wcr - welded cap rail

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Mill Duty Electrification

Welded Cap Conductor Rail


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Welded Cap Conductor Rail from Conductix-Wampfler

Mission-critical mill equipment must not go down . . . . .

Low maintenance, long life “Welded Cap Conductor Rail” can help!


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In modern iron and steel processing

facilities, mission-critical equipment

must keep running or you incur

unacceptable costs and down time.

Electrification systems for process

cranes are subjected to challenging

duty cycles, day in, day out. Yet you

demand maximum availability and

reliability from your equipment.

You should be able to install your

electrification system once, then forget

about it!

Our wide range of mobile electrification

systems can adapt to your unique

requirements. Reliable systems,

optimum efficiency, an experienced,

committed partner; these are good

reasons to choose a mill electrification

system from Conductix-Wampfler.

Mill Duty Electrification


4000 Amp Welded Cap Rail Conductor Bar System - laterally mounted

- by Conductix-Wampfler.

Whether you are electrifying hot metal

or charging cranes, billet cranes, coil

handling equipment, or scrap handling

systems, the 4000 amp or 6000 amp

Welded Cap Conductor Rail is a great

choice for your high current, high

demand mill requirements.

The rail integrates the hardness and

corrosion resistance of a stainless steel

running surface with an aluminum body

for maximum current carrying capacity.

The rail carries US Patent No.

6,983,834 B1.

Conductix-Wampfler’s core

competence is in the development,

production, consulting, and installation

of tailor made, engineered solutions

that provide energy for our customers‘

moving machinery.

If you seek a complete and reliable

solution for process crane electrifica-

tion, look no further than Conductix-

Wampfler!


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Reliability and Long Life

Welded Stainless Steel Cap

• Running surface is virtually wear-

free; wears better than aluminum,

copper, or steel surfaces. Cap welds

are on the rail sides to reduce

resistant and improve shoe life.

• Replacing a “soft” rail, like copper

or steel requires grinding to match

the new rail to the old. With the

Welded Cap Conductor Rail this is

unnecessary.

• Running surface is corrosion

resistant to enhance conductivity.

• Locking stainless steel hardware is

used throughout the system.

• Rail body is high-strength,

corrosion-resistant aluminum alloy to

maximize current carrying capacity;

eliminates the need for copper

“auxiliary wiring”.

Pantograph Collector

• Linkage articulates vertically withina 5.9” (150 mm) range. Horizontally

rigid to accurately track the rail.

• Arms rotate on patented “fluid

blocks”; sealed for life. Eliminates

electrical pitting and joint wear. A

reliable bolted clamp system holds the

shoe in the holder; easy to replace.


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Provides reliable power even under the

harshest conditions.

Stainless Steel running surface stays

clean and electrically conductive.


Rail clamps and insulators isolate the

current carrying rail.

Generous shoe contact with the

stainless steel rail.


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Iron/Steel Companies We are Proud to Serve With

Conductix-Wampfler Electrification Systems

USA Mexico & Latin America

AK Steel ACINDAR Argentina

Arcelor Mittal Aco Minas Gerais Brazil

Crucible Specialty Steels AHMSA Mexico

Gerdau Ameristeel Altonorte Foundries Chile

Gerdau Macsteel ALUAR Argentina

Griffin Wheel Alumar Brazil

Lone Star Steel APM Mexico

North Star Bluescope Steel Bauxilum Venezuela

Nucor Chagres Foundries Chile

Republic Engineered Products Cia. Sid. Huachipato Chile

Scott Forge CSN Brazil

Severstal HYLSA Mexico

Steel Dynamics IMSA Mexico

ThyssenKrupp ISPAT Mexico

United States Steel Corporation Sider Peru

Wheatland Tube SIDERAR Argentina

Worthington Steel SIDOR Venezuela


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Ø THRU

BOTH ENDS

.53113,49[ ]

1.96950,01[ ]

2.6366,7[ ]

3.937100[ ]

.46511,81[ ]

.71018,03[ ]

1.07727,36[ ]

1.29532,89[ ]

472.44 +1.00-.00

12000 +25,4-0,0[ ]

REF4.13105[ ]

REF.1644,17[ ]

REF3.1580[ ]

REF3.5489,9[ ]

1.72543,802[ ]

REF2.7168,9[ ]

.164

(4.17)

4.13

(105)2.63

(66.7)

3.54 (89.9)

2.71 (68.9)

1.295

(32.9)

1.077(27.4)

0.465

(27.4)

3.15

(80)

0.710

(18)

.531 (13.5)

Holes

1.725

(43.8)

1.969

(50)

3.937

(100)

472.44

(12000)

4.92 (125)

Top of Travel

13.78 (350)

Bottom of Travel

7.87 (200)

Max 1.18 (30) Two M16x70 bolts and M16 nuts

4.33 (110)0.689 (17.5)

1.97 (50)

Customer

Connection

M10

M10 Connector with HM10 nut

REF.2366[ ]

1.96950,013[ ]

3.937100[ ]

1.8246,2[ ]

Ø THRU (2)

BOTH ENDS

.53113,49[ ]

472.44+1.00-.00

12000+25-0

REF3.17680,67[ ]

REF4.06103,2[ ]

REF4.875123,825[ ]

REF4.148105,36[ ]

REF2.0251,3[ ]

.531 (13.5)

Holes

3.937

(100)

472.44

(12000)

1.969

(50)

1.82

(46.2)

4.06

(103.2)

2.02

(51.3)

4.875

(123.8)

3.176

(80.7).236

(6)

4.15 (105.4)

4000 Amp Rail

6000 Amp Rail

Collector


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Custom Services!

