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Series MVC 15/12/06

WERKZEUGMASCHINENFABRIK

Delivery information of the series MVCThe Spinner company reserves the right to make changes at any time to the product withoutprior notification. In addition, the information contained in this delivery information can be

changed without prior notification.

1 General requirements at the installation site

1.1 Electrical connectionShort-circuit power of the net (SK-net): 1,6MVA (100xPnE/R-Modul in kW) (MVC850-MVC1300)

3,6MVA (100xPnE/R-Modul in kW) (MVC1600)Connected load: 30 kVA (MVC850-1100)Connected load: 40 kVA (MVC1300A/1600A)Connected load: 50 kVA (MVC1300B/1600B)Nominal voltage: 400 V 10%Nominal current of the safety device: 50 A (63 A VC1600)Operation current 50 A (58 A VC1600)Power supply frequency: 50/60 Hz * 2 HzType of power supply, type of connection: see Chapter 2.5

*60 Hz only with the 60 Hz transformer option in the electric cabinet

1.2 Pneumatic connectionMax. supply pressure: 8 barNormal supply pressure 6 barMin. supply pressure: 5-6 barControl voltage of the valves: 24 V DCCompressed air quality: Quality class 2 according to PNEUROP 6611

F1.3 Other environmental conditions

Temperature T: 15C < T < 35CRelative humidity: 70% at 20CTemperature variation: < 5CFloor: Level concreteLoad on floor: At least 2000 kg/mFoundation: Not required for a concrete floor with the properties listed

above; required for anchoring machine to the floorRoom height: At least 2,5 m (3 m is recommended)

THE MAINTENANCE UNIT FOR THE PNEUMATIC SYSTEM WITH WATERSEPARATOR AND OIL MIST LUBRICATOR IS A SAFETY ELEMENT ANDPROTECTS THE MACHINE ASSEMBLIES CONNECTED AFTER THIS UNITFROM WEARING OUT. HOWEVER, THIS MAINTENANCE UNIT DOES NOTREPLACE A CENTRAL COMPRESSED AIR SUPPLY WITH A CENTRALDRAIN AND DRYING SYSTEM TO BE PROVIDED BY THE USER.

Series MVC 15/12/06


THE GUARANTEED WORKING PRECISION AND RELIABILITY OF THE MA-CHINE CAN ONLY BE OBTAINED WHEN EXTERNAL TEMPERATURE INFLU-ENCES SUCH AS DIRECT HEAT OR SUNLIGHT, COLD AIR, VIBRATIONS ORSHAKING FROM OTHER PRODUCTION UNITS IN THE IMMEDIATE VICINITYARE AVOIDED.

IF THE PRECISION REQUIREMENTS ARE INCREASED FOR THE MACHINE,THEN IT MAY BE NECESSARY TO MAINTAIN A CONSTANT ENVIRONMENTALTEMPERATURE AND ISOLATE THE SURFACE ON WHICH THE MACHINE ISINSTALLED FROM EXTERNAL INFLUENCES. THE INSTALLATION SITE CANSIGNIFICANTLY INFLUENCE THE NOISE EMISSIONS COMING FROM THEMACHINE DURING NORMAL OPERATION. TO PROTECT THE MACHINE OP-ERATOR, MAKE SURE THAT THE MACHINE IS NOT INSTALLED AT A LOCA-TION WHERE THERE ARE ADDITIONAL SOURCES OF NOISE OR THE NOISELEVEL IS AMPLIFIED!

Series MVC 15/12/06


2 Installation diagrams

2.1 Installation diagrams MVC610

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2.2 Installation diagram MVC850 - View from the top (Pick-up magazine)

Series MVC 15/12/06


2.3 Installation diagram MVC850 - View from the top (Double arm changer)

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2.4 Installation diagram MVC850 - Front view

Series MVC 15/12/06


2.5 Installation diagram MVC1100 - View from the top (Pick-up magazine)

3000

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2.6 Installation diagram MVC1100 - View from the top (Double arm changer)

3000

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3000

Series MVC 15/12/06


2.8 Installation diagram MVC1300 - View from the top

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Series MVC 15/12/06


2.10 Installation diagram MVC1600 - Front and lateral view

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3 Foundation diagramYou must absolutely check the following measures at the machine before making thefoundation!

