vitoladens 333-f viesmann vitoladens 300-w - red dwarf · ance of 300 mm (on the left or right)...

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VIESMANN VITOLADENS 300-W Wall mounted oil condensing boiler VITOLADENS 333-F Oil condensing storage combi boiler VITOLADENS 300-W Type VP3C Wall mounted oil condensing boiler with two-stage Compact blue flame burner for open and balanced flue operation For operation with low sulphur fuel oil DIN 51603-1 EL and fuel oil DIN 51603-6 EL A Bio 10: low sulphur fuel oil EL with mixtures of up to 10 % bio-components (FAME) VITOLADENS 333-F Type VP3U Oil condensing storage combi boiler with two-stage Compact blue flame burner for open and balanced flue operation With integral DHW cylinder (130 litre) made from steel with Ceraprotect enamel coating For operation with low sulphur fuel oil DIN 51603-1 EL and fuel oil DIN 51603-6 EL A Bio 10: low sulphur fuel oil EL with mixtures of up to 10 % bio-components (FAME) 5822 425 GB 5/2010 Technical guide

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Page 1: VITOLADENS 333-F VIESMANN VITOLADENS 300-W - Red Dwarf · ance of 300 mm (on the left or right) next to the Vitoladens 300-W is recommended. Variable speed heating circuit pump in

VIESMANN VITOLADENS 300-WWall mounted oil condensing boiler

VITOLADENS 333-FOil condensing storage combi boiler

VITOLADENS 300-W Type VP3C

Wall mounted oil condensing boilerwith two-stage Compact blue flame burnerfor open and balanced flue operationFor operation with low sulphur fuel oil DIN 51603-1 EL andfuel oil DIN 51603-6 EL A Bio 10: low sulphur fuel oil ELwith mixtures of up to 10 % bio-components (FAME)

VITOLADENS 333-F Type VP3U

Oil condensing storage combi boilerwith two-stage Compact blue flame burnerfor open and balanced flue operationWith integral DHW cylinder (130 litre) made from steel withCeraprotect enamel coatingFor operation with low sulphur fuel oil DIN 51603-1 EL andfuel oil DIN 51603-6 EL A Bio 10: low sulphur fuel oil ELwith mixtures of up to 10 % bio-components (FAME)

5822 425 GB 5/2010

Technical guide

Page 2: VITOLADENS 333-F VIESMANN VITOLADENS 300-W - Red Dwarf · ance of 300 mm (on the left or right) next to the Vitoladens 300-W is recommended. Variable speed heating circuit pump in

Index

1. Vitoladens 300-W 1.1 Product description ....................................................................................................... 41.2 Specification ................................................................................................................. 5

2. Vitoladens 333-F 2.1 Product description ....................................................................................................... 82.2 Specification ................................................................................................................. 10

3. Separate DHW cylinder for theVitoladens 300-W

3.1 ....................................................................................................................................... 13■ DHW heating with the Vitoladens 300-W .................................................................. 13

3.2 Vitocell 100-W (type CUG - 120 and 150 litre), below, made from steel with Ceraprotectenamel coating ............................................................................................................. 14

3.3 Vitocell 100-W, adjacent (type CVA – 160 to 300 litre, white finish) made from steelwith Ceraprotect enamel coating .................................................................................. 16■ Delivered condition ................................................................................................... 18

3.4 Vitocell 300-W, adjacent (type EVA – 160 and 200 litre, white finish), with peripheralindirect coil, made from stainless steel ......................................................................... 19

3.5 Vitocell 100-W, adjacent (type CVB – 300 and 400 litre, white finish), made from steelwith Ceraprotect enamel coating, for dual mode DHW heating .................................... 21

3.6 Vitocell 100-W, adjacent (type CVUA – 300 litre, white finish), made from steel withCeraprotect enamel coating, for dual mode DHW heating ........................................... 24

4. Installation accessories 4.1 Vitoladens 300-W ......................................................................................................... 26■ Installation of the Vitoladens 300-W directly on the wall with an installation aid ....... 26■ Installation of the Vitoladens 300-W with mounting frame ........................................ 26■ Installation of the Vitoladens 300-W in front of the wall with a self-supporting mount-

ing frame (mounting depth 110 mm) ......................................................................... 26■ Installation accessories for DHW cylinders ............................................................... 27

4.2 Vitoladens 333-F ........................................................................................................... 284.3 Additional accessories for the Vitoladens 300-W and Vitoladens 333-F ...................... 30

5. Design information 5.1 Positioning, installation ................................................................................................. 40■ Installation conditions for open flue operation (appliance type B) ............................. 40■ Installation conditions for balanced flue operation (appliance type C) ...................... 40■ Clearance towards the fuel tank ............................................................................... 40■ Electrical connection ................................................................................................. 40■ Pre-installation for the Vitoladens 300-W .................................................................. 42■ Pre-installation for the Vitoladens 333-F ................................................................... 44■ Fuel ........................................................................................................................... 48■ Oil supply .................................................................................................................. 49

5.2 Connections on the water side ..................................................................................... 51■ Cold water installation of the DHW cylinder .............................................................. 51■ DHW circulation ........................................................................................................ 52

5.3 Condensate connection ................................................................................................ 53■ Condensate drain and neutralisation ........................................................................ 53

5.4 Hydraulic connection .................................................................................................... 54■ General ..................................................................................................................... 54■ Expansion vessels .................................................................................................... 55■ Low loss header ........................................................................................................ 55

6. Control unit 6.1 Vitotronic 200, type HO1A ............................................................................................ 57■ Specification Vitotronic 200, type HO1A ................................................................... 59

Index

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6.2 Vitotronic accessories ................................................................................................... 59■ Information regarding room temperature hook-up (RS function) for remote control

units .......................................................................................................................... 59■ Information regarding the Vitotrol 200A and 300A .................................................... 59■ Vitotrol 200A ............................................................................................................. 59■ Vitotrol 300A ............................................................................................................. 60■ Room temperature sensor ........................................................................................ 61■ Mounting base for programming unit ........................................................................ 61■ Radio clock receiver .................................................................................................. 61■ Vitocom 100, type GSM ............................................................................................ 62■ Extension kit for one heating circuit with mixer with integral mixer motor ................. 62■ Extension kit for one heating circuit with mixer for separate mixer motor ................. 63■ Extension kit for one heating circuit with mixer in conjunction with Divicon heating

circuit distributor ........................................................................................................ 63■ Immersion thermostat ............................................................................................... 64■ Contact thermostat .................................................................................................... 64■ Solar control module, type SM1 (only with Vitoladens 300-W) ................................. 65■ LON communication module ..................................................................................... 66■ LON connecting cable for data exchange between control units .............................. 66■ Extension of the connecting cable ............................................................................ 66■ Terminator (2 pce.) ................................................................................................... 66■ KM BUS distributor ................................................................................................... 67■ Immersion temperature sensor ................................................................................. 67■ Extension AM1 .......................................................................................................... 67■ Extension EA1 .......................................................................................................... 67

7. Appendix 7.1 Regulations / Directives ................................................................................................ 68■ Regulations and Directives ....................................................................................... 68

8. Keyword index .............................................................................................................................................. 70

Index (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 3

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1.1 Product descriptionA Exhaust silencerB DC fan with low power consumptionC Stainless steel Inox-Radial heat exchangerD Two-stage Compact blue flame burnerE Integral, variable speed high efficiency DC pumpF Vitotronic control unit

The wall mounted oil condensing boiler Vitoladens 300-W enablesenergy-efficient, reliable utilisation of condensing technology with lowsulphur fuel oil.High quality stainless steel is used for the Inox-Radial heat exchanger;this has been shown to be an ideal material for reliability, long servicelife and economy. In conjunction with low sulphur fuel oil EL, the cleancombustion of the Compact blue flame burner and the self-cleaningeffect of the Inox-Radial heat exchanger, the same cleaning intervalsapply as with conventional oil boilers. This makes the Vitoladens 300-W as easy to maintain as the wall mounted Vitodens condensing boil-ers. The Vitoladens 300-W offers trouble-free, efficient and reliable oper-ation with low sulphur fuel oil DIN 51603-1 EL and fuel oil DIN 51603-6EL A Bio 10, i.e. low sulphur fuel oil EL with up to 10 % bio-components(FAME) added. The fuel tank does not need to be cleaned out beforeits first filling with this type of fuel oil. The new control unit simplifies operation thanks to a multi-line plaintext display with user prompts and a graphic interface.

Benefits at a glance■ Particularly compact oil condensing boiler for wall mounting■ Standard seasonal efficiency [to DIN]: up to 98 % (Hs)/104 % (Hi)■ Effective and reliable utilisation of oil condensing technology through

Inox-Radial heat exchanger■ Demand-dependent heat generation through two-stage Compact

blue flame burner■ Open or balanced flue operation

■ Quiet operation through complete and separate encapsulation of theboiler body

■ All types of commercially available low sulphur fuel oil EL can beused, including fuel oil DIN 51603-6 EL A Bio 10, i.e. low sulphur fueloil EL with up to 10 % bio-components (FAME) added

■ Energy saving high efficiency DC pump (in accordance with EnergyLabel A)

■ New Vitotronic control unit that is easy to operate with plain text andgraphic display

■ The programming unit part of the control unit can also be fitted on awall mounting base (accessory)

■ Suitable for installation in recesses

Delivered conditionWall mounted oil condensing boiler with Inox-Radial heat exchanger,Compact blue flame burner with oil preheater, Aqua-plate with multi-connect system and variable speed high efficiency DC pump.Fully plumbed and wired. Colour of the epoxy-coated casing: white.

Approved qualityCE designation according to current EC Directives

Corresponds to the LV Directive 73/23/EEC in amended form.Corresponds to the EMC Directive 89/336/EEC in amended form.Meets the requirements of the "Blue Angel" certificate of environmentalexcellence for burner/boiler combinations to RAL UZ 46.

Vitoladens 300-W

4 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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1.2 Specification

Oil boiler, types B and C for operation with low sulphur fuel oil to DIN 51603-1 ELRated output 12.9/19.3 16.1/23.5Rated output/burner stage Burner stage 1 Burner stage 2 Burner stage 1 Burner stage 2TV/TR = 50/30 °C kW 12.9 19.3 16.1 23.5TV/TR = 80/60 °C kW 12 18 15 22DHW heating kW 12 18 15 22Rated heat input kW 12.5 18.7 15.6 22.9CE designation CE-0035BM112DIBt approval Z-43.11-153IP rating IP 20 to EN 60529Power consumption(incl. circulation pump)

W 200 270 200 270

Weight kg 60 60 60 60Heat exchanger capacity l 12 12 12 12Heating water flow ratewith 200 mbar residual head

l/h 1060 1060 1060 1060

Max. flow rate(limit for the use of hydraulic separation)

l/h 1390 1390 1390 1390

Nominal circulation water volumeat ΔT = 20 K

l/h 774 774 774 774

Permiss. operating pressure bar 3 3 3 3Safety valve connection R (female

thread)¾ ¾ ¾ ¾

Dimensions Length mm 380 380 380 380Width mm 480 480 480 480Height mm 850 850 850 850Height with DHW cylinder, below mm 1925 1925 1925 1925Suction and return lineon the oil hoses

R (femalethread)

⅜ ⅜ ⅜ ⅜

Motor speedOil pump drive

min-1 2880 2880 2880 2880

CapacityOil pump

l/h 45 45 45 45

Flue gas parameters*1 Temperature (at return temp. 30 °C) °C 34 35 39 40Temperature (at return temp. 60 °C) °C 67 67 72 72Mass flow rate kg/h 19.3 28.8 24.5 35.9Available draught Pa 100 100 100 100 mbar 1.0 1.0 1.0 1.0Standard seasonal efficiency [to DIN] at TV/TR = 50/30 °C % up to 98 (Hs)/104 (Hi)Average condensate volumeat TV/TR = 50/30 °C

l/day 3-6 3-6 3-6 3-6

Condensate connectionHose ferrule

Ø mm 20-24 20-24 20-24 20-24

Flue connection Ø mm 80 80 80 80Ventilation air connection Ø mm 125 125 125 125

Balanced flue connectionThe flue system Ø 60/100 mm can also be used in conjunction with abalanced flue adaptor Ø 80/125 mm on Ø 60/100 mm (accessory).

*1 Calculation values for sizing the flue gas system to EN 13384.Flue gas temperatures measured as gross values at 20 °C combustion air temperature.The flue gas temperature at a return temperature of 30 °C is significant for the sizing of the flue gas system.The flue gas temperature at a return temperature of 60 °C is used to determine the application range of flue pipes with max. permissibleoperating temperatures.

Vitoladens 300-W (cont.)

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OKFF

240

Ø 125

876

885 90

4 989 1055

110

177

302

370

480

850

1925

+15 0A

380

213

HR

SRL

SVL

HV

EADG

KAS

A Compulsory in conjunction with DHW cylinders, below. Other-wise, recommendation only.

ADG Expansion vessel G ¾(in the mounting frame or on-site expansion vessel)

E DrainHR Heating return

HV Heating flowKAS Boiler flue connectionOKFF Top edge, finished floorSRL Cylinder return SVL Cylinder flow

NoteInstall the fuel oil filter at the height of the lower edge of the boiler andas near as possible to the boiler, to ensure the oil hoses are longenough when removing the burner. The fuel oil filter may be fitted eitheron the r.h. or l.h. side of the boiler to suit local conditions.

Side clearance for service workFor burner service, use the cleaning set available as an accessory.The burner holder supplied as part of this set enables an optimumservice position to be achieved for the burner. In addition, a side clear-ance of 300 mm (on the left or right) next to the Vitoladens 300-W isrecommended.

Variable speed heating circuit pump in the Vitoladens 300-WThe integral circulation pump is a high efficiency DC pump (corre-sponding to energy label A) with more than 50% less power consump-tion than conventional pumps.The pump speed and consequently the pump rate is regulated subjectto the outside temperature and the switching times for heating orreduced mode. The control unit transmits the current default speed viaan internal data BUS to the circulation pump.Individually match the minimum and maximum speed plus the speedfor reduced mode to the existing heating system using the control unitcodes.

The minimum pump rate is selected in coding address "E7". The max-imum pump rate is selected in coding address "E6". The setting rangesof these codes are limited by boiler-specific parameters.

Circulation pump UPM 15Rated voltage V~ 230Power consumption W max. 70 min. 6 in the delivered condition 37

Vitoladens 300-W (cont.)

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Residual head of the integral circulation pumpR

esid

ual h

ead

in m

bar

0kPa

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400Flow rate in l/h

50

100

150

200

250

300

350

400

0

10

20

30

40

AB C

D

D Upper operational limit

Curve Circulation pump rate Setting code address "E6"A 50 % E6:050B 60 % E6:060C 70 % E6:070

Vitoladens 300-W (cont.)

