volutank eds1.13 sak 060121 e - bartecvolutank configuration version eds 1.13 sak 060121 3.2 user...

BARTEC GmbH Schulstraße 30 94239 Gotteszell Phone +49 09929 301-0 Telefax 301-112 E-Mail: [email protected] Internet: www.bartec.de

VOLUTANK

Configuration Version EDS 1.13

SAK 060121

Contents I - 1

VOLUTANK Configuration Version EDS 1.13 SAK 060121

Table of contents

Page Date of issue

1 Introduction _____________________________________1-1 2 Activate configuration_____________________________2-1 3 Password input __________________________________3-1 3.1 Driver password___________________________________3-1 3.2 User password____________________________________3-2 3.2.1 Change user password _____________________________3-2 3.2.2 Delete user password ______________________________3-3 3.3 Service password _________________________________3-3 3.4 Calibration switch__________________________________3-4 3.5 No password _____________________________________3-4 4 Controller configuration ___________________________4-1 4.1 Contrast _________________________________________4-1 4.2 System time ______________________________________4-2 4.3 Language selection ________________________________4-2 4.4 Erase EEPROMs __________________________________4-3 4.5 EEP menu _______________________________________4-4 4.5.1 Write on storage cassette ___________________________4-4 4.5.2 Delete __________________________________________4-5 4.5.3 Compare ________________________________________4-6 4.5.4 Read ___________________________________________4-6 4.6 Clear permanent RAM ______________________________4-7 4.7 Clear total counter _________________________________4-7 4.8 Renew scheduled data _____________________________4-8 4.9 P-Net scan _______________________________________4-8 4.10 Print P-Net scan___________________________________4-9 5 Options _________________________________________5-1 6 Parameter configuration ___________________________6-1 6.1 Sequence parameters ______________________________6-1 6.2 Ticket control _____________________________________6-5 6.3 Language-slip ____________________________________6-8 6.4 Ticket configuration ________________________________6-8 6.5 Product data ____________________________________6-14 6.6 Data capture ____________________________________6-18 6.6.1 Configuration ____________________________________6-18 6.6.2 Format _________________________________________6-19 6.6.3 Parameters _____________________________________6-19 6.6.4 Erase files ______________________________________6-20 6.7 Dial parameters __________________________________6-21 6.8 PI-BIOS ________________________________________6-22 7 Peripherals ______________________________________7-1 7.1 Activate hardware modules __________________________7-1 7.2 Dipstick interface __________________________________7-3 7.2.1 Load a dip chart ___________________________________7-4 7.2.2 Configuration of dipsticks____________________________7-5 7.2.3 Linearisation _____________________________________7-6 7.2.4 Sensor interface___________________________________7-7 7.3 Temperature sensor________________________________7-7 7.3.1 Temperature sensor module _________________________7-8 7.3.2 I/O module _______________________________________7-9 7.4 Printer _________________________________________7-12 7.4.1 Slip printer ______________________________________7-12 7.4.2 LQ-570_________________________________________7-13 7.4.3 Ticket selection __________________________________7-13

Contents I - 2


7.5 I/O boxes_______________________________________ 7-14 7.5.1 I/O box type 6753-10______________________________ 7-15 7.6 Cassette box ____________________________________ 7-16 7.7 V24-P-NET converter _____________________________ 7-16 7.8 Thermal overspill protection ________________________ 7-18 7.9 UPI 3221 _______________________________________ 7-19 7.10 GPS receiver____________________________________ 7-20 7.11 SPD TAG interface _______________________________ 7-21 8 TKW configuration _______________________________ 8-1 8.1 Hose configuration ________________________________ 8-3 8.2 Flow rates _______________________________________ 8-3 8.3 Hydraulics _______________________________________ 8-4 9 Parameter output ________________________________ 9-1 10 Seal parameters ________________________________ 10-1 11 BIOS setup_____________________________________ 11-1 12 Overview of the configuration menus_______________ 12-1

All rights reserved. Subject to change without prior notice. No part of this document may be reproduced, processed or distributed in any form or by any means without the prior written permission of BARTEC..

Copyright © 2005 by BARTEC Schulstraße 30, D-94239 Gotteszell

Document: SAK 060121 valid from: 04.05 Revised: Version EDS 1.13 08.07.05 Author: G. Rothe Translation: Evi Bauernfeind

Introduction 1-1


1 Introduction VOLUTANK is a variant of the system PETRODAT 3002, integrating elec-tronical dipsticks, a quality assurance system (QSS) and a theft monitoring system (SPD). The system VOLUTANK consists of several individual components inter-communicating via a serial fieldbus (P-NET). The controller is the central operating and information unit of the system. The construction of the controllers, their general operation and the handling of the system during operation are described in the operating instructions. The present documentation describes the configuration of the controller software of the system VOLUTANK. Via the menus of the configuration, you make all settings required for operat-ing the control software or for the actual facility configuration. When you leave the configuration, the complete configuration data is automatically saved. Most of the possible settings can be made after entering passwords permit-ting the access to certain configuration levels (s. chapter 3 Password input). All data relevant for calibration or for the program flow can only be changed if the calibration switch is turned on. The calibration switch must be turned on before the configuration is activated! The calibration switch is located at the bottom part of the controller and is equipped with a so-called calibration bolt which is secured with a calibration seal. To turn on the calibration switch, the seal must be loosened and the calibration bolt must be removed. After this, turn the calibration switch anti-clockwise by 90°. After turning on the calibration switch, the main menu dis-plays a blinking E. If data subject to calibration should be changed, the calibration switch has to be turned on before the configuration is activated! After the calibration switch has been turned on, recalibration at the owner´s expense will be required! Due to a different software update and to a different configuration, the dis-plays shown below may slightly differ from the displays at your facility.

For an overview of the structure of the configuration menus see chapter 12. The optional access to the relevant configuration level is also mentioned there. A configuration level includes the access to the respective lower configura-tion levels.

Introduction 1-2


Activate configuration 2-1


2 Activate configuration To activate the configuration, press softkey [menu] in the basic menu.

The number of displayed submenus depends on the respective configura-tion. Select “configuration". The configuration main menu appears. From here you can activate the individual configuration menus.

Activate configuration 2-2


Password input 3-1


3 Password input

The configuration of the software is protected by several passwords. The dif-ferent passwords permit access to different configuration levels.

3.1 Driver password The driver password permits access to configuration level 1. For instance the language within the controller parameters can be changed. The date cannot be changed under the driver password. The driver password is the sum from month, day and hour (as shown in the display). Driver password = day + month +hour Date: 21. 03. 2005, 07:28 Driver password= 21 + 3 + 7 = 31 After the password has been entered, the configuration level the access is permitted to is displayed.

Example

Password input 3-2


3.2 User password The user password is the password of the truck fleet manager. It consists of a maximally 3-digit code defined by the truck fleet manager. The user pass-word permits access to configuration level 2. On this level, configuration data not subject to calibration can be changed, for instance turning on and off several options and hardware modules. User password = driver password x (code + 1) + code

Driver password = 31, code = 120 User password = 31 x 121 + 120 = 3871 In the delivery state the code = 0. Consequently the user password is equal to the driver password. If the password entry is not successful (no level is displayed), the system time may not conform to the current time of day. For the calculation of the password please use data and clocktime as shown in the display. After the password has been entered, the configuration level the access is permitted to is displayed.

3.2.1 Change user password When the user password has been entered (in the delivery state it is identi-cal with driver password) the softkey [Change user password] is available. Press this softkey to change the code.

At the prompt ”old PW“, first enter the existing code (in delivery state = 0) and confirm it. Then there is a prompt to enter the new code (“new PW“). Af-ter having entered and confirmed it, you have to enter and confirm the new code a second time.

Example

Password input 3-3


3.2.2 Delete user password If the access to the user level is not possible any more because you have forgotten the code, you can delete it after entering the service password. Press softkey [delete user PW]. The code will be reset to the delivery state (= 0). On the level of the service password or the calibration switch, the operator code can only be reset (=0) but not converted to a new code.

3.3 Service password

The service password permits the access to all configuration options which are not subject to calibration (configuration level 3). The service password is constituted according to a special mode and is changed periodically. The service password is only revealed to authorised service staff. It consists of digits and letters. During entry you have to shift between letters and figures ([ALT]).

Password input 3-4


3.4 Calibration switch After the calibration switch has been opened, all configuration options are accessible (configuration level 4). Data subject to calibration can only be changed while the calibration switch is open. The calibration switch must be opened before activating the configuration! The calibration switch is equipped with a so-called calibration bolt which is protected by a calibration seal. To open the calibration seal, you have to loosen the seal and remove the calibration bolt. Turn the calibration switch anticlockwise by 90°. After the calibration switch has been opened, a blink-ing E appears in the display of the basic menu.

If data subject to calibration should be changed, the calibration switch has to be opened before activating the configuration! After the calibration switch has been opened, recalibration at the owner´s expense will be required!

