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    OF

    WATER LEVER CONTROLLER

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    INTRODUCTION

    Water is the most important Natures gift to the mankind. Without this

    there is no life. Now the man understands its importance especially there

    where is not available easily. It is now being managed by the proper manner

    in city areas where the use of it is more than its availability. Water Level

    Controller as clear from it is the top level of the overhead tanks in houses or

    in industrial areas. his is a basic circuit used in all water level indicators.

    !ere is a simple but effective pro"ect which can control the storage level of

    water in a tank to provide water throughout the day. he circuit re#uires a

    few components and can be constructed in a couple of hours. It is wired

    around two readily available npn transistor which drive relay $L%& when the

    water level falls below a predetermined level.

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    CIRCUIT WORKING

    It is wired around two readily available npn transistor which drive

    relay $L%& when the water level falls below a predetermined level. 'ssume

    that the tank is filled with water up to level '. the base of transistor & is

    held at a positive potential through suspended metallic rod which is

    connected to (&)*. he voltage developed across resistor $) is sufficient to

    hold transistor & in saturation. he base of & is held at a positive potential

    via level + also through N,C contact of the relay. $L& is employed to switch

    the power supply to the pumping motor on or off. 's long as & conducts

    the voltage at its collector with respect to ground is practically -ero and

    hence transistor ) does not conduct.

    When water falls below level ' & continues to conduct via level +.

    +ut when it falls below level + base "unction of & is reverse biased and

    voltage at the collector of & is around (&)* with respect to ground. hus

    transistor ) conducts in the saturation region and activates the relay.

    Now the motor gets connected to its power supply via the N,/

    contacts 0which are now closed1 of the relay. 't the same time another pair

    of relay contacts disconnects level + and resistor $&. 2o when water

    reaches level + transistor & still does not conduct and the water level

    continues to rise till level '. when water touches level ' & is forwardbiased the relay is de%energised and the power supply of the motor is cut

    off. 't the same time another pair of relay contacts connects level + and

    resistor $& via its N,C state. Capacitor C& provides a momentary time%delay

    start. L34 indicates that the tank is being filled with three level.

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    POWER SUPPLY

    NEED OF POWER SUPPLY:-

    5erhaps all of you are aware that a power supply is a primary

    re#uirement for the test bench of a home e6perimenters mini lab. ' battery

    eliminator can eliminate or replace the batteries of solid%state electronic

    e#uipment and ))7* '.C. mains instead of the batteries or dry cells thus can

    operate the e#uipment. Nowadays the sued of commercial battery eliminator

    or power supply unit have become increasingly popular as power source for

    household appliances like transceiver record player clock etc.

    Summary of powr !upp"y #$r#u$% fa%ur!:-

    &r$f '!#r$p%$o( of opra%$o(:gives out well regulated

    (8* output output current capability of 977m'.

    C$r#u$% pro%#%$o(: +uilt :in overheating protection shuts

    down output when regulator IC gets too hot.

    C$r#u$% #omp")$%y:simple and easy to build.

    C$r#u$% prforma(#: 2table (8* output voltage reliable

    /peration.

    A*a$"a+$"$%y of #ompo((%!: 3asy to get uses only

    common basic components.

    D!$,( %!%$(,: +ased on datasheet e6ample circuit I have

    used this circuit successfully as part of other electronics pro"ects.

    App"$#a%$o(!:part of electronics devices small laboratory

    power supply.

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    DESCRITION OF POWER SUPPLY

    his circuit is a small ( 8 volts power supply. Which is useful when

    e6perimenting with digital electronics. 2mall ine6pensive battery with

    variable output voltage are available but usually their voltage regulation is

    very poor which makes them not very usable for digital circuit e6perimenter

    unless a better regulation can be achieved in some way. he following

    circuit is the answer to the problem.his circuit can give (8* output at about 977m' current. he circuit

    has overload and terminal protection.

    COPONENTS USED

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    SEICONDUCTOR:

    0&1 & ) ;;.. N5N

    0 04iode1

    0=1L34

    RESISTANCES:

    0&1 $&$) ;; &7? /hm.