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Page 8: VITOLADENS 333-F VIESMANN VITOLADENS 300-W - Red Dwarf · ance of 300 mm (on the left or right) next to the Vitoladens 300-W is recommended. Variable speed heating circuit pump in

2.1 Product descriptionA Exhaust silencerB Stainless steel Inox-Radial heat exchangerC Integral diaphragm expansion vesselD Two-stage Compact blue flame burnerE Digital boiler control unitF Integral, variable speed high efficiency DC pumpG Integral DHW cylinder

The new Vitoladens 333-F offers advanced condensing technologytogether with an integral 130 litre DHW cylinder with internal indirectcoils on the smallest footprint.The stainless steel Inox-Radial heat exchanger, in conjunction with thetwo-stage Compact blue flame burner, ensures a high standard sea-sonal efficiency [to DIN] up to 98 % (Hs)/104 % (Hi). In addition, whenusing low sulphur fuel oil, the self-cleaning stainless steel heatexchanger ensures consistently high efficiency and a long servicelife.The Vitoladens 333-F can be installed in very tight spaces. All com-ponents are accessible from the front for maintenance and service.Valuable installation time can be saved as the Vitoladens 333-F isdelivered fully fitted.The new control unit simplifies operation thanks to a multi-line plaintext display with user prompts and a graphic interface.

Benefits at a glance■ Oil condensing storage combi boiler with an integral enamelled 130

litre DHW cylinder for high DHW convenience■ Burner output matched to the respective heat demand through the

two-stage Compact blue flame burner■ Standard seasonal efficiency [to DIN]: up to 98 % (Hs)/104 % (Hi)■ Effective and reliable utilisation of oil condensing technology through

Inox-Radial heat exchanger

■ Demand-dependent heat generation through two-stage Compactblue flame burner

■ Open or balanced flue operation■ All types of commercially available low sulphur fuel oil EL can be

used, including fuel oil DIN 51603-6 EL A Bio 10, i.e. low sulphur fueloil EL with up to 10 % bio-components (FAME) added

■ Energy saving high efficiency DC pump (in accordance with EnergyLabel A)

■ New Vitotronic control unit that is easy to operate with plain text andgraphic display

■ The programming unit part of the control unit can also be fitted on awall mounting base (accessory)

■ Suitable for installation in recesses

Delivered conditionOil condensing boiler with Inox-Radial heat exchanger, Compact blueflame burner with oil preheater, expansion vessel, variable speed highefficiency DC pump and integral DHW cylinder.Fully plumbed and wired. Colour of the epoxy-coated casing: white.

Approved qualityCE designation according to current EC Directives

Corresponds to the LV Directive 73/23/EEC in amended form.Corresponds to the EMC Directive 89/336/EEC in amended form.

Vitoladens 333-F

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Meets the requirements of the "Blue Angel" certificate of environmentalexcellence for burner/boiler combinations to RAL UZ 46.

Vitoladens 333-F (cont.)

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2.2 Specification

Oil boiler, types B and C for operation with low sulphur fuel oil to DIN 51603-1 ELRated output 12.9/19.3 16.1/23.5Rated output/burner stage Burner stage 1 Burner stage 2 Burner stage 1 Burner stage 2TV/TR = 50/30 °C kW 12.9 19.3 16.1 23.5TV/TR = 80/60 °C kW 12 18 15 22DHW heating kW 12 18 15 22Rated heat input kW 12.5 18.7 15.6 22.9CE designation CE-0035BM112DIBt approval Z-43.11-153IP rating IP 20 to EN 60529Power consumption(incl. circulation pump)

W 200 270 200 270

Weight kg 170 170 170 170Heat exchanger capacity l 12 12 12 12Heating water flow ratewith 200 mbar residual head

l/h 1060 1060 1060 1060

Max. flow rate(limit for the use of hydraulic separation)

l/h 1390 1390 1390 1390

Nominal circulation water volumeat ΔT = 20 K

l/h 774 774 774 774

Expansion vesselCapacity l 12 12 12 12Pre-charge pressure bar 0.75 0.75 0.75 0.75Permiss. operating pressure bar 3 3 3 3Safety valve connection R (female

thread)¾ ¾ ¾ ¾

Dimensions Length mm 582 582 582 582Width mm 600 600 600 600Height mm 1600 1600 1600 1600Suction and return lineon the oil hoses

R (femalethread)

⅜ ⅜ ⅜ ⅜

Motor speedOil pump drive

min-1 2880 2880 2880 2880

CapacityOil pump

l/h 45 45 45 45

DHW cylinderCapacity litres 130 130Permiss. operating pressure (DHW side) bar 10 10Continuous DHW output kW 18 22for heating DHW from 10 to 40 °C l/h 516 631Performance factor NL*2to DIN 4708 1.6 1.6Max. draw-off rate (over a 10 minuteperiod)for the stated performance factor NL andDHW heating from 10 to 45 °C

l/min 17.3 17.3

Flue gas parameters*3 Temperature (at return temp. 30 °C) °C 34 35 39 40Temperature (at return temp. 60 °C) °C 67 67 72 72Mass flow rate kg/h 19.3 28.8 24.5 35.9Available draught Pa 100 100 100 100 mbar 1.0 1.0 1.0 1.0Standard seasonal efficiency [to DIN]at

TV/TR = 50/30 °C % up to 98 (Hs)/104 (Hi)Average condensate volumeat TV/TR = 50/30 °C

l/day 3-6 3-6 3-6 3-6

Condensate connectionHose ferrule

Ø mm 20-24 20-24 20-24 20-24

*2 At 70 °C average boiler water temperature and cylinder storage temperature Tcyl = 60 °C.The performance factor NL changes with the cylinder storage temperature Tcyl.Standard values: Tcyl = 60 °C → 1.0 × NL Tcyl = 55 °C → 0.75 × NL Tcyl = 50 °C → 0.55 × NL Tcyl = 45 °C → 0.3 × NL.

*3 Calculation values for sizing the flue gas system to EN 13384.Flue gas temperatures measured as gross values at 20 °C combustion air temperature.The flue gas temperature at a return temperature of 30 °C is significant for the sizing of the flue gas system.The flue gas temperature at a return temperature of 60 °C is used to determine the application range of flue pipes with max. permissibleoperating temperatures.

Vitoladens 333-F (cont.)

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Oil boiler, types B and C for operation with low sulphur fuel oil to DIN 51603-1 ELRated output 12.9/19.3 16.1/23.5Rated output/burner stage Burner stage 1 Burner stage 2 Burner stage 1 Burner stage 2TV/TR = 50/30 °C kW 12.9 19.3 16.1 23.5TV/TR = 80/60 °C kW 12 18 15 22DHW heating kW 12 18 15 22Flue connection Ø mm 80 80 80 80Ventilation air connection Ø mm 125 125 125 125

Balanced flue connectionThe flue system Ø 60/100 mm can also be used in conjunction with abalanced flue adaptor Ø 80/125 mm on Ø 60/100 mm (accessory).

NoteThe connection fittings must be ordered separately as accessories.

80

100

569

46

Ø40

50

1625

945

950

140

50

285

50

595

41

600

A Heating flow R ¾B DHW R ½C Cold water R ½D Heating return R ¾

E DHW circulation R ½ (separate accessory)F Condensate drain to the back into the wallG Side condensate drainH Cable entry area

Vitoladens 333-F (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 11

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Information regarding the connection setsThe dimensioned drawing shows example fittings for upward connec-tion and connection to the left/right, for installation on finished walls.For the dimensions of the individual connection sets, see the technicalguide.If using connection sets (for downward connection) with a preinstalla-tion bracket for installation on finished walls, maintain a wall clearanceof ≥ 70 mm.The adjustable feet give all height measurements a tolerance of+15 mm.

Side clearance for service workFor burner service, use the cleaning set available as an accessory.The burner holder supplied as part of this set enables an optimumservice position to be achieved for the burner. In addition, a side clear-ance of 300 mm (on the left or right) next to the Vitoladens 333-F isrecommended.

Variable speed heating circuit pump in the Vitoladens 333-FThe integral circulation pump is a high efficiency DC pump (corre-sponding to energy label A) with more than 50% less power consump-tion than conventional pumps.The pump speed and consequently the pump rate is regulated subjectto the outside temperature and the switching times for heating orreduced mode. The control unit transmits the current default speed viaan internal data BUS to the circulation pump.Individually match the minimum and maximum speed plus the speedfor reduced mode to the existing heating system using the control unitcodes.

The minimum pump rate is selected in coding address "E7". The max-imum pump rate is selected in coding address "E6". The setting rangesof these codes are limited by boiler-specific parameters.

Circulation pump UPM 15Rated voltage V~ 230Power consumption W max. 70 min. 6 in the delivered condition 37

Residual head of the integral circulation pump

Res

idua

l hea

d in

mba

r

0kPa

0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400Flow rate in l/h

50

100

150

200

250

300

350

400

0

10

20

30

40

AB C

D

D Upper operational limit

Curve Circulation pump rate Setting code address "E6"A 50 % E6:050B 60 % E6:060C 70 % E6:070

Vitoladens 333-F (cont.)

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DHW heating with the Vitoladens 300-W

DHW cylinders are also available in white in the following versions:■ Below (120 or 150 litre)■ Adjacent (160, 200 or 300 litre)

The Vitoladens 300-W is factory-fitted with a three-way diverter valvefor DHW heating.To connect a DHW cylinder, always order the connection set for therespective DHW cylinder.Size the DHW cylinder in accordance with DIN 4708 part 2 [or localregulations].For further technical details regarding the DHW cylinders, see Speci-fication.

Connection diagram for DHW cylinderWith connection set and integral circulation pump for cylinder heating(via three-way valve).

SVL

SRL

HV

HR

HR Heating returnHV Heating flow

SRL Cylinder returnSVL Cylinder flow

Separate DHW cylinder for the Vitoladens 300-W

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 13

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3.2 Vitocell 100-W (type CUG - 120 and 150 litre), below, made from steel with Ceraprotectenamel coating■ Below the boiler■ Made from steel, with Ceraprotect enamel coating and internal indirect coils

Capacity l 120 150DIN register no. 0245/06-13 MC with casing to cover

connecting pipes with casing to cover

connecting pipesConnections Heating water flow and return R 1 1 1 1DHW and cold water R ¾ ¾ ¾ ¾DHW circulation R ¾ ¾ ¾ ¾Permiss. operating pressureheating water and DHW side bar 10 10 10 10Permiss. temperatures – heating water side °C 160 160 160 160– DHW side °C 95 95 95 95Standby heat loss qBS at 45 K tem-perature differential (standard param-eter to DIN V 18599)

kWh/24 h 1.60 1.60 1.75 1.75

Dimensions Length a mm 625 625 670 670Width k mm 7 553 564 7 596 607Height b mm 904 1055 932 1055Total height mm 1925 +15/-0 1925 +15/-0 1925 +15/-0 1925 +15/-0

Weight kg 72 75 85 88

WW KW Z

HRHV TH

n o p

E

a

HV

h

f

KWZHR

WW

E

c

de

k

g

lm

n o p

1925

bb

A

B

C

A Top viewB Top view with casing to cover connecting pipesC Height with casing to cover connecting pipesE DrainHR Heating return

HV Heating flowKW Cold waterWW DHWTH Sensor well for cylinder temperature sensorZ DHW circulation

Separate DHW cylinder for the Vitoladens 300-W (cont.)

14 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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DimensionsCapacity 120 l 150 l with casing to

coverconnecting pipes

with casing tocoverconnecting pipes

a mm 618 623 661 667b mm 904 1055 932 1055c mm 875 875 902 902d mm 122 128 144 150e mm 143 149 165 171f mm 214 220 235 241g mm 339 345 360 366h mm 430 436 452 458k mm Ø 553 564 Ø 596 607l mm 2186 2186 2186 2186m mm 2255 2255 2255 2255n mm 126 191 148 213o mm 183 248 205 270p mm 276 341 298 363

Pressure drop on the DHW side

20

30405060

10080

200

300400500600800

1000

2000

300

400

500

600

800

1000

2000

3000

4000

DHW volume in litres/h

Pres

sure

dro

p in

mba

r

DHW output at rated boiler outputRated outputfor DHW heating

kW 18 22 18 22

Continuous DHW output kW 18 22 18 22for DHW heating from 10 to 45 ºCand an average boiler water temper-ature of 78 ºC

l/h 440 540 440 540

Performance factor NL

to DIN 4708

Cylinder capacity 120 l 1.2 1.2 1.2 1.2Cylinder capacity 150 l 1.6 1.6 1.6 1.6Peak outputover 10 minCylinder capacity 120 l l/10 min 153 153 153 153Cylinder capacity 150 l l/10 min 173 173 173 173

Delivered condition

Vitocell 100-W, type CUG120 and 150 litre capacityDHW cylinder made from steel with Ceraprotect enamel coating.■ Welded sensor well for cylinder temperature sensor■ Threaded adjustable feet

■ Protective magnesium anode■ Fitted thermal insulation made from rigid PU foamThe colour of the epoxy-coated sheet steel casing is white.

Separate DHW cylinder for the Vitoladens 300-W (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 15

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3.3 Vitocell 100-W, adjacent (type CVA – 160 to 300 litre, white finish) made from steel withCeraprotect enamel coating■ Adjacent■ made from steel, with Ceraprotect enamel coating and internal indirect coils(for further technical details, see the separate datasheet for the Vitocell 100-V)

Capacity l 160 200 300DIN register no. 0241/06-13 MC/EConnections Heating water flow and return R 1 1 1DHW and cold water R ¾ ¾ 1DHW circulation R ¾ ¾ 1Permiss. operating pressure – heating water side bar 25 25 25– DHW side bar 10 10 10Permiss. temperatures – heating water side °C 160 160 160– DHW side °C 95 95 95Standby heat loss qBS at 45 K tempera-ture differential (actual values toDIN 4753-8)

kWh/24 h 1.50 1.70 2.20

Dimensions Length c (7) mm 581 581 633Width a mm 605 605 705Height k mm 1189 1409 1746Weight kg 86 97 151

l

SPR

b

a

c

d

e

f

g

hk

m

VAWW

ZHV/SPR

HR

KW/Eb

BÖ Inspection and cleaning aperture only for 300 litre capacity.E DrainHR Heating returnHV Heating flowKW Cold water

SPR Sensor well for cylinder temperature sensor or control thermo-stat

WW DHWZ DHW circulation

Separate DHW cylinder for the Vitoladens 300-W (cont.)

