vital ink® straight tape splice

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VITALink® Straight Tape Splice Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020 RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 1/12 Installation Instructions These instructions apply to listed fire-resistive cable and splices installed in areas requiring fire protection. See applicable systems under “Listings/Certifications/Compliance” on this page. See NFPA 70 Article 728 for a description of Fire-Resistive Cable Systems and their requirements. Compliance and verification is summarized on the last page. This document outlines the minimum installation requirements. The requirements for fire-resistive rated systems are more stringent modifications to the installation rules in the NEC and CE Code. Industry standard installation practices and workmanship shall be exercised in all installations. Follow NEC or CE CODE rules for cables installed in areas that are fire protected (Ex. Electrical rooms, etc). Read all instructions before starting. Description RSCC’s VITALink® Straight Tape Splice is UL listed electrically and fire-resistive rated for 2 hours to UL 2196/ULC S139 for USA and Canada in sizes 8 AWG through 750 kcmil. The straight tape splice is compliant with the NEC 1 and Canadian Electrical Code (CE CODE) requirements. The VITALink® Straight Tape Splice contains components and instructions for assembling a 2 hour fire-resistive rated splice on VITALink® MC/RC90 Cable. The box can come with pre-cut knockouts if requested. The fire rating of the Straight Tape Splice requires the splice not to exceed 600V. This 2 hour fire-resistive rated splice and cables can also be used for a 1 hour fire-resistive rated application. Cable sizes and constructions for splice range from 8 AWG through 750 kcmil, one conductor, and two conductor to eight conductor cables. A complete list of available constructions is provided within this document and on UL’s website under FHJR R15365 for USA and FHJR7 R15365 for Canada. Materials Required Only the components listed in these instructions shall be used to maintain the fire listing. Further details on the materials beyond the list below are provided inside the document. 1. VITALink® Tape Splice Kit and Box – Adalet NEMA 4X enclosure with silicone gasket and VITALink® Splice Tape Kit. Breather drain is optional. 2. VITALink® MC/RC90 Cable with or without an overall polymeric jacket, and with or without ground(s) or segmented ground wire(s). 3. Ground/Bond wire – bare copper or insulated Firewall® LSZH 4. American Connector stainless steel MC/RC90 connector – Type WT 5. Thomas and Betts copper two-way splice connector 6. Steel mounting components. For more information on the listing, please see system published in the UL website. Tools Required • Utility Knife • Pipe Cutter • Cable Cutter • Needle Nose Pliers • Screw Driver • Channel Locks • Crimper Listings/Certifications/Compliance The fire resistive cable Certified by UL to UL 2196 and ULC to ULC S139 for use with the straight tape splice in the following systems: 2 Hour FHIT/FHIT7 120 VITALink® Splice Box • UL 50 (TYPE 4X)/CSA C22.2 No. 94.1 VITALink® Silicone Tape • UL 510 Thomas and Betts Two-Way Splice Connector • UL 486A-486B/CSA C22.2 No. 65 VITALink® MC/RC90 Cable • Type MC per UL 1569 • Type RC90 per CSA C22.2 No. 123 • See VITALink® MC/RC90 data sheet for other cable listings Firewall® LSZH Ground/Bond Wire • Type XHHW-2 UL 44/ CSA C22.2 No. 38 • See Firewall® LSZH data sheet for other cable listings American Connector • UL 467/CSA C22.2 No. 41 • UL 514B/CSA C22.2 No. 18.3

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Page 1: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 1/12

Installation Instructions These instructions apply to listed fire-resistive cable and splices installed in

areas requiring fire protection. See applicable systems under

“Listings/Certifications/Compliance” on this page. See NFPA 70 Article 728 for

a description of Fire-Resistive Cable Systems and their requirements.

Compliance and verification is summarized on the last page. This document

outlines the minimum installation requirements.

The requirements for fire-resistive rated systems are more stringent

modifications to the installation rules in the NEC and CE Code. Industry

standard installation practices and workmanship shall be exercised in all

installations. Follow NEC or CE CODE rules for cables installed in areas that are

fire protected (Ex. Electrical rooms, etc). Read all instructions before starting.