3.5 No password To check the preset configuration data, you can activate almost all menus of the configuration without having to enter the password first. In this case you can´t change any settings except the following ones. The following settings can be made without having to enter the password: Contrast setting possible within the configured limits (Contr.-

config./contrast) Selection of slip language (parameter config../slip language) Manual entry of the additive price ( parameter config../ product data)

Calibration

Calibration bolt

Controller configuration 4-1


4 Controller configuration

By means of the controller configuration you can make settings that influ-ence the displays and system-internal processes.

4.1 Contrast

In this menu the contrast of the LC display can be changed. Without having to enter the password first, you can set the contrast of the display by means of the softkeys [+] and [-] within defined limits. Soft-key [0] sets the contrast to the lower limit. Set limits of contrast range In configuration level 2 (user password) you can define the limits of the con-trast range within which the contrast can be changed without password input (for instance by the driver). After the softkey [contrast] has been pressed, at first the softkey [Reset_with_-] is displayed. By means of softkey [-] you can reset the contrast to the basic setting. Now the upper softkey has the designation [upper limit]. By means of the softkeys [+] and [-] you can set the upper limit of the contrast range. Con-firm the entry with the softkey [upper limit]. Then the upper softkey has the designation [lower limit]. Now the lower limit of the contrast range is set in the described manner. After confirmation by means of the softkey [lower limit] the upper softkey has the designation [contrast] again. Be-fore quitting the menu, set the contrast to the required value within the newly defined range.



4.2 System time

In this menu you can set date and clocktime. The time can be changed after entering the driver password, the date can be changed after entering the user password. They are entered via the keyboard. The date must be en-tered in the format dd.mm.yy (day, month, year). The representation in the display is also in this format.

4.3 Language selection You can set the language of the output on the display if several languages are implemented in the software. You can configure the language for the slip under contr config../language select (see 6.3).

Select the field with the desired language, then quit the menu with the field 0: END.



4.4 Erase EEPROMs (only accessible with open calibration switch!)

If during the operation of the facility there are errors which can´t be remedied by changing the configuration, it is possible to delete the configuration data stored in the individual EEPROMs. This resets the entire configuration to the original status. All system components are marked as turned off. When an EEPROM to be erased is selected, a safety query appears before erasing. After the EEPROMs have been erased, the system has to be reconfigured.

Contents of EEPROMs: CPU-EEPROM: - Calibration data for the internal temperature sensor (to

control the display heating) calib-EEPROM: - Controller settings (language, contrast, contrast

range) - configured options config-EEPROM: - configured hardware modules - all other configuration data



4.5 EEP menu This menu permits to copy the configuration data from and to storage cas-settes, to delete data on the storage cassette and to compare configuration data on storage cassettes with the data in the EEPROM of the controller. Under the password of the truck fleet manager it is only possible to write on the storage cassette, to delete and to compare. Reading the configuration data from the cassette is only possible under the calibration switch, as data in the EEPROM of the controller are overwritten.

After calling up the EEP menu, you can use the upper softkey, which is first designated with [select], to select the operation to be carried out. • Read (only under calibration switch),

• Write, • Delete, • Compare • Select

Under the operation “selection“ you can use softkeys [next] and [back] to selct a file for which the next operation should apply.

4.5.1 Write on storage cassette If one file or several files are already stored on the storage cassette and if one of them has been selected, after the confirmation of “write” there is a query whether the file shall be overwritten. If you confirm with [YES], the cur-rently selected files will be overwritten with the current configuration data.

If you press [NO], after the entry of an identification number another configu-ration file will be written on the cassette.



If there is no file on the cassette, you also have to give an identification number under which the new file is registered on the cassette.

4.5.2 Delete If several configuration files are stored on the storage cassette, first use softkeys [next] and [back] to select the file to be deleted. Then press softkey [select] three times. Now the designation of the soft-key is [delete]. Start the process by means of the softkey [OK].

After having selected and confirmed the operation “delete", a safety query appears; if it is answered by means of softkey [YES], the selected file is de-leted from the storage cassette.



4.5.3 Compare If several configuration files are stored on the storage cassette, first use softkeys [next] and [back] to select the file the current configuration should be compared to. Then press softkey [select] four times. Now the softkey has the designa-tion [compare]. Start the process by means of softkey [OK]. After you have confirmed the operation “compare", the data of the selected file is compared to the configuration data in all EEPROMs of the controller.

4.5.4 Read Operation “read" is only possible if the calibration switch is open. The con-figuration data is read from the storage cassette and written into the EEPROMs of the controller. The existing configuration will be overwritten. The current configuration can only be overwritten with the configuration data of the same software version! If several configuration files are saved on the storage cassette, after activat-ing the EEP menu, first use softkeys [next] and [back] to select the file to be read. Then press softkey [select]. Now the softkey has the designation [read]. Start the process with softkey [OK].



In the configuration, the serial numbers of the peripheral devices are also overwritten, i.e. you may have to enter the serial numbers of the installed devices again! If before carrying out the operation “read“ you start a parameter printout, the required data is easily available to you (see chapter 9 Parameter output).

4.6 Clear permanent RAM

If you activate this menu item, the data of the last delivery and the loading data is deleted from the RAM.

4.7 Clear total counter

(only accessible with open calibration switch!) If you activate this menu item, the data is deleted from the calibration RAM (total counter, delivery counter, additive total counter).



4.8 Renew scheduled data This menu item is accessible under the user password. It is only displayed if - data capture is activated, - the storage cassette box is configured, and - a storage cassette with scheduled data is in the cassette slot.

After this menu item has been confirmed, the preset data on the cassette is renamed to the original format. This permits to use the preset data for sev-eral trucks.

4.9 P-Net scan You can carry out a P-Net scan for diagnostic purposes. In one line each the address (hexadecimal), the P-NET ident number, the version, the serial number and the manufacturer code for all connected devices are displayed.



4.10 Print P-Net scan For diagnostic purposes you can carry out and print a P-Net scan. The de-tails mentioned above are printed.

Option 5-1


5 Options

Data capt. If data capture is activated, the data of the loading processes

is stored in the battery-buffered memory of the controller and can be inspected and printed until the next data capture. It is recommended to deactivate data capture if there is no of-fice connection. In this case, the daily data is stored in the configurable day buffer (see 6.2 Ticket controls/ day buffer).

If data capture is activated, data should be captured daily. If there is no data capture, an error message will appear if the memory capacity is exhausted. In this case the data must be deleted. The systematic deletion of data can take place after entering the user pass-word (Configuration / parameter config. / data capture /delete data) (see 6.6.4). Another possibility of deleting data is by formatting the data media (see 6.6.2). Caution! When the data media are formatted, existing master data may also be deleted. Invoice If this option is activated, it permits to issue invoices on site. If

this option is deactivated, a delivery note is printed. If no price is entered although the option “invoice“ is activated, only a delivery note will be printed.

Add.device. The delivery of additives via an additivation facility is not sup-ported in program version EDS 1.13. Deactivate this option.

Sched.data. Avtivate / deactivate the option “sched.data”.

PN-Control ON: The interface P-NET-Touch-PC is activated.

Radiomodem ON: The radio connection via V24-P-NET converter is acti-vated. The call parameters can be configured under the pro-gram parameters (see 6.7).

Option 5-2


Parameter 6-1


6 Parameter configuration

By means of the parameter configuration, the program sequence is defined and the controller is adjusted to the actual conditions of application.

6.1 Sequence parameters

Parameter 6-2


pres.mand. Preset quantity (only collector operation) 0: The delivery can take place with or without the input of a

preset quantity 1: Before each discharge, a preset quantity has to be en-

tered. 2: Delivery takes place without a preset quantity. Yet, the en-

try of the preset quantity (corresponding to ”0“) can be ac-tivated as special function for the current order.

comp. totl By means of this option you define whether the compensated or the uncompensated total counter is displayed. ON: Representation of the compensated total counter OFF: Representation of the uncompensated total counter

slow flow Quantity M is entered in liters. The pump is throttled at M liters before reaching the preset quantity.

Prestop Entry in % of the flow rate. The pump is automatically turned off earlier by this value before reaching the preset quantity (compensation of run-on time).

Prefl.time Preflow time in seconds – After delivery has started and re-lease has been given, a flow rate has to be determined after this time has expired. If the preflow time has expired without any flow rate being determined, discharge will be stopped. If a running delivery is stopped and is not continued before the preset preflow time has expired, the delivery will be stopped with the quantity discharged up to that point of time. If 0 is en-tered, this function is not active.

show temp. The temperature indication in the delivery display can be turned on or off.

flowrate The indication of the flow rate in the delivery display can be turned on or off.

counter The indication of the total counter reading in the delivery dis-play can be activated / deactivated here.

driver Entry of a driver number (maximally 6 digits). If driver number 0 is entered, you will be requested in the tour begin dialog to enter a driver number.

vehicle Input of a vehicle number (maximally 6 digits). At the tour start no truck number is requested! For the consti-tution of the delivery note and invoice number, the last digits of this truck number are used. The number of used digits is defined under “parametersconfig./slip parameters“ with the pa-rameter “veh. digits” (see page 6-6).

truck reg. You can enter a truck registration number here (up to 12 dig-its). If a truck registration number is entered or transmitted with the tour file, it appears on the collective document.