3.1 Foundation diagram MVC610

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3.6 Anchorage

Machine Nut with washer

Locking nut

Concrete

Foundation hooks

Concrete

Crushed stone

Floor

Series MVC 15/12/06


Model MVC610 MVC850 MVC1100 MVC1600Dim.A 200 200 200 200C 450 450 450 450D 250 220 220 260E 130 125 130 145F 100 100 100 100G 30 25 30 45H 250 250 250 250I M16 M16 M12 M16J 700 700 700 700

Series MVC 15/12/06


4 Power supply types and connection information

According to DIN VDE 0160/05.88 Section 6.5 it is permitted to connect the machine to a three-phasepower supply without residual current circuit breakers!

It is not a problem to connect the machine to a TN power supply, and you must use an isolating trans-former in accordance with the instructions in SIMODRIVE 611 Project instructions Chapter 2.4.3 -Connecting to a TT power supply or IT power supply (see the following circuit diagram).

4.1 Connecting to a TN power supply

MACHINES WITH THE SIEMENS/FANUC CONTROL SYSTEMMAY NOT BE CONNECTED TO THREE-PHASE POWER SUPP-LIES WITH RESIDUAL CURRENT CIRCUIT BREAKERS!

1) If required, the neutral point of the lowconsumption transformer can be connectedto TN power supply.

NE module

Low consumptiontransformer

PE

Power supply

Series MVC 15/12/06


4.2 Connecting to a TT power supply

4.3 Connecting to an IT power supply

PE

Isolating transformer

PE

NE module

N

Power supply

PE

N

Isolating transformer

NE module

Power supply

Series MVC 15/12/06


5 Moving the base machineThe moving of the machines depends on the type of the machine:

The machines MVC610, MVC850, MVC1100 and MVC1300 can be moved with a fork lift truck with suf-ficient load capacity (MVC610~3,1t/MVC850~5,2t/MVC1100~6,9t/MVC1600~14,2t) and sufficient forklengths when they are on a pallet and fixed to it. The Spinner company uses a fork lift truck having aload capacity of 16t. The length of the forks must be at least 3m. Lift the pallet with the machine on itonly as high as necessary

The machines MVC1600 can not be moved with a fork lift truck.

In addition, it is possible to move all machines of the MVC series with a crane and 2 steel cables of suf-ficient load capacity (observe machine weight!). Attach the transport eye hooks beforehand. To do so,remove the front panel of the cross-slide unit. Then pull the Y-telescope cover towards you after remov-ing the corresponding mounting bolts. Two holes for mounting the eye hooks are located in the base ofthe machine. Two other hooks are mounted on the top of the machine column.

Fasten one end of a cable to a front eye hook using a shackle, then fasten the other end in the sameway to the hook in the machine column on the same machine side. Proceed in the same way on theother machine side.

Figure 5-1: Attachment points of the transport cables

TO PREVENT DAMAGE TO THE MACHINE:

- ALLOW ONLY KNOWLEDGEABLE PERSONNEL TO MOVE AND UNLOAD THEMACHINE!

- SET THE MACHINE DOWN WITH EXTREME CARE (DO NOT ALLOW TO VIBRATE)!

- NOTE WHERE THE CENTER OF GRAVITY OF THE MACHINE LAYS!

- MAKE SURE WHEN MOVING THE MACHINE USING A FORK LIFT THAT THEFLOORING HAS A SUFFICIENT LOAD CAPACITY (2000 KG/M)!