Description RSCC’s VITALink® Straight Tape Splice is UL listed electrically and fire-resistive rated for 2 hours to UL 2196/ULC S139 for USA and Canada in sizes 8 AWG through 750 kcmil. The straight tape splice is compliant with the NEC1 and Canadian Electrical Code (CE CODE) requirements. The VITALink® Straight Tape Splice contains components and instructions for assembling a 2 hour fire-resistive rated splice on VITALink® MC/RC90 Cable. The box can come with pre-cut knockouts if requested. The fire rating of the Straight Tape Splice requires the splice not to exceed 600V. This 2 hour fire-resistive rated splice and cables can also be used for a 1 hour fire-resistive rated application.

Cable sizes and constructions for splice range from 8 AWG through 750 kcmil, one conductor, and two conductor to eight conductor cables. A complete list of available constructions is provided within this document and on UL’s website under FHJR R15365 for USA and FHJR7 R15365 for Canada.

Materials Required Only the components listed in these instructions shall be used to maintain the

fire listing. Further details on the materials beyond the list below are provided

inside the document.

1. VITALink® Tape Splice Kit and Box – Adalet NEMA 4X enclosure with silicone gasket and VITALink® Splice Tape Kit. Breather drain is optional.

2. VITALink® MC/RC90 Cable with or without an overall polymeric jacket, and with or without ground(s) or segmented ground wire(s).

3. Ground/Bond wire – bare copper or insulated Firewall® LSZH

4. American Connector stainless steel MC/RC90 connector – Type WT

5. Thomas and Betts copper two-way splice connector

6. Steel mounting components.

For more information on the listing, please see system published in the UL

website.

Tools Required • Utility Knife • Pipe Cutter • Cable Cutter • Needle Nose Pliers • Screw Driver • Channel Locks • Crimper

Listings/Certifications/Compliance The fire resistive cable Certified by UL to UL 2196 and ULC to ULC S139 for use with the straight tape splice in the following systems: 2 Hour FHIT/FHIT7 120 VITALink® Splice Box • UL 50 (TYPE 4X)/CSA C22.2 No. 94.1 VITALink® Silicone Tape • UL 510 Thomas and Betts Two-Way Splice Connector • UL 486A-486B/CSA C22.2 No. 65

VITALink® MC/RC90 Cable • Type MC per UL 1569 • Type RC90 per CSA C22.2 No. 123 • See VITALink® MC/RC90 data sheet for other cable listings Firewall® LSZH Ground/Bond Wire • Type XHHW-2 UL 44/ CSA C22.2 No. 38 • See Firewall® LSZH data sheet for other cable listings American Connector • UL 467/CSA C22.2 No. 41 • UL 514B/CSA C22.2 No. 18.3

Page 2: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 2/12

General This document outlines the minimum installation requirements for installing a 600V tape splice. Details on how to install the cable are provided in the installation instructions IM-120-0. Electrical Circuit Integrity Systems consist of components and materials that are intended for installation as protection for specific electrical wiring systems, with respect to the disruption of electrical circuit integrity upon exterior fire exposure. The specifications for the protective system and its assembly are important details in the development of the ratings.

These protective systems are evaluated by the fire exposure and water hose stream test as described in UL 2196 / ULC S139. Ratings apply only to the entire protective system assembly. Individual components and materials are designated for use in a specific system(s) for which corresponding ratings have been developed and are not intended to be interchanged between systems. Ratings are not assigned to individual system components or materials.

Authorities having jurisdiction should be consulted in all cases as to the specific requirements covering the installation and use of these Classified systems. Cables and supports should be routed and supported separately from non-fire-resistive circuits. They should be positioned where any hazard of non-fire-resistive systems collapsing or failure will not disturb the system. These requirements must be followed to maintain the hourly rating in the fire area. The VITALink® Straight Tape Splice system must be installed by qualified personnel familiar with generally accepted construction techniques and safe electrical practices. Take all appropriate precautions when installing splices, including following OSHA and other applicable regulations. Only stainless steel enclosures and stainless steel connectors may be used. To ensure this kit is installed correctly, read and follow all the safety warnings and instructions contained in this document. The installation must comply with all national and local electrical codes and all the requirements of the UL Electrical Circuit Integrity System certification requirements, and carefully follow the installation instructions. Ensure the cable is in good condition prior to commencing splice installation. Do not pull cables around corners that have sharp edges, such as corners in cable trays, or other obstructions. See RSCC VITALink® MC/RC90 General Installation and Handling Manual for more information.