    CAPACITOR:

    0&1C& ;;;&77 @A4

    0)1C) ;;. &777 @A4

    ISCELLANEOUS:

    $3L'B ;;;;; *

    ransformer ;;;;. &)%7%&)

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    CIRCUIT DAIGRA

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    RESISTOR

    ' resistor is an electrical component that limits or regulates the flow of

    electrical current in an electronic circuit. $esistors can also be used to

    provide a specific voltagefor an active device such as a transistor.

    'll other factors being e#ual in a direct%current 04C1 circuit the current

    through a resistor is inversely proportional to its resistance and directly

    proportional to the voltage across it. his is the well%known /hmDs Law. In

    alternating%current 0'C1 circuits this rule also applies as long as the resistor

    does not contain inductance or capacitance.

    $esistors can be fabricated in a variety of ways. he most common type in

    electronic devices and systems is the carbon-composition resistor. Aine

    granulated carbon 0graphite1 is mi6ed with clay and hardened. he resistancedepends on the proportion of carbon to clayE the higher this ratio the lower

    the resistance.

    'nother type of resistor is made from winding Nichrome or similar wire on

    an insulating form. his component called a wirewound resistor is able to

    handle higher currents than a carbon%composition resistor of the same

    physical si-e. !owever because the wire is wound into a coil the

    component acts as an inductors as well as e6hibiting resistance. his does

    not affect performance in 4C circuits but can have an adverse effect in 'Ccircuits because inductance renders the device sensitive to changes in output.

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    RESISTOR COLOUR CODE

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    CAPACITOR

    ' capacitor is a tool consisting of two conductive plates each of which hosts an

    opposite charge. hese plates are separated by a dielectric or other form of

    insulator which helps them maintain an electric charge. here are several types ofinsulators used in capacitors. 36amples include ceramic polyester tantalum air

    andpolystyrene. /ther common capacitor insulators include air paper and plastic.

    3ach effectively prevents the plates from touching each other.

    ' capacitor is often used to store analogue signals and digital data. 'nother type of

    capacitor is used in the telecommunications e#uipment industry. his type of

    capacitor is able to ad"ust the fre#uency and tuning of telecommunications

    e#uipment and is often referred to a variable capacitor. ' capacitor is also ideal

    for storing an electron. ' capacitor cannot however make electrons.

    SY&OL

    SY&OL OF ELECTROLYTIC CAPACITOR

    ' capacitor measures in voltage which differs on each of the two interior plates.

    +oth plates of the capacitor are charged but the current flows in opposite

    directions. ' capacitor contains &.9 volts which is the same voltage found in a

    common '' battery. 's voltage is used in a capacitor one of the two plates

    becomes filled with a steady flow of current. 't the same time the current flows

    away from the other plate.

    o understand the flow of voltage in a capacitor it is helpful to look at naturally

    occurring e6amples. Lightning for e6ample is similar to a capacitor. he cloud

    represents one of the plates and the ground represents the other. he lightning is

    the charging factor moving between the ground and the cloud.

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    IAGE OF ELECTROLYTIC CAPACITOR

    TRANSISTORS

    ' Tra(!$!%oris an !m$#o('u#%orwhich is a fundamental component in almost

    all electronic devices. ransistors are often said to be the most significant invention

    of the )7th Century. ransistors have many uses including switching

    voltage,current regulation and amplification % all of which are useful in r(wa+"

    (r,y applications.

    ' transistor controls a large electrical output signal with changes to a small input

    signal. his is analogous to the small amount of effort re#uired to open a tap

    0faucet1 to release a large flow of water. 2ince a large amount of current can be

    controlled by a small amount of current a transistor acts as an amp"$f$r.

    ' transistor acts as a !w$%#.which can open and close many times per second.

    &$po"ar /u(#%$o( Tra(!$!%or!

    he most common type of transistor is a +$po"ar 0u(#%$o( %ra(!$!%or. his is made

    up of three layers of a semi%conductor material in a sandwich. In one configuration

    the outer two layers have e6tra electrons and the middle layer has electrons

    missing 0holes1. In the other configuration the two outer layers have the holes and

    the middle layer has the e6tra electrons.