MVC850 (back side)MVC1100 (back side)(Eye hook according toDIN580; M30; art.108624 )

MVC1300 (back side)MVC1600 (back side)M36 VRS-1 67UNCart. 108854

MVC850 (front side)MVC1100 (front side)M30 VRS-1 -7UNCart. 108853

MVC1300 (front side)MVC1600 (front side)M30 VRS-1 -7UNCart. 108853

Series MVC 15/12/06


Figure 5-2: Moving the machine

To transport the machines of the series MVC850 and MVC1100 you must use the special eye hooksM30 VRS-1 -7UNC, article no. 108853 fixing them in the front of the machine base.To transport the machines of the series MVC1300 and MVC1600 you must use the special eye hooksM30 VRS-1 -7UNC, article no. 108853 fixing them in the front of the machine base and the specialeye hooks M36 VRS-1 -6UNC, articel no. 108854 fixing them in the rear of the machine in the ma-chine column.The correct eye hooks can be made out by their pink colour!

CHECK ALL EQUIPMENT USED TO MOVE THE MACHINE BY CRANETO MAKE SURE THEY ARE UNDAMAGED AND COMPLETELY FUNC-TIONAL!

THE SHACKLE BOLTS MUST FIRST BE SCREWED IN ALL THE WAYAND THEN UNSCREWED ONE-HALF TURN TO PREVENT THESHACKLES FROM BECOMING JAMMED DUE TO THE HEAVY LOAD OFTHE MACHINE WHEN MOVING AND LOADING IT!

AVOID HANGING THE MACHINE AT AN ANGLE WHILE MOVING! SAFETRANSPORTATION IS THEN NO LONGER GUARANTEED AND THEMACHINE CAN BECOME DAMAGED!

DO NOT WALK UNDER SUSPENDED LOADS!

MVC850MVC1100

MVC1300MVC1600

Series MVC 15/12/06


6 Table of lubricantsLubricant point Supplier/

manufacturerLubricant /brand name

Type of lubricant

Central ARAL DEGANIT BW68lubrication DEA NOVAN CGLP68 Slideway oil

SHELL TONNA TX68AGIP EXIDIA HG 68FINA HYDRAN G68

Pneumatic FINA HYDRAN TS10unit OPTIMOL HYDO 10 Light oil

SHELL MORLINA 10 (hydraulic oil)AGIP ACER MV 10ARAL VITAM GF10

Cutting surface(cooling)

FINA VULCITE MPD 32 Cutting oil for metals (generalusage)

Blaser Swisslube Blasocut 2000CF/UNI

Emulsion (water) (general us-age)

Blaser Swisslube Blasomill 10/22 Cutting oil for metals (generalusage)

AGIP ASTER TA/E Cutting oil for metals(aluminum)

AGIP ASTER MP Cutting oil for metals (generalusage)

AGIP aquamet TOP EP Emulsion (water) (general us-age)

ARAL SULNIT US20 Cutting oil for metals (generalusage)

ARAL SULNIT HM-9 Cutting oil for metals(aluminum)

SHELL GARIA-TC Cutting oil for metals(aluminum)

ACMOS ACMOSIT 64-20 Emulsion (water) (general us-age)

AVIA Bantleon METACON 609 Cutting oil for metals(aluminum)

Spindle cooling FINA HYDRAN TS46unit SHELL MORLINA 46 Hydraulic oil HLP46

ARAL VITAM GF46

6.1 Table of lubricant suppliers / manufacturers

ACMOS 28199 Bremen, Germany, Tel: +49-421-511415, Fax: +49-421-511415ARAL 44776 Bochum, Germany, Tel: +49-234-3150, Fax: +49-234-3152254AVIA Ban-tleon

89077 Ulm, Germany, Tel: +49-731-399020, Fax: +49-731-399010

BLASER 3415 Hasle Regsau, Swiss, Tel. +34 460 0101, Fax. +34 460 0100DEA 80675 Munich, Germany, Tel: +49-89-589401,. Fax: +49-89-5894260FINA 80539 Munich, Germany, Tel: +49-89-298518, Fax: +49-89-2283537KLUEBER 81379 Munich, Germany, Tel: +49-89-78760, Fax: +49-89-2283537OPTIMOL 81671 Munich, Germany, Tel: +49-89-41830, Fax: +49-89-402453SHELL 44135 Dortmund, Germany, Tel: +49-231-92770, Fax: +49-231-9277377AGIP 97080 Wrzburg, Germany, Tel: +49-0931-90098145, Fax: 0931-90098169

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