Cable Support Distance Cable shall be supported within one foot of a splice box. Details on how to

install the cable are provided in the IM-120-0 installation instructions.

Support Methods Drywall is not an acceptable means of support.

Box is mounted on 7/8” or larger 12 gauge steel strut. Painted or galvanized

strut is acceptable.

Strut longer than 20” shall be a minimum of 1-1/2” 12 gauge steel.

Secure strut to concrete wall using a minimum 1/4 inch diameter steel

concrete screws by a minimum 2-1/4 inch in length.

Alternatively, Secure strut to concrete wall using a minimum 1/4 inch

diameter steel masonry anchor by a minimum 1-3/4 inch in length. The

deeper the penetration, the more secure the strut is mounted to the wall.

Please account for spalling.

Strut shall be secured to structure at a minimum on each end, and one in the

center for spans 5 feet or greater. Strut shall, at a minimum, be

supported/secured to a 2 hour structure no greater than three feet for

lengths greater than 5 ft.

Connector Sizing To identify which connector fits on the Vitalink MC/RC90 cable See Table 2. Note Table 2 is for cables without segmented grounds. If the cable has segmented grounds, please contact RSCC for connector sizing.

Page 3: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 3/12

Hole Punches for Boxes Boxes can come with holes for connectors pre-punched. If punching holes for connectors in the field, mark areas of the box with the following in mind: 1. 316 stainless is recommended for single conductors, as these are non-

ferrous. 2. 100% of connector and gasket shall make contact with box. 3. The Connector shall be positioned to allow the box to fully open and close.

The connector outer diameter should not interfere. 4. The connector shall not interfere with the box cover clamps. 5. Connectors shall be spaces at least 1 inch apart from each other 6. Strength of Box Sidewall. Once the location of the connector has been identified mark the center point where the hold will be punched by subtracting half of the connector OD from the identified boundary. For example, a two inch OD connector will have the center point 1 inch inward from the connector OD. Connector outer diameters and hole punch sizes are provided in Table 2. Note, cutting slots for single conductors is not recommended for fire-resistive boxes. Do not use brass plates because these will melt. 316 stainless is recommended for single conductors, as these are non-ferrous. After punching holes, clean any oil and/or debris from the box. Be careful of sharp edges when handling.

Box Mounting Boxes are provided in 304 or 316 stainless steel.

Four mounting holes for the box are 5/16” in diameter. Boxes can be mounted

in any orientation. Reference box manufacturer for mounting hole distances.

Box is mounted on steel strut sized appropriately per the box mounting hole

distance as provided by the box manufacturer.

Secure box to strut using a steel strut nut, and 1/4 inch diameter steel bolt.

Contact RSCC for more detailed information on boxes.

Grounding RSCC’s Firewall® LSZH (NFPA 130 and NFPA 502 complaint) grounding/bonding wire may be used inside the box. Do not introduce any materials into splice box that are not described within this installation guide or approved by RSCC. The cable armor may be used as an equipment ground. For grounding equivalents, see the VITALink® MC/RC90 General Installation and Handling Manual.

Connector Attachment to Cable The MC Connector must be American Connector WT series stainless steel. For detailed instructions on preparation of cable, including removal of armor, see the VITALink® MC/RC90 Installation Manual. Watertight seal is maintained for both non-jacketed and jacketed cables.

Connector

1. Check to ensure you have all connector components. This can be done

visually without disassembling connector. Some connectors are provided

with an additional earthing tag (not shown).

2. Using a pipe cutter, remove enough armor so the conductors can be

easily spliced inside the enclosure. To avoid damaging the insulation on

the conductors it is advisable to leave the white inner jacket until you

insert the cable into the enclosure. Single conductor cables do not have

the white jacket. Please protect those appropriately.

3. If the cable has an outer jacket over the copper armor, then strip the

outer jacket to the length specified in the connector instructions.