16 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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DimensionsCylindercapacity

l 160 200 300

a mm 7 581 7 581 7 633b mm 608 608 705c mm 1189 1409 1746d mm 1050 1270 1600e mm 884 884 1115f mm 634 634 875g mm 249 249 260h mm 72 72 76k mm 317 317 343l mm – – 7 100m mm – – 333

Pressure drop on the DHW side

DHW volume in litres/h

Pres

sure

dro

p in

mba

r

1000

5

10

20

50

100

200

500

1000

2000

3000

5000

7000

A 160 and 200 litresB 300 litres

Separate DHW cylinder for the Vitoladens 300-W (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 17

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DHW output at rated boiler outputRated outputfor DHW heating

kW 18 22

Continuous DHW output kW 18 22for DHW heating from 10 to 45 ºC and an average boilerwater temperature of 78 ºC

l/h 440 540

Performance factor NL

to DIN 4708

Cylinder capacity 160 l 2.0 2.2200 l 3.0 3.2300 l 7.5 8.0

Peak outputover 10 minCylinder capacity 160 l l/10 min 190 199

200 l l/10 min 230 236300 l l/10 min 357 368

Delivered condition

Vitocell 100-W, type CVA160 to 300 litre capacityDHW cylinder made from steel with Ceraprotect enamel coating.■ Welded-in sensor well for cylinder temperature sensor or thermostat■ Fitted adjustable feet

■ Protective magnesium anode■ Fitted thermal insulation made from rigid PU foamThe colour of the epoxy-coated sheet steel casing is white.

Separate DHW cylinder for the Vitoladens 300-W (cont.)

18 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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3.4 Vitocell 300-W, adjacent (type EVA – 160 and 200 litre, white finish), with peripheralindirect coil, made from stainless steel■ Adjacent■ Made from stainless steel, with external indirect coils(for further technical details, see the separate datasheet for the Vitocell 300-V)

Capacity l 160 200DIN register no. 0166/04-10 MCConnections Heating water flow and return R 1 1DHW and cold water R ¾ ¾DHW circulation R ½ ½Permiss. operating pressure – heating water side bar 3 3– DHW side bar 10 10Permiss. temperatures – heating water side °C 110 110– DHW side °C 95 95Standby heat loss qBS at 45 K tempera-ture differential (actual values toDIN 4753-8)

kWh/24 h 1.40 1.60

Dimensions Length (7) mm 633 633Width mm 667 667Height d mm 1203 1423Weight kg 84 98

hg

a

b

HR

ZWW

HV

KW/E

cd

ef

SPR

BÖ Inspection and cleaning apertureE DrainHR Heating returnHV Heating flowKW Cold water

SPR Sensor well for cylinder temperature sensor or control thermo-stat

WW DHWZ DHW circulation

Separate DHW cylinder for the Vitoladens 300-W (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 19

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DimensionsCylinder capacity l 160 200a mm 7 633 7 633b mm 667 667c mm 1203 1423d mm 1067 1287e mm 984 1204g mm 877 1097g mm 155 155h mm 77 77

Pressure drop on the DHW side

120

2400.8

1

5

10

20

50

100

300

360

480

600

900

1200

1800

2400

3000

3600

Pres

sure

dro

p in

mba

r

DHW volume in litres/h

DHW output at rated boiler outputRated outputfor DHW heating

kW 18 22

Continuous DHW output kW 18 22for DHW heating from 10 to45 ºC and an average boiler watertemperature of 70 ºC

l/h 440 540

Performance factor NL

to DIN 4708

Cylinder capacity 160 l 1.7 1.7Cylinder capacity 200 l 2.9 2.9Peak outputover 10 minCylinder capacity 160 l l/10 min 177 177Cylinder capacity 200 l l/10 min 226 226

Delivered condition

Vitocell 300-V type EVA, peripheral indirect coil160 to 200 litre capacityDHW cylinders made from stainless steel.■ Welded-in sensor well for cylinder temperature sensor or thermostat■ Integral thermometer

■ Fitted adjustable feet■ Fitted thermal insulation made from rigid PU foamThe colour of the epoxy-coated sheet steel casing is white.

Separate DHW cylinder for the Vitoladens 300-W (cont.)

20 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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3.5 Vitocell 100-W, adjacent (type CVB – 300 and 400 litre, white finish), made from steelwith Ceraprotect enamel coating, for dual mode DHW heating■ Adjacent■ made from steel, with Ceraprotect enamel coating and internal indi-

rect coils■ for dual-mode DHW heatingFor further technical details, see separate datasheet for the Vitocell 100-B.

Contents l 300 400DIN register no. 0242/06-13 MC/EConnections Heating water flow andreturn

R 1" 1"

DHW and cold water R 1" 1¼"DHW circulation R 1" 1"Permiss. operatingpressureheating water, solar andDHW side bar 10 10Permiss. temperatures – heating water side °C 160 160– solar side °C 160 160– DHW side °C 95 95Standby heat loss qBS at45 K temperature differ-ential (standard parame-ter)

kWh/24 h

1.00 1.08

Dimensions Length c (7) mm 633 850Width a mm 705 918Height m mm 1746 1630Weight kg 160 167

VA

cb

a

de

fg

hk

lmpr

WW

HV/SPR1

Z

HR

HVs/SPR2

TH

ELH

KW/E

HRs

n

SPR1/SPR2

E DrainELH Connections for immersion heaterHR Heating water return of the boilerHRs Heating water return of the solar thermal systemHV Heating water flow of the boilerHVs Heating water flow of the solar thermal systemKW Cold waterBÖ Inspection and cleaning aperture

SPR1 Sensor well for cylinder temperature sensor or control thermo-stat

SPR2 Temperature sensors/thermometerTH ThermometerVA Protective magnesium anodeWW DHWZ DHW circulation

Separate DHW cylinder for the Vitoladens 300-W (cont.)

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DimensionsCylinder capacity l 300 400a mm 7 633 7850b mm 705 918c mm 343 455d mm 1746 1630e mm 1600 1458f mm 1355 1204g mm 1115 1044h mm 995 924k mm 875 804l mm 260 349m mm 76 107n mm 7 100 7 100p mm 333 422r mm 935 864

Recommended arrangement of the cylinder temperature sensor for solar operation

A Cylinder temperature sensor(solar control unit)

B Threaded elbow with sensor well(standard delivery)

Pressure drop on the DHW side

500

600

800

1000

2000

3000

4000

5000

34568

10

20

3040506080

100

Pres

sure

dro

p in

mba

r

DHW throughput in litres/h

A B

A 300 litre capacityB 400 litre capacity

DHW output at rated boiler outputRated outputfor DHW heating

kW 18 22

Continuous DHW output kW 18 22for DHW heating from 10 to 45 ºC and an averageboiler water temperature of 78 ºC

l/h 440 540

Separate DHW cylinder for the Vitoladens 300-W (cont.)

22 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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Rated outputfor DHW heating

kW 18 22

Performance factor NL*4to DIN 4708

1.4 1.4

Peak outputover 10 min

litre/10 min 164 164

Delivered condition

Vitocell 100-W, type CVB, 300 litre capacityDHW cylinder made from steel with Ceraprotect enamel coating.

■ 2 welded sensor wells for cylinder temperature sensor or controlthermostat

■ Threaded elbow with sensor well

■ Fem. connection R 1½" for the installation of an electric immersionheater and plug R 1½"

■ Adjustable feet■ Protective magnesium anode■ Fitted thermal insulation made from rigid PU foamThe colour of the epoxy-coated sheet steel casing is white.

*4 Values for the upper indirect coils.

Separate DHW cylinder for the Vitoladens 300-W (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 23

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3.6 Vitocell 100-W, adjacent (type CVUA – 300 litre, white finish), made from steel withCeraprotect enamel coating, for dual mode DHW heating■ Adjacent■ Made from steel, with Ceraprotect enamel coating and internal indi-

rect coils■ for dual mode DHW heating■ with Solar-Divicon, integral pipework and solar control module, type

SM1.For further technical details, see separate datasheet for the Vitocell 100-U.

Capacity l 300DIN register no. 0266/07-13 MC/EConnections Heating water flow and return R 1DHW and cold water R 1DHW circulation R 1Permiss. operating pressure – heating water, solar and DHW side bar 10Permiss. temperatures – heating water side ºC 160– solar side ºC 110– DHW side ºC 95Standby heat loss (standard parameter) kWh/24 h 1.00qBS at 45 K temp. differential Dimensions Length (Ø) mm 631Width mm 780Height mm 1705Height when tilted mm 1790Weight including thermal insulation kg 179Total weight in operation kg 481

SPR

1

844

343

b

a

c16

0113

5611

1699

6

761

261 77

WW/HVs/HRs

VA

KW/E

TH

TE

SPR2

HV/SPR1

ZHR

HVs

HR

s86

86

A

E DrainHR Heating water return

(upper indirect coil)HRs Heating water return, solar (lower indirect coil; fit the cylinder

temperature sensor into the solar heating water return (HRs)using the threaded elbow with sensor well SPR2 from thestandard delivery)

HV Heating water flow (upper indirect coil)HVs Heating water flow, solar (lower indirect coil)KW Cold water

SPR1 Cylinder temperature control sensorSPR2 Solar thermal system cylinder temperature sensorTE Sensor well for lower thermometerTH ThermometerVA Protective magnesium anodeWW DHW to the pipeworkZ DHW circulationA Lower indirect coil (solar)

The connections HVs and HRs are located at the top of theDHW cylinder

Separate DHW cylinder for the Vitoladens 300-W (cont.)

24 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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DimensionsDimensions Dimensions in mma 631b 780c 1705

Pressure drop on the DHW side

500

600

800

1000

2000

3000

4000

5000

34568

10

20

3040506080

100

Pres

sure

dro

p in

mba

rDHW throughput in l/h

DHW output at rated boiler outputRated outputfor DHW heating

kW 18 22

Continuous DHW output kW 18 22for DHW heating from 10 to 45 ºC and an averageboiler water temperature of 78 ºC

l/h 440 540

Performance factor NL*5to DIN 4708

1.4 1.4

Peak outputover 10 min

litre/10 min 164 164

Delivered condition

Dual mode DHW cylinder made from steel with Ceraprotect enamelcoating and solar set.

■ Solar set, comprising:– Solar circuit pump (variable speed high efficiency DC pump)– 2 thermometers– 2 ball valves with check valve– Flow meter– Pressure gauge– Safety valve 6 bar– Fill valve– Air separator– Solar control module, type SM1 with electronic temperature dif-

ferential control– Cylinder temperature sensor– Collector temperature sensor

■ 2 welded sensor wells for cylinder temperature sensor or thermostat

■ Threaded elbow with sensor well■ Adjustable feet■ Protective magnesium anode■ Thermal insulation made from rigid PUR foamColour of the epoxy-coated sheet steel casing: white

*5 Values for the upper indirect coils.

Separate DHW cylinder for the Vitoladens 300-W (cont.)

VITOLADENS 300-W/VITOLADENS 333-F VIESMANN 25

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4.1 Vitoladens 300-WFor further details regarding accessories, see the price sheet

Installation of the Vitoladens 300-W directly on the wall with an installation aid

Installation aidPart no. 7178 449Components:■ Fixings■ Valves■ Insulation strip as anti-vibration mountFor installation on finished walls.

Installation of the Vitoladens 300-W with mounting frame

Mounting frame depth 130 mm.Part no. Z005 988Components:■ Diaphragm expansion vessel (18 litres)■ Fixing elements■ Valves■ Boiler drain & fill valve■ Insulation strip as anti-vibration mountFor installation on finished walls with threaded connections.

Installation of the Vitoladens 300-W in front of the wall with a self-supporting mounting frame (mountingdepth 110 mm)

Self-supporting mounting framePart no. Z002 339Components:■ Valves■ FixingsAs option for installation with threaded connections.

Ceiling extension for the self-supporting mounting frame

Extension for ceiling installationPart no. 7329 151For "floorstanding" installation in a room.

Installation accessories

26 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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Extension for on-site diaphragm expansion vessel

Diaphragm expansion vessel extensionPart no. 7183 870For installation on the self-supporting mounting frame.

Installation accessories for DHW cylinders

Connection set for the Vitocell 100-W DHW cylinder, below (typeCUG), with interconnecting pipesPart no. 7178 347Components:■ Cylinder temperature sensor■ Heating water connecting pipes■ Secondary connecting pipesInstallation on finished walls

Casing to cover interconnecting pipesWith thermometer for the Vitocell 100-W (type CUG)■ For DHW cylinders with 120 l capacity

Part no. 7179 030■ For DHW cylinders with 150 l capacity

Part no. 7179 031

Connection set for the Vitocell 100-W and 300-W DHW cylinders,adjacentDHW cylinder either on the l.h. or r.h. side of the Vitoladens■ with threaded fittings

Part no. 7178 349■ with solder fittings

Part no. 7178 348Components:■ Cylinder temperature sensor■ Threaded fittings (Rp ¾)

Safety assembly to DIN 1988Comprising:■ Shut-off valve■ Non-return valve and test connector■ Pressure gauge connector■ Diaphragm safety valve

– 10 bar– DN 15, up to 200 litre capacity

Part no. 7219 722– DN 20, for 300 litre capacity

Part no. 7180 662– 6 bar

– DN 15, up to 200 litre capacityPart no. 7265 023

– DN 20, for 300 litre capacityPart no. 7179 666

For the Vitocell 100-W, below.– 10 bar, DN 15, right angle version

Part no. 7180 097– 6 bar, DN 15, right angle version

Part no. 7179 457

Pressure reducer (DN 15)To match the safety assembly of the right angle version.Part no. 7180 148

Installation accessories (cont.)

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4.2 Vitoladens 333-FConnection set (for upward connection) for installation on fin-ished wallsPart no. 7351 721Comprising:■ Connecting pipes■ Shut-off valves (R ¾) for heating water flow and return with boiler

drain & fill valve■ 2 connectors for DHW (R ½)

Connection set (for upward connection) with premountingbracket for installation on finished wallsPart no. 7354 276Comprising:■ Connection panel■ Connecting pipes■ Shut-off valves (R ¾) for heating water flow and return with boiler

drain & fill valve■ 2 connectors for DHW (R ½)

Connection set (for connection to the left or right) for installationon finished wallsPart no. 7351 715Comprising:■ Connecting pipes■ Shut-off valves (R ¾) for heating water flow and return with boiler

drain & fill valve■ 2 connectors for DHW (R ½)

Connection set (for connection to the left or right) with premount-ing bracket for installation on finished wallsPart no. 7356 357Comprising:■ Connection panel■ Connecting pipes

■ Shut-off valves (R ¾) for heating water flow and return with boilerdrain & fill valve

■ 2 connectors for DHW (R ½)

Connection set (for downward connection) with premountingbracket for installation on finished wallsPart no. 7354 273Comprising:■ Connection panel■ Connecting pipes■ Shut-off valves (R ¾) for heating water flow and return with boiler

drain & fill valve and air vent valve■ 2 connectors for DHW (R ½)

NoteWith this type of installation, a wall clearance of ≥ 70 mm is requiredbehind the Vitoladens.

