacture of the silicon used in the

electronics and solar energy industry

Markets

− Solar energy: equipment dedicated to the manufacture of silicon

− Electronics

− Chemicals and Pharmaceuticals

− Process industries: glass-making, metal-working, etc.

5

Page 77: Visit of lorraine's companies to Cadarache

CARBONE LORRAINE IS NOW MERSEN

Page 78: Visit of lorraine's companies to Cadarache

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KASEM©: an Health Assessment platform, integrating engineering, proactive

maintenance, decision making and expert tools.

Plant Asset Management

1

Dr. Jean-Baptiste LEGERPREDICT

19 av Forêt de HayeCS 10508

54519 Vandoeuvre [email protected]

Page 79: Visit of lorraine's companies to Cadarache

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A global approach

Engineering & Studies Reliability, Maintainability Maintenance engineering Proactive maintenance definition

Software solutions CASlP ©: real-time condition based maintenance KASEM ©: Intelligent maintenance platform

Services Investigation and expertise Training

3CEA & ITER 2010-07-08

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ExperiencesKnow-how

SolutionsServices

Maintenance Intelligente

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Our approachA strategy

Proactive Maintenance

Engineering Methodology to design

monitoring, diagnosis and prognosis

Solution CASlP © / KASEM ©

Services Anticipation and expertise

An Organisation

e-Maintenance

Engineering Methodology to design

maintenance processes, workflows and organisation

Solution KASEM ©

Des Services Support and investigation

5CEA & ITER 2010-07-08

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Integrated Methods

Information System supportingReliability Centred Maintenance (RCM)Return of Experience (REX)Total Productive Maintenance (TPM)

Integrated MethodsSystem Analysis, FMECA, HAZOP, FTA, RCA

Integrated TechnologiesFault Dectection and Isolation (FDI)Fault Tolerant Control (FTC)DataminingBusiness Intelligence (BI)

6CEA & ITER 2010-07-08

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ExperiencesKnow-how

SolutionsServices

Plant Asset Management

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KASEM © & dysfunctional analysis

8CEA & ITER 2010-07-08

Fault

Tree

HAZOP

FMECA

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KASEM © & Dashboard

A dashboard dedicated for each user

9CEA & ITER 2010-07-08

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entAccess with web browser

Personal homepage according to the login (access rights to the databases and homepage layout)

Synthetic view of alerts and alarms appeared and their localisations

State of the system (platform and database states)

Push the alert to the people

OPERATION

10CEA & ITER 2010-07-08

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KASEM © & events management

For each event: a description and a context

11CEA & ITER 2010-07-08

Description

Context

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KASEM © & proactive maintenance

12CEA & ITER 2010-07-08

Monitoring

Diagnostic

Prognostic

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entAnalysis of causes and

effects linked to the event in the knowledge database.

Experience feedback of causes and analysis already carried out for the same type of event.

Analysis of events linked by the causes, which have appeared during a period around the event firstly analysed.

Support people in their analysisOPERATION

13CEA & ITER 2010-07-08

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entOptimisation of

criticalities according to selected causes and different counters.

Reporting

Help for preventive maintenance planning

Improve and communicateOPERATION

14CEA & ITER 2010-07-08

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Modification of functional analysis and dysfunctional analysis according to the experience feedback

Development of reliability rates for the system.

Optimisation of the system

Validate technological choices for future projects

Improvement knowledge databaseINVESTIGATION

15CEA & ITER 2010-07-08

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Fleet synthesis

16CEA & ITER 2010-07-08

Continuous health assessment indicators

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References

AREVA NC La Hague Proactive maintenance engineering and CASIP/KASEM

implementation for different shoptfloor e.g.: cold crucible vitrification

AREVA NP FBFC Proactive maintenance engineering and CASIP/KASEM

implementation for different shoptfloor e.g.: nuclear fuel process manufacturing

AREVA NC Pierrelatte Proactive maintenance engineering for TU5 shopfloor

CEA CESTA Safety study of control systems for LIL

17CEA & ITER 2010-07-08

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European project experiences

ROBCRANE Eureka R&D project Intelligent Maintenance for Crane France, Poland, UK

NeCST FP6 R&D project Networked Control System Tolerant to fault Germany, Finland, France, Slovaquia, UK

PAPYRUS FP7 R&D project Fault Tolerant Systems Germany, Finland, France

18CEA & ITER 2010-07-08

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PREMIUM Analyse

alwaysone idea

ahead

alwaysone idea

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PREMIUM Analyse

2010

MAIN PRESENTATIONMAIN PRESENTATION

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PREMIUM Analyse

European Leader for Beta measurement equipments in :• nuclear industry• radioprotection applications• environnemental protection• waste traitment and storage

High technology equipment :• very sensitive (from 1kbq)

alwaysone idea

ahead

alwaysone idea

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• wide range (until 8 decades)• very fast (90% of final value reached in 15 seconds)• easy to use

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Nuclear - Products

ionix ionix Portable analyzer

DT ionix Online analyzer

alwaysone idea

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alwaysone idea

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Online analyzer

EXP80 XPR80

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Radiation protection

Nuclear - Applications

p

Nuclear Energy

Nuclear Engineering

Environmental protection

Storage and treatment of nuclear wastes

alwaysone idea

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alwaysone idea

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Medical

etc …

…. and, upgrading of existing installations.