Another method would be to count the number of threads on the inside

of the connector, and remove the jacket the same number of

corrugations on the cable as there are number of threads.

4. Inspect the edge of the armor for any burrs or sharp edges. Flatten or

remove as necessary with needle nose pliers. Be careful not to have scrap

pieces fall into cable.

Connector Body

Compression Ring

Connector Nut

Gasket

Locknut

Page 4: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 4/12

5. Loosen the Connector Nut, but do not remove it.

6. Slide the Connector over the cable until the threads inside of the

Connector Body make contact with the copper armor.

7. Gripping only the Connector Body, screw connector onto copper armor

and continue until hand tight.

8. Finish tightening the Connector Body onto the armor using channel locks

gripped to the Connector Body. The connector is tightened when the

copper armor reaches the end of the threading on the male end of the

Connector Body. The connector will not be able to be screwed on further.

Do not force. Once the connector is tight, further tightening will only

cause the armor to twist and break. The connector should not be loose

on the cable after tightened. A loose connector is not sized properly.

9. Tighten the Connector Nut using two channel locks. One channel lock is

needed on the connector body to prevent unscrewing it while the

Connector Nut is being tightened, and one channel lock is gripped on the

Connector Nut to tighten it.

Secure Cable and Grounds

10. Boxes come with pre-cut knockouts. Additional knockouts can be

prepared in field using a punch set. Prepare box knockouts and file sharp

edges as needed. Clean up any metal shavings or oil.

11. Install stainless steel breather drain if needed.

12. Ensure rubber gasket is on connector and insert cables into enclosure

taking care not to nick or cut the cable core.

13. Attach and secure the MC connector to the steel box using provided

locknut. Once firm even contact is made between the locknut and box,

an additional quarter turn is required.

14. Mount the earth tag, orient the ground/bond screw towards the bottom

of the box, then secure second locknut to the MC connector similar to

Step 13. For larger wires a copper lug may be attached to earth tag.

15. Attach bare ground/bond wire or RSCC Firewall® LSZH green ground to

the earth tag and any other grounding/bonding locations to attach the

connector, cable, and box to ground. Train the ground/bond wire(s)

toward the bottom of the box, toward the back of the box, and away

from non-grounded conductors as shown in the illustration.

Page 5: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 5/12

Remove Inner Jacket

16. Taking care not to nick or cut the black insulation, carefully remove the

white inner jacket leaving a minimum of 1/2 inch where the cable exits

the threaded part of the MC connector. One method to accomplish this

is to cut through the end of the inner jacket 1/2 inch inward and use your

hands to peel the jacket back. This is preferred over scoring the jacket

lengthwise down the cable because it eliminates the risk of cutting the

insulation accidentally. Damage to the insulation will require a new piece

of cable.

Splice Layout and Crimp Prepare splices so that they are staggered in the box. Respect the bend radius

limitations as you prepare the splice (4X insulated conductor diameter).

It’s best to train the conductors first to get an approximation of where the

splices will be located and the lengths required for each conductor. Splices will

be trained a minimum of 1/2 inch from the sides and bottom of the box.

17. Cut the ends of the cable square and carefully remove the black

insulation to expose the amount of conductor specified by the

manufacturer of the copper two-way splice connector. The insulation

should butt against the crimp connector. The conductor should extend

halfway through the connector.

18. Connect the conductors together using the appropriate copper two-way

splice connector (sized based on conductor cmil) and crimping tool.

Verify crimp is not loose. See Table 1 for sizing. Flatten sharp edges.

Two-Way Splice

Connector

Page 6: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 6/12

Silicone Tape The first tape to apply is the VITALink® self-fusing silicone rubber tape

provided in the VITALink® Tape Splice kit (Tape A). A fiberglass tape will be

applied on the overall splice (Tape B).

Several silicone tape wraps shall be applied with tension, and one final layer

shall be applied without tension. See Table 1 for number of wraps. The

number of wraps shall be chosen based on the largest conductor size being

spliced.

Take care to keep tape clean. Dirty tape shall be discarded. It is critical that

the silicone tape stays clean.