Connection set, DHW circulation pumpPart no. Z007 378For installation in the Vitoladens. Comprising:■ High efficiency DC pump■ Flow regulating valve■ Pipe assembly including thermal insulation■ External extension H2 for connection to the Vitotronic

Connection set DHW expansion vesselPart no. 7351 854For installation in the Vitoladens. Max. operating pressure in the cold water supply line: 3 barDHW expansion vessel pre-charge pressure: 3 bar.Capacity: 4 litres Comprising:

Installation accessories (cont.)

28 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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■ Direct flow diaphragm expansion vessel, suitable for drinking water■ Connecting cables

Safety assembly to DIN 1988DN 15Comprising:■ Shut-off valve■ Non-return valve and test connector■ Pressure gauge connector■ Diaphragm safety valveFor on-site installation on finished walls.■ 10 bar

Part no. 7219 722■ 6 bar

Part no. 7265 023

Connection set for external heating water expansion vessel

Part no. 7301 709Expansion vessel connection: R ½

Boiler plinth

Part no. 7352 259

600 595

70

■ Adjustable height, for screed floors from 10 to 18 cm■ For the installation of the Vitoladens on unfinished floors

Transport aidPart no. 7425 341

To make transportation of the boiler easier.

Installation accessories (cont.)

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4.3 Additional accessories for the Vitoladens 300-W and Vitoladens 333-FNeutralising system

Part no. 7248 458If required by your water authority.With neutralising granulate and active charcoal filter.

Ø 275

255

245

165

B

C

D

A

A Inlet (DN 20)B Outlet (DN 20)C Active charcoal filterD Neutralising granulate

Maintenance set, neutralising system

Part no. 7165 990Comprising neutralising granulate and an active charcoal filter.

Active charcoal filter

Part no. 7248 459(recommended if no neutralising system is used).

Ø 275

255

245

165

B

C

A

A Inlet (DN 20)B Outlet (DN 20)C Active charcoal filter

Maintenance set, active charcoal filter

Part no. 7180 932Comprising an active charcoal filter insert.

Condensate lifting system

Part no. 7374 796Automatic condensate lifting system for condensate with a pH value≥ 2.7 from oil and gas condensing boilers.Components:■ Condensate container 0.5 l■ Shaftless permanent magnet ball motor pump■ Control unit for pump operation, display of operating conditions and

fault messages■ 2 m long power cable with plug■ Two 7 24 mm connection apertures for condensate inlet

The standard delivery comprises:■ 6 m long drain hose 7 14 x 2 mm■ Non-return valve

2000

90

168

148

118

A B C

A Condensate inletB Condensate inlet with drain plugC Condensate drain

SpecificationRated voltage 230 V~Rated frequency 50 HzPower consumption 20 WIP rating IP 44 Protection class FPermissible medium temperature +60 °CMax. head 45 kPaMax. capacity 450 l/hZero volt contact N/C, breaking capacity

230 VA

Automatic fuel oil air vent valve, single line with oil filter

Part no. 9566 928With filter element, filter grade 5 µm.Fuel oil air vent valve with oil filter as a compact unit with mountingbracket.With a three-float safety system to prevent oil foam leaks, and a shut-off valve.■ Connections R ⅜ (no threaded connections)■ Permissible operating/ambient temp.: max. 60 °C■ Separating air/gas rating: 4 l/h■ Operating pressure: max. 0.7 bar■ Test pressure: max. 6 bar

Drain outlet kit

Part no. 7189 014Drain outlet with siphon and bezel.Drain connection G 1For connection of the safety valve and condensate drain lines.

Installation accessories (cont.)

30 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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Divicon heating circuit distributor

Construction and function■ Available with R ¾ , R 1 and R 1¼ connections.■ With heating circuit pump, check valve, ball valves with integral ther-

mometers and 3-way mixer or without mixer.■ Quick and simple installation through pre-assembled unit and com-

pact design.■ Low radiation losses through all-round thermal insulation shells.■ Low electricity costs and precise control characteristics through the

use of high efficiency pumps and optimised mixer curve.■ Also available with staged pumps.

■ The bypass valve for hydraulic balancing of the heating system isavailable as an accessory as a threaded component for inserting intothe prepared hole in the cast body.

■ The overflow valve may be required when using staged pumps toprevent the heating system running noisily. It is mounted onto theDivicon.

■ Individually wall mounted or with a double or triple manifold.■ Also available as kit. For further details, see the Viessmann pricelist.

For part no. in conjunction with the different circulation pumps, see Viessmann pricelist.The dimensions of the heating circuit distributor are the same, with or without mixer.

E

151

398

A

B

C

D

G 1½

98

120HV HR

a

b

HV HRHV HR

Divicon with mixer (wall mounting without thermal insulation and with-out mixer drive extension set)

HR Heating returnHV Heating flowA Overflow valve (accessory for multi-stage circulation pump)B Ball valves with thermometer (as programming unit)C Circulation pumpD Bypass valve (accessory)E Three-way mixer

Heating circuit connec-tion

R ¾ 1 1¼

Flow rate (max.) m3/h 1.0 1.5 2.5a (female) Rp ¾ 1 1¼a (male) G 1¼ 1½ 2b (female) Rp ¼ 1 1¼b (male) G 1¼ 1¼ 2

Installation accessories (cont.)

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142

398

A

B

C

HV HR

98

120

D

G 1½

a

b

HV HR

Divicon without mixer (wall mounting, shown without thermal insula-tion)

HR Heating returnHV Heating flowA Overflow valve (accessory for multi-stage circulation pump)B Ball valves with thermometer (as programming unit)C Circulation pumpD Ball valve

Heating circuit connec-tion

R ¾ 1 1¼

Flow rate (max.) m3/h 1.0 1.5 2.5a (female) Rp ¾ 1 1¼a (male) G 1¼ 1½ 2b (female) Rp ¼ 1 1¼b (male) G 1¼ 1¼ 2

Installation example: Divicon with triple manifold

HV HR120 120 120

ba

d

c

180 180

HV HR

(shown without thermal insulation)

HR Heating returnHV Heating flow

Dimensions Manifold with heating circuit connection R ¾ and R 1 R 1¼a 135 183b 535 583c 784 784d G 1¼ G 2

Installation accessories (cont.)

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Determining the required internal diameter

A

ΔT= 15K

ΔT= 20K

ΔT= 30K

ΔT= 5K

ΔT= 10K

CB

D

2.52.5

Mixer control characteristics

2.0

0.1

0.2

0.5

1.0

1.5

5.0

Flow

rate

in m

³/h

10 20 30 405310.1

0.2

0.5

1.0

1.52.0

5.0

Heating circuit outputin kW

A Divicon with three-way mixerThe identified operating ranges B to D provide optimum controlcharacteristics with the Divicon mixer:

B Divicon with three-way mixer (R ¾)Application range: 0 to 1.0 m 3/h

C Divicon with three-way mixer (R 1)Application range: 0 to 1.5 m 3/h

D Divicon with three-way mixer (R 1¼)Application range: 0 to 2.5 m 3/h

Example:Heating circuit for radiators with an output of ² = 11.6 kWHeating system temperature 75/60 °C (ΔT = 15 K) c Specific heat capacityµ Mass flow rate² Output´ Flow rate

² = µ · c · ΔT c = 1.163Wh

kg · K µ

²

c · ΔT=

kgh

´ =11600 W · kg · K

1.163 Wh · (75-60) K= 665

m³h

0.665

´ (1 kg ≈ 1 dm³)

Select the smallest possible mixer within the application range withvalue ´. Result of this example: Divicon with three-way mixer (R ¾)

Bypass valve

Part no. 7464 889To hydraulically balance the heating circuit with mixer. Inserted intothe Divicon.

Overflow valve Part no. 7429 738: R ¾Part no. 7429 739: R 1Part no. 7429 740: R 1¼Only with manually controlled heating circuit pump. Fitted onto theDivicon.

Installation accessories (cont.)

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ManifoldIncl. thermal insulationWall mounted with wall mounting bracket to be ordered separately.The connection between boiler and manifold must be made on site.

For 2 DiviconPart no. 7460 638 for Divicon R ¾ and R 1

HV HR HV HR120

495

HV HR120

135

120

A

180

G 1½ Rp ¾

A Connection option for expansion vesselHV Heating water flowHR Heating water return

Part no. 7466 337 for Divicon R 1¼

HV HR HV HR120

495

HV HR

420

183

120

A

180

G 2Rp ¾G 2

A Connection option for expansion vesselHV Heating water flowHR Heating water return

Pressure drop

00 0.5 1 1.5 2Flow rate in m³/h

0.51

1.52

32.5

3.5

2.5Pres

sure

drop

kP

a

A B

A Manifold for Divicon R ¾ and R 1B Manifold for Divicon R 1¼

Installation accessories (cont.)

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For 3 DiviconPart no. 7460 643 for Divicon R ¾ and R 1

120HV HR HV HR HV HR

120 120

784

HV HR

135

A

180 180

120G 1½ Rp ¾

A Connection option for expansion vesselHV Heating water flowHR Heating water return

Part no. 7466 340 for Divicon R 1¼

120HV HR HV HR HV HR

120 120

784

HV HR

183

A

180 180

420

G 2 Rp ¾G 2

A Connection option for expansion vesselHV Heating water flowHR Heating water return

Pressure drop

00 0.5 1 1.5 2Flow rate in m³/h

0.51

1.52

32.5

3.5

2.5Pres

sure

drop

kP

a

44.5

54.5

5.5

A B

A Manifold for Divicon R ¾ and R 1B Manifold for Divicon R 1¼

Wall mounting bracketPart no. 7465 894for individual DiviconWith screws and dowels.

a

for Divicon with mixer without mixera mm 151 142

Part no. 7465 439for manifoldWith screws and dowels.

a

for Divicon R ¾ and R 1 R 1¼a mm 142 167

Installation accessories (cont.)

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Low loss header

Part no. 7460 649Flow rate max. 4.5 m3/hIncluding thermal insulation and integral sensor well.The connection between boiler and low loss header must be made onsite.

120HV HR

447

275

G 1½

A

Rp 1B

350HV HR

A Sensor wellB Optional blow-downHV Heating water flowHR Heating water return

Pressure drop

Pres

sure

drop

kP

a

00 1 2 3 4 5Flow rate in m³/h

2468

101214

Part no. 7460 648Flow rate max. 7.5 m3/hIncluding thermal insulation and integral sensor well.The connection between boiler and low loss header must be made onsite.

G 2

420

523

295

A

HV HR

Rp 2

G 2

B420

HV HR

Pressure drop

Pres

sure

drop

kP

a

00 1 2 3 4 5Flow rate in m³/h

2468

10121416

6 7 8

Circulation pump curves and pressure drop on the heating water sideThe residual pump head results from the difference between the selec-ted pump curve and the pressure drop curve of the respective heatingcircuit distributor or further components (pipe assembly, distributoretc.).

The following pump diagrams show the pressure drop curves of thedifferent Dicivon heating circuit distributors.

Maximum flow rate for Divicon:

Installation accessories (cont.)

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■ with R ¾ = 1.0 m3/h■ with R 1 = 1.5 m3/h■ with R 1¼ = 2.5 m3/h

Example:Flow rate ´ = 0.665 m3/hSelected:Divicon with mixer R ¾ and circulation pump Wilo VIRS 25/4-3, pumpcurve 2, pump rate 0.7 m 3/h

Head of the relevant pumpcurve: 28 kPaDivicon pressure drop: 3.5 kPaResidual head: 28 kPa – 3.5 kPa = 24.5 kPa.

NoteFor further components (pipe assembly, distributor, etc.) determine thepressure drop and deduct it from the residual head.

Manually controlled heating circuit pumps

Wilo VIRS 25/4-3

min.1

Max. head 3

40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

2

AB

C

D

A Divicon R ¾ with mixerB Divicon R 1 with mixerC Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Wilo VIRS 25/6-3

Head min.1

Head max.3

40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

60600

2

AB

C

D

A Divicon R ¾ with mixerB Divicon R 1 with mixer

C Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Grundfos VIUPS 25-40

Head min.

Head max.

AB C

D

0

10

20

30

0

100

200

300

40400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

A Divicon R ¾ with mixerB Divicon R 1 with mixerC Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Grundfos VIUPS 25-60

Max. head

Min. head

60600

40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

AB

C

D

A Divicon R ¾ with mixerB Divicon R 1 with mixer

Installation accessories (cont.)

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C Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Heating circuit pumps regulated by differential pressureAccording to the [German] Energy Savings Order (EnEV), circulationpumps in central heating systems must be sized in accordance withcurrent technical rules. Circulation pumps in central heating systemswith rated output higher than 25 kW should be equipped and designedin such a way that the power consumption will be automaticallymatched to the operational (capacity) requirements in at least 3 stages,if no safety concerns relating to the boiler make demands to the con-trary.

In addition to the EnEV regulations, the use of regulated pumps is alsorecommended for smaller capacities.

Design informationThe use of differential pressure regulated heating circuit pumpsrequires heating circuits with variable flow rate, e.g. single line andtwin-line systems with thermostatic valves, underfloor heating withthermostatic or zone valves.

Wilo Stratos Para 25/1-7■ Very economical HE pump (in accordance with Energy Label A)

Operating mode: Constant differential pressure

DA

40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

60600

3.0 3.5 4.0

70700

B C

Δp-C

max.

A Divicon R ¾ with mixerB Divicon R 1 with mixer

C Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Installation accessories (cont.)

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Operating mode: Variable differential pressure

DA

40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

60600

3.0 3.5 4.0

70700

Δp-V

max.

B C

A Divicon R ¾ with mixerB Divicon R 1 with mixer

C Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixer

Grundfos Alpha 2-60■ Very economical HE pump (in accordance with Energy Label A)■ with power consumption indication■ with Autoadapt function (automatic matching to the pipework)■ with night setback function

DA

B CE

F

G

H

K

L

M40

0

10

20

30

0

100

200

300

400

0 0.5 1.0 1.5 2.0 2.5Pump rate in m³/h

Pres

sure

dro

p/he

adm

bar

kPa

50500

60600

A Divicon R ¾ with mixerB Divicon R 1 with mixer

C Divicon R 1¼ with mixerD Divicon R ¾, R 1 and R 1¼ without mixerE Stage 1F Stage 2G Stage 3H Min. proportional pressureK Max. proportional pressureL Min. constant pressureM Max. constant pressure

Installation accessories (cont.)