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    SY&OL OF NPN 1 PNP TRANSISTOR

    Layers with e6tra electrons are called N-Typ those with electrons missing called

    P-Typ. herefore the bipolar "unction transistors are more commonly known as

    PNP %ra(!$!%or! and NPN %ra(!$!%or! respectively.

    +ipolar "unction transistors are typically made of !$"$#o( and so they are very

    cheap to produce and purchase.

    2ow 'o Tra(!$!%or! Wor3

    ' bipolar "unction transistor has three terminals % &a! Co""#%or and Em$%%r

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    corresponding to the three semi%conductor layers of the transistor. he weak input

    current is applied to the inner 0base1 layer. When there is a small change in the

    current or voltage at the inner semiconductor layer 0base1 a rapid and far larger

    change in current takes place throughout the whole transistor.

    5ictured above is a schematic diagram of the more common NPN %ra(!$!%or.+elow is an illustration of the same transistor using water rather than electricity to

    illustrate the way it functionsF

    he illustration shows pipe work with three openings & 4&a!56 C4Co""#%or56 a('

    E 4Em$%%r57he reservoir of water at C is the supply voltagewhich is prevented

    from getting though to 3 by a plunger. If water is poured into + it pushes up the

    plunger letting lots of water flow from C to 3. If even more water is poured into +

    the plunger moves higher and the flow of water from C to 3 increases.

    herefore a small input current of electricity to the +ase leads to a large flow of

    electricity from the Collector to the 3mitter.

    Tra(!$!%or Ga$(

    Looking at the water analogy again if it takes & litre of water per minute poured

    into + to control &77 litres of water per minute flowing from C to 3 then the Ga$(

    0or amp"$f$#a%$o( fa#%or1 is &77. ' real transistor with a gain of &77 can control

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    &77m' of current from C to 3 with an input current of "ust &m' to the base 0+1.

    If the output power 0current 6 voltage1 are more than & Watt a Powr Tra(!$!%or

    must be used. hese let much more power flow through and re#uire a larger

    controlling input current.

    DIODES

    ' '$o' is the simplest sort of semiconductor device. +roadly speaking a

    semiconductor is a material with a varying ability to conduct electrical current.

    @ost semiconductors are made of a poor conductor that has had $mpur$%$!0atoms

    of another material1 added to it. he process of adding impurities is called 'op$(,.

    SY&OL OF DIODE

    Circuit 2ymbol

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    A% %. 0u(#%$o(6 fr "#%ro(! from %. N-%yp ma%r$a" f$"" .o"!

    from %. P-%yp ma%r$a"7 T.$! #ra%! a( $(!u"a%$(, "ayr $( %.

    m$''" of %. '$o' #a""' %. 'p"%$o( 8o(7

    o get rid of the depletion -one you have to get electrons moving from the N%type

    area to the 5%type area and holes moving in the reverse direction. o do this you

    connect the N%type side of the diode to the negative end of a circuit and the 5%type

    side to the positive end. he free electrons in the N%type material are repelled by

    the negative electrode and drawn to the positive electrode. he holes in the 5%typematerial move the other way. When the voltage difference between the electrodes

    is high enough the electrons in the depletion -one are boosted out of their holes

    and begin moving freely again. he depletion -one disappears and charge moves

    across the diode.

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    W.( %. (,a%$* (' of %. #$r#u$% $! .oo3' up %o %. N-%yp "ayr a('

    %. po!$%$* (' $! .oo3' up %o P-%yp "ayr6 "#%ro(! a(' .o"! !%ar%mo*$(, a(' %. 'p"%$o( 8o( '$!appar!7

    If you try to run current the other way with the 5%type side connected to the

    negative end of the circuit and the N%type side connected to the positive end

    current will not flow. he negative electrons in the N%type material are attracted to

    the positive electrode. he positive holes in the 5%type material are attracted to the

    negative electrode. No current flows across the "unction because the holes and the

    electrons are each moving in the wrong direction. he depletion -one increases.02ee !ow 2emiconductors Workfor more information on the entire process.1

    W.( %. po!$%$* (' of %. #$r#u$% $! .oo3' up %o %. N-%yp "ayr

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    a(' %. (,a%$* (' $! .oo3' up %o %. P-%yp "ayr6 fr "#%ro(!