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Nuclear - Applications

Measurement range for some radionuclide :Measurement range for some radionuclide :

Tritium from 1kBq/m3 to 1.6PBq/m3 Krypton from 150Bq/m3 to 150TBq/m3 Radon from 2Bq/m3 to 2.5TBq/m3

The measurement range depend of the ionisation chamber & of the preampli that you choose.

alwaysone idea

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alwaysone idea

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For most application and for each measurement range that you need we have a solution.

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Our References

alwaysone idea

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alwaysone idea

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PREMIUM Analyse

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• Notre holding HL FINANCES se compose de diverses sociétés du bâtiment avec un effectif global de 250 salariés. (Ci-joint l’organigramme du groupe).•  • ELECTRICITE•  • SA RELEC et SA SATEM - Implantées à Marsannay la Côte (21) sont des sociétés spécialisées en conception d’installations électriques de toutes natures à partir des

plans architectes ou des besoins du client. Ces sociétés disposent chacune de leur propre bureau d’études. Elles sont complémentaires.• L’entité TABLEST rattachée à SATEM, est un atelier de câblage d’armoires électriques.•  • STE2C - Structure implantée dans la région lyonnaise, elle gère uniquement les chantiers dans le secteur Rhône-Alpes.•  • SAS DESCHAMPS - Implantée à Arnay le Duc (21) est spécialisée dans les travaux électriques de carrières.•  •  • AUTOMATISATION INDUSTRIELLE•  • SAP2I – Implantée à Longvic (21), dont l’activité principale est l’étude, le développement, l’ingénierie pour l’équipement d’automatisation industrielle.• BESANCON AUTOMATION – A une activité identique mais implantée en région • Franche-Comté.•  •  • GENIE CLIMATIQUE•  • APR – Implantée à Marsannay la Côte (21) • Une société spécialisée en maintenance et services avec un cœur de métier génie climatique.•  • ENERGIES NOUVELLES•  • NATURE & ENERGIE – Implantée à Marsannay la Côte (21)• Spécialiste dans le développement de projets mettant en œuvre les énergies renouvelables et les économies d’énergie.•  • MENUISERIE ALUMINIUM•  • PROTOY – Implantée à Dijon (21). Société spécialisée dans la menuiserie aluminium dédiée aux professionnels. • LES METALLIERS DE L’AUXOIS – Implantée à Semur en Auxois (21). Société de ferronnerie d’art et métallerie orientée sur les dépannages au service des

particuliers.•  • MACONNERIE•  • LVF RENOVATION – Implantée à Marsannay la Côte (21). Société spécialisée dans la réalisation de travaux de rénovation, taille de pierres et constructions.

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• Our holding company HL FINANCES is composed of various building/ construction companies with an overall staff of 250 employees. ( see the organization chart attached).

•  • ELECTRICITY•  • RELEC Limited and SATEM Limited, located in Marsannay la Côte (21), are companies specialized in manufacturing any type of electrical installations from architect

plans, or to meet customers’ requirements. These compagnies arrange each of their own engineering consulting firm. They are complementary.• The entity TABLEST connected with SATEM, is a workshop of cabling of electric cupboards.•  • STE2C, is a company based in the area of Lyon that only deals with building sites in Rhône-Alpes region.•  • DESCHAMPS Limited, located in Arnay le Duc (21), is specialized in electrical installations for quarries. •  • INDUSTRIAL AUTOMATION•  • SAP2I, located in Longvic (21), has mainly developed research and development services, and investigates Engineering processes for industrial automation. •  •  • BESANCON AUTOMATION, has developed the same type of services in Franche-Comté region. •  • GEOENGINEERING•  • APR, located in Marsannay la Côte (21) is a company that provides maintenance and other services with a core activity in geoengineering. •  • RENEWABLE ENERGIES•  • NATURE & ENERGIE, Located in Marsannay la Côte (21), the company is specialized in project development involving renewable energies and energy savings. •  • ALUMINIUM FITTINGS •  • PROTOY, located in Dijon (21) is specialized in Aluminium fittings dedicated to professionals. •  • LES METALLIERS DE L’AUXOIS, located in Semur-en-Auxois (21) is a company specialized in craftsmanship in wrought iron and offers fixing services for private

individual.•  •  • STONEWORK•  • LVF RENOVATION, located in Marsannay la Côte (21), this company is specialized in carrying out renovation work, stone hewing and constructions.