It’s best to cut 8 inch to 12 inch pieces of silicone tape to work with as it is

easier to handle than a roll.

Tape Under Tension 19. Start the tape 1.5 inches back from the end of the insulation and tape

over the conductor insulation. Pull tape with moderate tension (50% to

100% elongation) and begin to wrap helically towards crimp. Stretching

the tape is critical to cure the material. Each wrap of tape shall overlap

onto itself half way (50% overlap).

20. Continue over the conductor and the crimped connection. Be sure to

cover the tip of the crimp by folding the tape over the end. This is one

pass. The next pass would follow the same process in reverse. There is

not a need to cut the silicone tape after each pass.

21. Continue this process. The number of required passes across the crimp,

as described in the previous steps, to achieve the fire rating is shown in

Table 1. One pass is defined as one pass across the crimp. For example

starting 1.5 inches from the left side of the crimp and continuing over the

crimp at 50% overlap is one pass. Returning to the starting position would

be the second pass, so on and so forth.

Final Silicone Layer After applying the specified number of tape wraps under tension, a final

layer of silicone tape is required without tension as described below.

22. After silicone tape has been wrapped according to Table 1, apply a final

layer of the self-fusing silicone rubber tape with zero stretch or tension.

Press down to avoid the tape ends from lifting before fusing takes place.

Page 7: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 7/12

Glass Protective Tape The final tape to be applied is a white glass fabric tape provided in the

VITALink® Tape Splice kit.

23. Start taping 1/2 inch prior to the start of the silicone tape and apply one

layer over the silicone tape. Each wrap of tape should have 50% overlap

covering over the previous wrap half way. Cover all surfaces of the

silicone tape.

24. Be careful not to cut silicone insulation or silicone tape when cutting the

glass tape

25. Additional layers are not required after silicone tape is covered.

26. Use hand and apply pressure around crimp to ensure tape is adhering

well.

Train Cables

27. It is important to train the cables neatly away from each other in the

enclosure as shown. Avoid contacting the sides of the enclosure.

Maintain at least a 1/2 inch spacing between the splices and the inside

of the enclosure sides, top, and bottom.

Grounding/Bond wires should be neatly trained towards the bottom

and back of the box away from straight tape splices.

Clean Up, Final Inspection, Close Box 28. Remove any loose debris from inside the box.

29. Inspect box cover gasket for any damage and ensure it is clean.

30. Secure the gasketed box cover to the box using the clips and tighten screws (not shown).

Page 8: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 8/12

Parts and Configurations Cable Part Numbers

All cables listed in FHJR R15365 for the USA and FHJR7 R15365 for Canada

sizes 8 AWG through 750 kcmil with or without and overall polymeric jacket,

and with or without ground(s) or segmented groundwire(s). Standard PN’s are

per VITALink® MC/RC90 Cutsheet. Some cables may require custom PN.

Common cables constructions and sizes that can be used with the splice are

provided in Table 2 below. Contact RSCC for more information.

Connectors Part Numbers

Part numbers and sizes per Table 2 below. Note non-jacketed and jacketed

cables may have different connectors.

Tape Kit Part Number

VITALink® Tape Splice Kit VX99000 series.

Typical PN:

VX99000-002 66ft of each tape total (Two 1” Silicone, One 1/2” Glass).

VX99000-005 66ft of each tape total (Two 1” Silicone, One 1” Glass).

Two-Way Splice Connector

Thomas & Betts two-way splice connector shall be used matching the

conductor size. Part numbers are provided in Table 1.

Box Size

The minimum enclosure depth is 4 inches.

The maximum enclosure width is 8X the NPT of the MC connector.

The minimum enclosure height shall be 6X the NPT of the MC connector

The box shall comply with the NEC/CE CODE or other governing code.

See Table 1 for common sizes.

Breather drain is optional.

Boxes shall be Adalet brand stainless steel with silicone gasket.

Box Part Numbers

Gasketed Box PN’s are provided in Table 1.

AHJ Inspection and Compliance When inspecting the splice and components for compliance to UL 2196 verify

the following:

1. The box is Adalet Series TRN4XHSS or TRN4XHSS6 Series. This is printed

on the label attached to the box. This ensures the box is the correct listed

type and is stainless steel. Type 304 or 316 stainless steel is acceptable.