Rep.preset Repeat preset quantity If this option is activated, another preset quantity can be en-tered after the preset quantity has been reached. The new preset quantity is added to the current specified quantity.

Parameter 6-3


Flushing If a flushing quantity is entered, the driver is requested to flush the facility after a product change. The entered quantity will be recommended as preset quantity in the flushing order. If you enter 0, this function is not activated.

EGI-Nr. Entry of truck identification no. (Switzerland), is included in the parameter printout.

Tb-dialog OFF: The tour begin dialog is not displayed at tour start and tour end. The tour number is automatically increased by 1 (up to max. 999999, then the counting starts at 1 again).

ON: The tour begin dialog is displayed at tour start.

delta min, (mm) In compartment 1 the delivery stops x mm before the fil-ing level is reached where the unmeasured delivery starts.

Komp.load ON: Loading takes place with temperature compensation. Requirements: empty compartment at start of load-

ing, compensated product, temperature sensor is con-figured, no temperature error

Remove gas Time in minutes that makes sure that gas is removed from the product after loading. The loading function can only be quit after this time has expired. The time for removing gas has an effect on the accuracy of the measurement of the loaded quantity.

Quan.check Quantity check ON: At each start of an order or of a loading, a dipstick dataset is recorded. If the difference between the cur-rent compartment quantity and the previously recorded quan-tity exceeds a configurable value (see below, compartment tolerance), an error will be registered. On the next slip an ex-clamation mark appears before the product name. In the jour-nal an exclamation mark appears before the text ”dip“ at the beginning of the line in the respective compartment.

bv-wait After the check dip at the start of an order the bottom valves are opened for a configured period of time. Then a second dip takes place. If quantity changes by more than the value con-figured for the admissible pipe tolerance (see below), another dip will be recorded. The error resulting from the dip difference in the pipe is also recorded. An exclamation mark appears on the slip and in the journal (analogous to “quan.check”).

auto.end After the configured time has expired, the operating status “loading” is quit automatically, unless the loading is still going on. This prevents the driver from accidentally staying in the operating status “loading“.

dip tank If this parameter is activated, “dip tank” of the customer´s tank can be activated via the special functions. For each configured product a dip reading or counter reading of the customer´s tank before and after the procedure can be entered and re-corded.

GPSRad Abg Radius around the GPS position within which the determined site is identified as delivery site.

GPSRad Bel Radius around the GPS position within which the determined site is identified as loading site.

SMS-Klappe If there is an unpermitted movement of the cabinet flap, an SMS will be sent.

SMS Kl-Not If there is an emergency-release of the cabinet flap, an SMS will be sent.

Parameter 6-4


SMS-BV 1. If there is an unpermitted movement of a bottom valve, an SMS will be sent.

2. If a quantity difference is detected at the start of the order (see parameter “quan.check”), an SMS will be sent.

Fhzg-Kontr ON: The dialog “vehicle check completed“ is displayed. At the tour start the driver has to confirm that he has carried out the truck check.

VorgNotent ON: If no position can be determined by means of GPS data (GPS defective or configured out) or if no GPS coordi-nates are stored for the relevant site and if the signal „fix-ing brake ON“ is available, the cabinet flap can only be opened after an emergency release (logical output 12 must be configured). Both for loading and for delivery the driver is shown an information window.

TA-Peilung Recording of a dip at tour start 1: At the tour start the current volume of the compartment is

stored. 2: At the tour start there is a check dip with the bottom

valves being opened. A data set is only recorded if any differences have been detected.

Even after power blackout this function is automatically acti-vated at the tour start. There is an appropriate printout in the journal print with and without errors.

Entry of the admissible tolerance for the parameter “quan.check” (see above) for each compartment.

Entry of the admissible tolerance for the parameter “bv-wait” (see above) for each compartment.

Parameter 6-5


6.2 Ticket control

one number ON: For the invoice no. and the delivery note no. a common

numerator is used. It is also printed in the journal. The number of digits of the numerator depends on the set-

ting of the parameter veh.digits” (see below). Truck number= 0 : 7 digits Truck number= 1 : 6 digits Truck number= 2 : 5 digits Truck number= 3 : 4 digits

tick.no. Ticket no. – The tickets are numbered consecutively. The start of the numbering is defined here. The ticket no. is printed.

rel.paper If this option is activated, the printed slip is not retained in the end position by the slip printer.

TE-journal If this option is activated, the journal is automatically printed at the end of the tour. Entry: 0 = option deactivated

Parameter 6-6


1 = journal is printed 2 = journal with error recordings is printed

cust.adr. If this option is activated, the customer address is queried at the order start. The address appears on the slip.

printform Query of the printing format before start of the job (delivery note, delivery note with price, invoice, invoice with remit-tance slip). 0 Query for planned and unplanned deliveries 1 Query only for unplanned deliveries 2 No query (depending on the entered price, invoice or de-

livery note is printed for unplanned deliveries or if there is no office connection.)

c.no.w.veh. ON: for unplanned deliveries the customer number is stored in the following order: truck number 3-digit, 99, consecutive number 3-digit,(e.g..:112 99 001)

OFF: The customer numbers are 99999 001, 99999 002 ... and are numbered consecutively.

If in the case of an unplanned delivery the customer number is known, it can be entered.

pap.front ON: For the slip printer, the paper is ejected forward. OFF: For the slip printer, the paper is ejected backward.

veh. digits You define how many digits (from right to left) of the truck number (parameter config./ sequence parameters/ truck; page 6-2) are taken over to the slip number (max. 3). 3 digits will be taken over for “0“, unless the parameter “one number” is ON. In this case no digit will be taken over.

line p.p. After the entered number of lines there will be a page break.

day buffer Only appears if “data capture“ is OFF(see chapter 5); Without data capture a new file is created for each day. When 20 days have been stored, the oldest file is deleted. If the days buffer is changed, the data of this fixed number of days will be entered into each file. After 20 files have been created, the oldest one is deleted.

tour files ON: For operation without data capture, the date check is turned off. For each tour start a new tour, job and po-sition file is created. Data is not collected per day, but per tour.

print load ON: There is a printout for loading processes Compensated loading processes will only be printed if the data is recorded in DIN format (see 6.6.3). Press [F12] to print a loading process irrespective of this pa-rameter.

charge Entry of product number under which a charge for hazard-ous goods (as manual additive product) is configured. After each delivery via counter the system asks whether the addi-tional charge should be raised (cf. 6.5 product data). The additional charge is one of the items on the invoice.

without ! ON: The exclamation mark signifying that a compartment manipulation has been detected is not printed on the deliv-ery slip. It appears unchanged in the tour journal.

VAT % Entry of VAT rate in % (if option „invoice“ is ON).

currency Entry of currency (e.g. EUR) (if option „invoice“ is ON)

prc.-fact. Entry of quantity the price is referred to.

Parameter 6-7


Example Entry: 0001 price is related to 1liter 0010 price is related to 10 liters 0100 price is related to 100 liters

inv.no. Invoice number - invoices are numbered consecutively. The start of the numbering is defined here. The number is printed on the invoice.

a.prc.inp. Input of additive price If this option is activated, manual input of the additive price is possible. Otherwise the price configured for the additive is used.

pr. unplan. ON: Price input for unplanned deliveries and for deacti-vated office connection is permitted.

gross pr. ON: If the price input is permitted, the gross price for the configured unit is entered after a delivery has been completed. If an office connection exists, the price has also to be passed on as gross price.

OFF: If the price input is permitted, the net price for the con-figured unit is entered after a delivery has been com-pleted.

Price pl. ON: If there is an office connection, the price input is per-mitted for planned discharges. If a price is recom-mended, it can be overwritten if necessary (this ap-plies to main products and additives provided that the entry of the additive price is also permitted).

del.no.done ON: For orders which have already been dealt with, no in-voice but a delivery note is issued

OFF: Even for orders which have already been dealt with, an invoice is issued.

sd-control Small quantities / excess quantities control ON: If a quantity smaller or bigger than scheduled is dis-

charged, the price will be automatically adjusted via the office.

If the small quantities control is activated, there will be no price query for planned discharges.

If the quantity variance exceeds a certain value, in the case of unplanned positions – depending on the configuration - the program asks you to enter the price, or no invoice but a delivery note is issued.

diff.vol.% Entry of the quantity variance in %. If the variance of the de-livered quantity from the scheduled quantity exceeds this percentage, no invoice but a delivery note will be issued. This option is only effective if the small quantities control is not activated.

copy order ON: unfinished orders are also adopted into the data return at tour end.