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1

Zone d'Activités de la Croix-Saint-Nicolas8, rue de Lorraine

54840 GONDREVILLETél. : +33 (0) 3.83.63.71.54Fax : +33 (0) 3.83.63.71.55

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SADEPAN CHIMICAGenk (Belgium)

■ Power 7 mW■ Automation : 7 S7-300 devices■ Input/Output : 5000/3000■ Variables: 17000■ Glue for wood-applications production facility.■ Production management is assumed by 7 automation controls and

7 automats piloting manual/auto or half automatically. The production management software transmits to the automation controls the program they will execute. Every IO is connected on ProfiBus Network PA and DP.

■ Exchanges between automation and automation control lie on “Industrial Ethernet”

■ SADEPAN CHIMICA is marked as SEVEZO II type.

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Air Liquide EngineeringProject SASOL Train 16 /

(South Africa)

■ Electrical power: 85 mW■ Study of the electrical distribution, power supply for

machinery and lighting of an Oxygen, Argon, and Hydrogen production facility.

■ Calculation of each cable section and cable paths.■ Calculation of the lighting for the entire facility.

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DALKIABoiler-Room of Nancy

(France)■ Automatization and Supervision of■ three boilers, one of them is a 9MW, the two others are 12 MW. ■ A special device meant to produce power using a Turbine boiler.■ Replacing of both Automats in the boilers, the special device,

and common elements■ Adaptation of the Automation control program■ Adjustments to the auto-controls due to the changes in the

program.

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COFELYBoiler-Room of Forbach

(France)■ Automatization of :■ two Natural Gas 12 mW boilers■ two 9MW coal boilers supporting different fuels (Coal, wood,

and coal-wood mixing)■ Automation control of gas boilers, coal boilers and common

elements with “Citect Software”

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CERTIFICATION :

In the course of certification ISO 14001QUALIFELEC

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Zone d'Activités de la Croix-Saint-Nicolas8, rue de Lorraine

54840 GONDREVILLETél. : +33 (0) 3.83.65.36.20Fax : +33 (0) 3.83.63.25.42

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HEAT TREATMENT

• Preheating, • Local heat treatment on detentionning, by application with heat elements.• We can also create a chamber furnace which is adapted to the piece.

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NON DESTRUCTIVE CONTROL

• Penetrant testing,• Magnetoscopic testing,• Ultrasound testing,• Radiographic testing

We intervene on pipes, boilermaking parts on different diameters, in France and abroad (Belgium, Spain, Algeria ..) . We work on site customer or in our workshop.Our customers are boiler, piping, foundry, energy producer.

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SOME ACHIEVEMENTS

ELECTRABEL■ Heat Treatment every year since 5 years in a nuclear

plant in Belgium, outside controlled area.

CCG BLENOD Les Pont-à-Mousson■ Different non destructive tests on steam lines, several

times every week since 4 months, on this power plant.

SEVERAL OTHERS POWER PLANT in the world■ Timely interventions on other power plant in France :

La Maxe, Aramon, Montceau les Mines… Several benefits in a power plant in Algeria : Sonelgaz.

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NDT for large parts

■ Pit under construction for the realization of nondestructive testing (radio and gamma)

■ Size: 8 X 6 X 2.5 meters■ Advantage : work in the daytime safely

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CERTIFICATIONS :

STANDARDS USED :CODAP, ASME, RCCM

MAIN CUSTOMERS in 2009 :ALSTOM POWER SERVICE

FIVES NORDONTN INTERNATIONAL and AREVA

ELECTRABEL – FABRICOM GDF SUEZ (Belgium)

In the course of certification MASE

Capacitation of the technicians

Page 118: Visit of lorraine's companies to Cadarache

Since the 1974 founding of the Company, Thermo-Est has been making

available to our customers the most advanced Technologies.

The highly qualified Thermo-Est Technicians and engineers are trained to find fitting answers to our requirements with products

and services

Page 119: Visit of lorraine's companies to Cadarache

Thermo-Est designs and manufactures Temperature Sensors, mineral insulted heating cables, Electronic transmitters and realizes Temperature sensor calibrations in laboratory and on site.

Metallic thermocouples, mineral insulated sheath thermocouples, multipoint sensors, Pt100 RTD’S Atex Sensors, mineral insulated heating cables, MIC Terminations, coil winding, rod heaters

Page 120: Visit of lorraine's companies to Cadarache

References and prospects

• Areva, Cea, Irsn, Edf, Mecagest, Camberra Eurisy Mesures, Mainco, Potiron, Metroplus, Jspm, etc.

• Tore Supra, Jet, Cabri, Phebus Phenix, Sodium Loop

• Reactivation