2. The cable connectors are Type WT from American Connectors.

3. The copper two-way splice connectors are Thomas and Betts.

4. The grounding/bonding wires are bare copper or RSCC Firewall® LSZH

type with bare copper conductor if insulated.

5. The fire-resistive rated cable is VITALink® Type MC and/or Type RC90

printed on the cable.

6. The fire-resistive rated system is installed per FHIT/7 120, this document

(IM-120-1) as applicable, as approved by AHJ, and the NEC/CE CODE or

other governing code.

UL Inspection This section is required by UL. Contact RSCC for design and PN will be assigned

complying with listings.

Cables are suitable for both control or power use.

1NEC and NFPA are registered trademarks of the National Fire Protection

Agency.

Page 9: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 9/12

Table 1 - Tape Wraps, Box Sizes, Conductor cmil, and Thomas and Betts Two-Way Splice Connectors

Conductor Size Conductor cmil Insulation Thickness

(mils) Number of Tape Passes

Under Tension Conductor

Number Box Size

WxHxD (In)

Thomas&Betts Two-Way Splice Connector

Cat. No./Color

304 SS Hinged and Gasketed Box PN

“TRN4XHSS-“

8 AWG 16510 70 7

2 8x8x4 54504/ Red 080804-S

3 8x8x4 080804-S

4 8x8x4 080804-S

5 10x8x4 100804-S

6 10x8x4 100804-S

7 10x8x4 100804-S

8 12x10x5 121005-S

6 AWG 26240

70 7

2 8x8x4 54505/ Blue 080804-S

3 8x8x4 080804-S

4 10x8x4 100804-S

5 10x8x4 100804-S

6 12x10x5 121005-S

7 12x10x5 121005-S

4 AWG 41740 70 7 3 10x8x4 54506-TB/ Gray 100804-S

4 10x8x4 100804-S

5 12x10x5 121005-S

6 12x10x5 121005-S

3 AWG 52620 70 7 3 10x8x4 TBD 100804-S

4 12x10x5 121005-S

5 12x10x5 121005-S

2 AWG 66,360 70 7

3 12x10x4 54507/ Brown

121004-S

4 12x10x4 121004-S

5 16x14x4 161404-S

1 AWG 83,690 90 11

3 12x10x4 54508/ Green

121004-S

4 16x14x4 161404-S

5 16x14x4 161404-S

1/0 105,600

140 16

1 Single 8x6x4

54509/ Pink

+TRN4XHSS6-080604-S

2 Singles 12x8x5 +TRN4XHSS6-120805-S

3 Singles 14x8x6 +TRN4XHSS6-140806-S

90 11

3 16x14x4 161404-S

4 16x14x4 161404-S

5 20x20x6 202006-S

2/0 133,100

140 16

1 Single 8x6x4

54510/ Black

+TRN4XHSS6-080604-S

2 Singles 12x8x5 +TRN4XHSS6-120805-S

3 Singles 14x8x6 +TRN4XHSS6-140806-S

90 11

3 16x14x4 161404-S

4 16x14x4 161404-S

5 20x20x6 202006-S

3/0 167,800

140 16

1 Single 8x6x4

54511/ Orange

+TRN4XHSS6-080604-S

2 Singles 12x8x5 +TRN4XHSS6-120805-S

3 Singles 14x8x6 +TRN4XHSS6-140806-S

90 11

3 16x14x4 161404-S

4 20x20x6 202006-S

5 20x20x6 202006-S

4/0 211,600 140 16

1 Single 8x6x4

54512/ Purple

+TRN4XHSS6-080604-S

2 Singles 12x8x5 +TRN4XHSS6-120805-S

3 Singles 14x8x6 +TRN4XHSS6-140806-S

90 11 3 20x20x6 202006-S

Page 10: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 10/12

Conductor Size Conductor cmil Insulation Thickness

(mils) Number of Tape Passes

Under Tension Conductor

Number Box Size

WxHxD (In)