    #o""#% o( o( (' of %. '$o' a(' .o"! #o""#% o( %. o%.r7 T.

    'p"%$o( 8o( ,%! +$,,r7

    DIODES C2ARACTERISTICS

    LED

    ' light%emitting diode 0L341 is a semiconductordevice that emits visible lightwhen an electric currentpasses through it. he light is not particularly bright but

    in most L34s it is monochromatic occurring at a single wavelength. he output

    from an L34 can range from red 0at a wavelength of appro6imately >77

    nanometers1 to blue%violet 0about =77 nanometers1. 2ome L34s emit infrared 0 I$1

    energy 08

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    SY&OL OF LED

    Circuit 2ymbol

    &(f$%! of LED!

    Low powr r9u$rm(%F @ost types can be operated with battery power

    supplies.

    2$,. ff$#$(#y: @ost of the power supplied to an L34 or I$34 is

    converted into radiation in the desired form with minimal heat production.

    Lo(, "$f: When properly installed an L34 or I$34 can function for

    decades.

    Typ$#a" App"$#a%$o(!

    I('$#a%or "$,.%!: hese can be two%state 0i.e. on,off1 bar%graph oralphabetic%numeric readouts.

    LCD pa(" +a#3"$,.%$(,:2peciali-ed white L34s are used in flat%panel

    computer displays.

    F$+r op%$# 'a%a %ra(!m$!!$o(: 3ase of modulation allows wide

    communicationsbandwidthwith minimal noise resulting in high speed and

    accuracy.

    Rmo% #o(%ro": @ost home%entertainment HremotesH use I$34s to

    transmit data to the main unit.

    op%o$!o"a%or: 2tages in an electronic system can be connected together

    without unwanted interaction.

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    IAGE OF DIFFERENT LEDS

    Tra(!formr

    W.a% $! a Tra(!formr;

    ' transformer transfers electrical energy between two circuits. It usually consists

    of two wire coils wrapped around a core. hese coils are called primary and

    secondary windings. 3nergy is transferred by mutual induction caused by a

    changing electromagnetic field. If the coils have different number of turns aroundthe core the voltage induced in the secondary coil will be different to the first.

    ransformers convert 'C electricity from one voltage to another with little loss of

    power. ransformers work only with 'C and this is one of the reasons why mains

    electricity is 'C.

    2tep%up transformers increase voltage step%down transformers reduce voltage.

    @ost power supplies use a step%down transformer to reduce the dangerously high

    mains voltage 0)

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    ransformers waste very little power so the power out is 0almost1 e#ual to the

    power in. Note that as voltage is stepped down current is stepped up.

    he ratio of the number of turns on each coil called the %ur(! ra%$o determines

    the ratio of the voltages. ' step%down transformer has a large number of turns on

    its primary 0input1 coil which is connected to the high voltage mains supply and a

    small number of turns on its secondary 0output1 coil to give a low output voltage.

    2ymbol of transformer

    Tra(!formr

    2ow 'o! a Tra(!formr Wor3

    'lternating current in the primary winding creates an electromagnetic field that

    induces a current in the secondary winding when the field changes. 2mall

    transformers use enameled wire for their windings while large transformers use

    insulated copper strips. ransformers can be single winding center%tap or multi%

    tap. Center%taps have a terminal at the middle point of the secondary winding

    which has half the voltage of the end terminal. @ulti%taps have many terminals

    along the winding whose voltages depend on their locations. he purpose of the

    core is to direct the electromagnetic field through the secondary winding. 2ilicon

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    steel cores are used for their high magnetic permeability. he insulated laminations

    work better than solid cores by confining eddy currents which reduces their

    losses.