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5.1 Positioning, installation

Installation conditions for open flue operation (appliance type B)The Vitoladens for open flue operation (type B23) must only be oper-ated in balanced flue operation in rooms where air contaminationthrough halogenated hydrocarbons is expected.Wall mounted boilers should not be installed in areas subject to verydusty conditions.The installation location must be kept free from frost and must be ade-quately ventilated.Provide a condensate drain and a blow-off line for the safety valve inthe installation room.The maximum ambient temperature of the system should not exceed35 ºC.If these instructions are not observed, any consequential loss directlyrelated to any of these causes is excluded from our warranty.

Combustion air aperturesThe cross-section should be at least 150 cm2. This cross-section maynot be split over more than 2 apertures (observe your local fire regu-lations).

Installation location

Permissible:■ Boiler installed on the same floor■ Living space with interconnected room ventilation■ Adjacent rooms with interconnected room ventilation (larders, base-

ment, utility rooms, etc.)■ Adjacent rooms with apertures to the outside (ventilation air/extract

air 150 cm2 or 2 × 75 cm2 each at the top and bottom of the samewall)

Not permissible:■ Stair wells and common hallways; exception: Detached and two-

family homes of low height (top edge of floor in the top storey <7 m above ground level)

■ Bathrooms and toilets without outside windows with duct ventilation

■ Rooms where explosive or flammable materials are stored■ Rooms that are ventilated mechanically or via individual duct sys-

tems to DIN 18017-1.

Observe all local fire regulations.

Vitoladens in wet areasThe Vitoladens is not approved for installation in wet areas (e.g. bathor shower rooms) (protection IP 20).

Connection on the flue gas side(for further details, see the technical guide Flue gas systems, Vitola-dens)The connecting piece to the chimney should be as short as possible.Therefore position the Vitoladens as closely to the chimney as possi-ble.No special protective measures and clearances towards combustibleobjects, e.g. furniture, cartons or similar, need to be taken/observed.Nowhere on the Vitoladens or its flue does the surface temperatureexceed 85 ºC.

ExtractorsWhen installing devices with extraction to the outside (cooker hoods,extractors, etc.), ensure that air extraction will not create negativepressure inside the installation room. A return flow of flue gases couldresult if the ventilation system and the Vitoladens are operated simul-taneously. In such cases, install an interlocking circuit.For this, the external extension H3 (accessory) can be used. Thisswitches the extractors OFF when the burner is started.

Installation conditions for balanced flue operation (appliance type C)The Vitoladens can be installed as equipment type C33x, C53x, C63x orC83x to TRGl 2008, for balanced flue operation independent of thesize and ventilation of the installation room. For example, this boilermay be installed in living spaces and accommodation, in non-ventila-ted ancillary rooms, inside cupboards and in recesses, without havingto maintain a minimum clearance towards combustible materials.We recommend installation in a separate room.The installation location must be safe from the risk of frost.Since the flue pipe connecting piece for balanced flue operation issurrounded by combustion air (coaxial pipe), no clearances towardscombustible parts need to be maintained (for further details, see thetechnical guide Flue gas systems; Vitoladens).Provide a condensate drain and a blow-off line for the safety valve inthe installation room.

Electrical interlocks for extractors (extractor hoods, etc.) are notrequired with balanced flue operation.

Vitoladens in wet areasThe Vitoladens is not approved for installation in wet areas (e.g. bathor shower rooms) (protection IP 20).

Installation in a garageWhen installing this boiler in garages, maintain a clearance betweenthe floor and the burner of at least 500 mm.Secure the boiler on site with a bracket or deflector against mechanicaldamage.

Clearance towards the fuel tankNowhere on this combustion device will a maximum surface temper-ature of 40 °C be exceeded.Consequently, a minimum clearance of 0.1 m between the combustionequipment and the fuel tank is sufficient.

Electrical connectionThe power supply must comply with the requirements of your localpower supply utility and current VDE [or local] regulations.Protect the power cable with a fuse with a max. rating of 16 A.We recommend installing an AC/DC-sensitive RCD (RCD class B) forDC (fault) currents that can occur with energy-efficient equipment.

Connect the power supply (230 V/50 Hz) via a permanent connec-tion.The supply cables and accessories are connected at the terminal stripsinside the boiler.

Design information

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Allow cables/leads in the shaded area (see drawing) to protrude fromthe wall as follows:■ Vitoladens 300-W: 800 mm■ Vitoladens 333-F: 2000 mm

730

50215100

B

A

Vitoladens 300-W

A Reference point Vitoladens top edge B Area for power supply cables

140

950

100

50

Vitoladens 333-F

Recommended cablesNYM 3 G 1.5 mm2 2-core min. 0.75 mm2

– Power cables (also for acces-sories)

– DHW circulation pump

– Extension AM1 or EA1– Outside temperature sensor– Vitotronic 200-H (LON)– Extension kit for heating circuit

with mixer (KM BUS)– Vitotrol 200A– Vitotrol 300A– Vitohome 300– Radio clock receiver

Interlock switchInstall an interlock for open flue operation if an extractor (e.g. cookerhood) is fitted in the room providing the combustion air supply.For this, the external extension H3 (accessory) can be used. Thisswitches the extractors OFF when the burner is started. The connec-tion extension must not be installed in a safety zone 1 or 2.

Power supply of accessoriesThe power supply of accessories can be connected directly to thecontrol unit.This connection is switched by the system ON/OFF switch.If the total system current exceeds 6 A , connect one or more exten-sions via a mains isolator directly to the mains supply.

Design information (cont.)

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Pre-installation for the Vitoladens 300-W

Clearances for maintenance work■ In front of the Vitoladens 700 mm■ When using the cleaning set 300 mm to the left or right of the Vito-

ladens

Pre-installation for installing the Vitoladens 300-W directly on thewall – installation on finished walls

Accessories required for installation without DHW cylinder

Installation aidWith fixing elements and fittings

Additional requirements when connecting a DHW cylinderConnection set for DHW cylinders

OKFF

1925

+15 0D

A B C

HRE

SRL

SVL

HV

A Installation aidB Vitoladens dimensionsC Area for power supply cables.

Allow all cables/leads to protrude approx. 800 mm from thewall.

D Compulsory in conjunction with DHW cylinders, below. Other-wise, recommendation only.

E DrainHR Heating return Rp ¾HV Heating flow Rp ¾OKFF Top edge, finished floorSRL Cylinder return G ¾SVL Cylinder flow G ¾

Design information (cont.)

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Pre-installation for installing the Vitoladens 300-W with a mounting frame – installation on finished walls

OKFF

13085

0

1925

+15 0DE

A B

C

HRSRLSVLHV

A Mounting frameB Top edge of the boilerC Area for power supply cables.

Allow all cables/leads to protrude approx. 800 mm from thewall.

D Compulsory in conjunction with DHW cylinders, below. Other-wise, recommendation only.

E DrainHR Heating return G ¾HV Heating flow G ¾OKFF Top edge, finished floorSRL Cylinder return G ¾SVL Cylinder flow G ¾

Including a diaphragm expansion vessel (18 litre capacity), fittings andfixing elements.All fittings are located inside the boiler casing.

NoteMinimum clearance between the mounting frame and the ceiling forthe removal of the expansion vessel: 400 mmThe mounting frame must not be plastered over.

Design information (cont.)

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Pre-assembly in front of a wall with a self-supporting mountingframe

560

max

. 110

0

110

max

. 200

0

min

. 240

0 - m

ax. 3

000

A VitoladensB Extension for ceiling installation

C Extension, on-site diaphragm expansion vesselD Self-supporting mounting frame incl. mounting panel

Suitable for wall mounting, for self-supporting installation or cover-ing.With valves with threaded fitting.

NoteFor connection dimensions (identical to fitting with an installation aid),see page 42.

Pre-installation for the Vitoladens 333-F

Clearances for maintenance work■ In front of the Vitoladens 700 mm■ When using the cleaning set 300 mm to the left or right of the Vito-

ladens

Design information (cont.)

44 VIESMANN VITOLADENS 300-W/VITOLADENS 333-F

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Connection sets (for upward connection) for installation on fin-ished walls

Connection set without premounting bracket, part no. 7351 720

1677 17

26

55220330

A C EDB

A C EDB

50

A Heating flow R ¾B DHW R ½C DHW circulation R ½ (separate accessory)D Cold water R ½E Heating return R ¾

Connection set with premounting bracket for pre-assembly inunfinished buildings, part no. 7354 276

1640 16

80 1773

A C EDB

55220330

A C EDB

50

A Heating flow R ¾B DHW R ½C DHW circulation R ½ (separate accessory)D Cold water R ½E Heating return R ¾

NoteThe adjustable feet give the height measurements of the connectionsa tolerance of + 15 mm.

For connection from below of the on-site lines on the heating waterand DHW side.

Connection set comprising:■ Connection bracket (only for part no. 7354 276)■ Connecting pipes■ Shut-off valves for heating water flow and return with boiler drain &

fill valve■ 2 connectors for DHW

Design information (cont.)

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Connection sets (for connection to the left or right) for installationon finished walls

Connection set without premounting bracket, part no. 7351 715

1172

1227

1282 13

9214

4715

02AB

CDE A

B

CDE

410361

50

A Heating flow R ¾B DHW R ½

C DHW circulation R ½ (separate accessory)D Cold water R ½E Heating return R ¾

NoteThe adjustable feet give the height measurements of the connectionsa tolerance of + 15 mm.

For connections of on-site lines from the left or right on the heatingwater and DHW side.

Connection set comprising:■ Connecting pipes■ Shut-off valves for heating water flow and return with boiler drain &

fill valve■ 2 connectors for DHW

Design information (cont.)

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Connection set with premounting bracket for pre-assembly in unfinished buildings, part no. 7356 357

452

1602

1172

1227

1282 14

4715

02

1392

AB

CDE A

B

CDE

370

50

316

A Heating flow R ¾B DHW R ½C DHW circulation R ½ (separate accessory)

D Cold water R ½E Heating return R ¾

NoteThe adjustable feet give the height measurements of the connectionsa tolerance of + 15 mm.

For connections of on-site lines from the left or right on the heatingwater and DHW side.

Connection set comprising:■ Connection panel■ Connecting pipes■ Shut-off valves for heating water flow and return with boiler drain &

fill valve■ 2 connectors for DHW

Design information (cont.)

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Connection sets (for downward connection) for installation on finished walls

Connection set with premounting bracket for pre-assembly in unfinished buildings, part no. 7354 273

55220330

1663

1675

A C EDB

A C EDB 70

A Heating flow R ¾B DHW R ½C DHW circulation R ½ (separate accessory)D Cold water R ½E Heating return R ¾A wall clearance of ≥ 70 mm is required behind the Vitoladens.

NoteThe adjustable feet give the height measurements of the connectionsa tolerance of + 15 mm.

For connection from below of the on-site lines on the heating waterand DHW side.

Connection set comprising:■ Connection panel■ Connecting pipes■ Shut-off valves for heating water flow and return with boiler drain &

fill valve and air vent valve■ 2 connectors for DHW

FuelThe Vitoladens oil condensing boiler reaches its optimum energy uti-lisation through low flue gas temperatures and the additional energyyield from condensing hot gases on the heat exchanger surface.

Design information (cont.)

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The aggressiveness of the condensate created whilst condensing thehot gases depends largely on the sulphur content of the fuel. The lesssulphur the fuel oil contains, the less sulphuric acid and sulphurousacid is produced during combustion. For this reason, operate the Vito-ladens with low sulphur fuel oil DIN 51603-1 EL or fuel oil DIN 51603-6EL A Bio 10.According to DIN 51603-1 and the third BImSchV [in Germany], fueloil is described as "low sulphur", when its sulphur content is no greaterthan 50 mg/kg (50 ppm). It is then described as "low sulphur fuel oilDIN 51603-1 EL".Using this low sulphur fuel oil (or fuel oil with an even lower sulphurcontent) according to Code of Practice ATV DVWK A 251 enablesoperation without a condensate neutralising system in the output rangeup to 200 kW.

Biofuel and additivesFuel oil DIN 51603-6 EL A Bio 10, i.e. low sulphur fuel oil EL with upto 10% bio-components (FAME) added is permissible.Fuel oil additives are recommended if they offer the following charac-teristics:■ Improvement of stability during fuel storage.■ Improvement of the thermal stability of the fuel.■ Reduction of odour development during filling.■ Combustion free from residues.Combustion improvers that leave residues are not permissible.

Oil supplyThe oil supply of the Vitoladens must be implemented as a single linesystem.

Always install an R ⅜ fuel oil filter with return feed line (filter with airvent valve connected between the return connection and the suctionline) in the oil supply system. Filter grade max. 40 µm, recommenda-tion: Filter grade 5 µm. We recommend the use of a large filter bowlwith large filter element. When installing a single line filter, we recom-mend you use an automatic fuel oil vent valve that should be installedbetween the fuel oil filter and the burner (available as accessory).Size the oil line in accordance with the following table, observing theoil line requirements to DIN 4755-2 [or local regulations].The height differential H (see fig.) between the oil burner pump andthe foot valve in the tank set below the oil burner pump must not exceed4 m. Greater height differentials lead to noisy operation and pumpdamage.An oil feed pump with intermediate tank is required in the immediatevicinity of the Vitoladens, if the suction head or maximum pipe run fortanks installed lower than the burner is greater than that shown in thefollowing table. Oil must be able to be supplied from the intermediatetank using the integral oil burner pump.The oil supply pump must be regulated independently of the Vitola-dens, i.e. no signal from the Vitoladens must be used for this pur-pose.The oil line should have a vacuum pressure not exceeding 0.35 bar.Where a tank is installed higher (level foot valve or floating inlet higherthan the oil pump), install no mechanical anti-lift valves. Instead, usean electric solenoid valve with control via the "external fuel valve con-necting line" (accessories).

Vitoladens 300-WInstall the fuel oil filter at the height of the lower edge of the boiler andas near as possible to the boiler, to ensure the oil hoses are longenough when removing the burner.The fuel oil filter may be fitted either on the r.h. or l.h. side of the boilerto suit local conditions.

H

A

C

B

A Fuel oil filter with fuel oil vent valveB Safety equipment to prevent lifting out (anti-lift valve)C Foot valve

Vitoladens 333-FFit a fuel oil filter in accordance with the diagram on the l.h. or r.h. sideof the boiler.

≤600

H

A Fuel oil filter with fuel oil vent valveB Safety equipment to prevent lifting out (anti-lift valve)C Foot valve

Design information (cont.)

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Sizing the oil lineSuction head H in m max. cable length in m when the suction

line has the following diameter: 6x1 mm 8x1 mm+4.0 100 100+3.5 95 100+3.0 89 100+2.5 83 100+2.0 77 100+1.5 71 100+1.0 64 100+0.5 58 1000.0 52 100-0.5 46 100-1.0 40 100-1.5 33 100-2.0 27 100-2.5 21 100-3.0 15 75-3.5 9 44-4.0 — 12

A total pressure drop of 0.35 bar is assumed, based on fuel oil EL with6.0 cSt (DIN 51603-1) including 1 shut-off valve, 1 foot valve and 1 fueloil filter.