OFF: At tour end only the data of the processed orders are included in the data return.

del.stat. ON: At tour end the delivery status for unfinished jobs has to be entered. The query only takes place if “copy or-der“ Is ON.

Parameter 6-8


6.3 Language-slip

In this menu you select the language in which the slip should be printed. Actuate the field with the required language and then quit the menu with the field 0: END. The language for the display output can be configured under Contr.-config./language select (see 4.3).

6.4 Ticket configuration After activating the ticket configuration you can define how many ticket for-mats you want to create (max. 3).

Then you make the layout of the delivery slip The slip configuration has to be repeated in accordance with the number of ticket formats.

Parameter 6-9


ticket name You can give a ticket name to each of the three possible ticket formats. At the beginning of a delivery order the slip is selected.

Parameter 6-10


The lines which are configured ON appear on the delivery slip. By way of example, a delivery note is shown on page 6-12.

vehicle No. of tank truck..................................................................1

date Date of delivery...................................................................2

start Clocktime of delivery start...................................................3

end Clocktime of delivery end....................................................4

prod.no. No. of the delivered product................................................5

custm.no, Customer number ...............................................................6

tick.no. Ticket type and number ......................................................7�ADR-line product-specific information on the relevant clause of the

regulations on hazardous good ..........................................8

driver configured or entered driver number ..................................9

truck reg. configured truck registration number ..................................a

slip link As a slip number the internal tour number and the internal job number are printed........................................................b Line 11 serves to assign the slips to the tour journal even if the invoice / de-livery note line (7) is not activated..

comp.end Compartment no., clocktime and status at end of dischargec

comp.start Compartment no., clocktime and status at start of discharge d

sealed Line for „sealed“ at start of process ....................................e

stat. start At the beginning of the order or of the first process in the or-der, the status of all compartments is printed.....................f

stat. end At the end of the order the status of all compartments is printed. ................................................................................g

temp@comp. Average temperature for compensated discharge .............h

temp@uncmp. Average temperature for uncompensated discharge ..........i

totl@beg Total counter reading before discharge..............................j

totl@end Total counter reading after discharge.................................k

density Density of the product at 15 °C or measured density.........l

uncomp. qty Delivered quantity in l relating to the current temperature.m

weight Delivered quantity in kg ......................................................n

ctr.reset Clocktime and counter reading at start of discharge ..........o presets Preset quantity (if delivery is continued: total preset quanti-

ties) .....................................................................................p indication Information line (“density configured by calibration official“),

is included if density is printed ...........................................q

prod. total Total products .....................................................................r

prod.bill All items with the same product are summarised in one item.s All additive positions are printed separately. If there is an office con-

nection, only one product per position may be specified. Flushing processes are printed separately. If there are several positions with the same product but with an alternation of compensated and uncom-pensated delivery, the total quantities are printed uncompensated. If the product bill is active, no invoice will be printed!

Parameter 6-11


Peilstand Dip level before delivery ..................................................... t

JGew+Dich Line for journal, not for delivery slip! Together with the den-sity, the ascertained loading weight is printed in the tour journal.

Cal-info The following line is printed for all measured products: „Data from calibrated parts of the facility is enclosed by as-

terisks “............................................................................ u

HOil komp ON: for all products with ADR-no.1. heating oil/gasoil, see

6.5) line 22 with the uncompensated volume is not printed. A By means of the LF options you can define at which position (counted in lines as from the beginning of the page) certain printouts should start. LF-start b Number of blank lines at the beginning of the slip LF bef.pos Number of lines before the positions, counted as from the

beginning of the page LF betw.p. Number of blank lines between the positions Lf.end pos Number of lines after the positions (before total counter and

total price) counted as from the beginning of the page horiz. off. Number of blank lines counted as from the left margin max. pos. After the entered number of positions, a subtotal is printed

on the invoice and a carryover line is printed on the following page. On each page there is a line saying for instance “form 1 of 3“. On the delivery note, there is also a page break after the defined number of positions. If several slips have been configured, the number of maxi-mum positions per page can be defined individually for each page.

If several ticket formats and two printers have been configured, the printer to print the respective slip has to be selected then.

If two printers but only one ticket format have been configured, the printer is selected during printer configuration (see 7.4.3).

Parameter 6-12


7b61a9234jfde5p

h oder iotm

cnlq8grku

Parameter 6-13


Meaning of the lines f and g: The status of the compartments is printed in the following form on the slip: First line: Compartment number, loading status, sealed status Second line: Short product name

Loading status Sealed status E Empty G Seal broken R Residual

quantity 2 Sealed but loaded several times

L Load S Sealed blank Not sealed

Example: 1:R 2:LS H-EL DK Compartment 1 contains a residual quantity of fuel oil and is not sealed any more. Compartment 2 is loaded with gasoil and sealed.

Parameter 6-14


6.5 Product data

At first there is the window for the configuration of the additive products which shall be approved for delivery. Maximally 10 additives can be config-ured. The additivation device is not supported in program version EDS 1.13, but you can configure products for the manual additive discharge. The grey parameters are not relevant in this case.

additive Number of the additive The numbers of the additives must be >99 as the numbers from 1 through 99 are intended for the main products. Write the designation of the additive into the second line.

unit Input of quantity unit (e.g. l, kg)

visc.20°C viscosity of additive with 20 °C, in mPa s

visc.40°C viscosity of additive with 40 °C, in mPa s

merge 1/X merging ratio, X = quantity of main product for which 1 liter of additive applies

price Enter the price of the additive

case cont. Case contents Enter the contents of a packaging unit for cases (quantity of units, e.g. l, kg, piece)

prc. code By means of the price type you define whether the price is calculated in accordance with piece units or quantity units Price type 0: price per piece Price is calculated in accor-dance with the discharged quantity of cases. Price type 1: Price per quantity unit The price is calcu-lated in accordance with the quantity resulting from the number of pieces and the case contents, or by means of the delivered quantity in the configured unit. Price type 2: fixed price

price fact. The price factor shows how many units (piece or quantity units) the price refers to.

Parameter 6-15


log. output Each additive is assigned a logical output. Possible outputs: 31...38 or 0 if no output is required. In order to realise additi-vation with the same additive but with different merging ra-tios, an output can be multi-configured i.e. the product is set two times with a different merging ratio, but with the same output.

If an additional charge should be raised for the transportation of hazardous goods, it must be configured as a manual additive product (cf. 6.2 Ticket control / charge). After entering the data for the additives, confirm the additive number 00. Then enter the data of the main products approved for delivery.

For product numbers 1 through 10, values according to the TDL standard have already been defined. If one of these numbers is entered, a data set – i.e. a product name and a short product name – is automatically entered. This data can be overwritten with other details if required. Maximally 25 products can be configured in rising order. At least one product has to be configured. You quit the input mask after confirming the product number 0. If a product should be removed from the list, the complete product configura-tion has to be reset by omitting this product number.

Parameter 6-16


Product Product number in accordance with TDL or user-defined. In the second line, enter the product designation (for product numbers 1...10 automatically in accordance with TDL standard). No. Product Short name Density [g/l] 1 Heating oil H-EL 846 2 gasoil DK 836 3 petrol unleaded Bl 736 4 Super leaded SUV 750 5 Super undleaded SU 748 6 Super plus SUP 751 7 Petroleum PET 797 8 A-1 J1 801 9 Bio-gasoil RME RME 883 10 heating oil w. additive Hadd 846

(update: December 2002)

short name. Short product name (for product numbers 1...10 automati-cally according to TDL standard)

unit Enter quantity unit (e.g. l, kg)

cal.fact.#. Not relevant for VOLUTANK

sp.grav.15°C Average density of the product for 15 °C (see table above).

Base temp. Temperature into which the delivered quantity is converted.

comp.mode Definition of the revaluation procedure 0,00: Revaluation in accordance with DIN 51 757,

Revaluation B (heating oil, gasoil, petrol); 0,01: Revaluation in accordance with DIN 51 757,

procedure D (lubricants) 0,02: Revaluation in accordance with DIN 51 757,

procedure X (liquid gases) 0,50...2,50 Revaluation procedure with constant compensa-tion factor (=preset value); e.g. compensation factor for RME diesel=0,79.

compens. You define whether the delivery should take place with or without temperature compensation. ON = with temperature compensation OFF= without temperature compensation

SWlevel Immersion depth in the respective product in mm deviating from the immersion depth of the float in water

Product Change of immersion depth (controller pa-

rameter SWLevel) [mm] Water 0,00 Petrol 2,17 Super petrol VB 2,05 Super petrol BF 2,07 Super petrol 1,99 Gasoil 1,22 Heating oil 1,12 Bio-gasoil 0,84 Jet fuel 1,53 Petroleum 1,55

Parameter 6-17


ADR-no. This parameter defines which ADR text is printed on the de-livery slip. 0: The ADR text is printed in accordance with the product

number, i.e. for product numbers <3 the text for heating oil and gasoil is printed, for product numbers ≥3 the text for petrol is printed.