    U!! of Tra(!formr!ransformers are mainly used to convert one voltage to another. he process of

    increasing the voltage is called Jstepping upK while decreasing the voltage is

    called Jstepping downK. @ost electronic e#uipments need a transformer to lower

    the mains voltage to a usable level. ransformers are also found in power adapters

    and battery chargers. Inverters are transformers which step%up a low voltage to a

    higher voltage allowing a mains powered e#uipment to run on a battery.

    'dditional circuitry is re#uired to change the batteryDs direct current into

    alternating current. ransformers are used for electricity distribution to minimi-e

    energy loss over long distances. !igher voltages allow for lower currents whichreduces the losses caused by resistance.

    RELAY

    ' relay is an "#%r$#a""y opra%' !w$%#.. Current flowing through the coil of the

    relay creates a magnetic field which attracts a lever and changes the switch

    contacts. he coil current can be on or off so relays have two switch positions and

    they are 'ou+" %.row0#.a(,o*r1 switches.

    $elays allow one circuit to switch a second circuit which can be completely

    separate from the first. Aor e6ample a low voltage battery circuit can use a relay to

    switch a )

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    $elays are usuallly 254 or 454 but they can have many more sets of switch

    contacts for e6ample relays with = sets of changeover contacts are readily

    available. Aor further information about switch contacts and the terms used to

    describe them please see the page on switches.

    @ost relays are designed for 5C+ mounting but you can solder wires directly tothe pins providing you take care to avoid melting the plastic case of the relay.

    he supplierDs catalogue should show you the relayDs connections. he coil will be

    obvious and it may be connected either way round. $elay coils produce brief high

    voltage DspikesD when they are switched off and this can destroy transistors and ICs

    in the circuit. o prevent damage you must connect aprotection diodeacross the

    relay coil.

    he animated picture shows a working relay with its coil and switch contacts. Bou

    can see a lever on the left being attracted by magnetism when the coil is switchedon. his lever moves the switch contacts. here is one set of contacts 02541 in

    the foreground and another behind them making the relay 454.

    he relayDs switch connections are usually labelled C/@ NC and N/F

    CO Common always connect to this it is the moving part of the switch.

    NC Normally Closed C/@ is connected to this when the relay coil is off.

    NO Normally /pen C/@ is connected to this when the relay coil is o(. Connect to C/@ and N/ if you want the switched circuit to be o( w.( %.

    r"ay #o$" $! o(.

    Connect to C/@ and NC if you want the switched circuit to be o( w.( %.

    r"ay #o$" $! off.

    A'*a(%a,! of r"ay!:

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    $elays can switch AC a(' DC transistors can only switch 4C.

    $elays can switch .$,. *o"%a,! transistors cannot.

    $elays are a better choice for switching "ar, #urr(%!0M 9'1.

    $elays can switch ma(y #o(%a#%!at once.

    D$!a'*a(%a,! of r"ay!: $elays are +u"3$rthan transistors for switching small currents.

    $elays #a((o% !w$%#. rap$'"y0e6cept reed relays1 transistors can switch

    many times per second.

    $elays u! mor powrdue to the current flowing through their coil.

    $elays r9u$r mor #urr(% %.a( ma(y IC! #a( pro*$' so a low power

    transistor may be needed to switch the current for the relayDs coil.

    SOLDERING TEC2NI

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    5reparing the soldering ironF

    Wipe the tip clean on the wetted sponge provided.

    +ring the resin cored solder to the iron and tin the tip of the iron.

    Wipe the e6cess solder of the tip using the wet sponge.

    $epeat until the tip is properly tinned.

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    SOLDERING COPONENTS INTO T2E PC&

    +end the component leads at right angles with both bends at the same

    distance apart as the 5C+ pad holes.

    3nsure that both component leads and the copper 5C+ pads are clean and

    free of o6idi-ation.

    Insert component leads into holes and bend leads at about

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    PRECAUTIONS

    &. @ount the components at the approp places before soldering. Aollow the

    circuit discription and components details leads identification etc. 4o not

    start soldering before making it confirm that all the components are

    mounted at the right place.

    ). 4o not use a spread solder on the board it may cause short circuit.