Design information (cont.)

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5.2 Connections on the water side

Cold water installation of the DHW cylinderExample:Vitoladens 333-F with integral DHW cylinder and safety assembly toEN 806

A DHWB DHW circulation lineC DHW circulation pumpD Spring-loaded check valveE Visible blow-off line outletF Safety valveG Shut-off valveH Flow regulating valve (installation recommended)

K Pressure gauge connectorL Non-return valveM DrainN Cold waterO Drinking water filterP Pressure reducer R Non-return valve/pipe separatorS Diaphragm expansion vessel, suitable for drinking water

NoteWith the Vitoladens 333-F, DHW circulation pump C and check valveD are included in the DHW circulation pump connection set (acces-sory) and fitted in the boiler.

Safety valveThe safety valve must be installed.We recommend you install the safety valve higher than the top edgeof the cylinder. This protects the valve against contamination, scalingand high temperatures. The DHW cylinder does not then need to bedrained when working on the safety valve.

Drinking water filterAccording to EN 806, a drinking water filter should be installed in sys-tems with metal pipework. Viessmann and the EN 806 also recom-mend the installation of a drinking water filter when using plastic pipes,to prevent contaminants entering the DHW system.

Design information (cont.)

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DHW circulationDHW circulation pipes increase DHW convenience and reduce waterconsumption.These advantages result from the immediate availability of hot waterat the tap/draw-off point.However, poor insulation of the DHW circulation line can lead to sub-stantial heat losses.From a line length of 7 m upwards, we recommend the installation ofDHW circulation with appropriate thermal insulation in accordance withthe Energy Savings Ordinance [Germany].In accordance with the Energy Savings Ordinance [Germany], theDHW circulation line should include a circulation pump, check valveand time switch for shutting down circulation during the night.With the Vitoladens 333-F, only use the DHW circulation pump con-nection set available as an accessory for fitting in the boiler. For this,the circulation pump is controlled by the boiler control unit.

A

B

C

Vitoladens 300-W with DHW cylinder, below

A DHWB Cold waterC DHW circulation

B

C

A

Vitoladens 300-W with DHW cylinder, adjacent

A DHWB Cold waterC DHW circulation

Vitoladens 333-F (DHW circulation pump connection set, accessory)

A DHWB DHW circulationC DHW circulation pump (in the DHW circulation pump connection

set)D Check valve (in the DHW circulation pump connection set)E Cold water

Design information (cont.)

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5.3 Condensate connectionRoute the condensate drain with a constant slope.Route the condensate from the flue system (if equipped with a drain)together with the boiler condensate directly via a neutralising systemor an active charcoal filter (accessories) to the public sewer (observecurrent regulations).

NoteA pipe vent valve must be installed between the siphon and the neu-tralising system.

Condensate drain and neutralisationDrain condensate created during heating operation in the condensingboiler and flue pipe via a suitable neutralising system (available as anaccessory). The pH value lies between 2 and 3.The Code of Practice ATV DVWK A 251 on "Condensate from con-densing boilers", that is generally based on the local waste water reg-ulations [in Germany], determines conditions for draining condensatefrom condensing boilers into the public sewer system.ATV DVWK A 251 specifies no requirements for a neutralising systemfor operation with low sulphur fuel oil (sulphur content ≤ 50 mg/kg).Use an active charcoal filter (accessory) when not using any neutral-ising system.The condensate drain to the sewer connection must be able to beinspected. It must be installed with a slope and stench trap.Condensate drains must only be made from corrosion-resistant mate-rials (e.g. reinforced hoses). Never use any galvanised materials orthose containing copper for pipes, connectors, etc.A siphon is installed in the condensate drain to prevent flue gasesescaping.Local waste water regulations and/or specific technical circumstancesmay specify designs that vary from those described in the aboveCodes of Practice.Also ensure that your domestic drainage system is made from mate-rials that are resistant to acidic condensate.

According to the Code of Practice ATV DVWK A 251, these materialsinclude:■ Clay pipes■ Hard PVC pipes■ PVC pipes■ PE HD pipes■ PP pipes■ ABS/ASA pipes■ Stainless steel pipes■ Borosilicate pipes

It is advisable to contact your local authority responsible for wastewater management prior to installation, to find out about local regula-tions.

Neutralising system

A

B

Shown on the Vitoladens 300-W

A Condensate drainB Neutralising system

The Vitoladens can be supplied (if required) with a separate neutral-ising system (accessory).Any condensate is piped to and processed in the neutralising sys-tem.The condensate drain to the sewer connection must be able to beinspected. It must be installed with a slope and stench trap on thesewer side, and must provide a suitable facility for extracting sam-ples.Install a condensate lifting pump if the Vitoladens has been installedbelow the waste water anti-flooding level.Since the consumption of neutralisation granulate depends on theoperating mode of the system, determine the required top-up amountduring the first year of operation by regular checks. It is feasible thatone fill may last longer than 12 months.For the specification of the neutralising system and active charcoalfilter (accessories), see page 30.

Design information (cont.)

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Condensate lifting system (accessory)

C

B

A

Shown on the Vitoladens 333-F

A Condensate inletB Condensate lifting systemC Condensate drain

5.4 Hydraulic connection

General

System designViessmann condensing boilers can generally be installed in any pum-ped hot water heating system (sealed system). No special standardsapply.The circulation pump is an integral part of the appliance.Minimum system pressure 0.8 bar.The heating water temperature is limited to 74 ºC.To minimise distribution losses, we recommend that you size the heatdistribution system to a max. flow temperature of 70 ºC.

Chemical anti-corrosion agentsCorrosion is generally avoided in correctly installed and operatedsealed heating systems.Never use chemical anti-corrosion agents.Some manufacturers of plastic pipes recommend the use of chemicaladditives. In such cases, only use anti-corrosion agents offered by theheating trade that have been approved for boilers with DHW heatingvia single-walled heat exchangers (instantaneous water heater orDHW cylinder).In this, observe VDI guideline 2035 [or local regulations].

Heating circuitsFor heating systems with plastic pipes, we recommend the use ofimpermeable pipes to prevent the infusion of oxygen through the pipewalls.Provide system separation in heating systems with plastic pipes to DIN4726 that are permeable to oxygen. We supply a separate heatexchanger for this.Underfloor heating systems and heating circuits with very large watercontent should be connected, even to a condensing boiler, via a three-way mixer; see technical guide "Control of underfloor heating sys-tems" or the relevant sample applications.Install a temperature limiter into the flow of the underfloor heating cir-cuit to limit the maximum temperature. Observe the requirements ofDIN 18560-2 [or local regulations].

Plastic pipework for radiatorsWe also recommend the installation of a temperature limiter to restrictthe maximum temperature of plastic pipes in heating circuits with radi-ators.

Safety valveA safety valve in accordance with TRD 721 is integrated into the Vito-ladens (opening pressure 3 bar).Route the blow-off line in accordance with EN 12828 into a drain outlet(drain outlet kit available as an accessory). The drain outlet incorpo-rates a siphon as a stench trap.

Low water indicatorAccording to EN 12828, special low water level protection can beomitted for boilers up to 300 kW (except in attic heating centres), aslong as heating can be reliably prevented when the water level is toolow.The Viessmann Vitoladens are equipped with a low water indicator(boil-dry protection). Tests have verified that the burner will be auto-matically switched OFF in the event of water shortage due to a leak inthe heating system and simultaneous burner operation, before theboiler or flue systems reach unacceptably high temperatures.

Water quality/frost protectionRegarding the quality and volume of heating water, incl. fill and top-upwater, observe VDI Directive 2035.Water softening measures must be taken if, for example, the specificsystem volume exceeds 20 litre/kW output (e.g. installation of a heat-ing water buffer cylinder). For recommendations, see the technical guide "Standard values forwater quality".You may add suitable antifreeze to the heating water in systems thatare not constantly heated and where consequently there is a risk offrost. For further details, see the VdTÜV datasheet 1466.Only use fill water of potable quality. Soften fill water harder than3.0 mol/m3.

Design information (cont.)

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For suitable means of water softening, see the Vitoset pricelist.

Expansion vesselsIn accordance with EN 12828, water heating systems must be equip-ped with a diaphragm expansion vessel (DEV).An expansion vessel (12 litre capacity) is integrated into the Vitola-dens 333-F.A mounting frame with expansion vessel (18 litre capacity) and valvesis available as an accessory for the Vitoladens 300-W.Its design matches that of the boiler and it is fitted behind the Vitola-dens 300-W. The size of the expansion vessel is subject to the heating systemspecification and should be checked in each case (see page 55).If the expansion vessel available as an accessory is insufficient, installa suitably sized expansion vessel on site.If the Vitoladens 300-W is installed with a self-supporting mountingframe, the on-site expansion vessel may also be fitted to that mountingframe.

Mounting frame with expansion vessel

Testing the expansion vessel inside the mounting frame

Expansion vessel in the mounting frame (accessories)Pre-charge pressure 0.75 barBlow-off pressure 2.5 barCapacity 18 litres

When making the hydraulic connections, check that the size of theexpansion vessel matches the system conditions.The following steps will enable you to make a rough check.

VDEV = f ((VA + VK) Af + 2.4)VDEV = Volume of the expansion vesself = Expansion factor (= 2 for expansion vessel)VA = System volumeVK = Boiler water volumeAf = Heating water expansion factor

Example:System:■ Vitoladens 333-F■ Boiler water volume 12 litres

■ Rated output 23.5 kW■ Panel radiators■ System volume approx. 120 litres■ Heating system 70/50 ºCCalculation:Heating system 70/50 ºC: average water temperature approx. 60 ºC Af = 0.0171VDEV = 2 · ((120 + 12)· 0.0171 + 2.4)VDEV = 9.3 litresResult: The integral expansion vessel (12 litre capacity) is sufficientlylarge for this system.

NoteIf the expansion vessel is insufficient, connect an adequately sizedexpansion vessel to the heating flow of the Vitoladens.

Calculating the heating system volume (approximate values)

A

B

C

D

5 10 20 30 40 500

130200

400

600

800

1000

Output in kW

Syst

em v

olum

e in

litre

s

A Convector heatersB Panel radiatorsC RadiatorsD Underfloor heating

Calculating the expansion factor Af

Average water temp. [ºC] Expansion factor Af

50 0.012160 0.017170 0.0228

Low loss header

Application

Design rules for system hydraulics:■ When balancing the low loss header, adjust the flow rate on the

boiler side to approx. 10 to 30 % lower than the flow rate on thesystem side (reducing the return temperature).

■ The low loss header should be sized for the max. volume flow thatmay occur in the overall system.

The low loss header separates the heat source (boiler circuit) from thedownstream heating circuits.Install a low loss header if the max. flow rate in that case exceeds1390 l/h. For installation diagrams, see the corresponding sample application.Subject to the individual system type, the boiler circuit and the heatingcircuit are sized independently of each other.

Design information (cont.)

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Boiler circuitThe circulation pump in the Vitoladens must be able to supply therequired water volume against the (mostly low) pressure drop of theboiler circuit; the pressure drop of the low loss header is negligible.Subject to the water volume circulating in the generator circuit, therespective residual head may be determined for the sizing of the inter-nal pipe diameters using the pump diagram; alternatively the variablespeed pump can be adjusted accordingly.

Heating circuitThe central heating pumps to be installed on site must be able todeliver the water volume in the heating circuits against their pressuredrop; size the pumps accordingly.

Principle of operation

T1 T3

T2 T4

VsecondaryVprimary

Vprimary Heating water volume in the boiler circuit (approx. 10 -30 % less than Vsecondary)

Vsecondary Heating water volume heating circuitT1 Flow temperature boiler circuitT2 Return temperature boiler circuitT3 Heating circuit flow temperatureT4 Heating circuit return temperatureQprimary Amount of heat supplied by the boilerQsecondary Amount of heat transferred by the heating circuit

Vprimary < Vsecondary T1 > T3 T2 ≃ T4 Qprimary = Qsecondary

NoteSuitable thermometers in the flow and return of the low loss headermake adjustments easier.

Low loss header in conjunction with DiviconFor further information, see page 31.

Max. flow ratein m3/h

Low loss header– R ¾ 4.5– R 1 4.5– R 1¼ 7.5Divicon heating circuit distributor– R ¾ 1.0– R 1 1.5– R 1¼ 2.5

HRHV

120 120599

267 42

881

6

C

B

A

HR Heating returnHV Heating flow

HRHV

120 120790

267 42

881

6

120 180 180

HR Heating returnHV Heating flow

Low loss header from the Vitoset rangeSee "Vitoset" pricelist

Design information (cont.)

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5080

270

360

500

Max. flow rate m3/h 4Connections Female threador

R 1

Male thread R 1¼

Control unit

6.1 Vitotronic 200, type HO1AStructure and functions

Modular structureThe control unit is integrated into the boiler.The control unit comprises a standard unit, electronics modules and aprogramming unit.

Standard unit:■ ON/OFF switch■ Optolink laptop interface■ Operating and fault display■ Reset button■ Fuses

Programming unit:■ Easy operation through:

– Plain text display with graphic ability– Large font and black/white depiction for good contrast– Context-sensitive help– Removable programming unit; can be mounted as option on the

wall with separate accessory■ With digital time switch■ Control keys for:

– Navigation– Confirmation– Help– Extended menu

■ Setting the:– Room temperature– Reduced room temperature– DHW temperature– Heating program– Time programs for central heating, DHW heating and DHW circu-

lation– Economy mode– Party mode– Holiday program– Heating curves– Codes– Actuator tests– Test mode

■ Displaying:– Boiler water temperature– DHW temperature– Information– Operating details– Diagnostic details– Fault messages

Functions■ Weather-compensated control of the boiler water and/or flow tem-

perature■ Control of one heating circuit without mixer and two heating circuits

with mixer■ Electronic maximum and minimum temperature limit■ Demand-dependent heating circuit pump and burner off control■ Adjustment of a variable heating limit■ Anti-seizing pump protection■ Heating system frost protection■ Integral diagnostic system■ Maintenance display■ Cylinder thermostat with priority control■ Control of solar DHW heating and central heating backup in con-

junction with the solar control module, type SM1 (only with Vitola-dens 300-W)

■ Display of the solar yield (only with Vitoladens 300-W)■ Auxiliary function for DHW heating (short-term heating to a higher

temperature)■ Screed drying program■ External starting and blocking (in conjunction with extension EA1)

Design information (cont.)

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The requirements of DIN EN 12831 for the heating load calculation aremet. To reduce the heat-up load, the reduced room temperature willbe raised in case of low outside temperatures. The flow temperaturewill be raised for a limited time to reduce the heat-up time after a set-back period.According to the Energy Savings Order [Germany], the temperature ineach room must be individually controlled, e.g. through thermostaticradiator valves.