1: The ADR text for heating oil/gasoil is printed. 2: The ADR text for heating oil/gasoil is printed (required for

example for bio-gasoil, as product no.=9). 3: The ADR text for petrol is printed. Furthermore, this parameter regulates the allocation of a product to a product group, e.g. in order to restrict products for hose selection or for manual loading (cf. 8.1 Hose con-figuration).

Dichteabw. This value shows how far the density of the product may vary from the density configured in calibration. At the start of the order, the density is measured and compared to the con-figured value. If the variation in density exceeds the speci-fied value, an overview of all density values of the compart-ments appears, and the faulty compartments blink. If the driver starts the order without changing the product, an error is registered. This function is only accessible with configured density measurement in the dipstick interface (see page 7-4). 0: no density check.

SAFE-P Bel Product identification code under which the product is loaded.

SAFE-P Abg Product identification code under which the product is deliv-ered.

Product identification code: code under which a product is identified in the SAFE component “quality assurance“. Second and first decimal digit: Safe product identification code for identification during load-ing and discharge. If there are several products with identical Safe product without third decimal digit, a selection of these products is carried out for loading, e.g. gasoil, bio-gasoil, truck gasoil. Third decimal digit: Physically identical products which are not discerned before discharge, e.g. heating oil and heating oil with additive(s), additionally have to have the same third decimal digit.

If „0“ is entered for „SAFE-P Abg“, the product identification code under which the product was loaded applies (SAFE-P Abg = SAFE-P Bel).

Parameter 6-18


6.6 Data capture

The menus serve to configure the data capture. They are only accessible if the option ”data capture" is turned on.

6.6.1 Configuration

RAM-Drive warn limit For the RAM drive you can specify a warn limit in % of stor-

age capacity. If this limit is reached, an appropriate message is displayed after each subsequent storage of data.

P-Net-HLK „ON“ if a storage cassette box is included in the facility and should be applied.

warn limit After turning on the P-Net storage cassette box you can de-fine a warn limit in % of the memory capacity. If this limit is reached, an appropriate message is displayed after each subsequent storage of data.

Parameter 6-19


6.6.2 Format Under this menu item the stored data of RAM drive and storage cassette can be deleted by formatting.

To format the data media, the options “quick format" and ”format" are avail-able. “Quick format" corresponds to the DOS command „del . ". All files and the data assignment chart are deleted. The stored data can be deleted with “Quick format". As soon as the data on the respective data medium is destroyed, the data medium has to be completely formatted with ”Format".

6.6.3 Parameters

By means of the parameters you influence the file management.

Parameter 6-20


std. data Standard data ON: Existing preset data is converted into the defined standard data for data return.

TDL 2.13 ON: Data is recorded in the TDL 2.13 format. OFF Data is recorded in the DIN format (=“TDL 3.00“).

To print the compensated loading quantity, this pa-rameter must be OFF! Caution! After changing the data format, you have to format the RAM drive! After an update to version EDS 1.13, this parameter has to be changed manually!

For the individual data sets, enter the drive they are an and will be stored to.

0 → Data in RAM 1 → Data on storage cassette

sched.date Data required for a tour specification is stored here.

Tour data All data collected during the tour is captured here. If office connection is activated, the preset data and the tour data is always stored in the internal RAM. In this case, the parameters „”std. data” “sched. data” and “tour data”“ do not appear in the display.

prn. sheets. In the printing sheets the user-defined formats used for the layout of the ticket are deposited.

custo.data The data of the customer base are recorded (customer no., customer´s address)

res.datab. Article master data, driver data, storage data, text block file (for slip texts), tax file (for current tax rates).

6.6.4 Erase files

Under this menu, data can be systematically erased. After a file type has been selected, data is deleted after a safety query. The erasure of data re-fers to the respective storage medium configured for this data (RAM or stor-age cassette, see parameters).

Contents of data sets

Parameter 6-21


Apart from the files mentioned under parameters, the following files can be erased separately:

txtbl.data Text blocks which are included in the slip when it is printed.

prod.datab The article file contains all data relevant for the delivery, e.g. product number, product name, short product name, meas-urement data, references to text modules; for additives: case contents, unit factor etc.

tax datab. References to tax database where the actual tax rates are stored.

driv.data Number and name of the driver

depot data Number and name of the warehouse (no. customer no.)

6.7 Dial parameters The menu “dial parameters“ is only displayed if the radio modem is activated (options/ radio modem → ON). It serves to configure the automatic call.

dial no. Enter the dial string

At the start of the dial, the configured number is called.

modem ON: Operation with modem OFF: Operation with mobile phone

PIN PIN code

PUK Code for annulling the PIN code

no modem For data transmission via cable. The modem is not acti-vated.

2 GSM Mod. ON if a radio modem has also been installed in the office.

version Output of the version number of the transmission module.

auto.Init. ON: after a voltage interruption at the modem, the modem will be automatically reinitialised, without the need to restart the controller.

Parameter 6-22


6.8 PI-BIOS

This menu item serves to solve problems with the dipstick interface. Please contact your service representative before actuating this menu.

Peripher 7-1


7 Peripherals

In the menu “peripherals“ all hardware modules applied in the system are selected and configured.

7.1 Activate hardware modules If the configuration of the hardware modules is activated for the first time or after some modules have been replaced, the respective module has to be activated first. The general operating principle will be explained below at the example of the storage cassette. The other modules are activated in the same way. Select the field for the respective module and press [OK].

Turn the module on (key [1]).

Example

Peripher 7-2


There is the message that the module is not activated and the serial number has to be entered. Confirm this message.

Enter the serial number (=„A-Nr.") and confirm it. The extension „UE" will be automatically added. If the entered serial number is correct, there will be the message that the module has been activated.

Confirm this message. Then access to the individual parameters of this module is possible.

If it has not been possible to activate the module, it will be automatically de-activated when you quit the menu. If the selected module has already been activated, access to its parameters is possible immediately after the configuration of this module is activated. The following illustrations correspond to this state.

Peripher 7-3


7.2 Dipstick interface The configuration of the dipstick interface influences the further configuration of the peripheral devices. This is why it has always to be configured before the other peripheral devices.

dip.s.if 1 Turn ON/OFF the dipstick interface.

seq.number sequence number of the dipstick interface

serial number „A“ number of the dipstick interface in accordance with type plate. The extension UE is automatically added by the pro-gram.

version The implemented program version of the dipstick interface is automatically read and displayed.

sealcounter The calibration counter is read by the connected device and always increases when settings subject to calibration are changed. The entries are checked by the program before each delivery. If they do not conform to the target values (e.g. after replacement of the dipstick interface), no delivery is possible. In this case the configuration menu has to be ac-tivated to change the entries.

Anz. Peilst. Number of applied dipsticks (compartments with dipstick in-cluding the level dipstick in the equalising vessel)

Wi. offs. X Mounting angle (offset from vertical line) in pitch direction

Wi. offs. Y Mounting angle (offset from vertical line) in roll direction.

Wi. max X Pitch angle up to which the facility is approved for calibrated deliveries

Wi. max Y Roll angle up to which the facility is approved for calibrated deliveries

If this angle is exceeded at the start of a discharge, there will be an error message. The delivery can´t be started..

Peripher 7-4


Niveau ON: the last dipstick is a level dipstick

Dichte ON: activate density measurement. At the start of the order the density is measured and com-pared to the configured value “density variance” (see page 6-17). During loading the density is also measured and stored in the TDL data set.

int. sealno Internal calibration counter, counts changes of the pre-calibration parameters (inclinometer adjustment of the dip-stick).

7.2.1 Load a dip chart

The dip chart is created during the volumetric measurement by liters and stored on a storage cassette. It is deposited in the dipstick interface and in the controller bottom part. After these components have been replaced, the dip chart has to be available there again. Then you can load the dip chart by means of this menu.

from d.if to c The dip chart is transferred from the dipstick interface into the controller (required after replacement of controller bot-tom part).

from c. to d.if The dip chart is transferred from the controller bottom part into the dipstick interface (required after replacement of dipstick interface).

from HLK to d/c The dip chart is transferred from the storage cassette into the dipstick interface and into the controller (required after simultaneous replacement of the controller bottom part and the dipstick interface).

Contr. to HLK The dip chart is transferred from the controller bottom part to the storage cassette and stored there.

Peripher 7-5


7.2.2 Configuration of dipsticks After having configured the dipstick interface, you go on with the configura-tion of the individual dipsticks.

dipstick 1 Turn dipstick on / off.

serial no. Serial number of the dipstick (is entered automatically)

Nennlänge Nominal length of the dipstick in accordance with type plate (in mm)

Dämpfung Measured value damping (prevents big measurement value differences caused by intense proper motion of me-dium) You can enter values between 0 and 2.00, but only values <1 make sense. Guide value: 0.125 Hz

vus Running speed of pulse (is noted on the dipstick cable)

Pos. Refrnz Position of the reference value sensor (distance to dipstick head), is automatically read and entered.

code If the dipstick is replaced (change of serial number or change of vus), the entry of a PIN code that you will get from BARTEC is requested. If the PIN code is entered in-correctly, the dipstick will be deactivated.