Thomas&Betts Two-Way Splice Connector

Cat. No./Color

304 SS Hinged and Gasketed Box PN

“TRN4XHSS-“

4 20x20x6 202006-S

5 20x20x6 202006-S

250 250,000

155 18

1 Single 10x8x4

54513/ Yellow

+TRN4XHSS6-100804-S

2 Singles 12x10x5 +TRN4XHSS6-121005-S

3 Singles 16x10x6 +TRN4XHSS6-161006-S

105 13 3 20x20x6 202006-S

4 20x20x6 202006-S

350 350,000

155 18

1 Single 10x8x4

54515/ Red

+TRN4XHSS6-100804-S

2 Singles 12x10x5 +TRN4XHSS6-121005-S

3 Singles 16x10x6 +TRN4XHSS6-161006-S

105 13 3 20x20x6 202006-S

4 24x18x6 241806-S

400 400,000

155 18

1 Single 12x10x4

54516/ Blue

+TRN4XHSS6-121004-S

2 Singles 12x12x6 +TRN4XHSS6-121005-S

3 Singles 16x12x6 +TRN4XHSS6-161006-S

105 13 3 20x20x6 202006-S

4 24x18x6 241806-S

500 500,000

155 18

1 Single 12x10x4

54518/ Brown

+TRN4XHSS6-121004-S

2 Singles 12x12x6 +TRN4XHSS6-121005-S

3 Singles 16x12x6 +TRN4XHSS6-161006-S

105 13 3 20x20x6 202006-S

4 24x18x6 241806-S

600 600,000 170 19

1 Single 16x14x4

54520/ Green

+TRN4XHSS6-161404-S

2 Singles 12x12x6 +TRN4XHSS6-121005-S

3 Singles 16x12x6 +TRN4XHSS6-161006-S

120 14 3 24x18x6 241806-S

750 750,000 170 19

1 Single 16x14x4

54523-TB/ Black

+TRN4XHSS6-161404-S

2 Singles 14x16x6 +TRN4XHSS6-141606-S

3 Singles 20x16x8 +TRN4XHSS6-201608-S

+ 316 Stainless Steel

Page 11: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 11/12

Table 2 - Connector Details and Listed Cable Constructions Conductor Size (AWG/kcmil)

RSCC Cable PN Prefix

Nom Armor OD

(In)

Nom Jacketed OD (In)

Cable Connector PN “WSE-WT-“ Series

Connector Hub Hole

Punch Trade Size

Connector Body OD

Non-Jacketed

Cable

Jacketed Cable

1 Conductor

1/0 VM011X0 1.004 1.107 104-100-S3 1” 2”

2/0 VM012X0 1.043 1.146 111-100-S3 1” 2”

3/0 VM013X0 1.075 1.178 111-100-S3 1” 2”

4/0 VM014X0 1.155 1.258 118-100L-S3 1” 2”

250 VM01250 1.215 1.318 125-125-S3 1-1/4” 2.12”

350 VM01350 1.350 1.453 139-125-S3 1-1/4” 2.12”

400 VM01400 1.410 1.513 148-150-S3 1-1/2” 2.5”

500 VM01500 1.500 1.603 157-150-S3 1-1/2” 2.5”

600 VM01600 1.670 1.793 166-150-S3 1-1/2” 2.5”

750 VM01750 1.729 1.852 175-200-S3 2” 3”

2 Conductor

8 VM02008 1.004 1.107 104-100-S3 1” 2”

6 VM02006 1.075 1.178 111-100-S3 1” 2”

3 Conductor

8* VM03008 1.043 1.146 111-100-S3 1” 2”

6* VM03006 1.155 1.258 118-100L-S3 1” 2”

4* VM03004 1.235 1.338 125-125-S3 1-1/4” 2.12”

3* VM03003 1.299 1.402 132-125-S3 1-1/4” 2.12”

2* VM03002 1.410 1.513 148-150-S3 1-1/2” 2.5”

1* VM03001 1.585 1.708 166-150-S3 1-1/2” 2.5”

1/0* VM031X0 1.670 1.793 166-150-S3 1-1/2” 2.5”

2/0* VM032X0 1.795 1.918 184-200-S3 2” 3”

3/0* VM033X0 1.915 2.038 193-200-S3 2” 3”