Control characteristicsPI characteristics with modulating output.

Time switch■ Individual and 7-day program■ Automatic summer/winter time changeover■ Automatic function for DHW heating and DHW circulation pump■ Time, day and standard switching times for central heating, DHW

heating and the DHW circulation pump are factory-set■ Switching times are individually programmable, i.e. up to four switch-

ing periods per dayShortest switching interval: 10 minutesPower backup: 14 days

Setting the operating programsThe heating system frost protection (see frost protection function)applies to all heating programs.The following heating programs can be selected:■ Heating and DHW■ Only DHW■ Standby modeExternal heating program changeover in conjunction with EA1 exten-sion.

Frost protection function■ The frost protection function will be started when the outside tem-

perature drops below approx. +1 °C.With frost protection, the heating circuit pump is switched ON andthe boiler water is maintained at a lower temperature of approx.20 °C.The DHW cylinder will be heated to approx. 20°C.

■ The frost protection function will be stopped when the outside tem-perature rises above approx. +3 °C.

Summer modeHeating program "w"The burner starts only when the DHW cylinder needs to be heated upagain.

Adjusting the heating curves (slope and level)The Vitotronic 200 controls the boiler water temperature (= flow tem-perature of the heating circuit without mixer) and the flow temperatureof the heating circuits with mixer (in conjunction with the extension kitfor one heating circuit with mixer) in weather-compensated mode. Theboiler water temperature is automatically boosted by between 0 and40 K higher than the currently required set flow temperature (deliveredcondition 8 K).The flow temperature required to reach a specific room temperaturedepends on the heating system and the thermal insulation of the build-ing to be heated.Adjusting the heating curves matches the boiler water temperature andthe flow temperature to these operating conditions.Heating curves:The upper boiler water temperature is limited by the temperature limiterand the temperature set at the electronic maximum thermostat.The flow temperature cannot exceed the boiler water temperature.

3.2

3.4

Boile

r wat

er o

rflo

w te

mpe

ratu

re in

°C

Outside temperature in °C

Heating curve slope

3.0

2.8

2.2

2.4

2.0

1.6

1.41.21.00.80.60.40.2

9080706050403020

-20-15-10-505101520

1.8

2.6

-30-25

Heating systems with low loss headerWhen using a hydraulic separation (low loss header), connect a tem-perature sensor for use in the low loss header.

Boiler water temperature sensorThe boiler water temperature sensor is connected to the control unitand built into the boiler.

SpecificationSensor type Viessmann NTC, 10 kΩ at

25 °CPermissible ambient temperature – during operation 0 to +130 °C– during storage and transport -20 to +70 °C

Cylinder temperature sensor (Vitoladens 300-W)Standard delivery for:■ Connection set for DHW cylinders, below (120 or 150 litre) (order

separately)■ Connection set for DHW cylinders, adjacent, (160 to 400 litres) or

alternative DHW cylinders (order separately)

SpecificationLead length 3.75 m, fully wiredIP rating IP 32Sensor type Viessmann NTC 10 kΩ at

25 °CPermissible ambient temperature – during operation 0 to +90 °C– during storage and transport –20 to +70 °C

Cylinder temperature sensor (Vitoladens 333-F)The sensor is connected to the control unit and built into the DHWcylinder.

SpecificationIP rating IP 32Sensor type Viessmann NTC 10 kΩ at

25 °CPermissible ambient temperature – during operation 0 to +90 °C– during storage and transport –20 to +70 °C

Outside temperature sensorInstallation location:■ North or north-western wall of the building■ 2 to 2.5 m above the ground, for multi-storey buildings in the upper

half of the second floorConnection:■ 2-core lead, length up to 35 m with a cross-section of 1.5 mm2 (cop-

per).■ Never route this lead immediately next to 230/400 V cables

Control unit (cont.)

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50

91

79

SpecificationIP rating IP 43 to EN 60529;

ensure through appropri-ate design/installation

Sensor type Viessmann NTC 10 kΩ at25 °C

Permissible ambient temperature duringoperation, storage and transport -40 to +70 °C

Specification Vitotronic 200, type HO1A

Rated voltage 230 V~Rated frequency 50 HzRated current 6 AProtection class IPermissible ambienttemperature

– during operation 0 to +40 °CInstallation in living spaces or boiler rooms(standard ambient conditions)

– during storage andtransport –20 to +65 °C

Electronic temperaturelimiter setting (heatingmode) 82 °C (change not possible)

Setting range for theDHW temperature– Vitodens with pri-

mary store 10 to 63 °C– Vitodens with DHW

cylinder with internalindirect coil 10 to 68 °C

Heating curve settingrange

Slope 0.2 to 3.5Level -13 to 40 K

6.2 Vitotronic accessories

Information regarding room temperature hook-up (RS function) for remote control unitsDue to the "inertia" of underfloor heating systems, the RS functionshould not be applied to an underfloor heating circuit.

The RS function must only affect the heating circuit with mixer.

Information regarding the Vitotrol 200A and 300AVitotrol 200A and 300A may be combined in a single heating sys-tem.

The Vitotrol 200A can regulate one heating circuit, the Vitotrol 300Aup to 3 heating circuits.

Vitotrol 200A

Part no. Z008 341KM BUS subscriberA Vitotrol 200A can be used for each heating circuit in a heating sys-tem. Up to 2 remote controls may be connected to the control unit.

Functions:■ Display of room temperature, outside temperature and the operating

condition.■ Setting the standard room temperature (day temperature) and oper-

ating program via the standard display.

NoteThe reduced room temperature (night temperature) is set at the con-trol unit.

■ Party and economy mode can be enabled via keys■ Only for heating circuit with mixer:

Room temperature sensor for room temperature hook-up

NoteFor room temperature hook-up, the Vitotrol 200A must be installedin the living space (lead room).

Installation location:■ Weather-compensated mode:

Installation at any point in the building.■ Room temperature hook-up:

Installation in the main living room on an internal wall opposite radi-ators. Never install inside shelving units, in recesses, or immediatelyby a door or heat source (e.g. direct sunlight, fireplace, TV set, etc.).The integral room temperature sensor captures the actual roomtemperature and effects any necessary correction of the flow tem-perature as well as a rapid heat-up at the start of the heating oper-ation (if suitably encoded).

Control unit (cont.)

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Connection:■ 2-core lead, length max. 50 m (even if connecting several remote

control units)■ Never route this lead immediately next to 230/400 V cables■ LV plug as standard delivery

148

20,597

SpecificationPower supply via KM BUSPower consumption 0.2 WProtection class IIIIP rating IP 30 to EN 60529;

ensure through appropri-ate design/installation

Permissible ambient temperature– during operation 0 to +40 °C– during storage and transport -20 to +65 °CSet room temperature range 3 to 37 °C

Vitotrol 300A

Part no. Z008 342KM BUS subscriberUp to 3 heating circuits can be operated with one Vitotrol 300A; alter-natively one Vitotrol 300A can be employed for each heating circuit ina single heating system.Up to 2 remote controls may be connected to the control unit.

Functions:■ Displaying:

– Room temperature– Outside temperature– Heating program– Operating condition– Solar yield as graphic display

■ Settings:– Set room temperatures for standard mode (day temperature) and

reduced mode (night temperature) via the standard display– Heating program, switching times for heating circuits, DHW heat-

ing and DHW circulation pump plus further settings via plain textmenu on the display

■ Party and economy mode can be enabled via the menu■ Only for heating circuit with mixer:

Room temperature sensor for room temperature hook-up

NoteFor room temperature hook-up, the Vitotrol 300A must be installedin the living space (lead room).

Installation location:■ Weather-compensated mode:

Installation anywhere in the building.■ Room temperature hook-up:

Installation in the main living room on an internal wall opposite radi-ators. Never install inside shelving units, in recesss, or immediatelyby a door or heat source (e.g. direct sunlight, fireplace, TV set, etc.).The integral room temperature sensor captures the actual roomtemperature and effects any necessary correction of the flow tem-perature as well as a quick heat-up at the start of the heating oper-ation (if suitably encoded).

Connection:■ 2-core lead, length max. 50 m (even if connecting several remote

control units)■ Never route this lead immediately next to 230/400 V cables■ LV plug as standard delivery

20,5

155 97

SpecificationPower supply via KM BUSPower consumption 0.5 WProtection class IIIIP rating IP 30 to EN 60529;

ensure through appropri-ate design/installation

Permissible ambient temperature– during operation 0 to +40 °C– during storage and transport −20 to +65 °CSet room temperature range 3 to 37 °C

Control unit (cont.)

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Room temperature sensor

Part no. 7438 537Separate room temperature sensor as supplement to the Vitotrol300A; to be used if the Vitotrol 300A cannot be installed inside the mainliving room or in a suitable position where the unit could capture andadjust the temperature.Installation in the main living room on an internal wall opposite radia-tors. Never install inside shelving units, in niches, or immediately by adoor or heat source (e.g. direct sunlight, fireplace, TV set, etc.).Connect the room temperature sensor to the Vitotrol 300A.Connection:■ 2-core lead with a cross-section of 1.5 mm2 (copper)■ Lead length from the remote control up to 30 m■ Never route this lead immediately next to 230/400 V cables

20

80□

SpecificationProtection class IIIIP rating IP 30 to EN 60529;

ensure through appropri-ate design/installation

Sensor type Viessmann NTC 10 kΩ at 25 °CPermissible ambient temperature– during operation 0 to +40 °C– during storage and transport −20 to +65 °C

Mounting base for programming unit

Part no. 7299 408To be able to freely position the programming unit of the control unitanywhere outside the appliance.

To be fitted directly to the wall or a surface box.Distance from the boiler: Observe the lead length incl. plugs of 5 m.

20

160

110

Comprising:■ Wall mounting base with fixing materials■ 5 m long cable with plugs■ Cover for the control unit aperture on the boiler

Radio clock receiver

Part no. 7450 563For receiving the DCF 77 time signal (location: Mainflingen near Frank-furt/Main).Radio controlled setting of time and date.Install on an outside wall, facing the transmitter. The reception may bereduced by metallic elements in the building structure, e.g. steel rein-forced concrete, neighbouring buildings and sources of electro-mag-netic interference, e.g. HV and public transport lines.Connection:■ 2-core lead, length up to 35 m with a cross-section of 1.5 mm2(cop-

per)■ Never route this lead immediately next to 230/400 V cables.

41 66

80

Control unit (cont.)

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Vitocom 100, type GSM■ Without SIM card

Part no. Z004594■ With contract SIM card for the operation of the Vitocom 100 via

mobile phonePart no. Z004615

NoteFor further information regarding the conditions of contract, see theViessmann pricelist.

Functions:■ Remote switching via GSM mobile phone networks■ Remote scanning via GSM mobile phone networks■ Remote monitoring via SMS to 1 or 2 mobile phones■ Remote monitoring of additional systems via digital input (230 V)

Configuration:Mobile phones via SMS

Standard delivery:■ Vitocom 100 (subject to order with or without SIM card)■ Power supply cable with Euro plug (2.0 m long)■ GSM aerial (3.0 m long), magnetic foot and adhesive pad■ KM BUS cable (3.0 m long)

On-site requirements:Good reception for GSM communication of the selected mobile phoneoperator.Total length of all KM BUS subscriber cables up to 50 m.

72 130

50

SpecificationRated voltage 230 V ~Rated frequency 50 HzRated current 15 mAPower consumption 4 WProtection class IIProtection IP 41 to EN 60529; safeguard

through appropriate designand installation

Function Type 1B to EN 60 730-1Permissible ambient temperature – during operation 0 to +55 °C

Installation in living spaces orboiler rooms (standard ambi-ent conditions)

– during storage and transport -20 to +85 °COn-site connectionFault input DE 1 230 V~

Extension kit for one heating circuit with mixer with integral mixer motor

Part no. 7301 063KM BUS subscriber

Components:■ Mixer PCB with mixer motor for Viessmann mixer DN 20 to 50 and

R ½ to 1¼■ Flow temperature sensor (contact temperature sensor), lead length

2.2 m, fully wired, for specification see below■ Connecting plug for the heating circuit pump■ Power cable (3.0 m long)■ BUS cable (3.0 m long)

The mixer motor is mounted directly onto the Viessmann mixer DN 20to 50 and R ½ to 1¼.

Mixer PCB with mixer motor

160

180 130

SpecificationRated voltage 230 V~Rated frequency 50 Hz

Rated current 2 APower consumption 5.5 WIP rating IP 32D to EN 60529

ensure through appropriatedesign/installation

Protection class IPermissible ambient temperature – during operation 0 to +40 °C– during storage and transport –20 to +65 °CRated breaking capacity of the relayoutput for heating circuit pump sÖ 2(1) A 230 V~Torque 3 NmRuntime for 90 ° ∢ 120 s

Flow temperature sensor (contact sensor)

42

66

60

Secured with a tie.

Control unit (cont.)

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SpecificationIP rating IP 32D to EN 60529

ensure through appropriatedesign/installation

Sensor type Viessmann NTC 10 kΩ at25 °C

Permissible ambient temperature – during operation 0 to +120 °C– during storage and transport –20 to +70 °C

Extension kit for one heating circuit with mixer for separate mixer motor

Part no. 7301 062KM BUS subscriberFor the connection of a separate mixer motor.Components:■ Mixer PCB for the connection of a separate mixer motor■ Flow temperature sensor (contact temperature sensor), lead length

5.8 m, fully wired■ Connecting plug for the heating circuit pump■ Mixer motor terminals■ Power cable (3.0 m long)■ BUS cable (3.0 m long)

Mixer PCB

58180

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SpecificationRated voltage 230 V~Rated frequency 50 HzRated current 2 APower consumption 1.5 WIP rating IP 20D to EN 60529

ensure through appropriatedesign/installation

Protection class IPermissible ambient temperature – during operation 0 to +40 °C– during storage and transport –20 to +65 °CRated capacity of the relay outputs Heating circuit pump sÖ 2(1) A 230 V~Mixer motor 0.1 A 230 V~Required runtime of the mixer motorfor 90° ∢ approx. 120 s

Flow temperature sensor (contact sensor)

42

66

60

Secured with a tie.

SpecificationIP rating IP 32D to EN 60529

ensure through appropriatedesign/installation

Sensor type Viessmann NTC 10 kΩ at25 °C

Permissible ambient temperature – during operation 0 to +120 °C– during storage and transport –20 to +70 °C

Extension kit for one heating circuit with mixer in conjunction with Divicon heating circuit distributor

Part no. 7424 958Components:■ Mixer PCB with mixer motor■ Flow temperature sensor (immersion sensor for installation in the

Divicon)■ Connection plug for heating circuit pump, power supply, flow tem-

perature sensor and KM BUS connection

Mixer PCB

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Control unit (cont.)