Schw.par 1 Float correction value (see pretest certificate for float)

x-Offset Variance of the actual position of the dipstick in pitch direc-tion from the position the dip chart is referring to.

y-Offset Variance of the actual position of the dipstick in roll direc-tion from the position the dip chart is referring to.

Peripher 7-6


term.pos. Number of terminal in terminal box the dipstick is con-nected to

pipe volume (liter) volume of the pipe system from the bottom valve to the collector valve / the direct outlet

Seg.Winkel Angle position (variance from the horizontal line) of the segment which makes sure that segment is drained (de-gree). negative angles: forward inclination, positive angles: backward inclination. The draining of the segment is guaranteed if inclination is ≥ the given value.

D-Abgleich Distance between filling level float and density float in the water (adjustment value for density measurement, noted in the float documentation), input in meters,

Unten Installation of the dipstick from below

max.VolLit Maximal filling volume of the compartment in liters

Abst.K-VM Distance between the centre pin and the volumetric middle of the respective compartment (is required for calculation of load sheet).

7.2.3 Linearisation

Enter the values according to the linearisation chart on the pretest certificate of the dipstick. Consequently, no volumetric measurement is required when the dipstick is replaced.

Peripher 7-7


7.2.4 Sensor interface After all dipsticks have been configured, the configuration of the sensor inter-face for the residual quantity sensor takes place.

sensor if. Turn sensor interface ON / OFF.

Seq.no. sequence number of the sensor interface

serial no. A-number oft the sensor interface in accordance with the type plate. The extension UE is automatically aded by the program.

version The implemented program version of the sensor interface is automatically read and displayed.

default ON: the default values (comparative current values for “sensor moistened“) are used. This parameter must always be “ON“. If this parameter is “OFF“, turn it ON. The stored default values will be read again.

7.3 Temperature sensor In the menu “temp-sensor” you configure the measurement system interface consisting of the temperature sensor module and the I/O module.

Peripher 7-8


7.3.1 Temperature sensor module After that the temperature sensors are configured. Temperature sensors can be installed for each compartment (max. 8), or a collective temperature sen-sor can be installed in the collector.

Te-Sens.1 turn ON/OFF the temperature sensors

seq.no. sequence number of the temperature sensor (if several temperature sensors are installed)

serial no.. serial number (=„A-Nr.") printed on the temperature sen-sor.

version Version of temperature sensor is automatically read and entered.

sealcounter The calibration counter is read by the connected device and always increases when settings subject to calibration are changed. Before each delivery the entries are checked by the pro-gram. If they do not conform with the target values (e.g. af-ter replacement of a temperature sensor), delivery is not possible. In this case this configuration menu has to be ac-tivated to change the entries.

R at 0 °C Resistance at 0 °C

R at 50 °C Resistance at 50 °C If the sensor has not been configured before ,the reference values for sensors in accordance with DIN IEC 751, class A without any spezial calibration values have already been entered (R at 0°C = 100,00; R ati 50°C = 119,40). If required, overwrite these values with the data on hand. The configured values are used again after a software update.

compartm. Zuordnung des Temperaturfühlers zur jeweiligen Kammer

Cal

Peripher 7-9


7.3.2 I/O module After initialising the temperature sensor, configure the I/O module. Se-quence number and serial number have already been adopted.

Diagnosis Press softkey [Diagn] to activate a diagnosis tool. The function of the inputs and outputs can be tested here. The current state of the inputs is displayed (0 or 1). You can turn on and off the outputs. Output 1: key [1], output 2: keyTaste [2], etc. The diagnosis function is available under the service password.

The program internally controls virtual (logical) outputs. Output interface 6718 has 4 physical outputs (channels). Each physical output can be as-signed any logical output.

Peripher 7-10


Logical outputs which are not used have to be omitted in the configuration. First select the type of the measurement system interface from “meter if” (for maximally 8 compartments) or “6 temp. if”

no.

Bottom valves of tractor 1...8 Collective valve for direct outlet discharge 9 Colective valve for collector of tractor 10 Pumped discharge from semitrailer via counter of tractor 11 Unlock the instruments cabinet flap (left or right) 12 Output valve to deair the line if cabinet flap is opened (SHELL) 13 Lefthand control of direct outlet (active=left) 14 Switch compressed air to bottom valves for empty check (SHELL)

15

Indication “cabinet flap open“ 16 Valve pumped / not pumped 17 Valve for self-filling 18 Valve for deairing the special dipstick 19 Shift of left - right for direct outlet discharge (active=right) 20 Full hose 1 21 Full hose 2 22 Empty hose 1 23 Empty hose 2 24 Venting valve for collector 25 Tilt valve of tractor 26 Loading 27 Main pump-back valve 28 Multifunctional outputs (for Switzerland) 41…48

Analogously to the outputs, each of the physical inputs of the output inter-face can be assigned a logical input. The channels which are not used as outputs are available as inputs.

Peripher 7-11


Logical inputs Input Nr. Emergency stop 1 Loading (if set – automatic skip to the loading menu) 2 Input for delivery via counter of tractor 3 Monitoring of right control cabinet flap 4 Monitoring of left control cabinet flap 5 Monitoring of compressed air 6 Monitoring of fixing brake 7 Vapour recovery system for loading 8

Use softkey Channel invert to invert the inputs. In the normal case the emergency stop function is carried out if the output is in switching state “1". For inverted input, the emergency stop is carried out if the input is in switching state “0". Irrespective of the measurement system interface, further I/O boxes with several inputs / outputs can be applied (see 7.5). The configuration is carried out in the same way.

Example

Peripher 7-12


7.4 Printer

In these menus you make settings referring to the selection of the printer type .

7.4.1 Slip printer

The slip printer operates with a print width of 65 mm. If this printer is config-ured ON, the following entries have to be made.

Serial no. Enter the digits of the serial number (=„A-Nr.") that can be found on the type plate of the printer.

version The version number of the printer (assigned by the manu-facturer) is automatically read and entered after the serial number has been entered.

Peripher 7-13


7.4.2 LQ-570

IF LQ-570 is configured ON, the entries have to be made analogously to the slip printer. The extension ”EDG" is automatically added to the serial num-ber.

7.4.3 Ticket selection

If two printers have been configured but only one ticket format has been con-figured, you can select the printer which shall issue the delivery slip. If only one printer has been configured, it is automatically used as slip printer. If several ticket formats and two printers have been configured, the slip printer is selected individually for each slip in the slip configuration (see 6.4).

Peripher 7-14


7.5 I/O boxes In the system VOLUTANK, several I/O boxes can be applied.

In the subordinate menus the I/O boxes are configured ON or OFF and the assignment of the inputs and outputs is defined..

After selecting the I/O box, enter the device-specific data.

OIf. 6752 Output interface type 6752. If the output interface is con-figured ON, the following entries have to be made.

seq.no. Enter the sequence number of the output interface

serial no. Enter the serial number (=„A-Nr.") of the output interface.

version After the serial number has been entered, the version will be automatically read and entered.

Diagnosis Use softkey [Diagn] to activate a diagnostic tool. The function of inputs and outputs can be tested here (see 7-9).

Peripher 7-15


The output interface has 8 physical outputs (channels). Each of these physi-cal outputs can be assigned any logical output.

The channels not used as outputs are available as inputs.

For an overview of the logical outputs and inputs see page 7-10. The configuration of output interface 2 is analogous to output interface 1.

7.5.1 I/O box type 6753-10 The I/O-box type 6753-10 is not explosion-proof and can only be applied for A-3 vehicles. The configuration is analogous to type 6752. As a special feature, 8 outputs and 8 inputs are available here. The I/O box can be extended to maximally 64 inputs and outputs respec-tively. The diagnostic function (see page 7-9 7-9) is also available for the I/O box type 6753-10.

Peripher 7-16


7.6 Cassette box

If the cassette box is configured ON, the following entries have to be made like for the other hardware modules. In case of configured data capture, the tour data can be copied to the cas-sette box at the end of then tour. (Configuration: options /data capture ON,

parameter config./data capture/configuration/P-NET cassette box ON, → Menu: copy tour data).

7.7 V24-P-NET converter In the following example a “triple converter” is applied.

If a triple converter and radio transmission are configured, the radio trans-mission must be configured first (options / radio modem ON).

V24-P-NET con Turn V24-P-NET converter ON / OFF

serial no. “A-Nr” in accordance with type plate

version The device version is entered automatically

Port 2-Mod Select operation mode of port 2 0= Auto (automatic identification) 1= Radio (Short distance radio communication) 2= Modem (GSM module) 3= Host (V24) (cable connection)

Peripher 7-17


Port 2-Baud Set the transmission rate 0 = 1200 1 = 2400 2 = 4800 (without handshake) 3 = 9600 4 = 19200 (with handshake) 5 = 38400

Handshake Turn ON / OFF the hardware handshake (Rts/Cts) for port 2 of the multiple converter.