4/0* VM034X0 2.038 2.161 213-250NJ-S3

213-250-S3 2-1/2” 3.75”

250* VM03250 2.258 2.412 235-250-S3 2-1/2” 3.75”

350* VM03350 2.480 2.634 257-250-S3 2-1/2” 3.75”

400* VM03400 2.710 2.864 285-300-S3 3” 4.5”

500* VM03500 2.820 2.974 285-300-S3 3” 4.5”

600* VM03600 3.128 3.302 313-300-S3 3” 4.5”

4 Conductor

8* VM04008 1.155 1.258 118-100L-S3 1” 2”

6* VM04006 1.215 1.318 125-125-S3 1-1/4” 2.12”

4* VM04004 1.350 1.453 139-125-S3 1-1/4” 2.12”

3* VM04003 1.410 1.513 148-150-S3 1-1/2” 2.5”

2* VM04002 1.500 1.603 157-150-S3 1-1/2” 2.5”

1* VM04001 1.729 1.852 175-200-S3 2” 3”

1/0* VM041X0 1.820 1.943 184-200-S3 2” 3”

2/0* VM042X0 1.950 2.073 202-200-S3 2” 3”

3/0* VM043X0 2.123 2.246 213-250NJ-S3

213-250-S3 2-1/2” 3.75”

4/0* VM044X0 2.258 2.412 235-250-S3 2-1/2” 3.75”

250* VM04250 2.460 2.634 257-250-S3 2-1/2” 3.75”

350* VM04350 2.710 2.864 285-300-S3 3” 4.5”

400* VM04400 3.128 3.302 313-300-S3 3” 4.5”

500* VM04500 3.128 3.302 313-300-S3 3” 4.5”

5 Conductor

8 VM05008 1.215 1.318 125-125-S3 1-1/4” 2.12”

6 VM05006 1.299 1.402 132-125-S3 1-1/4” 2.12”

4 VM05004 1.480 1.583 157-150-S3 1-1/2” 2.5”

3 VM05003 1.585 1.708 166-150-S3 1-1/2” 2.5”

2 VM05002 1.670 1.793 166-150-S3 1-1/2” 2.5”

1 VM05001 1.915 2.038 193-200-S3 2” 3”

1/0 VM051X0 2.038 2.161 213-250NJ-S3

213-250-S3 2-1/2” 3.75”

Page 12: VITAL ink® Straight Tape Splice

VITALink® Straight Tape Splice

Fire-Resistive Splice Certified by UL and ULC IM-120-1 VITALink® MC/RC90 Cables Rev 0 System 120 7/31/2020

RSCC Wire & Cable LLC © 2020 • 20 Bradley Park Road • East Granby, CT 06026 USA • 800-327-7625 Tel: 860-653-8300 • Fax: 860-653-8321 • r-scc.com 12/12

Conductor Size (AWG/kcmil)

RSCC Cable PN Prefix

Nom Armor OD

(In)

Nom Jacketed OD (In)

Cable Connector PN “WSE-WT-“ Series

Connector Hub Hole

Punch Trade Size

Connector Body OD

Non-Jacketed

Cable

Jacketed Cable

2/0 VM052X0 2.258 2.412 235-250-S3 2-1/2” 3.75”

3/0 VM053X0 2.460 2.614 257-250-S3 2-1/2” 3.75”

4/0 VM054X0 2.480 2.634 257-250-S3 2-1/2” 3.75”

6 Conductor

8 VM06008 1.299 1.402 132-125-S3 1-1/4” 2.12”

6 VM06006 1.410 1.513 148-150-S3 1-1/2” 2.5”

4 VM06004 1.585 1.708 166-150-S3 1-1/2” 2.5”

7 Conductor

8 VM07008 1.299 1.402 132-125-S3 1-1/4” 2.12”

6 VM07006 1.410 1.513 148-150-S3 1-1/2” 2.5”

8 Conductor

8 VM08008 1.500 1.623 157-150-S3 1-1/2” 2.5”

* Segmented groundwires available. Contact RSCC for connector PNs for cables with segmented groundwires.

Note: Non-Fire-resistive rated Connectors will be sized similarly but do not have to be stainless steel.