Final Assembly

• Supervision of construction, assem-

bly, and mounting on site, or

• Complete installation by our trained

specialists.

Service Agreement

• Regular maintenance and inspec-

tions to increase the operational life

of the facility, ensuring long-termperformance and availability.

• All services required on site in the

event of an incident, including spare

parts and replacement materials.

• Conductix-Wampfler service agree-

ments: The “Worry-Free Package”.

Our customers can count on us to

meet their specific service needs and

requirements. With Conductix-Wampfler

everything is possible - from initial

design and development to long term

service contracts.

The more complicated your system is,the greater your expectations are in

terms of service life and operational

reliability - and the more sense it

makes to take advantage of our after-

sales service.

When it comes to service, you can

count on Conductix-Wampfler to

perform!

The Turnkey Solution

As a system supplier, Conductix-

Wampfler offers complete turnkey

solutions to our customers. This

includes the delivery of all necessary

parts to complete the project.

We consider qualified consulting,

project engineering of the complete

system, the choice and selection of the

right components, optimizing the

accessories, the adequate logistic

concept, and the commissioning on

site to be important elements of

Conductix-Wampfler’s business

activities.

Planning and Development

• Definition of the application

parameters.

• Selection of the proper components

for the required system - optimized

to our customers‘ requirements,

application parameters, and

environmental factors.

• Selection of the optimum energy

supply solution in cooperation with

our customers, as a function of all

considerations including cost,service life, operating parameters,

installation, and the site.

Conductix-Wampfler’s specialists providecomplete support from

the initial programming and design

to the final assembly on site

– worldwide!

Conductix-Wampfler Mill Electrification Services


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Conductix-Wampfler - The Complete Program

Festoon systems

Conductix-Wampfler Cable Trolleys are used in

virtually every industrial application. They are

reliable and robust and avaialble in an enormous

variety of sizes and designs.

Push Button Pendants and Radio Controls

Our ergonomic pendants and radios controls are

ideally suited for industrial control applications.

Available in a wide range of configurations for

overhead crane control and other types of

machinery.

Motorized Cable reels

Motorized Cable Reels by Conductix-Wampfler

are proven solutions wherever energy and data

cables have to cover a range of distances within

a short amount of time - in all directions, fast

and safely.

Other Quality Products from Conductix-Wampfler

The Welded Cap Conductor Rail

system from Conductix-Wampfler is

only one of the many products

available from the broad spectrum of

Conductix-Wampfler products for the

transmission of energy and data. In

every case, the solutions we deliver for

your applications are based upon your

specific requirements.

Often, a combination of several

different Conductix-Wampfler systems

will be required, which is why you want

to work with a full-line electrification

company.

You can count on all of Conductix-

Wampfler‘s divisions for hands-on

engineering support coupled with the

perfect solution to meet your energy

management and control needs.

Bumpers

Conductix-Wampfler offers a complete range of

bumpers (buffers) including rubber, rubber/metal,

and cellular models, as well as special versions

for vehicles, baggage conveyors and other pur-

poses.

Inductive Power Transfer IPT®

The contactless system for transferring energy

and data. For all tasks that depend on high

speeds and absolute resistance to wear, IPT is

the ideal solution.

Conductor Bar

Whether enclosed conductor rails or expandable

single-pole systems, the proven Conductor Bar

Systems by Conductix-Wampfler reliably move

people and material.

Spring-Driven Cable Reels

Conductix-Wampfler offers a complete array of

cable reels powered by spring motors from small

cord reels to large multi-motors units. Smaller

reels are available with popular accessories such

as hand lamps and receptacle boxes.


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www.conductix.com

© C

o n d u c t i x - W a m p fl e r | 2 0 0 9 | S u b j e c t t o t e c h n i c a l m o d i fi c a t i o

n s w i t h o u t p r i o r n o t i c e .

B R O 2 0 0 9 . 0

USA

10102 F Street

Omaha, NE 68127

Customer Support

Phone: (+1) 800 521 4888

Fax: (+1) 800 780 8329

Phone: (+1) 402 339 9300

Fax: (+1) 402 339 9627

[email protected]

CANADA

175 Blvd JF Kennedy

St. Jerome, QC J7Y 4B5

Customer Support

Phone: (+1) 800 667 2487

Fax: (+1) 800 442 9817

Phone: (+1) 450 565 9900

Fax: (+1) 450 432 6985

[email protected]

MEXICO

Calle Treviño 983-C

Zona Centro Apodaca, NL Mèxico 66600

Customer Support

Phone: (+52) 81 1090 9519

(+52) 81 1090 9025

(+52) 81 1090 9013

Fax: (+52) 81 1090 9014

[email protected]

Contact us for our Global Sales Offices

USA

8091 Production Drive

Florence, KY 41042

Customer Support

Phone: (+1) 800 326 2899

Phone: (+1) 859 814 2100

Fax: (+1) 859 814 2110

[email protected]

wcr - welded cap rail

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