Netznummer

Funkkanal

Funkadress. Not relevant for operation under VOLUTANK

Mo. Ini. Str

Kom. Ti. Out

HSK-Ti. Out

Settings for GSM modem operation with handshake:

Peripher 7-18


7.8 Thermal overspill protection A thermal overspill protection monitoring up to three limit value transmitters can be configured.

During the configuration no limiting value sensor can be connected to the overspill protection. Otherwise there will be an error message P-Net Error Wait Too Long. In this case disconnect the limiting value sensor from the overspill protection and confirm the error message by means of softkey [OK].

Overspill therm. Turn ON/OFF the overspill protection

Seq.no. sequence number of the overspill protection

Serial no. „A-Nr.“ in accordance with type plate

Version Program version of overspill protection (is read automati-cally after activation)

Seal counter The calibration counter is read by the device. It always in-creases when internal settings are changed. The software checks the calibration counter before each discharge. If there are any variances, there will be an error message. A reconfiguration may become necessary.

Oversp.1 ON Turn ON / OFF channel 1 of the overspill protection

Gas-sensor Always OFF! (ON = shift to liquid gas not available)

Peripher 7-19


Counter Release of overspill protection for different operation modes. 1: collector operation 2: direct outlet operation 0: both operation modes.

Oversp. 2 Turn ON / OFF channel 2 of overspill protection. After the channel has been turned on, the two following parameters appear like for channel 1.

Oversp. 3 Turn ON / OFF channel 3 of the overspill protection. After the channel has been turned on, the two following parame-ters appear like for channel 1.

ANA Turn ON / OFF the alert key by activating emergency OFF

7.9 UPI 3221 The UPI is used for pump control.

UPI 3221 Turn UPI on / off

Seq. no. sequence number of the UPI

Serial no. “A-number” in accordance with type plate

Version The device version is automatically read and entered after the device is turned on.

Pump.power maximum pumping power in l/min

Peripher 7-20


7.10 GPS receiver

GPS receiver Turn GPS receiver ON / OFF

Type Type of GPS receiver: 0 = Rockwell 1 = Garmin

Version The version is automatically read after the GPS receiver has been activated.

Type GPS type: 1 = GPS (standard) 2 = DGPS

For connection via a V24-P-NET converter:

Serial no. „A-Nr.“ of the converter in accordance with type plate. The

extension UE is automatically added by the program.

Version The implemented program version of the converter is automatically entered after the serial number has been en-tered.

Port In case of multiple converters, number of the port the GPS receiver is connected to.

Use softkey [Diagn] to display the current GPS data (longitude and latitude, number of received satellites).

Peripher 7-21


7.11 SPD TAG interface If TAGs are used for monitoring the cabinet flaps, the SPD TAG interface has to be configured.

SPD-TAG-If Turn ON / OFF the SPD-TAG interface

Serial no. „A-Nr.“ of SPD interface in accordance with type plate. The extension UE is automatically added by the program.

Version The implemented program version of the SPD-TAG inter-face is automatically read and displayed.

Tag reader-l Serial number of the left TAG (is automatically read and displayed)

Tag reader-r Serial number of the right TAG (is automatically read and displayed)

The assignment of the TAGs from the left to the right cabinet flap is inverted.

Peripher 7-22


On the second page of the menu of the SPD TAG interface, the read TA in-formation (ist“) is displayed under the TAG serial number while the cabinet flap is closed. Below the stored TAG information is displayed („soll“). „ist“ = 0: cabinet flap open „ist“ = „soll“ : cabinet flap closed „ist“ � „soll“ : unpermitted tampering

The TAG information is stored in the program. Both flaps must be closed!

TKW configuration 8-1


8 TKW configuration

Collector ON: Delivery from the individual compartments is possible via a collector in pumped or unpumped way.

Direct out ON: unpumped deliveries via direct outlet are possible

S mode (only if „direct outlet“:ON) Special mode with software adaption for ”direct outlet trucks, Switzerland”

Bottom lo. ON: Bottom loading is possible If a truck has only been configured as direct outlet truck, bot-tom loading is automatically activated. For bottom loading only bottom valves with pressure relief or bottom valves closing even under pressure are permitted.

Mark limit (only if „collector“: ON) The setting of this parameter depends on the method ac-cording to which the volume in the pipe / collector system below the bottom valves is treated. OFF: The pipe system and / or the collector system below

the bottom valves is treated in the measurement like an additional measurement container. The filling level in the pipe system is measured by an additional dip-stick mounted in a dipstick tube: For all discharges the filling level in the pipe system is measured and taken into account in the measurement.

ON: The dipstick tube system mentioned above is only used to control a defined limit mark in the case of a complete draining of the tank segment. A dip chart and an inclination correction chart are only required for the dipstick tube measurement near the limit mark. Only uncalibrated deliveries can take place in the pipe system above the limit mark.



Nivbehält. (only if “collector“: ON) ON if an equalising vessel is available.

Coll.vol. (only if “collector““: ON) Collector volume in liters

Achslastb. Calculation of axle load. If this function is activated, addi-tional parameters for the entry of the appropriate data ap-pear ( ). The calculation of the axle load is used in order to generate the loading plan.

e.check.ti Empty check time. The bottom valves remain opened during the empty test for the specified period of time.

Seg. empty Waiting time after response of empty sensor (to take into ac-count any product quantities running from the compartment walls) within a delivery. The bottom valve must stay open at least for this time so that the compartment gets the status „empty“ for loading.

Fhzg-Var 1 (only if ”direct outlet“: ON but S mode: OFF) Special loading and delivery mode.

GPS Interv After the specified time in seconds, counted as from the point of time when the run is identified, the GPS coordinates are stored.

LeergewAnh ( only if “Achslastb.“: ON) Weight of empty semitrailer

Achsl.leer ( only if “Achslastb.“: ON) Axle load for empty semitrailer

Stützweite ( only if „Achslastb.“: ON) Distance between centre pin and semitrailer axis (for several axes: middle of axle)

SKL-Verz. Enter a period of time x in seconds. By setting this parame-ter you can prevent that the cabinet flap is reported to be “open” if due to vibrations etc. the cabinet flap sensor tempo-rarily reports “open”.

For collector trucks, there has to be an additional configuration of the hoses, the flow rates and the hydraulic system. The displayed parameters depend on whether there is a level container.



8.1 Hose configuration Depending on the equipment of the truck, the required components have to be activated here. Bypass takes place via full hose with throttled pump performance. For the selected full hoses, the product groups have to be specified in ac-cordance with the ADR no. set under ”product data“ (see 6.5).

0: All product groups are admitted 1: Heating oil products 2: Gasoil products 3: Petrol

8.2 Flow rates

Enter the maximum flow rates for the configured hoses (in accordance with the instructions of the manufacturer). For the bypass enter maximally 200 l/min, as the delivery via bypass takes place without filling safety device.



8.3 Hydraulics The parameters in the menu “Hydraulic system“ depend on whether there is an equalising vessel or not. If no equalising vessel has been configured, only the parameters “zero flow” and “SB output“ are displayed.

air-timer minimal waiting time at delivery start and delivery end (for filling (deairing) the pipe system).

throttle Pump performance with throttled pump in l/min.

zero-flow Flow rate in l/min from which it is permitted to end the dis-charge.

RP-flow Flow rate in l/min for pumping back (draining if product is changed).

equal.puls Pulse duration (s) for deairing while the equalising vessel is being filled. If it is too long, you risk overspill. You can enter values between 0 and 2.5. Guide value: 0,5.

SB-flow Target flow rate for self-priming (empty hose)

SB-output Logical output for the empty hose, used for self-priming (23: empty hose 1, or 24: empty hose 2).

empty flow Maximum power (for residual draining with compressed air)

Kammerluft Time for deairing if compartment is changed

Umpumpzeit Time for pumping procedure at delivery start. The time serves to wash air bubbles out of the pipe system.

Umpump.Ka. Pump-around time if compartment is changed (for deairing)

Parameter output 9-1


9 Parameter output Under this menu item all parameters which have been configured and the calibration chart can be issued on the printer or in a file.

First decide whether you want to issue the configuration parameters or the calibration chart. Then you can decide whether they shall be issued on the connected printer or to a file.

Data subject to calibration is preceded by an asterisk “ " .

Parameter output 9-2


If the data is transferred to a file (ASCII text), you can define whether it shall be stored in the RAM drive or – if it has been configured – on the storage cassette. The file name consists of the serial number of the controller bottom part and the extension .PAR for the configuration parameters or .TAB for the calibration chart.