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SpecificationRated voltage 230 V~Rated frequency 50 HzRated current 2 APower consumption 5.5 WIP rating IP 32 D to EN 60 529,

ensure through appropriatedesign/installation

Protection class IPermissible ambient temperature – during operation 0 to +40 °C– during storage and transport -20 to +65 °CRated capacity of the relay outputs Heating circuit pump sÖ 2(1) A 230 V~Mixer motor 0.1 (0.1) A 230 V~Required runtime of the mixer motorfor 90 ° ∢ approx. 120 s

Flow temperature sensor (immersion sensor)

SpecificationLead length 4.0 m, fully wiredIP rating IP 32 to EN 60529; ensure

through appropriate designand installation

Sensor type Viessmann Ni500Permissible ambient temperature – during operation 0 to +120 °C– during storage and transport −20 to +70 °C

Immersion thermostat

Part no. 7151 728May be used as a maximum temperature limiter for underfloor heatingsystems.The temperature limiter is installed into the heating flow and switchesthe heating circuit pump OFF if the flow temperature is too high.

72 130

9520

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SpecificationLead length 4.2 m, fully wiredSetting range 30 to 80 °CSwitching differential max. 11 KBreaking capacity 6(1.5) A 250 V~Setting scale inside the casingStainless steel sensor well R ½" x 200 mmDIN reg. no. DIN TR 116807

orDIN TR 96808

Contact thermostat

Part no. 7151 729May be used as a maximum temperature limiter for underfloor heatingsystems (only in conjunction with metallic pipes).The temperature limiter is installed into the heating flow and switchesthe heating circuit pump OFF if the flow temperature is too high.

Control unit (cont.)

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95

SpecificationLead length 4.2 m, fully wiredSetting range 30 to 80 °CSwitching differential max. 14 KBreaking capacity 6(1.5) A 250V~Setting scale inside the casingDIN reg. no. DIN TR 116807

orDIN TR 96808

Solar control module, type SM1 (only with Vitoladens 300-W)

Part no. 7429 073

Specification

Construction

The solar control module contains:■ PCB■ Connection terminals for:

– 4 sensors– Solar circuit pump– KM BUS– Power supply (on-site ON/OFF switch)

■ PWM output for controlling the solar circuit pump■ 1 relay for switching a pump or valve

Collector temperature sensorFor connection inside the appliance.On-site extension of the connecting lead:■ 2-core lead, length max. 60 m with a cross-section of 1.5 mm2 (cop-

per)■ Never route this lead immediately next to 230/400 V cables

Lead length 2.5 mIP rating IP 32 to EN 60529; ensure

through design/installationSensor type NTC 20 kΩ at 25 °CPermissible ambient temperature– during operation −20 to +200 °C– during storage and transport −20 to +70 °C

Cylinder temperature sensorFor connection inside the appliance.On-site extension of the connecting lead:■ 2-core lead, length up to 60 m with a cross-section of 1.5 mm2 (cop-

per)■ Never route this lead immediately next to 230/400 V cables

Lead length 3.75 mIP rating IP 32 to EN 60529; ensure

through design/installationSensor type NTC 10 kΩ at 25 °CPermissible ambient temperature– during operation 0 to +90 °C– during storage and transport −20 to +70 °C

For systems with Viessmann DHW cylinders, the cylinder temperaturesensor is installed in the threaded elbow (see chapter "Specification"of the relevant DHW cylinder and chapter "Installation accessories")in the heating water return.

Functions■ Switching the solar circuit pump■ Electronic limiter for the temperature in the DHW cylinder (safety

shutdown at 90 °C)■ Collector safety shutdown■ Central heating backup is controlled in conjunction with a multi-mode

heating water buffer cylinder■ The heating of two consumers is controlled via a collector array■ Switching an additional pump or valve via relay■ Second temperature differential control or thermostat function■ Solar circuit pump speed control via wave pack control or solar circuit

pump with PWM input (Grundfos)■ Suppression of DHW cylinder reheating by the boiler (auxiliary func-

tion for DHW heating is possible)■ Suppression of reheating for central heating by the boiler with central

heating backup■ Heating up of the solar-heated preheat stage (for DHW cylinders with

a total capacity of ≥ 400 l)■ Load balancing and diagnostic system

Specification

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Rated voltage 230 V~Rated frequency 50 HzRated current 2 APower consumption 1.5 WProtection class IIP rating IP 20 to EN 60529; ensure

through design/installationFunction Type 1B to EN 60730-1Permiss. ambient temperature – during operation 0 to +40 °C use in the living

space or in boiler rooms(standard ambient conditions)

– during storage and transport −20 to +65 °CRated capacity of the relay outputs

Control unit (cont.)

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– Semi-conductor relay 1 1 (1) A, 230 V~– Relay 2 1 (1) A, 230 V~– Total max. 2 A

Temperature sensor (DHW cylinder/heating water buffer cylinder/combi cylinder)

Part no. 7438 702■ For DHW circulation diversion for systems with 2 DHW cylinders

or■ for return changeover between the boiler and the heating water buf-

fer cylinderor

■ for heating additional consumers

On-site extension of the connecting lead:■ 2-core lead, length max. 60 m with a cross-section of 1.5 mm2 (cop-

per)■ Never route this lead immediately next to 230/400 V cables

SpecificationLead length 3.75 mIP rating IP 32 to EN 60529; ensure

through design/installationSensor type NTC 10 kΩ at 25 °CPermissible ambient temperature– during operation 0 to +90 °C– during storage and transport −20 to +70 °C

LON communication module

Part no. 7179 113For connecting one Vitotronic 200-H heating circuit control unit com-prising one electronic PCB.

LON connecting cable for data exchange between control units

Part no. 7143 495 Cable length 7 m, fully wired.

Extension of the connecting cable■ Installation spacing 7 to 14 m:

– 2 connecting cables (7.0 m long)Part no. 7143 495

– 1 LON coupling RJ45Part no. 7143 496

■ Installation distance 14 to 900 m with plug-in connectors:– 2 LON plug-in connectors

Part no. 7199 251– 2-core cable:

CAT5, screenedorSolid conductor AWG 26-22 / 0.13 mm2 - 0.32 mm2,Conductor AWG 26-22 / 0.14 mm2 - 0.36 mm2

7 4.5 mm - 8 mmon-site

■ Installation distance 14 to 900 m with junction boxes:– 2 connecting cables (7.0 m long)

Part no. 7143 495– 2-core cable:

CAT5, screenedorSolid conductor AWG 26-22 / 0.13 mm2 - 0.32 mm2,Conductor AWG 26-22 / 0.14 mm2 - 0.36 mm2

7 4.5 mm - 8 mmon-site

– 2 LON sockets RJ45, CAT6Part no. 7171 784

Terminator (2 pce.)

Part no. 7143 497To terminate the LON BUS at the first and last control unit.

Control unit (cont.)

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KM BUS distributor

Part no. 7415 028For the connection of 2 to 9 devices to the Vitotronic KM BUS.

217130

84

SpecificationLead length 3.0 m, fully wiredProtection IP 32 to EN 60529;

safeguard through appro-priate design and installa-tion

Permissible ambient temperature– during operation 0 to +40 °C– during storage and transport -20 to +65 °C

Immersion temperature sensor

Part no. 7179 488To capture the low loss header temperature.

SpecificationLead length 3.75 m, fully wiredIP rating IP 32 acc. to EN 60529

ensure through appropriatedesign/installation

Sensor type Viessmann NTC 10 kΩ at25 °C

Permissible ambient temperature – during operation 0 to +90 °C– during storage and transport −20 to +70 °C

Extension AM1

Part no. 7429 152Function extension inside the casing for wall mounting.

Using the extension enables up to two of the following functions to be achieved:Function Rated breaking capacity of the relay output– Switching the DHW circulation pump (only with the Vitotronic 200, type HO1A)– Switching the heating circuit pump for a directly connected heating circuit– Switching the circulation pump for cylinder heating (not for boilers with integral DHW cyl-

inder)

every 2(1) A 250 V~total max. 4 A~

58180

140

SpecificationRated voltage 230 V~Rated frequency 50 HzRated current 4 APower consumption 4 WProtection class IIP rating IP 20 D to EN 60529

ensure through appropriatedesign/installation

Permissible ambient temperature – during operation 0 to +40 °C

Installation in living spaces orboiler rooms(standard ambient conditions)

– during storage and transport -20 to +65 °C

Extension EA1

Part no. 7429 151Function extension inside the casing for wall mounting.

Control unit (cont.)

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Using the inputs and outputs enables up to 5 functions to be achieved:Function Rated breaking capacity of the relay output1 switching output (zero volt changeover contact)– Central fault message output– Switching a feed pump to a substation– Switching the DHW circulation pump (only with the Vitotronic 200, type HO1A)

2(1) A 250 V~

1 analogue input (0 to 10 V)– Set boiler water temperature default

3 digital inputs– External heating program changeover for 1 to 3 heating circuits (only with Vitotronic 200,

type HO1A)– External blocking– External blocking with central fault message– Minimum boiler water temperature demand– Fault messages– Brief operation, DHW circulation pump

58180

140

SpecificationRated voltage 230 V~Rated frequency 50 HzRated current 4 APower consumption 4 WProtection class IIP rating IP 20 D to EN 60529

ensure through appropriatedesign/installation

Permissible ambient temperature – during operation 0 to +40 °C

Installation in living spaces orboiler rooms(standard ambient conditions)

– during storage and transport -20 to +65 °C

Appendix

7.1 Regulations / Directives

Regulations and DirectivesThe Vitoladens are CE-designated.The Vitoladens may be installed in sealed heating systems with per-missible flow temperatures (= safety temperatures) up to 110 ºC toEN 12828.The maximum flow temperature is approx. 15 K below the safety tem-perature.Observe all standards and guidelines applicable to the installation andoperation of this system in your country.Only qualified personnel must carry out the installation, flue gas con-nection, commissioning, electrical connection, and general mainte-nance and repair work.

In some regions, permits may be required for the flue system and con-densate drain into the public sewer.In some countries, the relevant flue gas inspector and water authoritiesmust be informed prior to commencing the installation.The system should be serviced annually. As part of the maintenanceprocedure, check the correct function of the entire system. Remedyany faults.Condensing boilers must only be operated with specially designed,tested and approved flue pipes.

EnEV [Germany] Energy Savings Ordinance3. BImSchV First order for the implementation of the Federal Immissions Act (order regarding small and medium-sized combustion

equipment)FeuVo [Germany] Fire Regulations of the Federal StatesDIN 1986 Materials drain systemDIN 1988 Potable water pipe systems on propertiesDIN 4753 Water heaters and DHW systems for DHW and process waterDIN 4755 Oil combustion equipmentDIN 18160 Domestic chimneysDIN 18380 Heating systems and central DHW heating systems (VOB)DIN 57116 Electrical equipment for combustion systemsEN 12828 Heating systems in buildings - design of hot water heating systemsEN 12831 Heating systems in buildings - procedure for calculating the standard heat loadEN 13384 Flue gas systems - thermal and flow technical calculationsATV DVWK A 251 Condensate from condensing boilersDVGW G 688 Condensing technologyDVGW VP 113 Systems comprising combustion equipment and a flueVDI 2035 Guidelines for the prevention of losses through corrosion and scaling in hot water heating systems

Control unit (cont.)

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VdTÜV 1466 Water quality datasheetVDE Regulations and special regulations of local energy supply companies.

Appendix (cont.)

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AAntifreeze solution............................................................................54

BBalanced flue operation...................................................................40Biofuel..............................................................................................49Boiler water temperature sensor......................................................58

CCombustion air supply......................................................................40Condensate......................................................................................53Condensate connection...................................................................53Connection sets...............................................................................27Contact thermostat...........................................................................64

DDHW circulation...............................................................................52DHW cylinder.............................................................................13, 14DHW cylinder, adjacent....................................................................16DHW cylinder, below........................................................................14

EElectrical connection........................................................................40ENEV...............................................................................................58Expansion vessel.............................................................................55Extension AM1.................................................................................67Extension EA1..................................................................................67

FFrost protection function...................................................................58Fuel..................................................................................................48Fuel oil additives..............................................................................49

HHeating curve adjustment................................................................58Hydraulic connection........................................................................54

IImmersion thermostat......................................................................64Installation aids................................................................................26Installation conditions.......................................................................40Installation location...........................................................................40Installation options...........................................................................40Interlocking circuit............................................................................40

KKM BUS distributor...........................................................................67

LLevel.................................................................................................58Living space.....................................................................................40Low loss header...............................................................................55

MMixer extension■ Integral mixer motor................................................................62, 63■ Separate mixer motor...................................................................63Mixer extension kit■ Integral mixer motor................................................................62, 63■ Separate mixer motor...................................................................63Mounting base for programming unit...............................................61Mounting frame with expansion vessel............................................26

NNeutralisation...................................................................................53Neutralising system..........................................................................53

OOil supply.........................................................................................49Open flue operation..........................................................................40Outside temperature sensor.............................................................58

PPressure drop on the DHW side (type CVB)....................................25

RRoom temperature sensor...............................................................61

SSafety assembly to DIN 1988...........................................................27Safety equipment.............................................................................54Safety valve................................................................................51, 54Self-supporting mounting frame.......................................................26Slope................................................................................................58Solar control module■ Specification..................................................................................65Specification■ Solar control module.....................................................................65Standard unit....................................................................................57

TTemperature sensor■ Boiler water temperature...............................................................58■ Outside temperature.....................................................................58■ Room temperature........................................................................61Thermostat■ Contact temperature.....................................................................64■ Immersion temperature.................................................................64Time switch......................................................................................58

UUnderfloor heating system...............................................................54

VVitocell 100-W......................................................................14, 16, 21Vitocell 100-W, adjacent■ Pressure drop on the DHW side.............................................17, 22Vitocell 300-W..................................................................................19Vitocell 300-W, adjacent■ Pressure drop on the DHW side...................................................20Vitocom■ 100, type GSM..............................................................................62Vitotrol........................................................................................59, 60

WWeather-compensated control■ Operating programs......................................................................58Weather-compensated control unit■ Frost protection function...............................................................58■ Functions......................................................................................57■ Layout...........................................................................................57■ Programming unit..........................................................................57■ Standard unit.................................................................................57Wet areas.........................................................................................40

Keyword index

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Viessmann LimitedHortonwood 30, TelfordShropshire, TF1 7YP, GBTelephone: +44 1952 675000Fax: +44 1952 675040E-mail: [email protected]

Viessmann Werke GmbH&Co KGD-35107 AllendorfTelephone: +49 6452 70-0Fax: +49 6452 70-2780www.viessmann.com