Seal parameters 10-1


10 Seal parameters To make calibration easier, the part of the menus of the parameters subject to calibration can be directly activated. If this menu item is actuated, first all hardware and software modules of the facility which are relevant for calibra-tion as well as their respective version numbers are listed on the display. Then the parameters of the temperature sensors which are required for the calibration are displayed. The calibration data can be entered here (see 7.3). After this data has been entered, the product data is displayed and can be changed or entered (see 6.5).

Seal parameter 10-2


After the product data a window for checking the compensation factor is dis-played. Examples can be calculated (only with open calibration switch).

For the calculation, enter values for compensation mode, basic temperature, density with 15 °C, average temperature value and a preset quantity. Then press [OK]. The entered preset quantity is converted to the corresponding compensated quantity.

BIOS setup 11-1


11 BIOS setup

Under this menu item, the menus for the configuration of the controller BIOS are called up. In the BIOS the basic settings for the adaption of the controller to the application conditions in the respective system are defined (configura-tion of the ports, the interfaces, the keyboard etc.). The operation of the menus and the parameter settings are described in the documentation of BIOS system 3002.

BIOS setup 11-2


Overview of the configuration menus 12-1


12 Overview of the configuration menus The following overview is intended to make it easier for you to find individual parameters within the configuration. The different passwords and the calibration switch permit access to different configuration levels. In this overview, the configuration level is shown after the menu name. It usually applies to all subordinate menu items. Exceptions are noted at the respective menu item. Each configuration level includes the access to the respective lower configu-ration levels. Without password configuration level Driver password configuration level User password configuration level Service password configuration level Calibration switch configuration level



1: Password input Driver password User password Service password

3: Options Data capt.. PN-Steuer. Invoice Radiomodem Additive Büroanbin.

2: Contr.-config. 1: Contrast

2: System time Date Clocktime

4: Erase EEPROMs CPU-EEPROM Calibr.-EEPROM Config.-EEPROM

3: Language select.

5: EEPROM menu read write clear compare

6: Clear perm. RAM 7: Seal-ram clear 8: ren.sched.data

9: P-Net-Scan 10: P-Net-Scan print

English Dutch Polish German Hungarian French Czech



4: Param.config. Pres.mand. driver komp.load SMS-Klappe comp. totl verhicle remove gas SMS Kl-Not slow flow truck reg. quan.check SMS-BV prestop % rep.preset bv-wait Fhzg-Kontr prefl.time flushing auto.end VorgNotent show temp. EGI Nr. dip tank TA-Peilung flowrate tb-dialog GPS Rad Abg counter delta min, GPS Rad Bel comp.tolerance pipe tolerances

1: Sequence param.

2: tick.ctrl one number print load. del.n. done tick.no. charge sd-control rel.paper without ! diff.vol.%. TE journal VAT % copy order cust.adr.. currency del.status printform prc.fact. c.no.w.veh. inv.no. pap. front a.prc.inp. veh.digits pr.unplan. line p.p. gross pr. day buffer price pl. tour files

4: ticket-config. no. tickets ticket name slip link. weight lf-start b vehicle comp.end ctr.reset lf-bes.pos. Date comp.start presets lf-betw.p. start sealed indication lf-end pos. end stat. start prod.total horiz. off. prod.no. state end prod.bill max. pos. custm.no. temp@comp. Peilstand tick,no. temp@uncmp. JGew+Dich ADR-line totl@beg cal-info driver totl@end HOil comp truck reg. density uncomp. qty

5: product data Additive Product name short name unit unit visc.20°C cal.fact.# visc.40°C sp.grv.15°C merge 1/x base temp. price comp.mode case cont. compens. prc.code SWlevel pricefac. ADR-no. log.output Dichteabw. SAFE-P Bel SAFE-P Abg additiv.? additive

3: language-slip English Dutch Polish German Hungarian French Czech



6: data capt.

sched.data tour data tax datab. prn.sheets txtbl.data driv.data custo.data prod.datab depot data

std data Drives TDL 2.13 sched.data custo.data tour data res.database

RAM-Drive P-NET-HLK 2: format

3: Parameter

4: erase files

RAM drive P-NET-HLK Warn limit Warn limit

1: configuration

7: dial parameters

Dial no. no modem modem 2 GSM Mod. pin version puk auto.Init.

4: param.config.

8: SAFE-Parameter

ASS-Umg. Angle min QSS-by.fil. Angle max QSS-by.del Bel. TAG GP-Umg. ASS-GP by. HEL-Umg. Byp.seal GP-DK Einf. Umg. EMPTYCHECK Load.w.res Prod.input Prod.time

9: PI-Bios



5: Peripheral

2: Temp.-Sensor

ON/OFF outputs Serial no. inputs version

4: I/Os 1: OIf. 6752 1(2,3,4)

ON/OFF outputs serial no. inputs version

5: I/O 6753

1: dip stick 6728 ON/OFF Anz. Peilst. Niveau seq.no. Wi.offs.X Dichte serialNr.o. Wi.offs.Y int.salno. version Wi. max X sealcounter Wi- max Y

load dip data from d. if toc.. from HLK to d/c from c. to d.if Contr. to HLK

dip stick1 (1...9) ON/OFF Pos. Refrnz. term.pos. max. VolLit SerialNr. code pipevolume Abst. K-VM Nennlänge Schw.par 1 seg.angle Dämpfung x-Offset D-Abgleich vus y-Offset Unten Linearisation length:....mm corr. ...µm length:....mm corr. ...µm .

Sensor if. ON/OFF version seq.no. default serial.nr.

OIF 6718 ON/OFF serial no. seq.no. version outputs inputs

ON/OFF sealcountr seq.no. R at 0 °C serialNr. R at 50 °C version compartm

Meter if. ON/OFF sealcountr seq.no. R at 0 °C serial no. R at 50 °C version compartm.

6-temp.if

ON/OFF version SerialNr.

3: Printer 1: slip prt.

2: LQ-570 ON/OFF version Serial no.

Slip prt. LQ-570

3: ticket select



ON/OFF version Serial no.

5: Cassette box

5: Peripheral

6: V24- P-NET conv EIN/AUS Port 2-Baud radio-adr. Seriennr Handshake Mo.Ini.Str Version net-number com.it.out Port 2-Mod. Radio-chanl HSK-Ti.Out

7: Overspill therm. ON/OFF oversp. A, B, C seq.no. gas-sensor serial no. counter version ANA sealcounter.

8: UPI 3221

ON/OFF serial no. pump.power seq.no. version

9: SAFE-scanner ON/OFF serial no. seq.no.. version

10: GPS-receiver ON/OFF version type (Rockwell) type (GPS) Port

12: Overspill. protect ON/OFF sealcounter P-Freigabe seq.no. Kanal 1/2 serial no. K1-schwer version Motfkt. aus

11: SPD-if ON/OFF version delay Serial no.. iBox SKL-Verz.

Compartm. Inv.oplcl.

API-Sensor x/i box Kammern inv. Auf/zu

Sensor Bodenventil

Kammern inv. Auf/zu

DV sensor x/i box Schrankt R Schrankt R2 Schrankt L Schrankt L2 Druckluft Schrankt SR FSt.Bremse Schrankt SR

Frei Sensoren

13: SPD-TAG-If ON/OFF Tagleser l serial no. ist SKL-Wechsel version soll anlernen Tagleser l Tagleser r Tagleser r ist soll



Empty

6: TKW-config.

hose config. hose reel 1 (2) empty hose 1 (2) bypass 1 (2) Schlauchprodukt

Hydraulics Air timer SB-flow throttle SB-output zero-flow empty flow RP-flow comp.air equal.puls. pumpov.ti pumpov. com

collector direct out S-Modus bottom lo. mark limit. Niveau coll.vol. Achslastb. e.check.ti seg.empty Fhzg-Var 1 GPS Interv Leergew Anh Achsl. leer Stützweite

Flow rates hose reel 1 (2) empty hose 1 (2) bypass 1 (2)

Additional for collector trucks

PortConfig Port 1 Port 2 Port 3

Time-Date-RAM LCD-Contr. System Param.

from HLK from PC

P-NET-Scan P-NET-Sernr. addr. P-NET-Mon.

9: BIOS Setup Config.

Progr.Load

V24 Config

System Config Diagn.

7: Param. output

1: Ticket printer

2: File

RAM-Drive P-NET-HLK

1: confi. parameter 2: calibrat.chart

8: Seal parameter Te.-Sens. 1 (2) R at 0 °C R at 50 °C

Product data Additive Product name short name unit unit visc.20°C cal.fact.# visc.40°C sp.grv.15°C merge 1/x base temp. price comp.mode case cont. compens. prc.code SWLevel pricefact. ADR-no. log.output Dichteabw. SAFE-P Bel SAFE-P Abg additiv.? Additive

Version no. of hardware and software modules

Compensation factor Comp.mode avg.temp. Base temp. presets sp.grv.15°


***

volutank eds1.13 sak 060121 e - bartecvolutank configuration version eds 1.13 sak 060121 3.2 user...

Documents